ON Semiconductor LM2575 Technical data

LM2575
1.0 A, Adjustable Output Voltage, Step−Down Switching Regulator
These regulators were designed to minimize the number of external components to simplify the power supply design. Standard series of inductors optimized for use with the LM2575 are offered by several different inductor manufacturers.
Since the LM2575 converter is a switch−mode power supply, its efficiency is significantly higher in comparison with popular three−terminal linear regulators, especially with higher input voltages. In many cases, the power dissipated by the LM2575 regulator is so low, that no heatsink is required or its size could be reduced dramatically.
The LM2575 features include a guaranteed ±4% tolerance on output voltage within specified input voltages and output load conditions, and ±10% on the oscillator frequency (±2% over 0°C to 125°C). External shutdown is included, featuring 80 mA typical standby current. The output switch includes cycle−by−cycle current limiting, as well as thermal shutdown for full protection under fault conditions.
Features
3.3 V, 5.0 V, 12 V, 15 V, and Adjustable Output Versions
Adjustable Version Output Voltage Range of 1.23 V to 37 V ±4%
Maximum Over Line and Load Conditions
Guaranteed 1.0 A Output Current
Wide Input Voltage Range: 4.75 V to 40 V
Requires Only 4 External Components
52 kHz Fixed Frequency Internal Oscillator
TTL Shutdown Capability, Low Power Standby Mode
High Efficiency
Uses Readily Available Standard Inductors
Thermal Shutdown and Current Limit Protection
Moisture Sensitivity Level (MSL) Equals 1
Pb−Free Packages are Available*
Applications
Simple and High−Efficiency Step−Down (Buck) Regulators
Efficient Pre−Regulator for Linear Regulators
On−Card Switching Regulators
Positive to Negative Converters (Buck−Boost)
Negative Step−Up Converters
Power Supply for Battery Chargers
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TO−220
1
5
Heatsink surface connected to Pin 3
1
5
Pin 1. V
2. Output
3. Ground
4. Feedback
5. ON/OFF
1
5
Heatsink surface (shown as terminal 6 in case outline drawing) is connected to Pin 3
ORDERING INFORMATION
See detailed ordering and shipping information in the package dimensions section on page 24 of this data sheet.
DEVICE MARKING INFORMATION
See general marking information in the device marking section on page 25 of this data sheet.
TV SUFFIX
CASE 314B
TO−220
T SUFFIX
CASE 314D
in
D2PAK
D2T SUFFIX
CASE 936A
*For additional information on our Pb−Free strategy and soldering details, please
download the ON Semiconductor Soldering and Mounting Techniques Reference Manual, SOLDERRM/D.
© Semiconductor Components Industries, LLC, 2005
November, 2005 − Rev. 8
1 Publication Order Number:
LM2575/D
Typical Application (Fixed Output Voltage Versions)
Unregulated
DC Input
C
in
+V
Feedback
in
1
4
LM2575
Feedback
L1
330 mH
D1 1N5819
Driver
1.0 Amp Switch
Thermal
/OFF5
4
Output
2
7.0 V − 40 V
Unregulated
DC Input
C
100 mF
+V
in
LM2575
1
in
GND
3ON
Representative Block Diagram and Typical Application
R2
R1
1.0 k
1.235 V
Band−Gap
Reference
Fixed Gain Error Amplifier
Freq Shift
18 kHz
Oscillator
3.1 V Internal Regulator
Comparator
52 kHz
Current
Latch
Reset
ON/OFF
Limit
Shutdown
C
out
330 mF
ON/OFF
5
Output
2 GND
3
5.0 V Regulated Output 1.0 A Load
Output
Voltage Versions
3.3 V
5.0 V 12 V 15 V
For adjustable version R1 = open, R2 = 0 W
D1
R2
(W)
1.7 k
3.1 k
8.84 k
11.3 k
Regulated
L1
Output
V
out
C
out
Load
This device contains 162 active transistors.
Figure 1. Block Diagram and Typical Application
ABSOLUTE MAXIMUM RATINGS (Absolute Maximum Ratings indicate limits beyond which damage to the device may occur.)
Rating Symbol Value Unit
Maximum Supply Voltage V
in
ON/OFF Pin Input Voltage −0.3 V V +V Output Voltage to Ground (Steady−State) −1.0 V Power Dissipation
Case 314B and 314D (TO−220, 5−Lead) P
Thermal Resistance, Junction−to−Ambient Thermal Resistance, Junction−to−Case
Case 936A (D2PAK) P
Thermal Resistance, Junction−to−Ambient (Figure 34)
Thermal Resistance, Junction−to−Case Storage Temperature Range T Minimum ESD Rating (Human Body Model: C = 100 pF, R = 1.5 kW)
D
R
q
JA
R
q
JC D
R
q
JA
R
q
JC
stg
3.0 kV Lead Temperature (Soldering, 10 s) 260 °C Maximum Junction Temperature T
J
Maximum ratings are those values beyond which device damage can occur. Maximum ratings applied to the device are individual stress limit values (not normal operating conditions) and are not valid simultaneously. If these limits are exceeded, device functional operation is not implied, damage may occur and reliability may be affected.
45 V
in
Internally Limited W
65 °C/W
5.0 °C/W
Internally Limited W
70 °C/W
5.0 °C/W
−65 to +150 °C
150 °C
V
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LM2575
OPERATING RATINGS (Operating Ratings indicate conditions for which the device is intended to be functional, but do not guarantee
specific performance limits. For guaranteed specifications and test conditions, see the Electrical Characteristics.)
Rating Symbol Value Unit
Operating Junction Temperature Range T Supply Voltage V
J
in
SYSTEM PARAMETERS ([Note 1] Test Circuit Figure 14)
ELECTRICAL CHARACTERISTICS (Unless otherwise specified, V
for the 12 V version, and Vin = 30 V for the 15 V version. I operating junction temperature range that applies [Note 2], unless otherwise noted.)
Characteristics Symbol Min Typ Max Unit
LM2575−3.3 (Note 1 Test Circuit Figure 14)
Output Voltage (Vin = 12 V, I
= 0.2 A, T
Load
Output Voltage (4.75 V ≤ Vin 40 V, 0.2 A I
= 25°C) V
J
1.0 A) V
Load
TJ = 25°C 3.168 3.3 3.432 TJ = −40 to +125°C 3.135 3.465
Efficiency (V
= 12 V, I
in
= 1.0 A) η 75 %
Load
LM2575−5 ([Note 1] Test Circuit Figure 14)
Output Voltage (Vin = 12 V, I Output Voltage (8.0 V ≤ Vin 40 V, 0.2 A I
= 0.2 A, TJ = 25°C) V
Load
1.0 A) V
Load
TJ = 25°C 4.8 5.0 5.2 TJ = −40 to +125°C 4.75 5.25
Efficiency (Vin = 12 V, I
= 1.0 A) η 77 %
Load
LM2575−12 (Note 1 Test Circuit Figure 14)
Output Voltage (Vin = 25 V, I Output Voltage (15 V ≤ Vin 40 V, 0.2 A I
= 0.2 A, TJ = 25°C) V
Load
1.0 A) V
Load
TJ = 25°C 11.52 12 12.48 TJ = −40 to +125°C 11.4 12.6
Efficiency (Vin = 15V, I
= 1.0 A) η 88 %
Load
LM2575−15 (Note 1 Test Circuit Figure 14)
Output Voltage (V
= 30 V, I
in
Output Voltage (18 V ≤ Vin 40 V, 0.2 A I
= 0.2 A, TJ = 25°C) V
Load
1.0 A) V
Load
TJ = 25°C 14.4 15 15.6 T
= −40 to +125°C 14.25 15.75
J
Efficiency (Vin = 18 V, I
= 1.0 A) η 88 %
Load
LM2575 ADJUSTABLE VERSION (Note 1 Test Circuit Figure 14)
Feedback Voltage (V Feedback Voltage (8.0 V ≤ Vin 40 V, 0.2 A I
= 12 V, I
in
= 0.2 A, V
Load
= 5.0 V, TJ = 25°C) V
out
1.0 A, V
Load
TJ = 25°C 1.193 1.23 1.267 T
= −40 to +125°C 1.18 1.28
J
Efficiency (V
= 12 V, I
in
= 1.0 A, V
Load
= 5.0 V) η 77 %
out
1. External components such as the catch diode, inductor, input and output capacitors can affect switching regulator system performance. When the LM2575 is used as shown in the Figure 14 test circuit, system performance will be as shown in system parameters section.
2. Tested junction temperature range for the LM2575: T
= 200 mA. For typical values T
Load
out
= −40°C T
low
= 12 V for the 3.3 V, 5.0 V, and Adjustable version, Vin = 25 V
in
= 5.0 V) V
out out
out out
out out
out out
FB FB
= +125°C
high
= 25°C, for min/max values TJ is the
J
3.234 3.3 3.366 V
4.9 5.0 5.1 V
11.76 12 12.24 V
14.7 15 15.3 V
1.217 1.23 1.243 V
−40 to +125 °C 40 V
V
V
V
V
V
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LM2575
DEVICE PARAMETERS
ELECTRICAL CHARACTERISTICS (Unless otherwise specified, V
for the 12 V version, and Vin = 30 V for the 15 V version. I operating junction temperature range that applies [Note 2], unless otherwise noted.)
Characteristics Symbol Min Typ Max Unit
ALL OUTPUT VOLTAGE VERSIONS
Feedback Bias Current (V
= 5.0 V Adjustable Version Only) I
out
TJ = 25°C 25 100 TJ = −40 to +125°C 200
Oscillator Frequency Note 3 f
TJ = 25°C 52 TJ = 0 to +125°C 47 58 TJ = −40 to +125°C 42 63
Saturation Voltage (I
= 1.0 A Note 4) V
out
TJ = 25°C 1.0 1.2 TJ = −40 to +125°C 1.3
Max Duty Cycle (“on”) Note 5 DC 94 98 % Current Limit (Peak Current Notes 4 and 3) I
TJ = 25°C 1.7 2.3 3.0 TJ = −40 to +125°C 1.4 3.2
Output Leakage Current Notes 6 and 7, TJ = 25°C I
Output = 0 V 0.8 2.0 Output = −1.0 V 6.0 20
Quiescent Current Note 6 I
TJ = 25°C 5.0 9.0 TJ = −40 to +125°C 11
Standby Quiescent Current (ON/OFF Pin = 5.0 V (“off”)) I
TJ = 25°C 15 80 200 TJ = −40 to +125°C 400
ON/OFF Pin Logic Input Level (Test Circuit Figure 14) V
V
= 0 V V
out
TJ = 25°C 2.2 1.4 TJ = −40 to +125°C 2.4
V
= Nominal Output Voltage V
out
TJ = 25°C 1.2 1.0 TJ = −40 to +125°C 0.8
ON/OFF Pin Input Current (Test Circuit Figure 14)
ON/OFF Pin = 5.0 V (“off”), TJ = 25°C I ON/OFF Pin = 0 V (“on”), TJ = 25°C I
3. The oscillator frequency reduces to approximately 18 kHz in the event of an output short or an overload which causes the regulated output voltage to drop approximately 40% from the nominal output voltage. This self protection feature lowers the average dissipation of the IC by lowering the minimum duty cycle from 5% down to approximately 2%.
4. Output (Pin 2) sourcing current. No diode, inductor or capacitor connected to output pin.
5. Feedback (Pin 4) removed from output and connected to 0 V.
6. Feedback (Pin 4) removed from output and connected to +12 V for the Adjustable, 3.3 V, and 5.0 V versions, and +25 V for the 12 V and 15 V versions, to force the output transistor “off”.
7. V
= 40 V.
in
= 200 mA. For typical values T
Load
= 12 V for the 3.3 V, 5.0 V, and Adjustable version, Vin = 25 V
in
b
osc
sat
CL
L
Q
stby
IH
IL
IH IL
= 25°C, for min/max values TJ is the
J
15 30
0 5.0
kHz
mA
mA
nA
V
A
mA
mA
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4
0.4
0.2
Vin = 20 V I
= 200 mA
Load
Normalized at TJ = 25°C
LM2575
TYPICAL PERFORMANCE CHARACTERISTICS (Circuit of Figure 14)
1.00.6 I
= 200 mA
Load
TJ = 25°C
0.8
0.6
3.3 V, 5.0 V and Adj
0
−0.2
, OUTPUT VOLTAGE CHANGE (%)
−0.4
out
V
−0.6
−50
Figure 2. Normalized Output Voltage
1.2
1.1
1.0
, SATURATION VOLTAGE (V)
V
sat
0.9
0.8
0.7
0.6
0.5
0.4
−40°C
25°C
125°C
0
TJ, JUNCTION TEMPERATURE (°C)
SWITCH CURRENT (A)
0.8 0.9 1.0
0.4
0.2
, OUTPUT VOLTAGE CHANGE (%)
0
out
V
−0.2 0
5.0−25 100 201525 257550 3530 40100 125
3.0
2.5
2.0
1.5
1.0
, OUTPUT CURRENT (A)
O
I
0.5
0
−50
−250.1 00.2 250.3 500.4 750.5 1000.6 1250.7
12 V and 15 V
Vin, INPUT VOLTAGE (V)
Figure 3. Line Regulation
Vin = 25 V
TJ, JUNCTION TEMPERATURE (°C)
INPUT−OUTPUT DIFFERENTIAL (V)
2.0
1.8
1.6
1.4
1.2
1.0
0.8
0.6
0.4
−50
Figure 4. Switch Saturation Voltage Figure 5. Current Limit
, QUIESCENT CURRENT (mA)
Q
I
8.0
6.0
4.0
20
18
16
14
I
Load
= 1.0 A
12
10
I
= 200 mA
Load
0
5.0−25 100 1525 2050 2575 30100 35125
Vin, INPUT VOLTAGE (V)
I
Load
I
Load
= 1.0 A
= 200 mA
TJ, JUNCTION TEMPERATURE (°C)
DV R
ind
= 5%
out
= 0.2 W
Figure 6. Dropout Voltage Figure 7. Quiescent Current
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5
V
= 5.0 V
out
Measured at Ground Pin TJ = 25°C
40
LM2575
, STANDBY QUIESCENT CURRENT ( A)μ
I
stby
−2.0
120
100
2.0
80
60
40
20
0
0
0
TJ = 25°C
5.0
10
15
20
25
Vin, INPUT VOLTAGE (V)
Figure 8. Standby Quiescent Current
Vin = 12 V Normalized at 25°C
120
Vin = 12 V V
= 5.0 V
ON/OFF
100
80
60
40
20
, STANDBY QUIESCENT CURRENT ( A)μ
0
stby
I
−50
30
4035
−25
0
25
50
75
100
125
TJ, JUNCTION TEMPERATURE (°C)
Figure 9. Standby Quiescent Current
40
Adjustable Version Only
20
−4.0
−6.0
NORMALIZED FREQUENCY (%)
−8.0
−10
−50
OUTPUT VOLTAGE (PIN 2)
OUTPUT CURRENT (PIN 2)
INDUCTOR CURRENT
OUTPUT RIPPLE VOLTAGE
0
−20
, FEEDBACK PIN CURRENT (nA)
FB
I
−40
−50
−25
0
25
TJ, JUNCTION TEMPERATURE (°C)
50
75
100
125
−25
0
25
TJ, JUNCTION TEMPERATURE (°C)
Figure 10. Oscillator Frequency Figure 11. Feedback Pin Current
10 V
1.0 A
0.5 A
20 mV
/DIV
0
5.0 ms/DIV
100
00
CHANGE (mV)
, OUTPUT VOLTAGE
−1001.0 A
out
V
1.0
0.5
0
, LOAD CURRENT (A)
Load
I
100 ms/DIV
Figure 12. Switching Waveforms Figure 13. Load Transient Response
50
75
100
125
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Unregulated
5.0 Output Voltage Versions
DC Input
8.0 V − 40 V
Unregulated
DC Input
8.0 V − 40 V
LM2575
Feedback
53ON/OFFGND
Feedback
4
Output
2
4
Output
2
L1
330 mH
D1 1N5819
L1
330 mH
D1 1N5819
C
out
330 mF /16 V
C
out
330 mF /16 V
V
out
Regulated
Output
Load
R2
R1
V
out
Regulated
Output
Load
V
in
LM2575−5
+
V
in
1
C
in
100 mF/50 V
Adjustable Output Voltage Versions
V
in
LM2575
Adjustable
+
1
C
in
100 mF/50 V
53ON/OFFGND
V
+ V
out
R2 + R1ǒ
Where V between 1.0 kW and 5.0 kW
Figure 14. Typical Test Circuit
PCB LAYOUT GUIDELINES
As in any switching regulator, the layout of the printed circuit board is very important. Rapidly switching currents associated with wiring inductance, stray capacitance and parasitic inductance of the printed circuit board traces can generate voltage transients which can generate electromagnetic interferences (EMI) and affect the desired operation. As indicated in the Figure 14, to minimize inductance and ground loops, the length of the leads indicated by heavy lines should be kept as short as possible. For best results, single−point grounding (as indicated) or ground plane construction should be used.
ref
ref
R1
V
out
–1Ǔ
V
ref
= 1.23 V, R1
R2
ǒ
Ǔ
1 )
On the other hand, the PCB area connected to the Pin 2 (emitter of the internal switch) of the LM2575 should be kept to a minimum in order to minimize coupling to sensitive circuitry.
Another sensitive part of the circuit is the feedback. It is important to keep the sensitive feedback wiring short. To assure this, physically locate the programming resistors near to the regulator, when using the adjustable version of the LM2575 regulator.
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LM2575
PIN FUNCTION DESCRIPTION
Pin Symbol Description (Refer to Figure 1)
1 V
2 Output This is the emitter of the internal switch. The saturation voltage V
3 GND Circuit ground pin. See the information about the printed circuit board layout. 4 Feedback This pin senses regulated output voltage to complete the feedback loop. The signal is divided by the
5 ON/OFF It allows the switching regulator circuit to be shut down using logic level signals, thus dropping the total
in
This pin is the positive input supply for the LM2575 step−down switching regulator. In order to minimize voltage transients and to supply the switching currents needed by the regulator, a suitable input bypass capacitor must be present (Cin in Figure 1).
of this output switch is typically 1.0 V. It should be kept in mind that the PCB area connected to this pin should be kept to a minimum in order to minimize coupling to sensitive circuitry.
internal resistor divider network R2, R1 and applied to the non−inverting input of the internal error amplifier. In the Adjustable version of the LM2575 switching regulator this pin is the direct input of the error amplifier and the resistor network R2, R1 is connected externally to allow programming of the output voltage.
input supply current to approximately 80 mA. The input threshold voltage is typically 1.4 V. Applying a voltage above this value (up to +Vin) shuts the regulator off. If the voltage applied to this pin is lower than
1.4 V or if this pin is connected to ground, the regulator will be in the “on” condition.
sat
DESIGN PROCEDURE
Buck Converter Basics
The LM2575 is a “Buck” or Step−Down Converter which is the most elementary forward−mode converter. Its basic schematic can be seen in Figure 15.
The operation of this regulator topology has two distinct time periods. The first one occurs when the series switch is on, the input voltage is connected to the input of the inductor.
The output of the inductor is the output voltage, and the rectifier (or catch diode) is reverse biased. During this period, since there is a constant voltage source connected across the inductor, the inductor current begins to linearly ramp upwards, as described by the following equation:
I
L(on)
+
ǒ
Vin–V
L
out
Ǔ
t
on
During this “on” period, energy is stored within the core material in the form of magnetic flux. If the inductor is properly designed, there is sufficient energy stored to carry the requirements of the load during the “off” period.
Power Switch
V
in
D1
L
C
out
V
out
R
Load
The inductor current during this time is:
I
L(off)
+
ǒ
V
out
–V
L
Ǔ
t
D
off
This period ends when the power switch is once again turned on. Regulation of the converter is accomplished by varying the duty cycle of the power switch. It is possible to describe the duty cycle as follows:
t
on
d +
, where T is the period of switching.
T
For the buck converter with ideal components, the duty cycle can also be described as:
V
out
d +
V
in
Figure 16 shows the buck converter idealized waveforms of the catch diode voltage and the inductor current.
V
on(SW)
Power
Switch
Off
Diode VoltageInductor Current
Power
Switch
On
Power Switch
Off
Power Switch
On
Time
Figure 15. Basic Buck Converter
The next period is the “off” period of the power switch. When the power switch turns off, the voltage across the inductor reverses its polarity and is clamped at one diode voltage drop below ground by catch dioded. Current now flows through the catch diode thus maintaining the load current loop. This removes the stored energy from the inductor.
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VD(FWD)
I
I
min
Diode Diode
Power Switch
pk
Power
Switch
I
Load
(AV)
Time
Figure 16. Buck Converter Idealized Waveforms
8
LM2575
Procedure (Fixed Output Voltage Version) In order to simplify the switching regulator design, a step−by−step design
procedure and example is provided.
Procedure Example
Given Parameters:
V
= Regulated Output Voltage (3.3 V, 5.0 V, 12 V or 15 V)
out
V
= Maximum DC Input Voltage
in(max)
I
Load(max)
= Maximum Load Current
1. Controller IC Selection
According to the required input voltage, output voltage and current, select the appropriate type of the controller IC output voltage version.
2. Input Capacitor Selection (Cin)
To prevent large voltage transients from appearing at the input and for stable operation of the converter, an aluminium or tantalum electrolytic bypass capacitor is needed between the input pin +Vin and ground pin GND. This capacitor should be located close to the IC using short leads. This capacitor should have a low ESR (Equivalent Series Resistance) value.
3. Catch Diode Selection (D1)
A.Since the diode maximum peak current exceeds the
regulator maximum load current the catch diode current rating must be at least 1.2 times greater than the maximum load current. For a robust design the diode should have a current rating equal to the maximum current limit of the LM2575 to be able to withstand a continuous output short
B.The reverse voltage rating of the diode should be at least
1.25 times the maximum input voltage.
4. Inductor Selection (L1)
A.According to the required working conditions, select the
correct inductor value using the selection guide from Figures 17 to 21.
B.From the appropriate inductor selection guide, identify the
inductance region intersected by the Maximum Input Voltage line and the Maximum Load Current line. Each region is identified by an inductance value and an inductor code.
C.Select an appropriate inductor from the several different
manufacturers part numbers listed in Table 1 or Table 2. When using Table 2 for selecting the right inductor the designer must realize that the inductor current rating must be higher than the maximum peak current flowing through the inductor. This maximum peak current can be calculated as follows:
I
p(max)
+ I
Load(max)
)
ǒ
Vin–V
2L
out
Ǔ
t
on
where ton is the “on” time of the power switch and
V
out
t
+
on
V
1
x
f
osc
in For additional information about the inductor, see the inductor section in the “External Components” section of
this data sheet.
Given Parameters:
V
= 5.0 V
out
V
= 20 V
in(max)
I
Load(max)
= 0.8 A
1. Controller IC Selection
According to the required input voltage, output voltage, current polarity and current value, use the LM2575−5 controller IC
2. Input Capacitor Selection (Cin)
A 47 mF, 25 V aluminium electrolytic capacitor located near to the input and ground pins provides sufficient bypassing.
3. Catch Diode Selection (D1)
A.For this example the current rating of the diode is 1.0 A.
B.Use a 30 V 1N5818 Schottky diode, or any of the
suggested fast recovery diodes shown in the Table 4.
4. Inductor Selection (L1)
A.Use the inductor selection guide shown in Figures 17
to 21.
B.From the selection guide, the inductance area intersected by the 20 V line and 0.8 A line is L330.
C.Inductor value required is 330 mH. From the Table 1 or
Table 2, choose an inductor from any of the listed manufacturers.
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