ON Semiconductor LM2574, NCV2574 Technical data

LM2574, NCV2574
0.5 A, Adjustable Output Voltage, Step−Down Switching Regulator
These regulators were designed to minimize the number of external components to simplify the power supply design. Standard series of
16
inductors optimized for use with the LM2574 are offered by several different inductor manufacturers.
Since the LM2574 converter is a switch−mode power supply, its efficiency is significantly higher in comparison with popular three−terminal linear regulators, especially with higher input voltages. In most cases, the power dissipated by the LM2574 regulator is so low, that the copper traces on the printed circuit board are normally the only heatsink needed and no additional heatsinking is required.
The LM2574 features include a guaranteed ±4% tolerance on output voltage within specified input voltages and output load conditions, and ±10% on the oscillator frequency (±2% over 0°C to +125°C). External shutdown is included, featuring 60 mA (typical) standby current. The output switch includes cycle−by−cycle current limiting, as well as thermal shutdown for full protection under fault conditions.
Features
3.3 V, 5.0 V, 12 V, 15 V, and Adjustable Output Versions
Adjustable Version Output Voltage Range, 1.23 to 37 V ±4% max
over Line and Load Conditions
Guaranteed 0.5 A Output Current
Wide Input Voltage Range: 4.75 to 40 V
Requires Only 4 External Components
52 kHz Fixed Frequency Internal Oscillator
TTL Shutdown Capability, Low Power Standby Mode
High Efficiency
Uses Readily Available Standard Inductors
Thermal Shutdown and Current Limit Protection
NCV Prefix for Automotive and Other Applications Requiring Site
and Control Changes
* No internal connection, but should be soldered to
* PC board for best heat transfer.
Pb−Free Packages are Available*
Applications
Simple and High−Efficiency Step−Down (Buck) Regulators
Efficient Pre−regulator for Linear Regulators
See detailed ordering and shipping information in the package dimensions section on page 24 of this data sheet.
On−Card Switching Regulators
Positive to Negative Converters (Buck−Boost)
Negative Step−Up Converters
DEVICE MARKING INFORMATION
See general marking information in the device marking section on page 24 of this data sheet.
Power Supply for Battery Chargers
*For additional information on our Pb−Free strategy and soldering details, please download the ON Semiconductor Soldering and Mounting
Techniques Reference Manual, SOLDERRM/D.
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SO−16 WB
DW SUFFIX
1
8
1
CASE 751G
PDIP−8
N SUFFIX
CASE 626
PIN CONNECTIONS
*
16
15
14
13
12
11
10
9
8
7
6
5
* Output * V * * *
* Output
* V
FB
Sig Gnd
/OFF
ON Pwr Gnd
FB
Sig Gnd
ON
/OFF
Pwr Gnd
1
*
2
*
3
4
5
6
7
*
8
*
(Top View)
1
2
3
4
(Top View)
ORDERING INFORMATION
in
in
© Semiconductor Components Industries, LLC, 2006
August, 2006 − Rev. 8
1 Publication Order Number:
LM2574/D
Typical Application (Fixed Output Voltage Versions)
Unregulated
DC Input
LM2574, NCV2574
Feedback
(3)
(14)
/OFF3
1
Output
7
7.0 − 40 V
Unregulated
DC Input
C
22 mF
+V
in
LM2574
5
in
(12)
Sig
2
Gnd
Pwr
4ON
Gnd
(4) (6) (5)
Representative Block Diagram and Typical Application
+V
in
5
C
in
(12)
1
(3)
Feedback
Fixed Gain
R2
Error Amplifier
R1
1.0 k
Freq Shift
18 kHz
Sig Gnd
2
1.235 V
Band−Gap
Reference
(4)
3.1 V Internal
Comparator
52 kHz
Oscillator
Regulator
Current
Latch
Reset
ON
Limit
/OFF
330 mH
D1 1N5819
Driver
Thermal
Shutdown
L1
C 220 mF
1.0 Amp Switch
out
5.0 V Regulated Output 0.5 A Load
ON
/OFF
3
Voltage Versions
(5)
For adjustable version R1 = open, R2 = 0 W
Output
7
(14)
Pwr Gnd
4
(6)
Output
D1
3.3 V
5.0 V 12 V 15 V
L1
R2
(W)
1.7 k
3.1 k
8.84 k
11.3 k
V
out
C
out
Load
NOTE: Pin numbers in ( ) are for the SO−16W package.
Figure 1. Block Diagram and Typical Application
ABSOLUTE MAXIMUM RATINGS (Absolute Maximum Ratings indicate limits beyond which damage to the device may occur).
Rating
Maximum Supply Voltage V ON/OFF Pin Input Voltage −0.3 V V +V Output Voltage to Ground (Steady State) −1.0 V DW Suffix, Plastic Package Case 751G
Max Power Dissipation P
Thermal Resistance, Junction−to−Air
N Suffix, Plastic Package Case 626 Max Power Dissipation P
Thermal Resistance, Junction−to−Ambient
Thermal Resistance, Junction−to−Case Storage Temperature Range T Minimum ESD Rating 2.0 kV
(Human Body Model: C = 100 pF, R = 1.5 kW) Lead Temperature (Soldering, 10 seconds) 260 °C
Maximum Junction Temperature T
Maximum ratings are those values beyond which device damage can occur. Maximum ratings applied to the device are individual stress limit values (not normal operating conditions) and are not valid simultaneously . If these limits are exceeded, device functional operation is not implied, damage may occur and reliability may be affected.
NOTE: ESD data available upon request.
Symbol Value Unit
in
D
R
q
JA
D
R
q
JA
R
q
JC
stg
J
45 V
in
Internally Limited W
145 °C/W
Internally Limited W
100 °C/W
5.0 °C/W
−65°C to +150°C °C
150 °C
V
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LM2574, NCV2574
OPERATING RATINGS (Operating Ratings indicate conditions for which the device is intended to be functional, but do not guarantee
specific performance limits. For guaranteed specifications and test conditions, see the Electrical Characteristics).
Rating
Operating Junction Temperature Range T Supply Voltage V
SYSTEM PARAMETERS ([Note 1] Test Circuit Figure 16)
ELECTRICAL CHARACTERISTICS (Unless otherwise specified, V
version, V T
is the operating junction temperature range that applies [Note 2], unless otherwise noted).
J
LM2574−3.3 ([Note 1] Test Circuit Figure 16)
Output Voltage (V Output Voltage (4.75 V Vin 40 V, 0.1 A I
Efficiency (Vin = 12 V, I
LM2574−5 ([Note 1] Test Circuit Figure 16)
Output Voltage (Vin = 12 V, I Output Voltage (7.0 V Vin 40 V, 0.1 A I
Efficiency (Vin = 12 V, I
LM2574−12 ([Note 1] Test Circuit Figure 16)
Output Voltage (Vin = 25 V, I Output Voltage (15 V Vin 40 V, 0.1 A I
Efficiency (Vin = 15 V, I
LM2574−15 ([Note 1] Test Circuit Figure 16)
Output Voltage (V Output Voltage (18 V < Vin < 40 V, 0.1 A < I
Efficiency (Vin = 18 V, I
LM2574 ADJUSTABLE VERSION ([Note 1] Test Circuit Figure 16)
Feedback Voltage Vin = 12 V, I Feedback Voltage 7.0 V Vin 40 V, 0.1 A I
V
Efficiency (Vin = 12 V, I
1. External components such as the catch diode, inductor, input and output capacitors can affect the switching regulator system performance. When the LM2574 is used as shown in the Figure 16 test circuit, the system performance will be as shown in the system parameters section of the Electrical Characteristics.
2. Tested junction temperature range for the LM2574, NCV2574: T
= 25 V for the 12 V version, Vin = 30 V for the 15 V version. I
in
Characteristic
= 12 V, I
in
= 100 mA, TJ = 25°C) V
Load
0.5 A) V
Load
TJ = 25°C 3.168 3.3 3.432 TJ = −40 to +125°C 3.135 3.465
= 0.5 A) η 72 %
Load
= 100 mA, TJ = 25°C) V
Load
0.5 A) V
T
= 25°C
J
T
= −40 to +125°C
J
T
= 25°C
J
T
= −40 to +125°C
J
Load
Load
= 30 V, I
in
= 0.5 A) η 77 %
= 100 mA, TJ = 25°C) V
Load
= 0.5 A) η 88 %
= 100 mA, TJ = 25°C) V
Load
Load
0.5 A) V
Load
< 0.5 A) V
Load
TJ = 25°C 14.4 15 15.6 TJ = −40 to +125°C 14.25 15.75
= 0.5 A) η 88 %
Load
= 100 mA, V
Load
= 5.0 V, TJ = 25°C V
out
Load
0.5 A, V
out
= 5.0
TJ = 25°C 1.193 1.23 1.267 TJ = −40 to +125°C 1.18 1.28
= 0.5 A, V
Load
= 5.0 V) η 77 %
out
= 12 V for the 3.3 V, 5.0 V, and Adjustable
in
Load
= −40°C T
low
Symbol Value Unit
J
in
−40 to +125 °C 40 V
= 100 mA. For typical values TJ = 25°C, for min/max values
Symbol Min Typ Max Unit
out out
out out
3.234 3.3 3.366 V V
4.9 5.0 5.1 V V
4.8 5.0 5.2
4.75 5.25
out out
11.76 10 12.24 V V
11.52 12 12.48
11.4 12.6
14.7 15 15.3 V V
1.217 1.23 1.243 V V
V
out out
FB
FBT
= +125°C.
high
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LM2574, NCV2574
SYSTEM PARAMETERS ([Note 3] Test Circuit Figure 16)
ELECTRICAL CHARACTERISTICS (continued) (Unless otherwise specified, V
Adjustable version, V min/max values T
ALL OUTPUT VOLTAGE VERSIONS
Feedback Bias Current V
TJ = 25°C 25 100 TJ = −40 to +125°C 200
Oscillator Frequency (Note 5) f
TJ = 25°C 52 TJ = 0 to +125°C 47 52 58 TJ = −40 to +125°C 42 63
Saturation Voltage (I
TJ = 25°C 1.0 1.2
TJ = −40 to +125°C 1.4 Max Duty Cycle (“on”) (Note 7) DC 93 98 % Current Limit Peak Current (Notes 5 and 6) I
TJ = 25°C 0.7 1.0 1.6
TJ = −40 to +125°C 0.65 1.8 Output Leakage Current (Notes 8 and 9), TJ = 25°C I
Output = 0 V 0.6 2.0
Output = − 1.0 V 10 30 Quiescent Current (Note 8) I
TJ = 25°C 5.0 9.0
TJ = −40 to +125°C 11 Standby Quiescent Current (ON/OFF Pin = 5.0 V (“off”)) I
TJ = 25°C 60 200
TJ = −40 to +125°C 400 ON/OFF Pin Logic Input Level V
V
= 0 V V
out
TJ = 25°C 2.2 1.4
TJ = −40 to +125°C 2.4
Nominal Output Voltage V
TJ = 25°C 1.2 1.0
TJ = −40 to +125°C 0.8 ON/OFF Pin Input Current
ON/OFF Pin = 5.0 V (“off”), T
ON/OFF Pin = 0 V (“on”), TJ = 25°C I
3. External components such as the catch diode, inductor, input and output capacitors can affect the switching regulator system performance. When the LM2574 is used as shown in the Figure 16 test circuit, the system performance will be as shown in the system parameters section of the Electrical Characteristics.
4. Tested junction temperature range for the LM2574, NCV2574: T
5. The oscillator frequency reduces to approximately 18 kHz in the event of an output short or an overload which causes the regulated output voltage to drop approximately 40% from the nominal output voltage. This self protection feature lowers the average power dissipation of the IC by lowering the minimum duty cycle from 5% down to approximately 2%.
6. Output (Pin 2) sourcing current. No diode, inductor or capacitor connected to the output pin.
7. Feedback (Pin 4) removed from output and connected to 0 V.
8. Feedback (Pin 4) removed from output and connected to 12 V for the Adjustable, 3.3 V, and 5.0 V versions, and 25 V for the 12 V and 15 V versions, to force the output transistor OFF.
= 40 V.
9. V
in
= 25 V for the 12 V version, Vin = 30 V for the 15 V version. I
in
is the operating junction temperature range that applies [Note 4], unless otherwise noted).
J
Characteristic
= 5.0 V (Adjustable Version Only) I
out
= 0.5 A, [Note 6]) V
out
= 25°C I
J
low
Symbol Min Typ Max Unit
O
sat
CL
Q
stby
IH IL
= −40°C T
= 12 V for the 3.3 V, 5.0 V, and
in
= 100 mA. For typical values TJ = 25°C, for
Load
b
L
IH
IL
15 30
0 5.0
= +125°C.
high
nA
kHz
V
A
mA
mA
mA
mA
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LM2574, NCV2574
TYPICAL PERFORMANCE CHARACTERISTICS (Circuit of Figure 16)
1.0
Vin = 20 V
0.8 I
Load
0.6 Normalized at TJ = 25°C
0.4
0.2
0
−0.2
−0.4
−0.6
, OUTPUT VOLTAGE CHANGE (%)
out
−0.8
V
−1.0
2.0
L = 300 mH
1.5
1.0
0.5
INPUT − OUTPUT DIFFERENTIAL (V)
0
= 100 mA
TJ, JUNCTION TEMPERATURE (°C)
Figure 2. Normalized Output Voltage
I
= 500 mA
Load
I
= 100 mA
Load
TJ, JUNCTION TEMPERATURE (°C)
1.4
1.2
1.0
0.8
0.6
0.4
0.2
0
−0.2
, OUTPUT VOLTAGE CHANGE (%)
out
−0.4
V
1251007560250−25−50 403530252015105.00
−0.6
1.4
1.3
1.2
1.1
1.0
0.9
, OUTPUT CURRENT (A)
O
I
0.8
1251007560250−25−50 1251007560250−25−50
0.7
I
Load
T
= 25°C
J
= 100 mA
3.3 V, 5.0 V and ADJ
, INPUT VOLTAGE (V)
V
in
Figure 3. Line Regulation
TJ, JUNCTION TEMPERATURE (°C)
12 V and 15 V
Vin = 25 V
, QUIESCENT CURRENT (mA)
Q
I
8.0
6.0
4.0
Figure 4. Dropout Voltage Figure 5. Current Limit
, STANDBY QUIESCENT CURRENT ( A)μ
I
stby
200
180
160
140
120
100
V
= 5.0 V
ON/OFF
Vin = 40 V
80
60
40
Vin = 12 V
20
0
TJ, JUNCTION TEMPERATURE (°C)
20
V
= 5.0 V
18
16
14
I
12
Load
= 500 A
out
Measured at Ground Pin T
= 25°C
J
10
I
= 100 mA
Load
403530252015105.00 1251007560250−25−50
V
, INPUT VOLTAGE (V)
in
Figure 6. Quiescent Current Figure 7. Standby Quiescent Current
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LM2574, NCV2574
out
s
out
TYPICAL PERFORMANCE CHARACTERISTICS (Circuit of Figure 16) (continued)
8.0
6.0
Vin = 12 V Normalized at 25°C
4.0
2.0
0
−2.0
−4.0
−6.0
NORMALIZED FREQUENCY (%)
−8.0
10
TJ, JUNCTION TEMPERATURE (°C)
1251007550250−25−50 0 0.1 0.2 0.3 0.4 0.5
Figure 8. Oscillator Frequency
5.0
4.5
4.0
3.5
3.0
2.5
2.0
, INPUT VOLTAGE (V)V
1.5
in
1.0
0.5
0
Vin = 1.23 V I
= 100 mA
Load
TJ, JUNCTION TEMPERATURE (°C)
Adjustable Version Only
1251007550250−25−50 1251007550250−25−50
1.3
1.2
1.1
1.0
0.9
0.8
0.7
0.6
, SATURATION VOLTAGE (V)
0.5
sat
V
0.4
0.3
100
80
60
40
20
0
−20
−40
−60
, FEEDBACK PIN CURRENT (nA)
FB
I
−80
−100
−40°C
25°C
125°C
Figure 9. Switch Saturation Voltage
, JUNCTION TEMPERATURE (°C)
T
J
Figure 10. Minimum Operating Voltage Figure 11. Feedback Pin Current
SWITCH CURRENT (A)
Adjustable Version Only
20 V
A
10 V
0
0.6 A
0.4 A
B
0.2 A
0
20 mV
C
AC
5 ms/DIV
A: Output Pin Voltage, 10 V/DIV. B: Inductor Current, 0.2 A/DIV. C: Output Ripple Voltage, 20 mV/DIV, AC−Coupled
Figure 12. Continuous Mode Switching Waveforms
V
= 5.0 V, 500 mA Load Current, L = 330 mH
A
B
20 mV
C
Figure 13. Discontinuous Mode Switching Waveform
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20 V
10 V
0
0.4 A
0.2 A
0
AC
5 ms/DIV
A: Output Pin Voltage, 10 V/DIV. B: Inductor Current, 0.2 A/DIV. C: Output Ripple Voltage, 20 mV/DIV, AC−Coupled
V
= 5.0 V, 100 mA Load Current, L = 100 mH
LM2574, NCV2574
out
out
F
TYPICAL PERFORMANCE CHARACTERISTICS (Circuit of Figure 16) (continued)
50 mV
A
AC
50 mV
A
AC
500 mA
B
0
A: Output Voltage, 50 mV/DIV, AC Coupled B: 100 mA to 500 mA Load Pulse
Figure 14. 500 mA Load Transient Response for
Continuous Mode Operation, L = 330 mH, C
= 300 mF
200 mA
B
100 mA
0
200 ms/DIV200 ms/DIV
A: Output Voltage, 50 mV/DIV, AC Coupled B: 50 mA to 250 mA Load Pulse
Figure 15. 250 mA Load Transient Response for
Discontinuous Mode Operation, L = 68 mH, C
= 470 m
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Fixed Output Voltage Versions
7.0 − 40 V
Unregulated
DC Input
LM2574, NCV2574
(3)
V
in
1
(12)
C
in
22 mF
Cin−22 mF, 60 V, Aluminium Electrolytic
− 220 mF, 25 V, Aluminium Electrolytic
C
out
D1 − Schottky, 1N5819 L1 − 330 mH, (For 5.0 V R1 − 2.0 k, 0.1% R2 − 6.12 k, 0.1%
LM2574
Fixed Output
2 Sig
Gnd
Gnd
(6) (4)
(14)
34ON
, 3.3 V
in
out
Feedback
1
Output
7
/OFFPwr
(5)
, use 100 mH)
L1
330 mH
D1 1N5819
C
out
220 mF
V
out
Load
7.0 V − 40 V Unregulated
DC Input
V
in
1
C
in
22 mF
Adjustable Output Voltage Versions
Feedback
(3)
(14)
34ON/OFFPwr
+ V
ref
= 1.23 V, R1
ref
(5)
V
V
1
Output
7
ǒ
1.0 )
out
ref
–1.0Ǔ
R2 R1
Ǔ
LM2574
Adjustable
(12)
2 Sig
Gnd
NOTE: Pin numbers in ( ) are for the SO−16W package.
Gnd
(6) (4)
V
out
R2 + R1ǒ
Where V between 1.0 kW and 5.0 kW
Figure 16. Test Circuit and Layout Guidelines
L1
330 mH
D1 1N5819
C
out
220 mF
R2
6.12 k
R1
2.0 k
V
5.0 V
Load
out
PCB LAYOUT GUIDELINES
As in any switching regulator, the layout of the printed circuit board is very important. Rapidly switching currents associated with wiring inductance, stray capacitance and parasitic inductance of the printed circuit board traces can generate voltage transients which can generate electromagnetic interferences (EMI) and affect the desired operation. As indicated in the Figure 16, to minimize inductance and ground loops, the length of the leads indicated by heavy lines should be kept as short as possible.
For best results, single−point grounding (as indicated) or ground plane construction should be used.
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On the other hand, the PCB area connected to the Pin 7 (emitter of the internal switch) of the LM2574 should be kept to a minimum in order to minimize coupling to sensitive circuitry.
Another sensitive part of the circuit is the feedback. It is important to keep the sensitive feedback wiring short. To assure this, physically locate the programming resistors near to the regulator, when using the adjustable version of the LM2574 regulator.
8
LM2574, NCV2574
PIN FUNCTION DESCRIPTION
Pin
SO−16W PDIP−8
12 5 V
14 7 Output This is the emitter of the internal switch. The saturation voltage V
4 2 Sig Gnd Circuit signal ground pin. See the information about the printed circuit board layout. 6 4 Pwr Gnd Circuit power ground pin. See the information about the printed circuit board layout. 3 1 Feedback This pin senses regulated output voltage to complete the feedback loop. The signal is divided by
5 3 ON/OFF It allows the switching regulator circuit to be shut down using logic level signals, thus dropping the
Buck Converter Basics
The LM2574 is a “Buck” or Step−Down Converter which is the most elementary forward−mode converter. Its basic schematic can be seen in Figure 17.
The operation of this regulator topology has two distinct time periods. The first one occurs when the series switch is on, the input voltage is connected to the input of the inductor.
The output of the inductor is the output voltage, and the rectifier (or catch diode) is reverse biased. During this period, since there is a constant voltage source connected across the inductor, the inductor current begins to linearly ramp upwards, as described by the following equation:
I
L(on)
During this “on” period, energy is stored within the core material in the form of magnetic flux. If the inductor is properly designed, there is sufficient energy stored to carry the requirements of the load during the “off” period.
Power Switch
Symbol Description (Refer to Figure 1)
in
This pin is the positive input supply for the LM2574 step−down switching regulator. In order to minimize voltage transients and to supply the switching currents needed by the regulator, a suitable input bypass capacitor must be present (C
typically 1.0 V. It should be kept in mind that the PCB area connected to this pin should be kept to a minimum in order to minimize coupling to sensitive circuitry.
the internal resistor divider network R2, R1 and applied to the non−inverting input of the internal error amplifier. In the Adjustable version of the LM2574 switching regulator, this pin is the direct input of the error amplifier and the resistor network R2, R1 is connected externally to allow programming of the output voltage.
total input supply current to approximately 80 mA. The input threshold voltage is typically 1.5 V. Applying a voltage above this value (up to +V pin is lower than 1.5 V or if this pin is left open, the regulator will be in the “on” condition.
in Figure 1).
in
) shuts the regulator off. If the voltage applied to this
in
DESIGN PROCEDURE
current loop. This removes the stored energy from the inductor. The inductor current during this time is:
I
L(off)
This period ends when the power switch is once again turned on. Regulation of the converter is accomplished by varying the duty cycle of the power switch. It is possible to describe the duty cycle as follows:
t
on
d +
, where T is the period of switching.
T
For the buck converter with ideal components, the duty
+
ǒ
Vin–V
L
out
Ǔ
t
on
cycle can also be described as:
Figure 18 shows the buck converter idealized waveforms of the catch diode voltage and the inductor current.
V
L
on(SW)
+
of this output switch is
sat
ǒ
V
–V
out
D
L
V
out
d +
V
in
Ǔ
t
off
in
DV
C
out
R
Load
Figure 17. Basic Buck Converter
The next period is the “off” period of the power switch. When the power switch turns off, the voltage across the inductor reverses its polarity and is clamped at one diode voltage drop below ground by the catch diode. Current now flows through the catch diode thus maintaining the load
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Power
Switch
Off
VD(FWD)
Diode VoltageInductor Current
I
min
Diode Diode
Switch
Power
On
Power
Switch
Power Switch
Off
Power Switch
On
I
pk
Power Switch
Figure 18. Buck Converter Idealized Waveforms
I
Load
Time
(AV)
Time
LM2574, NCV2574
Procedure (Fixed Output Voltage Version) In order to simplify the switching regulator design, a step−by−step design procedure and example is provided.
Procedure Example
Given Parameters:
= Regulated Output Voltage (3.3 V, 5.0 V, 12 V or 15 V)
V
out
= Maximum Input Voltage
V
in(max)
I
Load(max)
1. Controller IC Selection
According to the required input voltage, output voltage and current, select the appropriate type of the controller IC output voltage version.
2. Input Capacitor Selection (Cin)
To prevent large voltage transients from appearing at the input and for stable operation of the converter, an aluminium or tantalum electrolytic bypass capacitor is needed between the input pin +V located close to the IC using short leads. This capacitor should have a low ESR (Equivalent Series Resistance) value.
3. Catch Diode Selection (D1)
A.Since the diode maximum peak current exceeds the
B.The reverse voltage rating of the diode should be at least
4. Inductor Selection (L1)
A.According to the required working conditions, select the
B.From the appropriate inductor selection guide, identify the
C.Select an appropriate inductor from the several different
= Maximum Load Current
and ground pin Gnd. This capacitor should be
in
regulator maximum load current, the catch diode current rating must be at least 1.2 times greater than the maximum load current. For a robust design the diode should have a current rating equal to the maximum current limit of the LM2574 to be able to withstand a continuous output short.
1.25 times the maximum input voltage.
correct inductor value using the selection guide from Figures 19 to 23.
inductance region intersected by the Maximum Input Voltage line and the Maximum Load Current line. Each region is identified by an inductance value and an inductor code.
manufacturers part numbers listed in Table 2. The designer must realize that the inductor current rating must be higher than the maximum peak current flowing through the inductor. This maximum peak current can be calculated as follows:
I
p(max
)
+ I
Load(max
)
)
ǒ
Vin* V
2L
out
Ǔ
t
on
Given Parameters:
= 5.0 V
V
out
= 15 V
V
in(max)
I
Load(max)
1. Controller IC Selection
According to the required input voltage, output voltage, current polarity and current value, use the LM2574−5 controller IC.
2. Input Capacitor Selection (Cin)
A 22 mF, 25 V aluminium electrolytic capacitor located near to the input and ground pins provides sufficient bypassing.
3. Catch Diode Selection (D1)
A.For this example the current rating of the diode is 1.0 A.
B.Use a 20 V 1N5817 Schottky diode, or any of the
4. Inductor Selection (L1)
A.Use the inductor selection guide shown in Figure 20.
B.From the selection guide, the inductance area
C.Inductor value required is 330 mH. From Table 2, choose
= 0.4 A
suggested fast recovery diodes shown in Table 1.
intersected by the 15 V line and 0.4 A line is 330.
an inductor from any of the listed manufacturers.
where t
For additional information about the inductor, see the inductor section in the “EXTERNAL COMPONENTS” section of this data sheet.
is the “on” time of the power switch and
on
V
out
t
+
on
1.0
x
V
f
osc
in
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LM2574, NCV2574
Procedure (Fixed Output Voltage Version) (continued) In order to simplify the switching regulator design, a step−by−step design procedure and example is provided.
Procedure Example
5. Output Capacitor Selection (C
A.Since the LM2574 is a forward−mode switching regulator
with voltage mode control, its open loop 2−pole−1−zero frequency characteristic has the dominant pole−pair determined by the output capacitor and inductor values. For stable operation and an acceptable ripple voltage, (approximately 1% of the output voltage) a value between 100 mF and 470 mF is recommended.
B.Due to the fact that the higher voltage electrolytic capacitors
generally have lower ESR (Equivalent Series Resistance) numbers, the output capacitor’s voltage rating should be at least 1.5 times greater than the output voltage. For a 5.0 V regulator, a rating at least 8.0 V is appropriate, and a 10 V or 16 V rating is recommended.
out
)
Procedure (Adjustable Output Version: LM2574−ADJ)
Procedure Example
Given Parameters:
= Regulated Output Voltage
V
out
= Maximum DC Input Voltage
V
in(max)
I
Load(max)
1. Programming Output Voltage
To select the right programming resistor R1 and R2 value (see Figure 2) use the following formula:
where V
Resistor R1 can be between 1.0 kW and 5.0 kW. (For best temperature coefficient and stability with time, use 1% metal film resistors).
= Maximum Load Current
R2
ǒ
+ V
V
out
1.0 )
ref
R2 + R1
R1
V
out
ǒ
V
ref
Ǔ
* 1.0
Ǔ
= 1.23 V
ref
5. Output Capacitor Selection (C
A.C
= 100 mF to 470 mF standard aluminium electrolytic.
out
B.Capacitor voltage rating = 20 V.
Given Parameters:
= 24 V
V
out
= 40 V
V
in(max)
I
Load(max)
1. Programming Output Voltage (selecting R1 and R2)
Select R1 and R2 :
R2 + R1
R2 = 18.51 kW, choose a 18.7 kW metal film resistor.
= 0.4 A
R2
ǒ
1.0 )
= 1.23 Select R1 = 1.0 kW
V
out
V
out
ǒ
V
ref
Ǔ
R1
* 1.0Ǔ+ 1.0 k
out
)
10 V
ǒ
1.23 V
* 1.0
Ǔ
2. Input Capacitor Selection (Cin)
To prevent large voltage transients from appearing at the input and for stable operation of the converter, an aluminium or tantalum electrolytic bypass capacitor is needed between the input pin +V located close to the IC using short leads. This capacitor should have a low ESR (Equivalent Series Resistance) value. For additional information see input capacitor section in the “EXTERNAL COMPONENTS” section of this data sheet.
3. Catch Diode Selection (D1)
A.Since the diode maximum peak current exceeds the
regulator maximum load current the catch diode current rating must be at least 1.2 times greater than the maximum load current. For a robust design, the diode should have a current rating equal to the maximum current limit of the LM2574 to be able to withstand a continuous output short.
B.The reverse voltage rating of the diode should be at least
1.25 times the maximum input voltage.
and ground pin Gnd. This capacitor should be
in
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2. Input Capacitor Selection (Cin)
A 22 mF aluminium electrolytic capacitor located near the input and ground pin provides sufficient bypassing.
3. Catch Diode Selection (D1)
A. For this example, a 1.0 A current rating is adequate.
B.Use a 50 V MBR150 Schottky diode or any suggested
fast recovery diodes in Table 1.
11
LM2574, NCV2574
Procedure (Adjustable Output Version: LM2574−ADJ)
Procedure Example
4. Inductor Selection (L1)
A.Use the following formula to calculate the inductor Volt x
microsecond [V x ms] constant:
V
ExT+ (Vin* V
B.Match the calculated E x T value with the corresponding
number on the vertical axis of the Inductor Value Selection Guide shown in Figure 23. This E x T constant is a measure of the energy handling capability of an inductor and is dependent upon the type of core, the core area, the number of turns, and the duty cycle.
C.Next step is to identify the inductance region intersected by
the E x T value and the maximum load current value on the horizontal axis shown in Figure 27.
D.From the inductor code, identify the inductor value. Then
select an appropriate inductor from Table 2. The inductor chosen must be rated for a switching frequency of 52 kHz and for a current rating of 1.15 x I rating can also be determined by calculating the inductor peak current:
I
+ I
)
p(max
where t
For additional information about the inductor, see the inductor section in the “External Components” section of this data sheet.
is the “on” time of the power switch and
on
)
out
Load(max
t
+
on
out
V
in
V
out
V
in
x
)
)
6
10
ƪ
Vxms
]
F[Hz
. The inductor current
Load
ǒ
Vin* V
2L
1.0
x
f
osc
out
ƫ
Ǔ
t
on
4. Inductor Selection (L1) A.
Calculate E x TƪVxmsƫconstant :
ExT+ (40 * 24) x
B.
ExT+ 185ƪVxms
C.I
Load(max)
Inductance Region = 1000
D.Proper inductor value = 1000 mH
Choose the inductor from Table 2.
= 0.4 A
24 40
ƫ
x
1000
+ 105ƪVxms
52
ƫ
5. Output Capacitor Selection (C
A.Since the LM2574 is a forward−mode switching regulator with
voltage mode control, its open loop 2−pole−1−zero frequency characteristic has the dominant pole−pair determined by the output capacitor and inductor values.
For stable operation, the capacitor must satisfy the following requirement:
C
w 13,300
out
B.Capacitor values between 10 mF and 2000 mF will satisfy the
loop requirements for stable operation. To achieve an acceptable output ripple voltage and transient response, the output capacitor may need to be several times larger than the above formula yields.
C.Due to the fact that the higher voltage electrolytic capacitors
generally have lower ESR (Equivalent Series Resistance) numbers, the output capacitor’s voltage rating should be at least 1.5 times greater than the output voltage. For a 5.0 V regulator, a rating of at least 8.0 V is appropriate, and a 10 V or 16V rating is recommended.
)
out
V
in
(
)
max
ƪmFƫ
xLƪmH
ƫ
V
out
5. Output Capacitor Selection (C A.
C
w 13,300 x
out
To achieve an acceptable ripple voltage, select C
= 100 mF electrolytic capacitor.
out
24 x 1000
40
)
out
+ 22.2 mF
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LM2574, NCV2574
LM2574 Series Buck Regulator Design Procedures (continued)
Indicator Value Selection Guide (For Continuous Mode Operation)
60 20
15 12
10
9.0
8.0
7.0
6.0
, MAXIMUM INPUT VOLTAGE (V)
in
5.0
60
40 30
25
20
18 17
16
, MAXIMUM INPUT VOLTAGE (V) V
15
in
V
14
680
470
330
220
150
100
0.50.40.30.20.150.1 0.50.40.30.20.150.1
IL, MAXIMUM LOAD CURRENT (A)
60
1000
30
20 15
12
10
9.0
8.0
, MAXIMUM INPUT VOLTAGE (V)V
in
V
7.0
Figure 19. LM2574−3.3
2200
1500
1000
680
I
, MAXIMUM LOAD CURRENT (A)
L
470
330
220
0.50.40.30.20.150.1 0.50.40.30.20.150.1
60
40
30
25
22
20
19
, MAXIMUM INPUT VOLTAGE (V)
18
in
17
2200
1500
Figure 21. LM2574−12 Figure 22. LM2574−15
680
470
330
I
, MAXIMUM LOAD CURRENT (A)
L
Figure 20. LM2574−5
1000
680
470
IL, MAXIMUM LOAD CURRENT (A)
220
150
330
220
250 200
2200
150
100
80
60 50 40
30
ET, VOLTAGE TIME (V s)μ
20 15
10
1500
1000
680
470
I
, MAXIMUM LOAD CURRENT (A)
L
330
220
150
100
68
0.50.40.30.20.150.1
Figure 23. LM2574−ADJ
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LM2574, NCV2574
Table 1. Diode Selection Guide gives an overview about through−hole diodes for
an effective design. Device listed in bold are available from ON Semiconductor
V
R
Schottky Fast Recovery
1.0 Amp Diodes
Inductor
Value
68 mH 100 mH 150 mH 220 mH 330 mH
20 V
30 V
40 V
50 V MBR150 60 V MBR160
1N5817
MBR120P
1N5818
MBR130P
1N5819
MBR140P
MUR110
(rated to 100 V)
Table 2. Inductor Selection Guide
Pulse Engineering Tech 39 Renco NPI
* 55 258 SN RL−1284−68 NP5915
* 55 308 SN RL−1284−100 NP5916 52625 55 356 SN RL−1284−150 NP5917 52626 55 406 SN RL−1284−220 NP5918/5919 52627 55 454 SN RL−1284−330 NP5920/5921
470 mH
680 mH 1000 mH 1500 mH 2200 mH
* : Contact Manufacturer
52628 * RL−1284−470 NP5922 52629 55 504 SN RL−1284−680 NP5923 52631 55 554 SN RL−1284−1000 *
* * RL−1284−1500 * * * RL−1284−2200 *
Table 3. Example of Several Inductor Manufacturers Phone/Fax Numbers
Pulse Engineering Inc.
Pulse Engineering Inc. Europe
Renco Electronics Inc.
Tech 39
NPI/APC
Phone Fax
Phone Fax
Phone Fax
Phone Fax
Phone Fax
+ 1−619−674−8100 + 1−619−674−8262
+ 353−9324−107 + 353−9324−459
+ 1−516−645−5828 + 1−516−586−5562
+ 33−1−4115−1681 + 33−1−4709−5051
+ 44−634−290−588
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LM2574, NCV2574
EXTERNAL COMPONENTS
Input Capacitor (Cin)
The Input Capacitor Should Have a Low ESR
For stable operation of the switch mode converter a low ESR (Equivalent Series Resistance) aluminium or solid tantalum bypass capacitor is needed between the input pin and the ground pin, to prevent large voltage transients from appearing at the input. It must be located near the regulator and use short leads. With most electrolytic capacitors, the capacitance value decreases and the ESR increases with lower temperatures. For reliable operation in temperatures below −25°C larger values of the input capacitor may be needed. Also paralleling a ceramic or solid tantalum capacitor will increase the regulator stability at cold temperatures.
RMS Current Rating of C
The important parameter of the input capacitor is the RMS current rating. Capacitors that are physically large and have large surface area will typically have higher RMS current ratings. For a given capacitor value, a higher voltage electrolytic capacitor will be physically larger than a lower voltage capacitor, and thus be able to dissipate more heat to the surrounding air, and therefore will have a higher RMS current rating. The consequences of operating an electrolytic capacitor beyond the RMS current rating is a shortened operating life. In order to assure maximum capacitor operating lifetime, the capacitor’s RMS ripple current rating should be:
I
rms
where d is the duty cycle, for a continuous mode buck regulator
and
Output Capacitor (C
d +
t
on
+
|V
T
out
For low output ripple voltage and good stability , low ES R output capacitors are recommended. An output capacitor has two main functions: it filters the output and provides regulator loop stability . The ESR of the output capacitor a nd the peak−to−peak value of the inductor ripple current are the main factors contributing to the output ripple voltage value. Standard aluminium electrolytics could be adequate for some applications but for quality design, low ESR types are recommended.
An aluminium electrolytic capacitor’s ESR value is related to many factors, such as the capacitance value, the voltage rating, the physical size and the type of construction. In most cases, the higher voltage electrolytic capacitors have lower ESR value. Often capacitors with much higher
in
u 1.2 x d x I
t
d +
|V
|
out
| ) V
)
out
Load
V
on
out
+
V
T
in
for a buck−boost regulator.
in
voltage ratings may be needed to provide low ESR values, that are required for low output ripple voltage.
The Output Capacitor Requires an ESR Value that has an Upper and Lower Limit
As mentioned above, a low ESR value is needed for low output ripple voltage, typically 1% to 2% of the output voltage. But if the selected capacitor’s ESR is extremely low (below 0.03 W), there is a possibility of an unstable feedback loop, resulting in oscillation at the output. This situation can occur when a tantalum capacitor, that can have a very low ESR, is used as the only output capacitor.
At Low Temperatures, Put in Parallel Aluminium Electrolytic Capacitors with Tantalum Capacitors
Electrolytic capacitors are not recommended for temperatures below −25°C. The ESR rises dramatically at cold temperatures and typically rises 3 times at −25°C and as much as 10 times at −40°C. Solid tantalum capacitors have much better ESR spec at cold temperatures and are recommended for temperatures below −25°C. They can be also used in parallel with aluminium electrolytics. The value of the tantalum capacitor should be about 10% or 20% of the total capacitance. The output capacitor should have at least 50% higher RMS ripple current rating at 52 kHz than the peak−to−peak inductor ripple current.
Catch Diode
Locate the Catch Diode Close to the LM2574
The LM2574 is a step−down buck converter, it requires a fast diode to provide a return path for the inductor current when the switch turns off. This diode must be located close to the LM2574 using short leads and short printed circuit traces to avoid EMI problems.
Use a Schottky or a Soft Switching Ultra−Fast Recovery Diode
Since the rectifier diodes are very significant source of losses within switching power supplies, choosing the rectifier that best fits into the converter design is an important process. Schottky diodes provide the best performance because of their fast switching speed and low forward voltage drop.
They provide the best efficiency especially in low output voltage applications (5.0 V and lower). Another choice could be Fast−Recovery, or Ultra−Fast Recovery diodes. It has to be noted, that some types of these diodes with an abrupt turnoff characteristic may cause instability or EMI troubles.
A fast−recovery diode with soft recovery characteristics can better fulfill some quality, low noise design requirements. Table 1 provides a list of suitable diodes for the LM2574 regulator. Standard 50/60 Hz rectifier diodes, such as the 1N4001 series or 1N5400 series are NOT suitable.
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LM2574, NCV2574
Inductor
The magnetic components are the cornerstone of all switching power supply designs. The style of the core and the winding technique used in the magnetic component’s design have a great influence on the reliability of the overall power supply.
Using an improper or poorly designed inductor can cause high voltage spikes generated by the rate of transitions in current within the switching power supply, and the possibility of core saturation can arise during an abnormal operational mode. Voltage spikes can cause the semiconductors to enter avalanche breakdown and the part can instantly fail if enough energy is applied. It can also cause significant RFI (Radio Frequency Interference) and EMI (Electro−Magnetic Interference) problems.
Continuous and Discontinuous Mode of Operation
The LM2574 step−down converter can operate in both the continuous and the discontinuous modes of operation. The regulator works in the continuous mode when loads are relatively heavy, the current flows through the inductor continuously and never falls to zero. Under light load conditions, the circuit will be forced to the discontinuous mode when inductor current falls to zero for certain period of time (see Figure 24 and Figure 25). Each mode has distinctively different operating characteristics, which can affect the regulator performance and requirements. In many cases the preferred mode of operation is the continuous mode. It offers greater output power, lower peak currents in the switch, inductor and diode, and can have a lower output ripple voltage. On the other hand it does require larger inductor values to keep the inductor current flowing continuously, especially at low output load currents and/or high input voltages.
To simplify the inductor selection process, an inductor selection guide for the LM2574 regulator was added to this data sheet (Figures 19 through 23). This guide assumes that the regulator is operating in the continuous mode, and selects an inductor that will allow a peak−to−peak inductor ripple current to be a certain percentage of the maximum design load current. This percentage is allowed to change as different design load currents are selected. For light loads (less than approximately 0.2 A) it may be desirable to operate the regulator in the discontinuous mode, because the inductor value and size can be kept relatively low. Consequently, the percentage of inductor peak−to−peak
current increases. This discontinuous mode of operation is perfectly acceptable for this type of switching converter. Any buck regulator will be forced to enter discontinuous mode if the load current is light enough.
Selecting the Right Inductor Style
Some important considerations when selecting a core type are core material, cost, the output power of the power supply, the physical volume the inductor must fit within, and the amount of EMI (Electro−Magnetic Interference) shielding that the core must provide. There are many different styles of inductors available, such as pot core, E−core, toroid and bobbin core, as well as different core materials such as ferrites and powdered iron from different manufacturers.
For high quality design regulators the toroid core seems to be the best choice. Since the magnetic flux is contained within the core, it generates less EMI, reducing noise problems in sensitive circuits. The least expensive is the bobbin core type, which consists of wire wound on a ferrite rod core. This type of inductor generates more EMI due to the fact that its core is open, and the magnetic flux is not contained within the core.
When multiple switching regulators are located on the same printed circuit board, open core magnetics can cause interference between two or more of the regulator circuits, especially at high currents due to mutual coupling. A toroid, pot core or E−core (closed magnetic structure) should be used in such applications.
Do Not Operate an Inductor Beyond its Maximum Rated Current
Exceeding an inductor’s maximum current rating may cause the inductor to overheat because of the copper wire losses, or the core may saturate. Core saturation occurs when the flux density is too high and consequently the cross sectional area of the core can no longer support additional lines of magnetic flux.
This causes the permeability of the core to drop, the inductance value decreases rapidly and the inductor begins to look mainly resistive. It has only the dc resistance of the winding. This can cause the switch current to rise very rapidly and force the LM2574 internal switch into cycle−by−cycle current limit, thus reducing the dc output load current. This can also result in overheating of the inductor and/or the LM2574. Different inductor types have different saturation characteristics, and this should be kept in mind when selecting an inductor.
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LM2574, NCV2574
0.5 A
Inductor
Current
Waveform
0 A
0.5 A
Power
Switch
Current
Waveform
0 A
HORIZONTAL TIME BASE: 5.0 ms/DIV
Figure 24. Continuous Mode Switching
Current Waveforms
GENERAL RECOMMENDATIONS
Output Voltage Ripple and Transients
Source of the Output Ripple
Since the LM2574 is a switch mode power supply regulator, its output voltage, if left unfiltered, will contain a sawtooth ripple voltage at the switching frequency. The output ripple voltage value ranges from 0.5% to 3% of the output voltage. It is caused mainly by the inductor sawtooth ripple current multiplied by the ESR of the output capacitor.
Short Voltage Spikes and How to Reduce Them
The regulator output voltage may also contain short voltage spikes at the peaks of the sawtooth waveform (see Figure 26). These voltage spikes are present because of the fast switching action of the output switch, and the parasitic inductance of the output filter capacitor. There are some other important factors such as wiring inductance, stray capacitance, as well as the scope probe used to evaluate these transients, all these contribute to the amplitude of these spikes. To minimize these voltage spikes, low inductance capacitors should be used, and their lead lengths must be kept short. The importance of quality printed circuit board layout design should also be highlighted.
Voltage spikes caused by switching action of the output switch and the parasitic inductance of the output capacitor
Unfiltered
Output
Voltage
Filtered
Output
Voltage
HORIZONTAL TIME BASE: 5.0 ms/DIV
Figure 26. Output Ripple Voltage Waveforms
VERTRICAL RESOLUTION 20 mV/DIV
0.1 A
Inductor
Current
Waveform
Current
Waveform
VERTRICAL RESOLUTION 200 mADV
Minimizing the Output Ripple
Power
Switch
0 A
0.1 A
0 A
HORIZONTAL TIME BASE: 5.0 ms/DIV
Figure 25. Discontinuous Mode Switching
Current Waveforms
In order to minimize t he o utput r ipple v oltage i t is p ossible to enlarge the inductance value of the inductor L1 and/or to use a larger value o utput c apacitor. There is also another way to smooth the output by means of an additional LC filter (20 mH, 100 mF), that can be added to the output (see Figure 35) to further reduce the amount of output ripple and transients. With such a filter it is possible to reduce the output ripple voltage transients 10 times or more. Figure 26 shows the difference between filtered and unfiltered output waveforms of the regulator shown in Figure 34.
The upper waveform is from the normal unfiltered output of the converter, while the lower waveform shows the output ripple voltage filtered by an additional LC filter.
Heatsinking and Thermal Considerations
The LM2574 is available in both 8−pin DIP and SO−16L packages. When used i n t he t ypical a pplication t he c opper l ead frame conducts the majority of the heat from the die, through the leads, to the printed circuit copper. The copper and the board are the heatsink for this package and the other heat producing components, such as the catch diode and inductor.
For the best thermal performance, wide copper traces should be used and all ground and unused pins should be soldered to generous amounts of printed circuit board copper, such as a ground plane. Large areas of copper provide the best transfer of heat to the surrounding air. One exception to this is the output (switch) pin, which should not have large areas of copper in order to minimize coupling to sensitive circuitry.
Additional improvement in heat dissipation can be achieved even by using of double sided or multilayer boards which can provide even better heat path to the ambient. Using a socket for the 8−pin DIP package is not recommended because socket represents an additional thermal resistance, and as a result the junction temperature will be higher.
VERTICAL RESOLUTION 100 mADV
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LM2574, NCV2574
Since the current rating of the LM2574 is only 0.5 A, the total package power dissipation for this switcher is quite low, ranging from approximately 0.1 W up to 0.75 W under varying conditions. In a carefully engineered printed circuit board, the through−hole DIP package can easily dissipate up to 0.75 W, even at ambient temperatures of 60°C, and still keep the maximum junction temperature below 125°C.
Thermal Analysis and Design
The following procedure must be performed to determine the operating junction temperature. First determine:
1. P
D(max)
− maximum regulator power dissipation in the application.
2. T
A(max)
− maximum ambient temperature in the application.
3. T
J(max)
− maximum allowed junction temperature (125°C for the LM2574). For a conservative design, the maximum junction temperature should not exceed 110°C to assure safe operation. For every additional +10°C temperature rise that the junction must withstand, the estimated operating lifetime of the component is halved.
4. R
5. R
q
q
− package thermal resistance junction−case.
JC
− package thermal resistance junction−ambient.
JA
(Refer to Absolute Maximum Ratings on page 2 of this data sheet or R
JC
q
and R
JA
q
values).
The following formula is to calculate the approximate
total power dissipated by the LM2574:
PD = (Vin x IQ) + d x I
Load
x V
sat
where d is the duty cycle and for buck converter
V
t
on
d +
IQ (quiescent current) and V
O
+
,
V
T
in
can be found in the
sat
LM2574 data sheet,
V
is minimum input voltage applied,
in
V
is the regulator output voltage,
O
I
is the load current.
Load
8.0 to 25 V
Unregulated
DC Input
+V
in
LM2574−12
5
C
in
22 mF
Figure 27. Inverting Buck−Boost Develops −12 V
(12)
Gnd
(6)
2 Sig
Gnd
(4)
Feedback
(3)
1
Output
(14)
7
34ON
/OFFPwr
(5)
L1
68 mH
D1 MBR150
−12 V @ 100 mA Regulated
Output
C
out
680 mF
The dynamic switching losses during turn−on and turn−off can be neglected if a proper type catch diode is used. The junction temperature can be determined by the following expression:
TJ = (R
where (R
)(PD) represents the junction temperature rise
JA
q
caused by the dissipated power and T
)(PD) + T
q
JA
A
is the maximum
A
ambient temperature.
Some Aspects That can Influence Thermal Design
It should be noted that the package thermal resistance and the junction temperature rise numbers are all approximate, and there are many factors that will affect these numbers, such as PC board size, shape, thickness, physical position, location, board temperature, as well as whether the surrounding air is moving or still. At higher power levels the thermal resistance decreases due to the increased air current activity.
Other factors are trace width, total printed circuit copper area, copper thickness, single− or double−sided, multilayer board, the amount of solder on the board or even color of the traces.
The size, quantity and spacing of other components on the board can also influence its effectiveness to dissipate the heat. Some of them, like the catch diode or the inductor will generate some additional heat.
ADDITIONAL APPLICATIONS
Inverting Regulator
An inverting buck−boost regulator using the LM2574−12 is shown in Figure 27. This circuit converts a positive input voltage to a negative output voltage with a common ground by bootstrapping the regulators ground to the negative output voltage. By grounding the feedback pin, the regulator senses the inverted output voltage and regulates it.
In this example the LM2574−12 is used t o g enerate a − 12 V output. The maximum input voltage in this case cannot exceed 28 V because the maximum voltage appearing across the regulator is the absolute sum of the input and output voltages and this must be limited to a maximum of 40 V.
This circuit configuration is able to deliver approximately
0.1 A to the output when the input voltage is 8.0 V or higher. At lighter loads the minimum input voltage required drops to approximately 4.7 V, because the buck−boost regulator topology can produce an output voltage that, in its absolute value, is either greater or less than the input voltage.
Since the switch currents in this buck−boost configuration are higher than in the standard buck converter topology, the available output current is lower.
This type of buck−boost inverting regulator can also require a larger amount of startup input current, even for light loads. This may overload an input power source with a current limit less than 0.6 A.
Because of the relatively high startup currents required by this inverting regulator topology, the use of a delayed startup or an undervoltage lockout circuit is recommended.
While using a delayed startup arrangement, the input capacitor can charge up to a higher voltage before the switch−mode regulator begins to operate.
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LM2574, NCV2574
n
n
The high input current needed for startup is now partially
supplied by the input capacitor C
Design Recommendations:
.
in
The inverting regulator operates in a different manner than the buck converter and so a different design procedure has to be used to select the inductor L1 or the output capacitor C
out
.
The output capacitor values must be larger than what is normally required for buck converter designs. Low input voltages or high output currents require a large value output capacitor (in the range of thousands of mF).
The recommended range of inductor values for the inverting converter design is between 68 mH and 220 mH. To select an inductor with an appropriate current rating, the inductor peak current has to be calculated.
12 to 25 V
Unregulated
DC Input
C
in
22 mF
0.1 mF
/50 V
C1
+V
in
5
R1
47 k
LM2574−12
(12)
(5)
R2 47 k
43ON/OFF Pwr
Gnd
Feedback
(3)
1
Output
(14)
7
2 Sig
Gnd
(6) (4)
L1
68 mH
D1 MBR150
C
out
680 mF /16 V
by the fact, that the ground pin of the converter IC is no longer at ground. Now, the ON
/OFF pin threshold voltage (1.3 V approximately) has to be related to the negative output voltage level. There are many different possible shutdown methods, two of them are shown in Figures 29 and 30.
+V
in
C
in
Shutdown
5.0 V
0
Input
Off
On
NOTE: This picture does not show the complete circuit.
R3
470
22 mF
Figure 29. Inverting Buck−Boost Regulator Shutdow
Circuit Using an Optocoupler
R1
47 k
MOC8101
+V
in
LM2574−XX
(12)
5
3 Gnds
ON/OFF
(5)
R2 47 k
and
2
Pins
4
(4)
and
(6)
−V
out
−12 V @ 100 mA Regulated
Output
Figure 28. Inverting Buck−Boost Regulator with
Delayed Startup
The following formula is used to obtain the peak inductor
current:
where
I
peak
t
on
[
+
Vin) |VO|
I
Load
|VO|
ǒ
Vin) |VO|
V
in
x
1.0
f
osc
Ǔ
)
, and f
Vinxt
2L
= 52 kHz.
osc
on
1
Under normal continuous inductor current operating
conditions, the worst case occurs when V
is minimal.
in
It has been already mentioned above, that in some situations, the delayed startup or the undervoltage lockout features could be very useful. A delayed startup circuit applied to a buck−boost converter is shown in Figure 28. Figure 34 in the “Undervoltage Lockout” section describes an undervoltage lockout feature for the same converter topology.
With the inverting configuration, the use of the ON
/OFF
pin requires some level shifting techniques. This is caused
5.6 k
R2
Shutdown Input
+V
Q1 2N3906
in
(12)
5
LM2574−XX
3 Gnds
ON/OFF
(5)
R1 12 k
and
2
4
Pins
−V
(4)
and
(6)
out
+V
+V
in
NOTE: This picture does not show the complete circuit.
Off
0
On
C
in
22 mF
Figure 30. Inverting Buck−Boost Regulator Shutdow
Circuit Using a PNP Transistor
Negative Boost Regulator
This example is a variation of the buck−boost topology and it is called negative boost regulator. This regulator experiences relatively high switch current, especially at low input voltages. The internal switch current limiting results in lower output load current capability.
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19
LM2574, NCV2574
The circuit in Figure 31 shows the negative boost configuration. The input voltage in this application ranges from −5.0 to −12 V and provides a regulated −12 V output. If the input voltage is greater than −12 V, the output will rise above −12 V accordingly, but will not damage the regulator.
1
C
in
22 mF
V
in
−5.0 to −12 V
+V
in
5
LM2574−12
(12)
Gnd
330 mH
(3)
Feedback
Output
(14)
7
34
2
L1
Sig Gnd
(4)(6)
ON
/OFFPwr
(5)
D1
1N5817
Load Current 60 mA for V 120 mA for V
C
out
1000 mF
V
out
= −5.2 V
in
= −7.0 V
in
= −12 V
Figure 31. Negative Boost Regulator
Design Recommendations:
The same design rules as for the previous inverting buck−boost converter can be applied. The output capacitor C
must be chosen larger than what would be required for
out
a standard buck converter. Low input voltages or high output currents require a large value output capacitor (in the range of thousands of mF). The recommended range of inductor values for the negative boost regulator is the same as for inverting converter design.
Another important point is that these negative boost converters cannot provide any current limiting load protection in the event of a short in the output so some other means, such as a fuse, may be necessary to provide the load protection.
Delayed Startup
There are some applications, like the inverting regulator already mentioned above, which require a higher amount of startup current. In such cases, if the input power source is limited, this delayed startup feature becomes very useful.
To provide a time delay between the time when the input voltage is applied and the time when the output voltage comes up, the circuit in Figure 32 can be used. As the input voltage is applied, the capacitor C1 charges up, and the voltage across the resistor R2 falls down. When the voltage on the ON
/OFF pin falls below the threshold value 1.3 V, the regulator starts up. Resistor R1 is included to limit the maximum voltage applied to the ON
/OFF pin. It reduces the power supply noise sensitivity, and also limits the capacitor C1 discharge current, but its use is not mandatory.
When a high 50 Hz or 60 Hz (100 Hz or 120 Hz respectively) ripple voltage exists, a long delay time can cause some problems by coupling the ripple into the ON
/OFF pin, the regulator could be switched periodically
on and off with the line (or double) frequency.
+V
in
C
in
22 mF
NOTE: This picture does not show the complete circuit.
Figure 32. Delayed Startup Circuitry
Undervoltage Lockout
+V
C1
0.1 mF
R1
47 k
in
LM2574−XX
5
(12)
3 Gnds
ON/OFF
(5)
R2 47 k
and
Pins
(4)
and
(6)
2
4
Some applications require the regulator to remain off until the input voltage reaches a certain threshold level. Figure 33 shows an undervoltage lockout circuit applied to a buck regulator. A version of this circuit for buck−boost converter is shown in Figure 34. Resistor R3 pulls the ON
/OFF pin high and keeps the regulator off until the input voltage reaches a predetermined threshold level, which is determined by the following expression:
R2
Vth[ V
+V
in
R3
R1
10 k
1N5242B
10 k
NOTE: This picture does not show the complete circuit.
47 k
Z1
Q1 2N3904
R2
Z1
)
ǒ
1.0 )
+V
C
in
22 mF
Figure 33. Undervoltage Lockout Circuit for
Buck Converter
Ǔ
V
BE
R1
in
LM2574−XX
5
(12)
3 Gnds
ON/OFF
(5)
(Q1)
2
and
4
Pins
(4)
and
(6)
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20
LM2574, NCV2574
+V
in
R2
15 k
1N5242
15 k
NOTE: This picture does not show the complete circuit (see Figure 27).
R3
68 k
Z1
Q1 2N3904
R1
Figure 34. Undervoltage Lockout Circuit for
Buck−Boost Converter
+V
in
LM2574−XX
(12)
5
C
in
3 Gnds
22 mF
ON/OFF
(5)
and
Pins
(4)
and
(6)
−V
out
2
4
Adjustable Output, Low−Ripple Power Supply
A 0.5 A output current capability power supply that
features an adjustable output voltage is shown in Figure 35.
This regulator delivers 0.5 A into 1.2 to 35 V output. The input voltage ranges from roughly 3.0 to 40 V. In order to achieve a 10 or more times reduction of output ripple, an additional L−C filter is included in this circuit.
40 V Max Unregulated DC Input
C
22 mF
Feedback
(3)
+V
in
LM2574−ADJ
5
(12)
in
2 Sig
Gnd
(6) (4)
Gnd
1
Output
(14)
7
/OFFPwr
34ON
(5)
L1
150 mH
D1 1N5819
C
out
1000 mF
R2 50 k
R1
1.1 k
Figure 35. 1.2 to 35 V Adjustable 500 mA Power Supply with Low Output Ripple
L2
20 mH
C1
100 mF
Optional Output
Ripple Filter
Output
Voltage
1.2 to 35 V @ 0.5 A
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21
LM2574, NCV2574
The LM2574−5 Step−Down Voltage Regulator with 5.0 V @ 0.5 A Output Power Capability.
Typical Application With Through−Hole PC Board Layout
Feedback
(3)
Unregulated
+V
= 7.0 to 40 V
in
+V
DC Input
in
5
(12)
LM2574−5
2 Sig
Gnd
Gnd
(6)
(4)
C1
22 mF
Gnd Gnd
C1 − 22 mF, 63 V, Aluminium Electrolytic C2 − 220 mF, 16 V, Aluminium Electrolytic D1 − 1.0 A, 40 V, Schottky Rectifier, 1N5819 L1 − 330 mH, RL−1284−330, Renco Electronics
Figure 36. Schematic Diagram of the LM2574−5 Step−Down Converter
1
Output
(14)
7
/OFFPwr
34ON
330 mH
(5)
D1 1N5819
L1
Regulated Output +V
= 5.0 V @ 0.5 A
out
C2 220 mF
LM2574−5.0
+
+V
C1 C2
in
U1
D1
L1
Gnd
NOTE: Not to scale.
Figure 37. PC Board Layout Component Side
Gnd
+
V
out
NOTE: Not to scale.
Figure 38. PC Board Layout Copper Side
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22
LM2574, NCV2574
The LM2574−ADJ Step−Down Voltage Regulator with 5.0 V @ 0.5 A Output Power Capability Typical
Application With Through−Hole PC Board Layout
Feedback
Unregulated DC Input
+Vin = 7.0 to 40 V
C1
22 mF
Gnd Gnd
+V
in
5
(12)
LM2574−ADJ
2 Sig
Gnd
(6)
(3)
1
Output
(14)
7
34ON
Gnd
(4)
/OFFPwr
(5)
330 mH
D1 1N5819
L1
R2
6.12 kW
C2 220 mF
R1
2.0 kW
L2
22 mH
100 mF
C3
Regulated Output Filtered
V
= 5.0 V @ 0.5 A
out
Figure 39. Schematic Diagram of the 5.0 V @ 0.5 A Step−Down Converter Using the LM2574−ADJ
(An additional LC filter is included to achieve low output ripple voltage)
LM2574
U1
D1
NOTE: Not to scale.
C2
R1 R2
L1
+V
Gnd
+
C1
in
Figure 40. PC Board Layout Component Side
C1 − 22 mF, 63 V, Aluminium Electrolytic C2 − 220 mF, 16 V, Aluminium Electrolytic C3 − 100 mF, 16 V Aluminium Electrolytic D1 − 1.0 A, 40 V, Schottky Rectifier, 1N5819 L1 − 330 mH, RL−1284−330, Renco Electronics L2 − 25 mH, SFT52501, TDK R1 − 2.0 kW, 0.1%, 0.25 W R2 − 6.12 kW, 0.1%, 0.25 W
C3+Gnd
+
L2
V
out
Figure 41. PC Board Layout Copper Side
Output
Ripple Filter
NOTE: Not to scale.
References
Marty Brown “Practical Switching Power Supply Design”, Academic Press, Inc., San Diego 1990
Ray Ridley “High Frequency Magnetics Design”, Ridley Engineering, Inc. 1995
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23
LM2574, NCV2574
ORDERING INFORMATION
Nominal Output
Device
LM2574DW−ADJ LM2574DW−ADJR2 SO−16 WB LM2574DW−ADJR2G SO−16 WB
LM2574N−ADJ PDIP−8 LM2574N−ADJG PDIP−8
NCV2574DW−ADJR2 SO−16 WB NCV2574DW−ADJR2G SO−16 WB
LM2574N−3.3 LM2574N−3.3G PDIP−8
LM2574N−5 LM2574N−5G PDIP−8
LM2574N−12 LM2574N−12G PDIP−8
LM2574N−15 LM2574N−15G
†For information on tape and reel specifications, including part orientation and tape sizes, please refer to our Tape and Reel Packaging
Specifications Brochure, BRD8011/D.
*NCV devices: T
change control.
= −40°C, T
low
Voltage
1.23 V to 37 V TJ = −40° to +125°C
3.3 V TJ = −40° to +125°C
5.0 V TJ = −40° to +125°C
12 V TJ = −40° to +125°C
15 V TJ = −40° to +125°C
= +125°C. Guaranteed by Design. NCV prefix is for automotive and other applications requiring site and
high
Operating Junction
Temperature Range
Package Shipping
SO−16 WB 47 Units/Rail
1000 Units/Tape & Reel
(Pb−Free)
50 Units/Rail
(Pb−Free)
1000 Units/Tape & Reel
(Pb−Free)
PDIP−8
(Pb−Free)
PDIP−8
(Pb−Free)
PDIP−8
(Pb−Free)
PDIP−8 PDIP−8
(Pb−Free)
50 Units/Rail
16
LM2574DW−A
AWLYYWWG
1
DJ
SO−16 WB DW SUFFIX CASE 751G
16
1
MARKING DIAGRAMS
*NCV part
CV2574DW−A
DJ
AWLYYWWG
xxx = 3.3, 5.0, 12, 15, or ADJ A = Assembly Location WL = Wafer Lot Y = Year WW = Work Week G = Pb−Free Package
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24
8
2574−xxx
1
AWL
YYWWG
PDIP−8
N SUFFIX
CASE 626
8
2574N−xxx
AWL
YYWWG
1
LM2574, NCV2574
PACKAGE DIMENSIONS
SO−16 WB
DW SUFFIX
CASE 751G−03
ISSUE C
16 9
M
B
H8X
M
0.25
0.25 B
14X
D
A
q
E
_
h X 45
81
B16X
M
S
A
T
B
S
A
SEATING
T
PLANE
C
e
A1
L
NOTES:
1. DIMENSIONS ARE IN MILLIMETERS.
2. INTERPRET DIMENSIONS AND TOLERANCES PER ASME Y14.5M, 1994.
3. DIMENSIONS D AND E DO NOT INLCUDE MOLD PROTRUSION.
4. MAXIMUM MOLD PROTRUSION 0.15 PER SIDE.
5. DIMENSION B DOES NOT INCLUDE DAMBAR PROTRUSION. ALLOWABLE DAMBAR PROTRUSION SHALL BE 0.13 TOTAL IN EXCESS OF THE B DIMENSION AT MAXIMUM MATERIAL CONDITION.
MILLIMETERS
DIM MIN MAX
A 2.35 2.65
A1 0.10 0.25
B 0.35 0.49 C 0.23 0.32 D 10.15 10.45 E 7.40 7.60 e 1.27 BSC H 10.05 10.55 h 0.25 0.75 L 0.50 0.90 q 0 7
__
PDIP−8
N SUFFIX
CASE 626−05
ISSUE L
NOTE 2
−T−
SEATING PLANE
H
58
−B−
14
F
−A−
C
N
D
G
0.13 (0.005) B
NOTES:
1. DIMENSION L TO CENTER OF LEAD WHEN FORMED PARALLEL.
2. PACKAGE CONTOUR OPTIONAL (ROUND OR SQUARE CORNERS).
3. DIMENSIONING AND TOLERANCING PER ANSI Y14.5M, 1982.
DIM MIN MAX MIN MAX
A 9.40 10.16 0.370 0.400 B 6.10 6.60 0.240 0.260 C 3.94 4.45 0.155 0.175
L
J
K
M
M
A
T
M
M
D 0.38 0.51 0.015 0.020 F 1.02 1.78 0.040 0.070 G 2.54 BSC 0.100 BSC H 0.76 1.27 0.030 0.050
J 0.20 0.30 0.008 0.012 K 2.92 3.43 0.115 0.135 L 7.62 BSC 0.300 BSC M −−− 10 −−− 10 N 0.76 1.01 0.030 0.040
INCHESMILLIMETERS
__
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25
LM2574, NCV2574
ON Semiconductor and are registered trademarks of Semiconductor Components Industries, LLC (SCILLC). SCILLC reserves the right to make changes without further notice
to any products herein. SCILLC makes no warranty, representation or guarantee regarding the suitability of its products for any particular purpose, nor does SCILLC assume any liability arising out of the application or use of any product or circuit, and specifically disclaims any and all liability, including without limitation special, consequential or incidental damages. “Typical” parameters which may be provided in SCILLC data sheets and/or specifications can and do vary in different applications and actual performance may vary over time. All operating parameters, including “Typicals” must be validated for each customer application by customer’s technical experts. SCILLC does not convey any license under its patent rights nor the rights of others. SCILLC products are not designed, intended, or authorized for use as components in systems intended for surgical implant into the body, or other applications intended to support or sustain life, or for any other application in which the failure of the SCILLC product could create a situation where personal injury or death may occur. Should Buyer purchase or use SCILLC products for any such unintended or unauthorized application, Buyer shall indemnify and hold SCILLC and its officers, employees, subsidiaries, affiliates, and distributors harmless against all claims, costs, damages, and expenses, and reasonable attorney fees arising out of, directly or indirectly, any claim of personal injury or death associated with such unintended or unauthorized use, even if such claim alleges that SCILLC was negligent regarding the design or manufacture of the part. SCILLC is an Equal Opportunity/Affirmative Action Employer. This literature is subject to all applicable copyright laws and is not for resale in any manner.
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For additional information, please contact your local Sales Representative.
LM2574/D
26
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