ON Semiconductor 25VT6A5VGEVB User Manual

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25VT6A5VGEVB
25VT6A5VGEVB Evaluation Board User'sManual
Description
Features
8 V to 16 V Input Voltage
25 A of Steady State Load Current
500 kHz Switching Frequency
Access to IC Features such as Enable, Switching Node
and VID Settings for Output Voltage
Convenient Test Points for Simple, Non−invasive
Applications
Synchronous Buck Converters
Multiphase Synchronous Buck Converters
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EVAL BOARD USER’S MANUAL
Measurements of Converter Performance Including Input Ripple, Output Ripple, High Side and Low Side Gate Signals and Switching Node
High Frequency ApplicationsHigh Current ApplicationsLow Duty Cycle Applications
Evaluation Board has only One Phase Implemented
© Semiconductor Components Industries, LLC, 2014
April, 2014 Rev. 1
Figure 1. 25VT6A5VGEVB Evaluation Board
1 Publication Order Number:
EVBUM2227/D
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25VT6A5VGEVB
EVALUATION BOARD SCHEMATIC
Figure 2. Schematic of the 25VT6A5VGEVB Evaluation Board
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25VT6A5VGEVB
ELECTRICAL SPECIFICATIONS
Table 1. ELECTRICAL SPECIFICATIONS FOR 25VT6A5VGEVB
Parameter Notes and Conditions Min Typ Max Units
Input Characteristics
in Input Voltage 8 12 16 V
V
Vdrvr Driver Voltage 4.5 5 6.5 V
V
CC
Iin Input Current Vin = 12 V; Iout = 25 A 0 3 A
No load input current Vin = 12 V; Iout = 0 A; Vdrvr = 5 V 0 9 mA
Output Characteristics
V
out *Output Voltage Vin = 12 V; Iout = 25 A 0.8 1.2 1.8 V
Vpp Maximum Switch Node
Iout Output Current Vin = 8 V to 16 V 0 25 A
System Characteristics
F
SW Switching Frequency Note 1
hPeak
h
*The output voltage can be adjusted by changing the VID settings. See Appendix.
1. The switching frequency is defined by the resistors R13 and R14 and can only be changed only by changing the resistors R13 and R14.
Controller Voltage 0 5 7 V
Voltage
Peak Efficiency Vin = 12 V; Vout = 1.2 V; Vdrvr = 5 V 91 %
Full load efficiency Vin = 12 V; Vout = 1.2 V; Vdrvr = 5 V; Iout = 25 A 87 %
Vin = 12 V; Iout = 20 A; Vdrvr = 5 V 16 V
500
kHz
CONNECTORS AND TEST POINTS DESCRIPTIONS
Input Power
Connect the input voltage positive probe to Pin 1 of J1 and sense probe at J9, negative probe to the GND at Pin 2 of J1
defined in Table 1. The 25VT6A5VGEVB evaluation board is set up to accept DFN8 footprints of ON Semiconductor 5 V drivers.
and sense probe at J10. The input voltage can range from 8 V to 16 V.
Switching Frequency
The converter switching frequency is set by the voltage
Output Power
Connect the output voltage positive probe to J13 (large screw connector) and sense probe at J11, ground probe at J14 (large screw connector) and the sense probe to J12. The output voltage is set by the VID settings (SW2) and the
divider setup of R13 and R14 between the pins 10 (ROSC) and 33 (AGND) of the NCP5386 controller. In order to change the frequency, these resistors have to be changed. Changing the frequency also changes the I
(Over Current
lim
shutdown threshold) settings.
potentiometer (R60). Please refer to Start-Up Procedure and Appendix.
Controller Biasing
Connect the positive probe to Pin 2 of J5 and the negative probe to the GND at Pin 1 of J5. Please keep this as a separate supply to avoid damage to the controller, especially when other drive voltages are used.
Driver Biasing
The driver positive voltage probe VCC should be
Table 2. R13, R14 1% RESISTOR VALUES FOR FREQUENCY SET
Frequency (kHz)
300 26.7 7.32
400 19.1 5.23
500 14.7 4.02
600 12.1 3.24
700 10.0 2.74
R13 (kW) R14 (kW)
connected to both pin 1 and 2 of J6. The driver voltage is
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25VT6A5VGEVB
Test Points Description
Monitoring the Input Voltage
The input voltage can be monitored by using the test points at J9 and J10 on the 25VT6A5VGEVB evaluation board. This allows the user to find out the exact value of input voltage since there will be no losses from the cables or connectors.
Monitoring the Output Voltage
The 25VT6A5VGEVB evaluation board provides two test points for measuring the output voltage without any losses from the cables or connectors. The output voltage can be measured at the points J11 and J12 on the evaluation board.
Monitoring the Switch Node Waveforms
The 25VT6A5VGEVB evaluation board provides the opportunity to monitor the switch node waveforms. The probe socket at test point JS8 provides the switch node waveforms.
Monitoring the High Side and Low Side Waveforms
The high
side waveforms can be obtained from the probe
socket at test point JS6 and the low side waveforms can be obtained from the probe socket at test point JS10.
The probe sockets that are provided on the evaluation board for monitoring the waveforms are such that the
oscilloscope probes can be inserted into the probe socket and are held in place. The Test Point and the Probe Socket are shown in Figure 3.
Monitoring the PWM Signal
The PWM signal from the controller to the driver can be
monitored from the probe socket provided at JS11.
Figure 3. Tektronix Test Point & Probe Socket
Part #: 700503100
TEST EQUIPMENT REQUIRED
Voltage Sources
(i) DC Supply Source for Input Voltage
The input voltage source should be a 0 to 20 V DC source. The input voltage may be increased further depending on the parts that are being used on the 25VT6A5VGEVB evaluation board such that the part can withstand the applied voltage. Hence, based on the required input voltage to be applied, the requirement of the DC power supply varies.
(ii) DC Supply Source for Driver Voltage
The supply source for the driver should be a 0 to 10 V source. The driver voltage should never exceed 6.5 V.
Electronic Load
The electronic load supplied to the 25VT6A5VGEVB evaluation board ranges from 0 A to 25 A. Hence a DC current source of 0 A to 30 A is needed for the evaluation board.
Meters to Measure Voltages and Currents
In the 25VT6A5VGEVB Evaluation Board, the voltages
that are to be measured are
Vin, Vout and Vdrv. The set up for
measuring these voltages are shown in Figure 4. The connecting wires from the output terminal to the electronic load should be thicker in order to avoid losses and to measure the exact voltage at the end of the terminals.
Oscilloscope
The oscilloscope is used to monitor the gate and switch node waveforms. This should be an analog or digital oscilloscope set for DC coupled measurement with 50 MHz bandwidth. The resolution can be set at 5 V/division vertically and 20ns/division horizontally. The oscilloscope channels can be connected at various test points such as high side gate (JS6), low side gate (JS10), switch node (JS8), the driver PWM Signal (JS11), V
(J11 & J12).
(sense)
in (sense) (J9 & J10) and Vout
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25VT6A5VGEVB
TEST SET UP AND PROCEDURE
Test Setup
The test set up, test points and components present on the
25VT6A5VGEVB Evaluation Board are shown in Figure 4.
The MOSFET parts placed on the evaluation board are the Q1 and Q4 (Refer to Figure 1).
Figure 4. Schematic of the Test Setup
Start up and Shut down Procedures
Before starting the test, the oscilloscope probes should be connected. IR or ktype thermocouples can be used to monitor the temperature of the parts. IR monitoring requires the removal of the oscilloscope probes due to the IR beam interference.
Start up Procedure (VOUT 0.8 V − 1.56 V):
1. Initially set all the power supplies to 0 V.
2. Set the output voltage to the desired value by changing the VID settings on SW2 (see Appendix). The SW2 must be changed while the driver and controller are off.
3. Set the driver voltage and controller voltage to 5 V.
4. Set the input voltage to the desired value (8 V – 16 V).
5. V
Adjustments: the output voltage may be
OUT
finetuned at this time, by adjusting the R60 potentiometer.
6. Set the load current to required value. The load current must be incremented slowly to prevent the controller from shutting down due to transient spikes on the inductor current sense lines (CS1, CS2 in Figure 2). If the controller shuts down, there are two different methods that can be used to
reset the controller. The first method is to toggle Pin 8 (EN) of the Grayhill switch (SW2) to 0 (down position) and then back to 1 (up position). The second method is to set VIN to 0 V and then back up to the desired voltage, then turned on and Vin reestablished.
Start up Procedure (VOUT 1.56 V − 1.8 V):
1. Initially set all the power supplies to 0 V.
2. Set the output voltage to 1.56 V by changing the VID settings on SW2 (see Appendix). The SW2 must be changed while the driver and controller are off.
3. Set the driver voltage and controller voltage to 5 V.
4. Set the input voltage to the desired value (8 V – 16 V).
5. Adjust the output voltage using the R60 potentiometer until the desired output voltage is reached (1.8 V maximum).
6. Set the load current to required value. The load current must be incremented slowly to prevent the controller from shutting down due to transient spikes on the inductor current sense lines (CS1, CS2 in Figure 2). If the controller shuts down, there are two different methods that can be used to
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25VT6A5VGEVB
reset the controller. The first method is to toggle Pin 8 (EN) of the Grayhill switch (SW2) to 0 (down position) and then back to 1 (up position). The second method is to set VIN to 0 V and then back up to the desired voltage, then turned on and Vin reestablished.
Shut down Procedure (VOUT 0.8 V − 1.56 V):
1. Shut down the load.
2. Reduce the input voltage to zero and then shut down the input power supply.
3. Reduce the driver voltage and controller voltage to zero. Then shut down the driver power supply and controller power supply.
Shut down Procedure (VOUT 1.56 V − 1.8 V):
1. Shut down the load.
2. Adjust the potentiometer until the output voltage measures 1.56 V.
3. Reduce the input voltage to zero and then shut down the input power supply.
4. Reduce the driver voltage and controller voltage to zero. Then shut down the driver power supply and controller power supply.
Test Procedure
1. Before making any connections, make sure to set all power supplies to 0 V, and make sure the load current is 0 A.
2. Connect the oscilloscope probes at the desired test points.
3. Connect the voltmeters/multi−meters to monitor the required parameters. (Refer to Figure 4).
4. Set the output voltage to 1.2 V and the input voltage to 12 V, following the Start−Up Procedure specified in the previous section.
5. Obtain the required data and waveforms.
6. Follow the Shut−Down Procedure specified in the previous section.
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25VT6A5VGEVB
TEST RESULTS
The following test results were obtained for the 25VT6A5VGEVB evaluation board by following the Test Procedure listed
above. The selected MOSFETs were evaluated in a 1 x 1 combination.
Figure 5. Efficiency of NTTFS4H07N x NTMFS4H02NF for VIN = 12 V, V
= 1.2 V, V
OUT
= 5 V, FSW = 500 kHz
DRV
Figure 6. Switch Node and Gate Waveforms of NTTFS4H07N x NTMFS4H02NF taken at I
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OUT
= 20 A
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25VT6A5VGEVB
APPENDIX
Table of AMD VID Settings for NCP5386B Controller
The Grayhill 76PSB08ST 8 position switch used for setting the output voltage of the synchronous buck converter. Figure 7 below shows the pin assignment of the switch. VID0 – VID5 set the output voltage. DAC, and EN is the enable pin of the controller (controller reset). EN must always be in the up position (1) unless a reset is performed. To set the output voltage to 1.2 V, for example: VID0 = 0 (down), VID1, VID2, VID3 = 1 (up), VID4 = 0 (down), and VID5, DAC, EN = 1 (up).
Table 3. VID CONTROL SETTINGS FOR OUTPUT VOLTAGE
PIN 1 PIN 2 PIN 3 PIN 4 PIN 5 PIN 6 PIN 7 PIN 8
VID0 VID1 VID2 VID3 VID4 VID5 DAC EN
0 0 0 0 0 1 1 1 1.5625 ±0.5%
1 0 0 0 0 1 1 1 1.5375 ±0.5%
0 1 0 0 0 1 1 1 1.5125 ±0.5%
1 1 0 0 0 1 1 1 1.4875 ±0.5%
0 0 1 0 0 1 1 1 1.4925 ±0.5%
1 0 1 0 0 1 1 1 1.4400 ±0.5%
0 1 1 0 0 1 1 1 1.4125 ±0.5%
1 1 1 0 0 1 1 1 1.3875 ±0.5%
0 0 0 1 0 1 1 1 1.3625 ±0.5%
1 0 0 1 0 1 1 1 1.3375 ±0.5%
0 1 0 1 0 1 1 1 1.3125 ±0.5%
1 1 0 1 0 1 1 1 1.2875 ±0.5%
0 0 1 1 0 1 1 1 1.265 ±0.5%
1 0 1 1 0 1 1 1 1.2400 ±0.5%
0 1 1 1 0 1 1 1 1.2125 ±0.5%
1 1 1 1 0 1 1 1 1.1900 ±0.5%
0 0 0 0 1 1 1 1 1.1625 ±0.5%
1 0 0 0 1 1 1 1 1.1375 ±0.5%
0 1 0 0 1 1 1 1 1.1125 ±0.5%
1 1 0 0 1 1 1 1 1.0900 ±0.5%
0 0 1 0 1 1 1 1 1.0650 ±0.5%
1 0 1 0 1 1 1 1 1.0400 ±0.5%
0 1 1 0 1 1 1 1 1.0125 ±0.5%
1 1 1 0 1 1 1 1 0.9875 ±0.5%
0 0 0 1 1 1 1 1 0.9625 ±0.5%
1 0 0 1 1 1 1 1 0.9375 ±0.5%
0 1 0 1 1 1 1 1 0.9125 ±0.5%
1 1 0 1 1 1 1 1 0.8900 ±0.5%
0 0 1 1 1 1 1 1 0.8650 ±0.5%
1 0 1 1 1 1 1 1 0.8400 ±0.5%
0 1 1 1 1 1 1 1 0.8125 ±0.5%
1 1 1 1 1 1 1 1 Shutdown
Figure 7. Grayhill Switch Pin Labeling
V
(V) Tolerance
OUT
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Pin Diagram of NCP5386B Controller
25VT6A5VGEVB
Figure 8. Top View of the Pin Diagram of NCP5386B
Switching Frequency of the Oscillator
The switching frequency of the oscillator can only be changed by changing the resistors R13 and R14.
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For more information on NCP5386B: see Data Sheet of
NCP5386B.
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