COMPONENTS IDENTIFIED BY MARK ON THE
SCHEMATIC DIAGRAM AND IN THE PARTS LIST ARE
CRITICAL FOR RISK OF FIRE AND ELECTRIC SHOCK.
REPLACE THESE COMPONENTS WITH ONKYO
PARTS WHOSE PART NUMBERS APPEAR AS SHOWN
IN THIS MANUAL.
MAKE LEAKAGE-CURRENT OR RESISTANCE
MEASUREMENTS TO DETERMINE THAT EXPOSED
PARTS ARE ACCEPTABLY INSULATED FROM THE
SUPPLY CIRCUIT BEFORE RETURNING THE
APPLIANCE TO THE CUSTOMER.
Page 2
SPECIFICATIONS
DV-SP501
Video system
Region code
Laser
Frequency response
Signal-to-noise ratio (digital audio)106 dB
Audio dynamic range (digital audio)96 dB
Harmonic distortion (digital audio)0.008%
Wow and FutterBelow measurable level (±0.001% (W. PEAK) or less)
Operating conditions
Video outputs
Audio outputs
General
DVD linear audio
CD audio4 HzÐ20 kHz
Temperature5 to 35 C (41 F to 95 F)
InstallationInstall horizontally
COMPONENT VIDEO
(Other than European
models)
AV CONNECTOR (European model only)
S VIDEO (S-Video)
VIDEO (composite video)1.0 V (p-p), 75 ohm , negative sync, RCA/phono x1
OPTICAL-22.5 dBm, optical connector x1
COAXIAL0.5 V (p-p), 75 ohm , RCA/phono x1
ANALOG2.0 V rms, 470 , RCA/phono x1
Power supply
Power consumption15 W
Power consumption in
Standby mode
Weight3.3 kg (7.3 lbs.)
Dimensions (W x H x D)435 X 81 X 307 mm (17-1/8" X 3-3/16" X 12-1/16")
North American model: Standard NTSC
Other models: PAL/AUTO
North American model: 1, European model: 2,
Australian and South American models: 4,
Asian model: 3, Chinese model: 6
Y: 1.0 V (p-p), 75 ohm, negative sync, RCA/phono x1
B/PR: 0.7 V (p-p), 75 ohm
P
0.7 V (p-p), 75 ohm , Scart x1
Y: 1.0 V (p-p), 75 ohm , negative sync, 4-pin mini DIN x1
C: 0.286 V (p-p), 75 ohm
North American model: 120 V AC, 60 Hz
Other models: 100 - 240 V AC, 50/60 Hz
North American model: 1.6 W
Other models: 2.5 W
Specifications and features subject to change without notice.
Page 3
SERVICE PROCEDURES-1
PROTECTION OF EYES FROM LASER BEAM DURING SERVICING
This set employs a laser. Therefore, be sure to follow
carefully the instructions below when servicing.
WARNING!!
SERVICE WARNING : DO NOT APPROACH THE
LASER EXIT WITH THE EYE TOO CLOSELY.
IN CASE IT IS NECESSARY TO CONFIRM LASER
BEAM EMISSION, BE SURE TO OBSERVE FROM
A DISTANCE OF MORE THAN 30cm FROM THE
SURFACE OF THE OBJECTIVE LENS ON THE
OPTICAL PICKUP BLOCK.
WARNING
Laser Diode Properties
Wavelength: 650/780nm (DVD/CD)
DV-SP501
WARNING:
TO REDUCE THE RISK OF FIRE OR ELECTRIC SHOCK,
DO NOT EXPOSE THIS APPLIANCE TO RAIN OR
MOISTURE.
CAUTION:
TO REDUCE THE RISK OF ELECTRIC SHOCK, DO NOT
REMOVE COVER (OR BACK). NO USER-SERVICEABLE
PARTS INSIDE. REFER SERVICING TO QUALIFIED
SERVICE PERSONNEL.
LASER WARNING
This unit contains a semiconductor laser system and is classified
as a "CLASS 1 LASER PRODUCT". So, to use this model
properly, read this Instruction Manual carefully. In case of any
trouble, please contact the store where you purchased the unit.
To prevent being exposed to the laser beam, do not try to open
the enclosure.
CAUTION:
VISIBLE LASER RADIATION WHEN OPEN AND INTERLOCK
FAILED OR DEFEATED. DO NOT STARE INTO BEAM.
CAUTION:
THIS PRODUCT UTILIZES A LASER. USE OF CONTROLS OR
ADJUSTMENTS OR PERFORMANCE OF PROCEDURES
OTHER THAN THOSE SPECIFIED HEREIN MA
HAZARDOUS RADIATION EXPOSURE.
Y RESULT IN
SERVICE PROCEDURE
1. Replacing the fuses
WARNING
RISK OF ELECTRIC SHOCK
DO NOT OPEN
The lightning flash with arrowhead symbol, within an equilateral
triangle, is intended to alert the user to the presence of uninsulated
"dangerous voltage" within the product's enclosure that may be of
sufficient magnitude to constitute a risk of electric shock to persons.
The exclamation point within an equilateral triangle is intended to alert
the user to the presence of important operating and maintenance
(servicing) instructions in the literature accompanying the appliance.
The label on the right
is applied on the rear
panel except for USA
and Canadian
models.
1. This unit is a CLASS 1 LASER PRODUCT and employs a
laser inside the cabinet.
2. To prevent the laser from being exposed, do not remove
the cover. Refer servicing to qualified personnel.
LASER BEAM CAUTION LABEL
AVIS
RISQUE DE CHOC ELECTRIQUE
NE PAS
OUVRIR
"CLASS 1 LASER
PRODUCT"
This symbol located near the fuse indicates that the
fuse used is show operating type, For continued protection against
fire hazard, replace with same type fuse , For fuse rating, refer to
the marking adjest to the symbol.
Ce symbole indique que le fusible utilise est e lent.
Pour une protection permanente, n'utiliser que des fusibles de meme
type. Ce demier est indique la qu le present symbol est apposre.
REF. NO.
F1
PART NO.
252252 or1.6A-TL/T-ST2 <MDD>,<MDC>
DESCRIPTION
2521471.6A-TSC
252273 or1.6A-SE-TL250V Except <MDD,MDC> modelF1
<MDD> : North American model
<MDC> : Canadian model
Page 4
SERVICE PROCEDURES-2
2. Safety-check out
(Only U.S.A. model)
After correcting the original service problem perform the
following safety check before releasing the set to the customer
Connect the insulating-resistance tester between the plug of
power supply cord and terminal GND on the back panel.
Specifications: More than 10M ohm at 500V
INITIALIZING
Factory-shipped condition.
Connect the power cord to inlet terminal.
Push button "ON" (Mechanical SW). Lighting the LED condition.
Press the [STOP] and [STANDBY] same time with NO DISC condition.
Push button "STANDBY".
Pull out the power cord.
DV-SP501
REMOVE THE SOLDER OF LASER DIODE SHORT
When replace the mechanism or DVD main PC board.
Shorting the solder of Shot-circuit land. (2 positions)
Mechanism
Short Land
Page 5
DV-SP501
03
EXPLODED VIEW
a
Z10
P910
U20
A48
A48
A48
b
F1
A55
A56
A56
c
A51
H
T
L PA
A
IT
IG
D
T
A48
A11
A11a
f
Z91A
C
E
IR
D
A11
A11a
A47
M
Z14
Z12
PP only
A16
P901A
Z15
i
P503
A11
h
g
P502
i
A16
Z13
Z14
Z15
h
Z14
Z15
P702
a
d
g
b
c
A56
P501
Z1
A11
f
e
d
A11
A11
U1
A15
U4
A11
A32
A11
A56
A56
U2
e
A11
A11
S731
P701
A27 x 3
A35
A57
03
A19
A23
A56
A11
A41
U5
A3
A11
A13
A5
A10
P910
A12
A13
A3
A5
A11
U6
A1
U3
A30
A11
A23
A22
A44
A43
A46
A46
1
0
5
P
S
-
V
D
R
E
Y
A
L
P
D
V
D
Page 6
EXPLODED VIEW
DV-SP501
TRAVERSE MECHANISM
17
17
10
13
10
17
1
16
12
8
7
4 (Adjustment screw)
15 (Torque : 0.15 +/- 0.01 N•m)
Silicone Adhesive
GEM1037
6
3
To
DVDM CN101
(Pickup Assy)
14
9
Silicone Adhesive
GEM1037
(Adjustment
spring)
11
To DVDM CN102
(Spindle Motor)
TRAVERSE MECHA ASSY parts List
Mark No.DescriptionPart No.
1Spindle MotorVXM1099
2Stepping MotorVXM1101
3Pickup Assy-SOXX8005
4Skew ScrewVBA1080
5Skew SpringVBH1335
6Guide BarVLL1514
7Sub Guide BarVLL1515
8Leaf SpringVNC1023
5
Screw Tight
GYL1001
15 (Torque : 0.15 +/- 0.01 N•m)
16
Mark No.DescriptionPart No.
9Joint SpringVNC1019
10
NSP
Support SpringVNC1020
11 Mecha.ChassisVNE2248
12 Damper SheetVEB1335
13 SpacerVNL1913
14 Joint 03VNL1949
15 Tapping ScrewOBA8016
16 ScrewBBZ20P050FZK
17 ScrewPMA26P100FMC
2
To
DVDM CN104
(Stepping Motor)
NON-CONTACT
SIDE
CONTACT SIDE
Page 7
EXPLODED VIEW / PARTS LIST
LOADING MECHANISM
DV-SP501
Note :
Refer to
" Application of Lubricant".
Daifree
GEM1036
23
Lubricating Oil
GYA1001
13
22
12
8
Refer to
2
"2.5 TRAVERSE MECHA. ASSY-S".
6
8
8
To DVDM CN101 (Pickup Assy-S)
To DVDM CN104 (Stepping Motor)
To DVDM CN102 (Spindle Motor)
8
20
18
22
16
17
3
A
4
5
19
15
14
22
LOADING MECHA ASSY parts List
Mark No.DescriptionPart No.
NSP 1 LOAB Assy
2 Traverse Mecha. Assy-SVXX2871
3 Loading Motor AssyVXX2872
4 Motor Pulley
5 Motor
6 Flexible Cable (24P) VDA1945
7 Connector Assy 2PVKP2253
8 Floating RubberVEB1351
9 BeltVEB1330
10 StabilizerVNE2253
11 Loading BaseVNL1917
12 Float Base DVDVNL1918
13 Drive CamVNL1919
14 Gear PulleyVNL1921
15 Loading GearVNL1922
16 Drive GearVNL1923
21
22
7
A
10
11
Lubricating Oil
GYA1001
9
1
No.DescriptionPart No.
Mark
17 SW LeverVNL1925
18 Clamper PlateVNE2251
19 BridgeVNE2252
20 ClamperVNL1924
21 ScrewJGZ17P028FMC
22 Screw801530
23 TrayVNL1920
NSP: Not service parts
Page 8
DV-SP501
OPTICAL_OUT
C360
104Z
L354
BK1608LM182-T
C363
223Z
1
2
3
4
C364
223Z
R411
1.5K
102
102
R412
1.5K
Q351 JFJ3000
3
2
1
R413
22K
C407
22K
C408
P350
P352RI_OUT
22K
R415
5
6
NJM4580M-D
R417
R421
R414
22K
R422
22K
GND_VIDEO
NC
R611
56K
R609
470
C409
NJM4580M-D
Q403
-B
4
C412
R428
10K
R614
RGBSW
68
P292A
TC4053BF
Y11
Z13
Z4
Z05
EN6
VEE7
GND8
1K
R610
100
7
NJM4580M-D
6
5
Q601
2SC2712
Q604
C415
47/50
C413
47/50
R613
1
25
R617
3
HN1A01F-GR
150K
RR461
150K
470
C410
10K
R430
Q404
+B
8
YY
P/XI
ASPECT
CC
V
G/Y
B/CB
R/CR
2.2K
R603
1.8K
R601
C602
104Z
C601
-B
Q401
4
R416
VSEL2
R423
7
R419
22K
22K
5
-B
Q402
6
NJM4580M-D
22K
R418
1.5K
NJM4580M-D
1.5K
4
SQUEEZE
4.7K
R606
1
1.5K
7
R420
100/16
8
Q403
R424
1.5K
2.2K
R602
10K
10K
R605
R604
Q602
Q603
DTC114EE
DTC114EE
SW+5VSW+5V
1.2K
22K
R608
R607
Q606
2SA1162
Q605 2SC2712
R429 10K
3
+B
R427
2
10K
6
5
C411 220/6.3
3
4
220/6.3
-B
1
Q404
2
NJM4580M-D
VCC16
X113
X012
10K
V+12V
330 1/2W
R/C.DRV
Q607
R431
470
R432
R443
270
R461
150K
47/50
Y1 5Y02
X1 4
A1 1
B1 0
C9
R615
C419
7
470
R458
P201
P201
G1
1
Y
3
G2
5
C
4
G3
2
7
8
4
2
1
3
S-Video out
G4
SIGNAL
P203
Y
CB
Video out
Except <MUP>
CR
P601
SCART
AUDIO_R1
2
AUDIO_L3
AGND4
VGND15
6
B7
F.SW8
VGND29
10
G11
12
VGND313
VGND414
R/C15
SCART TERMINAL
RGB.SW16
VGND517
VGND618
CV/Y19
20
VGND721
C221
NC
R224 10K
C222 104K
Except <MUP>
C2241000/6.3
C2251000/6.3
C2261000/6.3
B/CB
C603
6
4
Q405
100/16
R453
100
HN1C03F
5
R454
2.2K
C418
NC
3
4
1000/6.3
<MUP> : European model
D601 1SS226
NC
D602
1SS226
NC
D603 1SS226
NC
D604
1SS226
NC
D605 1SS226
NC
R441
D606 1SS226
3
Q407
4
R455
NC
C480
100K
R433
100K
100
C482
RGBSW
Y/V.DRV
NC
Y
V
R/C
Y/V
G/Y
0
R626
R612
330 1/2W
Y/V.DRV
6
1
100
25
R616
4
3
Q608
HN1A01F-GR
Q407
6
HN1C03F
2
1
R452
2.2K
R447 100
HN1C03F
6
HN1C03F
Q405
2
R445
2.2K
5
R449
2.2K
1
C416
470/6.3
C223
470/6.3
<MUP> only
C612
470/6.3
C613
470/6.3
R/C.DRV
C614
470/6.3
C615
470/6.3
R435
100
R221
R222
R223
R618
R619
R620
R621
R231
R229
R227
0
L201
R232
0
L202
R233
0
L203
0
L204
R225
R236
75
0
R622
L601
R623
L602
L604
R624
L603
R625
L205
R235
0
L206
0
0
0
0
75
75
75
75
75
75
75
75
75
NC
C414
47/50
MUTE_R
150K
R459
R446
2
Q406
HN1C03F
R444
270
2.2K
1
6
C417
NC
R450
2.2K
HN1C03F
R448
100
Q406
5
4
R442
100K
NC
3
C481
R434
100
R ch
3
1
L ch
2
4
P401
MONO
Audio out
Page 9
A
BCDEFGH
SCHEMATIC DIAGRAM
Not use
1
To Display circuit PC board NADIS-7998
P701A
1
VSEL1
2
2
3
4
5
VSEL2
3
SQUEEZE
4
LETTER
5
ASPECT
6
P/XI
7
RGB
8
CY/G
9
GND1
10
CB/B
11
GND2
12
CR/R
13
DNG3
From DVD Main circuit PC board
C
14
15
GND4
16
V
17
GND5
Y
18
CN903
1
GND4
2
Y1
3
GND3
4
V
5
GND2
6
C
7
GND1
8
DVDA2
9
DVDL
10
GNDA1
From DVD Main circuit PC board
11
DVDR
CN902
1
CTS
2
RTS
3
RXD
4
TXD
5
XVMUTE
6
DVDMUTE
7
DVDTRKUP
8
VDET
9
GNDD6
10
GNDD5
11
ARK
12
MDATA
13
SDATA
14
SCLK
15
SYS_CS2
16
SYS_CS1
17
XDVDRST
18
DVDPOWER
19
GNDD4
20
GNDD3
21
DOUT
From DVD Main circuit PC board
22
GNDD2
23
GNDD
24
GNDM2
25
GNDM
26
VPR+8M1
27
VPR+8M2
28
VPR+8A1
29
VPR+8A2
30
VDVD+12
CN901
P104
1
TXD
2
RXD
3
DTR
4
CTS
5
V+5D
For Download
1mm Pich FFC
6
GNDD
7
NC
U1 : OUTPUT TERMINAL PC BOARD
-27V
RI
FLAC1
VDET
FLAC2
IRIN
EVER+5V
ACK
GND
DEMO
SYSRESET
RESET
P_ON
XSCK
XRDY
SI
SO
R102 47
VSEL1
R103 47
VSEL2
R104 47
SQUEEZE
R106 47
ASPECT
R107 47
P/XI
R108 47
RGB
G/Y
B/CB
R/CR
CSI
VXSCK
Y
R121 47
R122 47
R125 47
R127 47
CTSVSEL1
DTR
RXD
TXD
R123 0
VDET
ACK
R124 47
SI
R126 47
SO
XSCK
XRDY
SYSRESET
P_ON
DOUT
C909
104Z
C910
1000/16
R135 10K
R134 10K
R137 10K
R136 10K
TXD
RXD
DTR
CTS
R118
DEMO
10K
NAAR-7997
R101 10K
P702B
MUP2P
OTHER
RESET
220/16
C101
104Z
R119
10K
UDZ5B
D101
RGB
P351A
DOUT
GND
SO
NC
MRESET
RGB
R115
0
0
R116
C903
104Z
C907
104Z
1000/16
C914
104Z
C911
100/16
-27V
GND
FLAC1
151051
V+12V
FLAC2
From Power supply unit
C902
IC
P105
R115R116
0
--0
10K
R117
C901
104Z
C908
P901
L351BK1608LM182-T
DVDMUTE
C904
220/6.3
+8V
GND
M+8V
R351
MGND
0
SW+5V
GND
C352104Z
C905 104Z
R462
1K
P_ON
EVER+5V
C353 100/6.3
C906 220/16
D460
D923
D924
1K
NC
R352
R920
D920
R463
R353470K
1SS352
1SS352
D921
1SS352
1SS352
+12V
220
C920
UDZS11B
C420
2SC2712
470/6.3
NC
Q352
TC74VHCU04T
Q920
10/16
D922
1SS352
OPTICAL_OUT
C354
C356
020
C357
104K
8
9
101112
13
VCC 14
12345
GND
V+12VV+12V
R902
2.2K
D901
UDZS5.1B
R482
2.2
(1/4W)
220/16
C401
47/16
V+6V
100K
AGND
100K
C402 47/16
Q460
DTA114YKA
Q463
DTC144YKA
GND7
6
BK1608LM182-T
R357 470
+6V
C923104Z
C922 220/16
C485
1.5K
R401
R457
V+6V
R456
R402
1.5K
330
R354
180
L352
C921
C486
220/16
681
C403
R403
NC
681
C404
180
220
R355
R356
C361
104Z
L353 BK1608LM182-T
SW+5V
V+11V
220/16
2.2
R481
(1/4W)
3
0
R405
2
NC
10K
R407
152
C405
152
C406
R404
0
R406
10K
R408
3
2
C358
C362
220
Q401
C359
100/6.3
NJM4580M-D
8
+B
R409
10K
8
+B
Q402
R410
10K
BK1608LM182-T
AGND
1
NJM4580M-D
1
R411
C363
223Z
C364
223Z
R412
1.5K
L354
1.5K
Page 10
DV-SP501
A
SCHEMATIC DIAGRAM
Not use
1
To Display circuit PC board NADIS-7998
P701A
1
VSEL1
2
2
3
4
5
VSEL2
3
SQUEEZE
4
LETTER
5
ASPECT
6
P/XI
7
RGB
8
CY/G
9
GND1
10
CB/B
11
GND2
12
CR/R
13
DNG3
From DVD Main circuit PC board
C
14
15
GND4
16
V
17
GND5
Y
18
CN903
1
GND4
2
Y1
3
GND3
4
V
5
GND2
6
C
7
GND1
8
DVDA2
9
DVDL
10
GNDA1
From DVD Main circuit PC board
11
DVDR
CN902
1
CTS
2
RTS
3
RXD
4
TXD
5
XVMUTE
6
DVDMUTE
7
DVDTRKUP
8
VDET
9
GNDD6
10
GNDD5
11
ARK
12
MDATA
13
SDATA
14
SCLK
15
SYS_CS2
16
SYS_CS1
17
XDVDRST
18
DVDPOWER
19
GNDD4
20
GNDD3
21
DOUT
From DVD Main circuit PC board
22
GNDD2
23
GNDD
24
GNDM2
25
GNDM
26
VPR+8M1
27
VPR+8M2
28
VPR+8A1
29
VPR+8A2
30
VDVD+12
CN901
P104
1
TXD
2
RXD
3
DTR
4
CTS
5
V+5D
For Download
1mm Pich FFC
6
GNDD
7
NC
U1 : OUTPUT TERMINAL PC BOARD
-27V
RI
FLAC1
VDET
FLAC2
IRIN
EVER+5V
ACK
GND
DEMO
SYSRESET
RESET
P_ON
XSCK
XRDY
SI
SO
R102 47
VSEL1
R103 47
VSEL2
R104 47
SQUEEZE
R106 47
ASPECT
R107 47
P/XI
R108 47
RGB
G/Y
B/CB
R/CR
CSI
VXSCK
Y
R121 47
R122 47
R125 47
R127 47
CTSVSEL1
DTR
RXD
TXD
R123 0
VDET
ACK
R124 47
SI
R126 47
SO
XSCK
XRDY
SYSRESET
P_ON
DOUT
C909
104Z
C910
1000/16
R135 10K
R134 10K
R137 10K
R136 10K
TXD
RXD
DTR
CTS
R118
DEMO
10K
BCDEFGH
NAAR-7997
1
3
5
4
2
7
8
P201
P201
G1
Y
G2
C
G3
S-Video out
G4
SIGNAL
P203
4
Y
2
CB
1
3
3
1
2
4
Video out
Except <MUP>
CR
P601
SCART
AUDIO_R1
2
AUDIO_L3
AGND4
VGND15
6
B7
F.SW8
VGND29
10
G11
12
VGND313
VGND414
R/C15
SCART TERMINAL
RGB.SW16
VGND517
VGND618
CV/Y19
20
VGND721
R ch
L ch
Audio out
MONO
P401
C101
104Z
D101
R119
R101 10K
UDZ5B
C360
104Z
1
2
3
4
102
102
Q351 JFJ3000
3
2
1
R413
22K
C407
22K
C408
P350
P352RI_OUT
22K
R415
5
6
NJM4580M-D
R417
R421
R414
22K
R422
22K
GND_VIDEO
NC
R611
56K
R609
470
C409
NJM4580M-D
Q403
-B
4
C412
R428
10K
R614
RGBSW
68
P292A
TC4053BF
Y11
Z13
Z4
Z05
EN6
VEE7
GND8
1K
R610
100
7
NJM4580M-D
6
5
Q601
2SC2712
Q604
C415
47/50
C413
47/50
R613
1
25
R617
3
HN1A01F-GR
150K
RR461
150K
470
C410
10K
R430
Q404
+B
8
YY
P/XI
ASPECT
CC
V
G/Y
B/CB
R/CR
2.2K
R603
1.8K
R601
C602
104Z
C601
100/16
2.2K
R602
10K
10K
R605
R604
SQUEEZE
4.7K
R606
1
NJM4580M-D
1.5K
R424
7
R420
1.5K
Q602
Q603
DTC114EE
DTC114EE
SW+5VSW+5V
1.2K
22K
R608
R607
Q606
2SA1162
Q605 2SC2712
R429 10K
3
8
+B
R427
Q403
2
10K
6
5
C411 220/6.3
3
4
220/6.3
-B
1
Q404
2
NJM4580M-D
-B
Q401
4
R416
VSEL2
R423
7
R419
22K
22K
5
-B
Q402
6
NJM4580M-D
22K
R418
1.5K
1.5K
4
VCC16
10K
V+12V
330 1/2W
R/C.DRV
Q607
R431
470
R443
270
R461
150K
47/50
X113
X012
R432
Y1 5Y02
X1 4
A1 1
B1 0
C9
R615
C419
7
470
R458
Y
V
0
R626
6
4
C414
47/50
MUTE_R
OPTICAL_OUT
C354
+12V
220
C920
UDZS11B
C420
2SC2712
470/6.3
NC
Q352
TC74VHCU04T
Q920
10/16
D922
1SS352
C356
020
C357
104K
8
9
101112
13
VCC 14
12345
GND
V+12VV+12V
R902
2.2K
D901
UDZS5.1B
R482
2.2
(1/4W)
220/16
C401
47/16
V+6V
100K
AGND
100K
C402 47/16
Q460
DTA114YKA
Q463
DTC144YKA
GND7
6
BK1608LM182-T
R357 470
+6V
C923104Z
C922 220/16
C485
1.5K
R401
R457
V+6V
R456
R402
1.5K
330
R354
180
L352
C921
C486
220/16
681
C403
R403
NC
681
C404
180
220
R355
R356
C361
104Z
L353 BK1608LM182-T
SW+5V
V+11V
220/16
2.2
R481
(1/4W)
3
0
R405
2
NC
10K
R407
152
C405
152
C406
R404
0
R406
10K
R408
3
2
C358
C362
220
Q401
C359
100/6.3
NJM4580M-D
8
+B
R409
10K
8
+B
Q402
R410
10K
BK1608LM182-T
AGND
1
NJM4580M-D
1
R411
C363
223Z
C364
223Z
R412
1.5K
L354
1.5K
L351BK1608LM182-T
P351A
NC
GND
C352104Z
C905 104Z
R462
1K
P_ON
EVER+5V
C353 100/6.3
C906 220/16
D460
D923
D924
1K
R352
R920
D920
R463
R353470K
1SS352
1SS352
D921
1SS352
1SS352
DOUT
R351
0
GND
SO
NC
MRESET
IC
P105
P702B
RGB
0
MUP2P
--0
OTHER
10K
R117
RESET
C902
C901
220/16
C908
P901
10K
RGB
R115
0
R115R116
0
R116
DVDMUTE
C904
C903
104Z
220/6.3
104Z
C907
104Z
1000/16
C914
104Z
C911
100/16
+8V
GND
-27V
GND
M+8V
FLAC1
151051
V+12V
FLAC2
From Power supply unit
MGND
SW+5V
1
100
25
R616
3
HN1C03F
HN1C03F
Q405
2
R/C
Y/V
R612
330 1/2W
Y/V.DRV
Q608
HN1A01F-GR
Q407
2
R452
2.2K
R447 100
6
1
R445
2.2K
150K
NC
G/Y
6
1
HN1C03F
R449
R459
HN1C03F
Q405
5
2.2K
C416
Q406
R444
270
B/CB
C603
6
4
NC
R446
R453
R454
2.2K
2
100/16
100
HN1C03F
5
2.2K
C418
NC
3
4
1
6
R224 10K
C222 104K
Except <MUP>
C2241000/6.3
C2251000/6.3
C2261000/6.3
1000/6.3
<MUP> : European model
D601 1SS226
NC
D602
1SS226
NC
D603 1SS226
NC
D604
1SS226
NC
D605 1SS226
NC
D606 1SS226
3
Q407
NC
4
C482
R455
100K
100
R433
NC
C480
R441
100K
C417
NC
Q406
4
R450
HN1C03F
R448
R442
2.2K
5
3
100
Y/V.DRV
100K
NC
C481
RGBSW
C221
470/6.3
C223
470/6.3
<MUP> only
C612
470/6.3
C613
470/6.3
R/C.DRV
C614
470/6.3
C615
470/6.3
R435
100
100
R434
R221
R222
R223
R618
R619
R620
R621
R231
R229
R227
0
L201
R232
0
L202
R233
0
L203
0
L204
R225
R236
75
0
R622
L601
R623
L602
L604
R624
L603
R625
L205
R235
0
L206
0
0
0
0
75
75
75
75
75
75
75
75
75
Page 11
DV-SP501
MJJ MDD MUP MUT/MUK MUS/MUA
Region643212
0
0
R738
R739
R740
R741
R742
R743
R739R738
R740R741
R742R743
INIT1
INIT2
R708 0 NC
R709 NC 0
SYSIN
VDET
SYSOUT
REMO
IRIN
NC
ACK
DEMO-27V
SYSRESET
Q705
REMSENS
R727
REMO
Integra Others
47K
R712
D703
1SS352
Q704
RN2403
K1K1
R751
2.7K
0
C706
100/6.3
R713
220K
D702
UDZS5.6B
STB_LSTB_L
K0K0
R758
2.7K
2.7K
R766
NC
NC
0
0
NC
NC
NC
0
1KNCNC
NC
R752
390
CLEAR
T.MENU
K2
PAUSE
R753
470
R759
R767
1K
0
NC
0
390
390
S712
PLAY MODE
S704
RETURN
S701
STOP
GND
0
NC
1K
0
NC
R754
820
R760
R768
NC
470
470
S713
S705
S702
R755
DISPLAY
MENU
PLAY
1K
NC
NC
1K
NC
S714
R761
820
R769
820
0
0
S706
S703
R756
1.8K
SETUP
MUR
NC
1K
NC
1K
NC
1K
DIMMER
R762
1K
S707
R770
1K
S715
R763
1.8K
R771
1.8K
DOWN
U3 : STANDBY SWITCH
PC BOARD NADIS-7999
JL703B
R764
3.9K
R772
3.9K
JL703A
S708
R765
10K
UP
OPEN
S709
R773
10K
UP
RIGHT
DOWN
LEFT
S710
P731
R757
3.9K
STANDBY
7
6
5
4
3
2
1
S716
Q708
RN1407
ENTER
S731
NPS-115-S673
R779
D721
470
STANDBY
10K
R701
1M
R711
X701
5.00MHZ
P982A
R710 10K
104Z
P702A
C703
D701
Q703
S-80145
3
4
2
5
1
U5 : INLET TERMINAL
PC BOARD NAPS-8001
P981A
P982BP982A
AC INLET
P981
FLAC1
FLAC2
XRDY
SO
XSCK
PON
SI
RESET
2010
SYSRESET
GND
DEMO
GND
P701A
ACK
E+5V
IRIN
To Out put terminal PC board NAAR-7997
CAUTION
FOR CONTINUED PROTECTION
AGAINST FIRE HAZARD, REPLACE
ONLY WITH FUSE OF SAME TYPE
VA
AND RATING INDICATED.
ATTENTION
AFIN D'ASSURER UNE PROTECTION
PERMANENTE CONTRE LES RISQUES
D'INCENDIE, REMPLACER UNIQUEMENT
VA
PAR UN FUSIBLE DE MEME TYPE
ET CALIBRATION COMME INDIQUE.
THIS SYMBOL LOCATED NEAR THE FUSE INDICATES
THAT THE FUSE USED IS SLOW OPERATING TYPE
FOR CONTINUED PROTECTION AGAINST FIRE
HAZARD,REPLACE WITH SAME TYPE FUSE. FOR FUSE
RATING REFER TO THE MARKING ADJACENT TO THE SYMBOL.
CE SYMBOLE INDIQUE QUE LE FUSIBLE UTLISE EST
E LENT.POUR UNE PROTECTION PERMANENTE,N'UTILISER
QUE DES FUSIBLES DE MEME TYPE. CE DARNIER EST
INDIQUE LA QU LE PRESENT SYMBOL EST APPOSE.
FLAC1
VDET
FLAC2RI-27V
232BU
SRESET
232RE
232SO
232SI
232SCK
1
Page 12
A
SCHEMATIC DIAGRAM
1
BCDEFGH
U2 : DISPLAY CIRCUIT PC BOARD NADIS-7998
Model Setup
Integra Others
R736 NC 0
R737 1K NC
Q702HNV-13SS12T
P218
P317
P416
P515
10K
R720
41
42
P614
SRESET
10K
R719
STBYLED
R232RES 40
NC543
NC644
42: NC4
NC745
NC846
NC947
NC1048
NC1149
P1550
P1451
P1352
P1253
P1154
P1055
P956
P857
P758
VDD259
VLOAD60
P661
P6P5P4P3P2
P713
P812
MSO_0
MSO_1
39
MSO_0 38
MSO_1 37
FLON_OFF
P364
P463
P562
P911
MSO_2
MSO_2 36
P265
P1010
P10
INIT0
P1
P119
P128
P137
P11
P12
P13
INIT1
INIT2
232SO
R7180
INIT0 35
INIT1 34
INIT2 33
MPD780232GC
OPEN67
P166
13G68
13G
12G
F122
P146
P155
P14
P15
232SCK
232SI
232BU
232RE
SYSOUT
R7170
100
100
R714
R715 100
R716
232SO 32
R232SI 30
232SCK 31
SYSOUT 27
R232REQ 28
R232BUSY 29
Q701
10G71
11G70
12G69
11G
7G74
8G73
9G72
9G8G7G6G5G4G3G2G1G
10G
F11
1G41
2G40
3G39
4G38
5G37
6G36
7G35
8G34
F245
F2244
1G2G3G4G5G6G7G8G9G
2
NC
0
Q707
R726
9G33
10G32
11G31
12G30
13G29
10G
11G
12G
13G
NC
Q706
R725
0
2S
R724
0
FL_ON/OFFENTER
10K
R723
STB_LK2RI
P119
P1P2P3P4P5P6P7P8P9
10K
10K
R721
R722
3
R
100KX5
P15PON
P14XRDY
P13SO
P12SI
P11XSCK
P10
P9
P8
P7
4
C705
22/50
SYSIN
C704
104Z
+5V 24
VDD0 25
SYSIN 26
DISPKLAYMODE 13
4G77
5G76
6G75
NC
R737R736
0
MSO_0
K0
K1
K0 22
K1 21
VSS0 23
VDET 19
AVSS 18
VCOFF 17
REMO 16
SYSRESET 12
PON 11
XRDY 10
XSCK 7
RESET 6
VSS1 2
VDD1 1
1G80
2G79
3G78
K2 20
IRIN 15
ACK 14
SO 9
X2 4
X1 3
MSO_1
SI 8
IC 5
1K
R733
0
R734
MSO_2
C702
104Z
INIT0
0
R709
R708
R7070
R7060
R7050
R7040
R703 100
R7020
C701
100/6.3
R742R743
INIT1
VDET
REMO
IRIN
NC
ACK
DEMO-27V
SYSRESET
10K
R701
1M
R711
U20 : POWER SUPPLY UNIT
NGPS-0040 AC100-120V 50Hz/60Hz
NGPS-0041 AC100-240V 50Hz/60Hz
AC G
5
FLAC1
FLAC
-27V
NC
GND
EVRE+12V
GND
E+8V
M+8V
NC
GND
SW+5V
GND
EVER+5V
P ON
CN2
To Out put terminal PC board NAAR-7997 CN901
AC H
U4 : POWER SWITCH
CN1
PC BOARD NASW-8000
S991
P982B
C991
103M/250V
Page 13
DV-SP501
A
SCHEMATIC DIAGRAM
1
2
3
4
5
BCDEFG H
U2 : DISPLAY CIRCUIT PC BOARD NADIS-7998
Q702HNV-13SS12T
P218
P317
P416
P515
10K
R720
41
42
P614
SRESET
10K
R719
STBYLED
R232RES 40
NC543
NC644
42: NC4
NC745
NC846
NC947
NC1048
NC1149
P1550
P1451
P1352
P1253
P1154
P1055
P956
P857
P758
VDD259
VLOAD60
P661
P6P5P4P3P2
P713
P812
MSO_0
MSO_1
39
MSO_0 38
MSO_1 37
FLON_OFF
P364
P463
P562
P911
MSO_2
MSO_2 36
P265
P1010
P10
INIT0
P1
P119
P128
P11
P12
INIT1
INIT2
INIT0 35
INIT1 34
MPD780232GC
OPEN67
P166
13G
1G41
F245
F2244
1G2G3G4G5G6G7G8G9G
NC
Q707
2G40
3G39
4G38
5G37
6G36
7G35
8G34
9G33
10G32
11G31
12G30
13G29
10G
11G
12G
13G
NC
Q706
0
R725
0
R726
2S
R724
0
FL_ON/OFFENTER
10K
R723
STB_LK2RI
R
100KX5
P15PON
P14XRDY
P13SO
P12SI
P11XSCK
P10
P9
P8
P7
P119
P1P2P3P4P5P6P7P8P9
10K
10K
R721
R722
C705
22/50
U20 : POWER SUPPLY UNIT
NGPS-0040 AC100-120V 50Hz/60Hz
NGPS-0041 AC100-240V 50Hz/60Hz
FLAC1
FLAC
-27V
NC
GND
EVRE+12V
GND
E+8V
M+8V
NC
GND
SW+5V
GND
EVER+5V
P ON
CN2
To Out put terminal PC board NAAR-7997 CN901
P137
P146
P155
P13
P14
P15
232SO
232SCK
232SI
232BU
R7170
R7180
100
R715 100
R716
INIT2 33
232SO 32
R232SI 30
232SCK 31
R232BUSY 29
Q701
10G71
11G70
12G69
13G68
9G72
9G8G7G6G5G4G3G2G1G
12G
11G
10G
Model Setup
Integra Others
R736 NC 0
R737 1K NC
F122
F11
MSO_0
232RE
SYSIN
SYSOUT
C704
104Z
100
R714
+5V 24
VDD0 25
SYSIN 26
SYSOUT 27
R232REQ 28
DISPKLAYMODE 13
4G77
5G76
6G75
7G74
8G73
CN1
AC G
AC H
MSO_1
SI 8
IC 5
1K
R733
0
R734
MSO_2
C702
104Z
INIT0
0
R709
R708
R7070
R7060
R7050
R7040
R703 100
R7020
C701
100/6.3
R742R743
INIT1
VDET
REMO
IRIN
NC
ACK
DEMO-27V
SYSRESET
10K
R701
1M
R711
NC
R737R736
0
K0
K1
K0 22
K1 21
VSS0 23
K2 20
VDET 19
AVSS 18
VCOFF 17
REMO 16
IRIN 15
ACK 14
SYSRESET 12
PON 11
XRDY 10
SO 9
XSCK 7
RESET 6
X2 4
X1 3
VSS1 2
VDD1 1
1G80
2G79
3G78
U4 : POWER SWITCH
PC BOARD NASW-8000
S991
P982B
C991
103M/250V
R739R738
R740R741
INIT2
R708 0 NC
R709 NC 0
SYSIN
SYSOUT
X701
R710 10K
5.00MHZ
P982A
Q705
REMSENS
0
R727
C706
100/6.3
REMO
Integra Others
R713
220K
D702
UDZS5.6B
Q703
S-80145
3
4
2
5
1
Q704
RN2403
104Z
47K
R712
C703
P702A
D703
D701
1SS352
U5 : INLET TERMINAL
PC BOARD NAPS-8001
P981A
P982BP982A
AC INLET
Region643212
R738
R739
R740
R741
R742
R743
K1K1
R751
2.7K
STB_LSTB_L
K0K0
R758
2.7K
2.7K
R766
P981
MJJ MDD MUP MUT/MUK MUS/MUA
0
0
0
NC
0
NC
0
NC
K2
R752
390
NC
0
NC
NC
1KNCNC
R753
470
CLEAR
R759
T.MENU
R767
PAUSE
1K
0
NC
0
S712
390
390
FLAC1
FLAC2
S704
S701
GND
R754
PLAY MODE
RETURN
STOP
NC
1K
0
NC
820
R760
R768
0
NC
NC
NC
1K
0
NC
R755
1K
S713
S714
DISPLAY
R761
470
820
MENU
S706
S705
R769
470
820
PLAY
S702
S703
XRDY
SO
XSCK
PON
SI
2010
To Out put terminal PC board NAAR-7997
MUR
NC
1K
NC
1K
NC
1K
R756
1.8K
S715
DIMMER
R763
R762
1.8K
1K
S707
SETUP
R770
1K
SYSRESET
RESET
VA
THIS SYMBOL LOCATED NEAR THE FUSE INDICATES
THAT THE FUSE USED IS SLOW OPERATING TYPE
FOR CONTINUED PROTECTION AGAINST FIRE
HAZARD,REPLACE WITH SAME TYPE FUSE. FOR FUSE
RATING REFER TO THE MARKING ADJACENT TO THE SYMBOL.
CE SYMBOLE INDIQUE QUE LE FUSIBLE UTLISE EST
E LENT.POUR UNE PROTECTION PERMANENTE,N'UTILISER
QUE DES FUSIBLES DE MEME TYPE. CE DARNIER EST
INDIQUE LA QU LE PRESENT SYMBOL EST APPOSE.
DOWN
R771
1.8K
GND
DEMO
GND
ACK
P701A
CAUTION
FOR CONTINUED PROTECTION
AGAINST FIRE HAZARD, REPLACE
ONLY WITH FUSE OF SAME TYPE
VA
AND RATING INDICATED.
ATTENTION
AFIN D'ASSURER UNE PROTECTION
PERMANENTE CONTRE LES RISQUES
D'INCENDIE, REMPLACER UNIQUEMENT
PAR UN FUSIBLE DE MEME TYPE
ET CALIBRATION COMME INDIQUE.
1 VDD1VDD1Power supply port
2 VSS1VSS1Ground port
3 X1X1Connect to clock oscillator of main micro processor
4 X2X2Connect to clock oscillator of main micro processor
5 ICICIConnect to VSS1
6 ~RESET~RESETISystem reset input port
7 P27/~SCK1XSC
8 P26/SI1SIIData input port for writing in FLASH ROM
9 P25/SO1SOOData output port for writing in FLASH ROM
10
P24/BUSYXRDYOXRDY output port
11
P23PONOPOWER ON/OFF control output port to a system processor. "H": Power ON
12
P22SYSRESETOSystem reset control output port
13
P21/SO3DISPLAY_MO
14
P20/~SCK3AC
15
P00/INTP0~IRINIIR remote control input port. Active "L": IR mode
16
P01/INTP1~REMOIRemote control signal input port. Active "L": Remote control mode
17
P02/TIVCOF
18
AVSSAVSSGround pin of A/D converter.
19
ANI3VDETIVDET input port
20
ANI2ANI2IAnalog input port for A/D converter
21
ANI1ANI1IAnalog input port for A/D converter
22
ANI0ANI0IAnalog input port for A/D converter
23
VSS0VSS0Ground pin
24
AVDDAVDDReference analog power supply of A/D converter. VDD1
25
VDD0VDD0Power supply pin
26
P64/FIP52SYSI
27
P63/FIP51~SYSOU
28
P62/FIP50R232REQIOpen pin.
29
P61/FIP49R232BUSYIOpen pin.
30
P60/FIP48R232SIIOpen pin.
31
P57/FIP47R232SCKOOpen pin.
32
P56/FIP46R232SOOOpen pin.
33
P55/FIP45INIT2IInitialized setting port of analog input 2
34
P54/FIP44INIT1IInitialized setting port of analog input 1
35
P53/FIP43INIT0IInitialized setting port of analog input 0
36
P52/FIP42MSO_2IModel select input port 2
37
P51/FIP41MSO_1IModel select input port 1
38
P50/FIP40MSO_0IModel select input port 0
39
P47/FIP39FLON_OF
40
P46/FIP38R232RESOOpen pin.
41
P45/FIP37STBYLEDOSTANDBY LED control output port
42
P44/FIP36NCOOpen pin.
43
P43/FIP35NCOOpen pin.
44
P42/FIP34NCOOpen pin.
45
P41/FIP33NCOOpen pin.
46
P40/FIP32NCOOpen pin.
47
P37/FIP31NCOOpen pin.
48
P36/FIP30NCOOpen pin.
49
P35/FIP29NCOOpen pin.
50
P34/FIP28P15OSegment (P15) control output port for FL tube
51
P33/FIP27P14OSegment (P14) control output port for FL tube
52
P32/FIP26P13OSegment (P13) control output port for FL tube
53
P31/FIP25P12OSegment (P12) control output port for FL tube
54
P30/FIP24P11OSegment (P11) control output port for FL tube
55
FIP23P10OSegment (P10) control output port for FL tube
56
FIP22P9OSegment (P9) control output port for FL tube
57
FIP21P8OSegment (P8) control output port for FL tube
58
FIP20P7OSegment (P7) control output port for FL tube
59
VDD2VDD2Power supply port of FIP
60
VLOADVLOADConnect to a pull down resistor
61
FIP19P6OSegment (P6) control output port for FL tube
62
FIP18P5OSegment (P5) control output port for FL tube
63
FIP17P4OSegment (P4) control output port for FL tube
64
FIP16P3OSegment (P3) control output port for FL tube
65
FIP15P2OSegment (P2) control output port for FL tube
66
FIP14P1OSegment (P1) control output port for FL tube
67
FIP13NOT USE
68
FIP1213GOGrid (13G) control output port for FL tube
69
FIP1112GOGrid (12G) control output port for FL tube
70
FIP1011GOGrid (11G) control output port for FL tube
71
FIP910GOGrid (10G) control output port for FL tube
72
FIP89GOGrid (9G) control output port for FL tube
73
FIP78GOGrid (8G) control output port for FL tube
74
FIP67GOGrid (7G) control output port for FL tube
75
FIP56GOGrid (6G) control output port for FL tube
76
FIP45GOGrid (5G) control output port for FL tube
77
FIP34GOGrid (4G) control output port for FL tube
78
FIP23GOGrid (3G) control output port for FL tube
79
FIP12GOGrid (2G) control output port for FL tube
80
FIP01GOGrid (1G) control output port for FL tube
IClock output port for writing in FLASH ROM
IExhibition mode. Active "L":Exhibition mode
IACK input port.
OVideo circuit off control output port.
IInput port for system buss
OOutput port for system buss
OFL filament control output port
OOpen pin.
DV-SP501
Page 56
DISASSEMBLY DVD MECHANISM-3
Pickup Assy-S
Dislodge the flexible cable for the pickup from its
1
packaged placement.
Remove the flexible cable for the pickup.
2
DV-SP501
Front Side
1
2
Remove the two adjustment screws and
3
two adjustment springs.
Remove the Pickup Assy-S.
4
Adjustment screw
Pickup Assy-S
Adjustment spring
(Skew spring)
1
Flexible cable for the pickup
Bottom View
(Skew screw)
Adjustment screw
33
(Skew screw)
Adjustment spring
(Skew spring)
4
Page 57
DISASSEMBLY DVD MECHANISM-4
Remove the two screws.
5
Note: The screws are secured with epoxy.
Make sure to apply epoxy after reattaching
the screws.
DV-SP501
Pickup Assy-S
Leaf Spring
Arrangement of the flexible cable
for the spindle motor
: Conductive surface
Front Side
Hook
5
Silicone Adhesive
GEM1037
Joint 03
Arrangement of the flexible cable
for the stepping motor
: Conductive surface
Front Side
Joint Spring
5
Silicone Adhesive
GEM1037
Hook
Bottom ViewBottom View
Page 58
DISASSEMBLY DVD MECHANISM-5
Arrangement of the flexible cable for the pickup
: Conductive surface
Note:
Be sure to move the Pickup Assy-S to the innermost perimeter.
Fold the flexible cable inward at the position of
1
the reference line.
Attach the flexible cable of the pickup to the connector.
2
Fold the flexible cable of the pickup with
3
the backing inward.
Reference line
DV-SP501
Pass the flexible cable below the hook, and fold it back.
7
Make sure that the cable does not have any slack
7
2
Backing
Front Side
Pass the flexible cable through the hook not allowing
4
any slack.
Reference line
Bottom View
Make sure there is no slack in the cable
4
Hook
3
97mm +/- 2mm
1
Hook
Fold the flexible cable back at the hook.
8
Make sure that the cable is loose
Hook
8
Fold the flexible cable as indicated in the photo.
5
Hook the part folded in Step 1 to the hook.
6
5
Pass the cable below the hook
6
Reference
line
Hook
Fold the flexible cable along the hook.
9
9
Hook
Page 59
DISASSEMBLY DVD MECHANISM-1
Bonnet
1. Remove the Bonnet by removing the six screws.
How to open the Tray when the power cannot be on
Insert a screwdriver (small) into the slit located
at the bottom of the unit, and slide the
projection of the Drive Gear in the Loading
Mecha. Assy in the direction of the arrow, as
DV-SP501
Projection
Drive Gear
Screwdriver (small)
Slit
Loading Mecha.Assy
Screwdriver (small)
Remove the mechanism assembly
1. Remove three screws (Black 3TT+8B(BC) from bottom side. Remove the front panel.
2. Remove two screws on front bracket. And release the FFC (P71).
3. Remove two screws on the power switch PC board and wire holder.
4. Remove four screw (3SMS8W.SW+14B(BC)) from DVD mechanism.
5. Soldering the short lands. It is required because of static electricity protection.
6. Remove six FFCs and one connector assy.
7. Remove the DVD mechanism assembly.
Page 60
DISASSEMBLY DVD MECHANISM-2
DV-SP501
Traverse Mecha. Assy-S
Dislodge the flexible cables from their factory
1
placement.
Flexible cable
for the spindle motor
Front Side
1
1
1
Remove the four hooks.
2
Remove the Traverse Mecha. Assy-S.
3
Traverse Mecha. Assy-S
Flexible cable
for the pickup
Bottom View
3
Flexible cable
for the stepping motor
2
2
Page 61
Removing the Traverse Mecha. Assy-S and Pickup Assy-S
1
Loading Mecha. Assy
Remove the bridge by removing the one screw.
1
Pull out the tray, then remove it by pressing the hook.
2
Short-circuit two points of C and D by soldering.
3
Note: After replacement, connect the flexible cable,
then remove the soldered joint (open).
Remove the four connectors from the Loading
4
Mecha. Assy.
Remove the four screws that secure the Loading
5
Mecha. Assy to the unit.
Hook
-1
2
Rear View
3
DV-SP501
C D
1
-1
Note : when reinserting the Tray
When reinserting the Tray, first align the triangle
printed on the Loading Base and the pin of the Drive
Cam, then insert the Tray.
Bridge
Tray
-2
2
Drive CamPin
-2
1
Loading BaseTriangle
Front Side
Page 62
Removing the Traverse Mecha. Assy-S and Pickup Assy-S
2
Traverse Mecha. Assy-S
Dislodge the flexible cables from their factory
1
placement.
Flexible cable
for the spindle motor
DV-SP501
Front Side
1
1
Remove the four hooks.
2
Remove the Traverse Mecha. Assy-S.
3
Traverse Mecha. Assy-S
1
Bottom View
Flexible cable
for the pickup
3
Flexible cable
for the stepping motor
x 2
2
2
x 2
Page 63
Removing the Traverse Mecha. Assy-S and Pickup Assy-S
3
Pickup Assy-S
Note: The Pickup Assy-S can be removed without
removing the Traverse Mecha. Assy-S.
(shown as Step .)
Dislodge the flexible cable for the pickup from its
1
packaged placement.
Remove the flexible cable for the pickup.
2
1
2
DV-SP501
Front Side
Remove the two adjustment screws and two adjustment springs.
3
Remove the Pickup Assy-S.
4
Adjustment screw
Pickup Assy-S
Adjustment spring
(Skew spring)
1
Flexible cable for the pickup
Bottom View
(Skew screw)
Adjustment screw
33
(Skew screw)
Adjustment spring
(Skew spring)
4
Page 64
Removing the Traverse Mecha. Assy-S and Pickup Assy-S
DV-SP501
Remove the two screws.
5
Note: The screws are secured with epoxy.
Make sure to apply epoxy after reattaching
the screws.
Leaf Spring
Silicone Adhesive
GEM1037
5
Pickup Assy-S
Joint Spring
Joint 03
5
Silicone Adhesive
GEM1037
Arrangement of the flexible cable
for the spindle motor
: Conductive surface
Front Side
Arrangement of the flexible cable
for the stepping motor
: Conductive surface
Front Side
Hook
Hook
Bottom ViewBottom View
Page 65
Removing the Traverse Mecha. Assy-S and Pickup Assy-S
Arrangement of the flexible cable for the pickup
: Conductive surface
Note:
Be sure to move the Pickup Assy-S to the innermost perimeter.
Pass the flexible cable below the hook, and fold it back.
Fold the flexible cable inward at the position of the reference
1
line.
Attach the flexible cable of the pickup to the connector.
2
Fold the flexible cable of the pickup with the backing inward.
3
Reference line
7
Make sure that the cable does not have any slack
DV-SP501
7
2
Backing
97mm 2mm
Front Side
Pass the flexible cable through the hook not allowing
4
any slack.
Reference line
4
Bottom View
Make sure there is no slack in the cable
Hook
3
+/-
1
Hook
Fold the flexible cable back at the hook.
8
Make sure that the cable is loose
Hook
8
Fold the flexible cable as indicated in the photo.
5
Hook the part folded in Step to the hook.
6
1
5
Pass the cable below the hook
6
Reference
line
Hook
Fold the flexible cable along the hook.
9
9
Hook
Page 66
ENTER
FIRMWARE DOWN LOADING-1
DV-SP501
Confirm the Regional code and Firmware version.
1. Connect the TV monitor to the DV-SP501.
2.Turn ON the power switch and standby switch ON. (No Disc)
3. Press the "SETUP" key on the front panel.
Appear a HOME MENU. (Photo-1)
4. Select "Initial Settings" menu and press "ENTER".
5. Select "Options" menu, and press the "DISPLAY" button.
6. Appear regional code and firmware ROM number.
Confirm the regional cord and firmware version.
When close the menu, press "RETURN" button of
the unit.
(Photo-2)
Regional code
ROM Version
HOME MENU
Audio Settings
Play Mode
Initial Settings
Make advanced settings
Move
Initial Settings
Digital Audio OUT
Video Output
Language
Display
Options
REGION 2
ROM VERSION : 1.146_SgiBsc
Select
ENTER
Parental Lock
PhotoViewer
DVD
Video Adjust
Setup Navigator
(Photo-1)
Disc Navigator
Off(us)
On
Exit
HOME MENU
Move
Select
ENTER
(Photo-2)
Exit
HOME MENU
Page 67
UPGRADE FIRMWARE-2
Using for Window tool
1
Writing the firmware as below.
1. Prepare three data on a hard disk of the personal computer.
UFU witting file
Loader file
UFU setting file
DV-SP501
6. Connect the JIG (0J13), FFC and
connection cable (RS-232C straight type).
7. Turn the power switch and standby "ON" of the DV-SP501.
No disc condition.
8. Press the start key.
2. Start the UFU.exe file.
Double click the UFU.exe.
3. Select "Easy" mode.
4. Select "File Selection" mode.
5. Select a program file and open the file.
dvdfw_ sp501
b2bk1076.sz0
9. Wait for about 10 minutes.
10. Complete the upgrade firmware.
Next step.
Please continue work ID number and ID data set up.
Page 68
ID NUMBER AND DATA SETTING
DV-SP501
Caution:
Note:
It is necessory to enter individual ID number and
ID data to each player when you repair it.
When previous ID number and ID data, such as a factory present
ID number and ID data, are maintained, the unit enters ID
Number Confirmation Mode when the above keys are pressed.
However, if only an ID number is maintained, the unit enters ID Data Input Mode.
Preparations:
1 Remote controller RC-484M
2 TV monitor
3 ID Data DVD Disc. (Part No. 0R118)
A : ID number Input Mode
[ Remote controller RC-484M]
1. Press "DVD" and "1" at the same time.
2. Press "RETURN" key and "STEREO" key.
3. Enter a 9-digit ID number and ID number is also
displayed on the FL display.
4. After entering all 9 digits, when you press the "PLAY" key
the unit enters Compare mode.
Note: When you press the PLAY key before inputting a
9- digit ID number, the unit returns to Step 2.
5. After entering all 9 digits, when you press the "SEARCH"
key, the unit unconditionally sets the input number as the
ID number. Then the unit automatically enters Player's Data
input Mode.
6. This display appears when the "PLAY" key is pressed in
step 4. Enter a 9- digit number to compare.
7. After entering all 9 digits, you press the "PLAY" key.
TV monitor
[Player's ID Number Setting]
ID Number ?
>--------compare
>
*********
<CLEAR> Exit
Input ID Number !
[Player's ID Number Setting]
ID Number ?
>000000001
<PLAY> Compare Mode
<SEARCH> Exit
Input ID Number !
[Player's ID Number Setting]
ID Number ?
>000000001
Compare
>000000001 OK?
<PLAY> Enter
Input ID Number !
[Player's ID Number Setting]
ID Number ?
>000000001
Compare
>
*********
Input ID Number !
Page 69
ID NUMBER AND DATA SETTING
DV-SP501
B : ID DATA Input Mode
[ Remote controller RC-484M]
1. Press "DVD" and "1" at the same time.
2. Press "RETURN" key and "STEREO" key.
3. Enter a 9-digit ID data.
4. After entering all 9 digits, when you press the "PLAY" key,
the unit enters Compare mode.
5. Entering 9- digits again, and press the "PLAY" key.
6. Insert the data disc on the tray of the unit.
7. Writing the data, automatically.
About 2 minutes.
[Player's ID Number Setting]
Rom Write OK !
<CLEAR> Exit
Compete
TV monitor
[Player's ID Number Setting]
ID Number ?
>00151
compare
>
******
<STEREO> ID Data Setting Mode
Input ID Number !
[Player's ID Number Setting]
ID Number ?
>00151
compare
>
*********
<PLAY> Enter
<STOP> Memory Clear
<STEREO> ID Data Setting Mode
Input ID Number !
[Player's ID Number Setting]
****
***
****
OK?
8. Press open the tray of the unit, and take out a disc.
9. Push the power switch off (Mechanical switch) .
Push the power switch, standby switch on and
close the tray.
<CLEAR> Exit
Insert The Data Disc !
Page 70
PACKIN VIEW
EXCEPT <MUP> MODEL
DV-SP501
P6
Tape
P10
P6
P6
P905
North American models:
P5
P902
P912
P913
P915
RC-524DV
P911
Other models:
RC-523DV
P981
P905
P901
P903
P906
P907
P1
P7
P6
P2
MUT3P
P9
3
DV-SP501
P3
Page 71
PACKING VIEW
<MUP> model only
P911
P912
P10
Ta pe
P10
Other models:
RC-523DV
P906
P905
DV-SP501
P902
P901
P915
P6
P7
P12
P6
P6
P903
P981
Packing of accessory
P6
P1
P2
MUP2P
P9
2
DV-SP501
P3
Page 72
EXPLODED VIEW PARTS LIS
T
K
! : Safety part
REF. NO. PART NAMEDESCRIPTIONPART NO.REMAR
A1 CHASSIS27100425B
A3 LEGLEG27175316C
A5 CUSHION28141494
A10 HOLDERKGLS-10RT27190428A
A11 SCREW3TTB+8B838130088
A11aWASHERW3*10F(BC)87643010
A12 HOLDERKGLS-18RT27190657
A13 HOLDERKGLS-22RT27190772
A15 LABEL(DVD2)29362648
A16 CLAMPHL-18-027301394
A19 F BRACKET
A19 F BRACKET
A19 F BRACKET
A22 CLEAR PLT
A22 CLEAR PLT
A23TAPE29110161
A27 SCREW2.6TTB+8B(BC)838426088
A30 KNOB
A30 KNOB
A30 KNOB
A32 SCREW3P+10FN(BC)82143010
A35 KNOB
A35 KNOB
A51 DOOR
A51 DOOR
A51 DOOR
A55 COVER
A55 COVER
A55 COVER
A56 SCREW
A56 SCREW
A57 CUSHIONHIME 0.5*120*1028141542N
A41 F PANEL
A41 F PANEL
A41 F PANEL
A41 F PANEL
A41 F PANEL
A41 F PANEL
A43 BADGE
A43 BADGE
A44 FACET28198906
A46 SCREW3TTB+8B(BC)838430088
A47 REAR PANEL
A47 REAR PANEL
A47 REAR PANEL
A47 REAR PANEL
A47 REAR PANEL
A47 REAR PANEL
A48SCREW
A48SCREW
F1 FUSE
F1 orFUSE
F1 FUSE
F1 orFUSE
P501 FFCNCFC5-3015122045301512
P502 FFCNCFC5-1106122045110612N
P503 FFCNCFC5-1807122045180712N
P701 FFCNCFC5-1820122045182012
P702 SOCKET ASNSAS-10P116020044391025
P901A CORENFY-25 BLACK230945
P910 WIRE TIEBINDER(CLAMPER)UL260208
S731 JOY STICKNPS-115-S67325035710
Z1 DVD Main circuit PC board assyDB-VPB50124150042N
Z10DVD Mechanism assyDB-VLD501-00724801018N
AS, Included konb-cap <B>
AS, Included konb-cap <G>
AS, Included konb-cap <S>
<B>: Black color model
<S>: Silver color model
<G>: Golden color model
<MDD>: North American area
<MDC>: Canadian area
<MUT>: Southeast Asia area
<MUK>: Korea area
<MUS>: South America area
<MUP>: European area
<MUR>: China area
<B>: Black color model
<S>: Silver color model
<G>: Golden color model
<MDD>: North American area
<MDC>: Canadian area
<MUT>: Southeast Asia area
<MUK>: Korea area
<MUS>: South America area
<MUP>: European area
<MUR>: China area
<MDD>: North American area
<MDC>: Canadian area
<MUT>: Southeast Asia area
<MUK>: Korea area
<MUS>: South America area
<MUP>: European area
<MUR>: China area