11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699
www.onicon.com • sales@onicon.com
06-172056-2 / 37515
SAFETY INFORMATION
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This meter was calibrated at the factory before shipment. To ensure correct use of the meter, please
read this manual thoroughly.
Regarding this Manual:
• This manual should be passed on to the end user.
• Before use, read this manual thoroughly to comprehend its contents.
• The contents of this manual may be changed without prior notice.
• All rights reserved. No part of this manual may be reproduced in any form without
ONICON’s written permission.
• ONICON makes no warranty of any kind with regard to this material, including, but not
limited to, implied warranties of merchantability and suitability for a particular purpose.
• All reasonable effort has been made to ensure the accuracy of the contents of this manual.
However, if any errors are found, please inform ONICON.
• ONICON assumes no responsibilities for this product except as stated in the warranty.
• If the customer or any third party is harmed by the use of this product, ONICON assumes
no responsibility for any such harm owing to any defects in the product which were not
predictable, or for any indirect damages.
Safety Precautions:
The following general safety precautions must be observed during all phases of installation,
operation, service, and repair of this product. Failure to comply with these precautions or with
specic WARNINGS given elsewhere in this manual violates safety standards of design,
manufacture, and intended use of the product. ONICON Incorporated assumes no liability for the
customer’s failure to comply with these requirements. If this product is used in a manner not
specied in this manual, the protection provided by this product may be impaired.
The following symbols are used in this manual:
WARNING
Messages identied as “Warning” contain information regarding the personal safety of individuals
involved in the installation, operation or service of this product.
CAUTION
Messages identied as “Caution” contain information regarding potential damage to the product or
other ancillary products.
Messages identied as “Important Note” contain information critical to the proper operation of the
product.
A-1 SONIC VELOCITY RELATIVE TO TEMPERATURE OF PURE WATER
A-2 F-4300 MOTHER BOARD AC
A-3 F-4300 MOTHER BOARD DC
A-4 CONDITIONS OF SALE
11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com
F-4300 Series Clamp-on Ultrasonic Flow Meter Manual 06/17 - 2056-2 / 37515 Page 4
SECTION 1.0: INTRODUCTION
1.1 PURPOSE OF THIS GUIDE
The purpose of this guide is to provide installation and commissioning procedures and basic
operating and servicing instructions for the ONICON F-4300 Clamp-on Ultrasonic Flow Meter.
1.2 PRINCIPLE OF OPERATION
The ONICON F-4300 Clamp-on Ultrasonic Flow Meter utilizes the differential transit time
method to measure the velocity of relatively clean liquids in full pipes. By measuring the
difference between transit times of ultrasonic sound waves travelling between two transducers,
the ow velocity and direction are accurately determined.
1.3 TYPICAL F-4300 FLOW METER
The F-4300 Ultrasonic Flow Meter utilizes clamp-on signal transducers that mount on the outside
wall of the pipe. It is suitable for measuring the volumetric ow of liquids in a wide variety of
applications including bi-directional ow applications. The meter is housed in a polycarbonate
wall-mounted enclosure with a built-in user interface/display.
TYPICAL INSTALLATION
Horizontal pipes: Install transducers
at 2 or 10 o’clock position
Vertical Pipes: Install transducers at
any position
Triaxial
Transducer
Cables
F-4300
Transit Time
Ultrasonic Flow Meter
Conduit-ready
Fittings
Mounting Hardware
11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com
F-4300 Series Clamp-on Ultrasonic Flow Meter Manual 06/17 - 2056-2 / 37515 Page 5
1.4 STANDARD FEATURES AND SPECIFICATIONS
• Wall-mounted NEMA 4X polycarbonate enclosure with backlit alphanumeric user interface/display
• One internally powered electrically isolated 4-20 mA analog output for ow rate or ow velocity.
• Two scalable electrically isolated dry contact pulse output for totalizing ow, indicating ow
direction or ow alarm.
GENERAL SPECIFICATIONS
ACCURACY
± 1.0% of reading from 1 to 20 ft/sec
± 0.01 ft/s for velocities below 1 ft/sec
OVERALL FLOW RANGE
0.1 to 20 ft/sec
SENSING METHOD
Clamp-on ultrasonic, differential transit time
method indirect or reect mode
PIPE SIZE RANGE
2” through 24” nominal diameter
PROGRAMMING
Factory programmed for specic application
MEMORY
Non-volatile memory retains all program
parameters and totalized values in the event of
power loss.
and provides eld conguration.
Displays total ow, ow rate, ow velocity,
signal strength, ow direction, alarm
conditions, relay status & logger status
Rate display range: 0 - 9,999,999
Totalizer display range: 0 – 99,999,999
Totalizers will roll over to zero when maximum
count is exceeded.
OUTPUT SIGNALS PROVIDED
Analog output: Isolated 4-20 mA/0-5 VDC
(Internally powered, 1000Ω max impedance
eld, selectable)
Two Programmable pulse outputs:
Optically isolated dry contacts
Contact rating: 30 VDC, 10 mA maximum
Pulse duration: 50 ms
Programmable for scaled pulse, ow direction, or
ow alarm
Serial communications: BACnet® MS/TP or
FLUID TEMPERATURE RANGE
Standard: -40° F to 250° F
AMBIENT OPERATING TEMPERATURE RANGE
-5° F to 140° F
MECHANICAL
MATERIALS OF CONSTRUCTION
Electronics enclosure: Wall-mount, polycarbonate
with clear, shatter proof enclosure
Transducer mounting hardware: Anodized aluminum and
stainless steel
Transducers: Stainless Steel and plastic
ENCLOSURE RATINGS
NEMA 4X, weather tight
ELECTRICAL
This equipment is intended for INSTALLATION
CATEGORY (OVERVOLTAGE CATEGORY) II applications.
Installations must comply with all local, state and federal
building codes.
INPUT POWER – Factory selectable
10 - 30 VDC/VAC, 10 VA maximum
(Fuse not eld replaceable)
100 - 240 VAC 50/60 Hz, 10 VA maximum
(Internal: 5x20mm, 250V/2.0A fuse)
ELECTRICAL CONNECTIONS
Enclosed terminal connections, cable access through
three standard ½” conduit openings & one standard
¾” conduit opening
Transducer signals: (2) BNC-connectors
Input power: 2 terminal removable connector
(12 – 28 AWG)
Signal inputs/outputs: Removable connectors, 2 or 3
terminal (12 – 28 AWG)
WIRING
Transducer signals: Only use ONICON provided triaxial cable.
24 VDC/VAC input power: Use PVC jacketed copper cable
with a wire gauge suitable for the length of run and
required maximum current carrying capacity.
Provide a separate protective earth wire.
120/230 VAC input power: Use a 3-wire service
with one wire a protective earth ground.
Signal inputs/outputs: Use PVC jacketed copper
shielded cable with a wire gauge suitable for the
length of run and required maximum current
carrying capacity.
11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com
F-4300 Series Clamp-on Ultrasonic Flow Meter Manual 06/17 - 2056-2 / 37515 Page 6
1.5 MAINTENANCE
Periodically inspect the power cables, transducer cables, cable glands and the enclosure for signs
of damage. Inspect transducer installation and mounting hardware for loose connections, or
diminished ultrasonic couplant.
1.6 ADDITIONAL HARDWARE THAT MAY BE REQUIRED
Flex conduit may be required to connect transducer mounting bracket to rigid conduit. Do not
connect transducers mounting brackets to rigid conduit.
1.7 WORKING ENVIRONMENT
The F-4300 was designed for installation and use in typical commercial/industrial environments.
The following considerations must be observed in selecting a location for the meter:
• The ambient operating temperature range is -5° F (-20° C) to 140° F (60° C).
• Do not expose the meter to corrosive liquids or fumes.
• Avoid installation locations that are close to strong sources of electrical interference.
• Avoid installing the electronics enclosure in direct sunlight.
• Avoid installation locations where the transducers will be exposed to vibrations in the
piping system.
• Always run transducer cables in dedicated conduit separate from signal and power cables.
• Do not run signal cables for the meter in conduit with mains (AC) power cables.
1.8 WARRANTY & SERIAL NUMBER
Warranty
ONICON provides a 2-year warranty for this product. Certain exclusions apply. Please refer to
ONICON’s Conditions of Sale for details.
Serial Number
The serial number of your F-4300 is located outside and inside the enclosure. Transducers will
be packaged inside the enclosure they were calibrated with, and will bear their own unique serial
numbers. You should have one of these serial numbers available when contacting ONICON for
assistance regarding your meter.
11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com
F-4300 Series Clamp-on Ultrasonic Flow Meter Manual 06/17 - 2056-2 / 37515 Page 7
SECTION 2.0: UNPACKING
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The F-4300 is generally shipped in one package. Notify the freight carrier (all products are shipped
insured) and ONICON if any items are damaged in transit.
2.1 CHECKING THAT YOU HAVE RECEIVED EVERYTHING
• Standard Documentation
Enclosed with each F-4300 is a comprehensive documentation package that includes the
following items:
This F-4300 Ultrasonic Flow Meter Installation and Operation Guide
The Flow Meter Certicate of Calibration
Site Installation Details Document
Please notify ONICON if any of these items are missing.
IMPORTANT NOTE
The ONICON F-4300 Ultrasonic Flow Meter is a custom calibrated system. Unless specically noted
in writing by ONICON, ALL COMPONENTS (electronics enclosure and ultrasonic transducers) share
associated serial numbers, and must be installed together as a system. Mixing components from
different systems will result in signicant errors in measurement.
• The Wall Mount Enclosure
Remove the F-4300 enclosure from the shipping carton and inspect it inside and out for
physical damage. Please notify ONICON immediately if you discover any damage.
Transducers are shipped inside the enclosure. Inspect the transducers for signs of damage.
Each transducer will have a label attached with a serial number associated with that found on
the F-4300 enclosure.
• Transducers Cables
Transducer cables are coiled and included inside the shipping carton. One end of each cable
is already terminated with a BNC connector for connection to the transducers. The other end
is pre-terminated for connection to the electronics. An easily removable strain-relief tting is
also included.
• Installation Hardware
Installation hardware includes mounting brackets and a spacer bar. Also included with this
hardware will be a mounting strap kit. This kit includes the mounting straps used to secure
the hardware onto the pipe. The shipping carton will also include a copy of the F-4300 Site
Installation Details for this meter. This document provides specic details such as transducer
spacing distance. This information is unique to the specic installation site and is identied
by the meter location tag name and the serial number of the meter. Included with the
installation hardware is one tube of coupling compound.
F-4300 Series Clamp-on Ultrasonic Flow Meter Manual 06/17 - 2056-2 / 37515 Page 8
SECTION 3.0: INSTALLATION
3.1 OVERVIEW
Each F-4300 Ultrasonic Flow Meter is provided with a pair of matched ultrasonic transducers.
The transducers are mounted (clamped) on to the outside wall of the pipe. Triaxial cables convey
the transducer signals to the wall mount enclosure containing the signal processing circuitry
and the user interface display. Ultrasonic transducers can be congured to operate in either 4,
2 (Reect) or 1 (Direct) cross operating modes. The choice of operating mode is dictated by the
conguration settings programmed into the meter. For new installations, conguration data is
programmed into the meter prior to shipment. Programming data determines the transducer
operating mode and the spacing between the transducers. This information is provided with the
installation hardware in a document titled, “F-4300 Site Installation Details”.
1 Cross Z or (Direct)
2 Cross V or (Reect)
4 Cross W or (Double Reect)
4 or 2 Cross Mode (Reect)
4 or 2 cross mount is the recommended operating mode whenever possible. It is the simplest way
to mount the transducers. Operating in the reect mode also minimizes the effects of some ow
distortions.
1 Cross Mode (Direct)
1 cross mount provides a shorter sonic beam path. This usually improves performance with
sonically attentive liquids or pipe materials. Direct mounting only requires half the distance
between electrodes when compared to the reect mode and may be the only option if the
availability of mounting space is limited.
11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com
F-4300 Series Clamp-on Ultrasonic Flow Meter Manual 06/17 - 2056-2 / 37515 Page 9
3.2 SITE SELECTION
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Careful attention to the site selection for the system components will help the installers with the
initial installation, reduce start-up problems and make future maintenance easier. For example,
do not install the meter where it will be difcult for personnel to perform periodic maintenance.
When selecting a site for mounting the system components, consider the criteria under Section
1.7 WORKING ENVIRONMENT, as well as the following:
The Wall-Mount Enclosure
Find an easily accessible location where wire connections can be made and meter readings can
be taken from oor level. Mount the enclosure on a vibration-free surface. Avoid sites such as
the plenum of a fan coil, heat exchanger, or other housings containing motors. Avoid mounting
the enclosure in close proximity to VFD’s, electric motors or other strong sources of electrical
interference.
The maximum allowable distance between the wall-mount enclosure and the transducers installed
on the pipe is 100 feet. Only ONICON furnished cable may be used between wall-mount enclosure
and the transducers.
F-4300 Series Clamp-on Ultrasonic Flow Meter Manual 06/17 - 2056-2 / 37515 Page 10
IMPORTANT NOTE
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The Transducers
For best results, the transducers must be installed on a straight run of pipe, free of bends, tees,
valves, transitions, insertion probes and obstructions of any kind. For most installations, ten
straight unobstructed pipe diameters upstream and ve diameters downstream of the transducers
is the minimum recommended distance for proper operation. Additional considerations are
outlined below.
IMPORTANT NOTE
In some cases, longer straight runs may be necessary where the transducers are placed downstream
from devices which cause unusual ow prole disruptions or swirl; for example, modulating valves
or two elbows in close proximity and out of plane, etc.
Flow
10 Dia.
• Do not, if possible, install the transducers downstream from a throttling valve, a mixing tank,
the discharge of a positive displacement pump or any other equipment that could possibly
aerate the liquid. The best location will be as free as possible from ow disturbances,
vibration, sources of heat, noise, or radiated energy.
• Avoid mounting the transducers on a section of pipe with any external scale. Remove all
scale, rust, loose paint, etc., from the location prior to mounting the transducers.
• Do not mount the transducers on a surface aberration (pipe seam, etc.).
• Do not mount transducers from different ultrasonic ow meters on the same pipe.
• Do not run the transducer triaxial cables in common bundles with cables from other
instrumentation. You can run these cables through a common conduit ONLY if they originate
at the same ow meter.
• Never mount transducers under water.
• Avoid mounting transducers on the top of a horizontal pipe. The best placement on a
horizontal pipe is either the 10:00 or 2:00 position for 4 or 2 cross mode (Reect), or one
sensor at 9:00 and one sensor at 3:00 for 1 cross mode (Direct).
• Do not mount transducers on the bottom of a horizontal pipe.
• Mounting on a vertical pipe is recommended only if ow is in the upward direction. When
mounting on a vertical pipe owing in a downward direction, make sure there is sufcient
back pressure in the system to maintain a full pipe.
F-4300 Series Clamp-on Ultrasonic Flow Meter Manual 06/17 - 2056-2 / 37515 Page 11
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3.3 MECHANICAL INSTALLATION
Transit Time
Ultrasonic Flow Meter
F-4300
10.00”
6.46”
CONDUIT HOLE LOCATIONS
AND DIMENSIONS
Transit Time
Ultrasonic Flow Meter
F-4300
11.00”
7.50”
ENCLOSURE
MOUNTING
HOLES
END VIEW
COVER
MOUNTING SCREWS
INCLUDED WITH
METER
2.74”
2.10”
1.34”
D = 1”
3X D = 0.875”
ENCLOSURE
DIMENSIONS
MOUNTING HOLE
DIMENSIONS
2.00”
3.75”
5.60”
This ONICON F-4300 Ultrasonic Flow Meter is a custom calibrated system. Unless specically
noted in writing by ONICON, ALL COMPONENTS (electronics enclosure and matched transducers)
share associated serial number and must be installed together as a system. Mixing components from
different systems will result in signicant errors in calibration.
IMPORTANT NOTE
3.3.1 Mounting the Enclosure
Find an easily accessible location where electrical connections can be made and meter readings can
be taken from the oor level. Mount the enclosure on a vibration-free surface. Avoid sites such as
the plenum of a fan coil, heat exchanger, or other housings containing motors. Avoid mounting the
enclosure in close proximity to VFD’s, electric motors or other strong sources of electrical interference.
Do not drill additional holes in this enclosure. Doing so may damage the electronic circuitry
contained within and will void all warranties.
F-4300 Series Clamp-on Ultrasonic Flow Meter Manual 06/17 - 2056-2 / 37515 Page 12
CAUTION
3.3.2 Preparing the Pipe
Once a suitable section of straight pipe has been located, the pipe surface must be prepared. Refer to the
Site Installation Details document provided with the installation hardware to determine the transducer
spacing dimensions. Prepare the pipe surface as shown below. Clean and de-grease two rectangles where
the transducers will be located. Use sand-paper as necessary to remove any grit, corrosion, rust, loose paint
or other contaminants. The cleaned surface should extend at least ½” beyond the length and width of the
transducers.
Always install hardware at the 10:00 or 2:00 position on horizontal pipes. This prevents the ow meter from
being affect by air trapped at the top of the pipe.
Refer to site installation details
document for transducer spacing.
Prepare mounting
locations for transducers.
For horizontal pipes, locate transducers
at the 10:00 or 2:00 position.
3.3.3 4 or 2 Cross Mode (Reect) Mounting Using Frames and Spacer Bar
1. Prepare the pipe surface as described in section 3.3.2.
2. On a at surface, assemble the hardware as shown in the drawing below.
Orient mounting brackets as shown.
Space bar shows distance
between transducers
Reference Position
Separation
Distance
3. Install the mounting straps as shown below. For larger pipes, use multiple straps connected end-to-end
to increase the length of each strap. Leave enough slack in the straps to allow the assembly to be
correctly positioned on the pipe. The location of the routing hole allows for the straps to mount outside
of the pipe insulation, if the pipe is insulated.
Refer to the Site Installation Details document provided with the
installation hardware to determine the correct separation distance.
Routing Holes
4. Move the hardware assembly to its nal position on the pipe. Align the brackets with the prepared surface
for each transducer, ensuring that the entire assembly is properly oriented along the axis of the pipe.
Tighten the assembly rmly on the pipe. Do not over tighten the straps.
11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com
F-4300 Series Clamp-on Ultrasonic Flow Meter Manual 06/17 - 2056-2 / 37515 Page 13
Wrap the rst mounting strap around the pipe and through the
holes of the side of the mounting bracket. Make sure to position
it so there is easy access to the adjustment screw. Repeat this
procedure for the second mounting bracket.
Adjustment Screw
3.3.4 1 Cross Mode (Direct) Mounting Using Brackets and Spacer Bar
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1. Once the installation site selection process described in section 3.2 is complete, prepare the pipe where
the rst sensor will be mounted.
IMPORTANT NOTE
1 Cross mode mounting requires that transducers be installed on opposite sides of the pipe. For
horizontal pipes, the transducers should be located at the 3 o’clock and 9 o’clock positions.
2. To prepare the pipe, temporarily position a mounting bracket on the pipe where you will be mounting it.
Ensure that the pipe surface is smooth without any raised areas (seams, etc.) With a pencil, marker or chalk,
draw a generous rectangle around the bracket. Clean and de-grease the area within the rectangle. Use the
small sanding block provided with the installation hardware as necessary to remove any grit, corrosion, rust,
loose paint or other contaminants. Be sure to wipe the surface clean
after sanding. The cleaned surface should extend at least ½” beyond
the length and width of the mounting bracket.
3. Attach the spacer bar to one of the mounting brackets at the reference mark on the ruler.
4. Position the mounting bracket and spacer bar in the center of the cleaned
area and secure it in place with a mounting strap as shown below. Make sure
the mounting strap tightening screw is facing up. While tightening the strap,
check to ensure that the bracket remains centered on the pipe. (The bracket is
centered on the pipe when the bottom edges of both stainless side plates on
the bracket are in full contact with the pipe surface.)
5. Attach the second bracket to the spacer bar at the separation distance specied on the site installation
details document provided with the installation hardware.
Orient mounting brackets as shown.
Reference Hole
6. Check to ensure that this bracket is lined up on the center of the pipe. While holding the bracket centered on
the pipe, place a mark (with pencil or chalk) at the center of the bottom of the bracket as shown below. Next,
mark along the edge of the bracket as indicated in the drawing below.
Place mark at center
of bracket roller.
Separation
Distance
Refer to the Site Installation Details document provided with
the installation hardware to determine the correct hole location.
F-4300 Series Clamp-on Ultrasonic Flow Meter Manual 06/17 - 2056-2 / 37515 Page 14
7. Remove the bracket from the spacer bar and then remove the spacer bar from the bracket that is strapped
to the pipe. Using the spacer bar as a straight edge, draw a line down the center of the pipe intersecting the
mark made at the center of the tapered roller and the line drawn against the edge of the bracket as shown
below.
Spacer bar
Draw line using spacer bar as edge.
8. Wrap a spacing guide (could be a wire, hose clamp) around the pipe so that the left edge is against the
transducer edge mark. Arrange so that one end overlaps the other. Ensure that it is snug around the pipe and
mark along the overlapping edge.
Spacing guide
Draw the guide tightly
around the pipe and mark
at the overlapping edge.
9. Remove the spacing guide and lay it out on a at surface. Either measure the exact distance half-way
between the overlap edge and the mark at the overlap, or fold the guide from the overlap edge to overlap
mark and draw a line at the fold or halfway point.
50%
50%
Overlap edge mark
10. Reinstall the spacing guide; its edge abutting the bracket edge mark on the pipe and the overlapping edge
in line with the line drawn down the center of the pipe. Tape it in this position on the pipe. Take the
second bracket and place it against the edge of the guide with it centered on the half way mark drawn on
the guide.
11. Ensure that the bracket is sitting on a smooth area without any
raised spots (seams, etc.). Mark a generous rectangle around the
bracket with a pencil, marker or chalk. Remove the bracket and the
spacing guide.
12. Clean and de-grease the area within the rectangle. Use the
small sanding block provided with the installation hardware as
necessary to remove any grit, corrosion, rust, loose paint or other
contaminants. The cleaned surface should extend at least ½”
beyond the length and width of the mounting bracket.
13. Replace the spacing guide back in the same position it was in and re-tape it to the pipe.
14. Position the bracket as before against the edge of the guide with the center of the bracket centered on the
half way mark drawn on the guide. Secure it in place with a mounting strap. Make sure the mounting strap
tightening screw is facing toward the bracket so you can hold it in place while tightening the screw. While
tightening the strap, check to ensure that the bracket remains centered on the pipe. (The bracket is centered
on the pipe when the bottom edges of both stainless steel side plates on the bracket are in full contact with
the pipe surface.)
11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com
F-4300 Series Clamp-on Ultrasonic Flow Meter Manual 06/17 - 2056-2 / 37515 Page 15
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