This meter was calibrated at the factory before shipment. To ensure correct use of the meter, please
read this manual thoroughly.
Regarding this Manual:
• This manual should be passed on to the end user.
• Before use, read this manual thoroughly to comprehend its contents.
• The contents of this manual may be changed without prior notice.
• All rights reserved. No part of this manual may be reproduced in any form without
ONICON’s written permission.
• ONICON makes no warranty of any kind with regard to this material, including, but not
limited to, implied warranties of merchantability and suitability for a particular purpose.
• All reasonable effort has been made to ensure the accuracy of the contents of this manual.
However, if any errors are found, please inform ONICON.
• ONICON assumes no responsibilities for this product except as stated in the warranty.
• If the customer or any third party is harmed by the use of this product, ONICON assumes
no responsibility for any such harm owing to any defects in the product which were not
predictable, or for any indirect damages.
Safety Precautions:
The following general safety precautions must be observed during all phases of installation,
operation, service, and repair of this product. Failure to comply with these precautions or with
specic WARNINGS given elsewhere in this manual violates safety standards of design,
manufacture, and intended use of the product. ONICON Incorporated assumes no liability for the
customer’s failure to comply with these requirements. If this product is used in a manner not
specied in this manual, the protection provided by this product may be impaired.
The following symbols are used in this manual:
WARNING
Messages identied as “Warning” contain information regarding the personal safety of individuals
involved in the installation, operation or service of this product.
CAUTION
Messages identied as “Caution” contain information regarding potential damage to the product or
other ancillary products.
IMPORTANT NOTE
Messages identied as “Important Note” contain information critical to the proper operation of the
product.
The purpose of this guide is to provide installation and commissioning procedures and basic
operating instructions for the F-3200 Inline Electromagnetic Flow Meter.
1.2 PRINICPLE OF OPERATION
The operating principles of ONICON F-3200 Inline Electromagnetic Flow Meters are based on
Faraday’s Law of Electromagnetic Induction. Faraday’s Law states that a voltage will be induced
in a conductor (water or other conductive liquid) when it passes through a magnetic eld
(generated by the meter), and the induced voltage will be directly proportional to the velocity of
the conductor. By placing electrodes on opposite sides of the ow tube, it is possible to accurately
measure the induced voltage and determine the corresponding velocity of the owing liquid.
WARNING
Only qualied service personnel should attempt to install or service this product. Serious injury may
result from the improper installation or use of this product.
1.3 TYPICAL FLOW METER INSTALLATION
ONICON’S F-3200 Inline Electromagnetic Flow Meters are suitable for volumetric ow
measurement of electrically conductive liquids in a wide variety of applications including
bi-directional applications.
• Two programmable open collector pulse outputs. Outputs may be programmed to provide:
* an indication of ow direction
* a scaled pulse for totalizing ow
* a high resolution frequency output to drive peripheral devices
* an indication of an alarm condition
Flow meters are wet calibrated in a ow laboratory
against standards that are directly traceable to
government standards. A certicate of calibration
accompanies every meter.
ACCURACY
Accurate to within:
± 0.2% of reading from 1.6 to 33 ft/s
± 0.0033 ft/s at ows less than 1.6 ft/s
PROGRAMMING
Factory programmed for specic application
MEMORY
Nonvolatile memory retains all program parameters
and totalized values in the event of power loss.
DISPLAY
Alphanumeric LCD displays total ow, ow rate,
ow direction & alarm conditions
OUTPUT SIGNALS
Isolated 4 – 20mA analog output for ow rate
2 isolated programmable opto-coupled open
collector digital/pulse outputs
(Congurable for frequency, pulse, alarm or
directional ow)
40VDC, 100mA and 1250Hz maximum
(Optional) Redundant output option with second
isolated analog output for ow rate and 2 additional
isolated programmable opto-coupled open collector
digital/pulse outputs
(Pulse outputs congurable for frequency, pulse,
alarm or directional ow)
40VDC, 100mA and 1250Hz maximum
TEMPERATURE RANGE
Liquid temperature range:
Polypropylene liner: 32° to 140°F
Ebonite liner: 23° to 175°F
PTFE liner: -4° to 212° F (266° F with remote
electronics without pre-amplier option)
Ambient temperature range: -4° to 140°F
FLUID CONDUCTIVITY
5 µS/cm minimum
MAINTENANCE
Periodically inspect the power supply cables,
cable glands and the enclosure for signs of
damage. Inspect installation and mounting hardware
for loose connections.
MECHANICAL
Electronics Enclosure:
Standard: Painted Aluminum NEMA 6
(Optional) Remote mount w/o pre-amplier,
maximum distance from sensor - up to 325 ft @
conductivities ≥ 200µS/cm
Remote mount transmitter with pre-amplier in
sensor body (maximum distance from sensor
body, 1640ft).
Outer Body Material:
Standard: Carbon Steel, Painted
Optional: 316 Stainless Steel
Flow Tube (Internal):
304 Stainless Steel
Connection Type:
Standard: ANSI 150 Class Flange
Optional: ANSI 300 Class Flange
Optional: Wafer
Optional: Threaded Process Connection
ELECTRICAL
This equipment is intended for INSTALLATION
CATEGORY (OVERVOLTAGE CATEGORY) II
applications.
Input Power - Factory Selectable:
Standard - 100 - 240 VAC, 45 - 66 Hz, 12 VA typical
Optional - 18 - 45 VDC, 10 W typical
OR 18 - 45 VAC, 45 - 66 Hz, 12 VA typical
Overcurrent Protective Device Ratings:
Supply mains overcurrent protective devices with
the following ratings:
• 120VAC 50/60 Hz – 15 A
• 230VAC 50 Hz – 6 A
Wiring:
Flow signals - Use 18-22 AWG shielded cable
Standard input power - Use a three wire service
with one wire a protective earth ground. The
installation must comply with all local, state and
federal building codes.
Optional input power - Use PVC jacketed copper
cable with a wire gauge suitable for the length of
run and required maximum current carrying
capacity. The installation must comply with all
local, state and federal building codes.
Note: Specications are subject to change without notice.
Grounding rings may be required whenever meters are installed in non-metallic or lined
pipes. Grounding rings placed before and after the meter eliminates electrical noise that
will interfere with the proper operation of the meter. ONICON provides grounding rings
as an optional accessory. Grounding ring dimensional information and part numbers are
listed below. For proper operation, grounding rings are required before and after the meter.
Gaskets are required for sensor bodies with ebonite and polypropylene liners and are
strongly recommended for meters with PTFE liners. Gasket dimensions must comply with
ASME B16.5 ange standards. ONICON is not a gasket manufacturer and does not supply
gaskets for this product.
The following general suggestions are provided to assist the installer in choosing the
proper gasket material. In all cases, the responsibility of selecting the appropriate material
rests with the installer.
Gaskets are used to create a seal between the ow meter liner surface and the surface
of the mating ange. The proper choice of gasket material will allow for a leak free
connection at the time of installation and maintain that seal over time. How well the
gasket works depends on a number of factors. Each of these should be considered when
choosing a gasket material.
• Is it chemically compatible with the uid?
• Will it withstand the expected minimum and maximum operating temperatures?
• Does it provide enough resiliency and creep resistance to maintain loading over time?
• Will it deform enough to create a seal by lling imperfections in the sealing surfaces?
• Is it thick enough to take up variations in atness of the surface?
In many cases a simple 1/8” red rubber gasket with a Shore A hardness (Durometer) of
60 – 80 will sufce. Your local gasket supplier should be able to guide you in selecting the
best material for your application.
1.6 WORKING ENVIRONMENT
The F-3200 was designed for installation and use in typical industrial environments that are free
of corrosive liquids and fumes, direct liquid exposure, direct sunlight, temperature extremes and
vibrations.
The operating ambient air temperature range is -4° F to 140° F.
The electrical power should be relatively clean, free of high frequency noise, large voltage
transients, and protected from power surges and brown outs.
1.7 WARRANTY & SERIAL NUMBER
Warranty
ONICON’s complete warranty is included the “Conditions of Sale”. ONICON provides a
two-year warranty.
Serial Number
The F-3200 has 2 separate serial numbers. The transmitter serial number is located on
the identication plate located on the electronics enclosure. The sensor serial number is
located on the identication plate located on the sensor body.
The F-3200 is generally shipped in one package unless optional hardware or equipment is ordered.
Notify the freight carrier (all products are shipped insured) and ONICON if any items are damaged in
transit.
2.1 CHECKING THAT YOU HAVE RECEIVED EVERYTHING
• Standard Documentation
Enclosed with each F-3200 is a comprehensive documentation package that includes
the following items:
The F-3200 Installation and Operation Guide
Certiat of Calibration
Please notify ONICON if any of these items are missing.
F-3200 inline magnetic ow meters with integrally mounted transmitters are shipped fully assembled. Remove the meter from the shipping carton and inspect it for physical damage.
• Remote Mount Transmitter
F-3200 inline magnetic ow meters ordered with the remote transmitter mounting option will be provided in one carton that contains the ow sensor body, the transmitter with mounting
hardware and the necessary cable to connect the two together. Remove each and inspect it for
physical damage.
IMPORTANT NOTE
F-3200 transmitters and sensor bodies are two parts of one uniquely calibrated system and must be
installed together. Mixing components from other systems will result in signicant calibration errors.
• Grounding Rings
Grounding rings are optional accessories that may be required for proper installation.
Grounding rings may be shipped in a separate carton. Remove each and inspect it for
physical damage.
SECTION 3.0: INSTALLATION
The F-3200 Inline Electromagnetic Flow Meter should be installed by experienced plumbers,
electricians and others with related knowledge and experience in the heating, cooling, and uid
metering elds. ONICON will be happy to assist with technical recommendations and to provide
guidance by telephone and/or email. On-site eld engineering, installation and service are also
available at an additional cost.
The installer should use good trade practices and must adhere to all state and local building or other
applicable codes.
3.1 SITE SELECTION
Careful attention during the site selection process will help the installers with the initial
installation, reduce start-up problems, and make future maintenance easier. For example, do not
install the ow meter where it will be difcult for personnel to perform periodic maintenance.
When selecting a site for mounting, consider the criteria under Section 1.6, WORKING
ENVIRONMENT, as well as the following:
IMPORTANT NOTE
Proper site selection is critical to the performance of this ow meter. The ow meter must be
properly located within the piping system in order to ensure an accurate ow measurement.
When properly installed, the ow meter will only measure ow associated with that
portion of the piping system for which the ow measurement is being made. Choose the
location with the longest straight unobstructed run of pipe, keeping in mind that in some
applications it may be possible to locate the meter in either the supply or return pipe.
3.1.2 Flow Direction
F-3200 ow meters are inherently bi-directional and changes in ow direction are
indicated by a change in polarity of the sensing signal. In order for the meter to display
the correct polarity, it is necessary to orient the meter relative to ow direction during
the installation process. The sign of the ow rate is positive when the ow direction is
from – to + as printed on the tag plate as shown below. Prior to installation, determine the
direction of ow in the piping system and orient the meter accordingly.
Flow direction is indicated by polarity symbols (+/-) and ow totals are accumulated separately
based on direction. The polarity of the ow indication may be reversed by reversing the polarity of
the Ka coefcient.
3.1.3 Remote Mounted Transmitter
Find an easily accessible location where wire connections can be made and meter readings
can be taken from oor level. Mount the transmitter on a vibration free surface. Avoid
locations that contain electric motors or other strong sources of electrical interference.
IMPORTANT NOTE
IMPORTANT NOTE
FLOW DIRECTION
-
+
The standard F-3200 remote mounted transmitter option is provided without a pre-amplier. As
a result, the maximum distance it can be located away from the sensor body is limited to 65ft. A
sensor body with a pre-amplier is also available. With this option the remote transmitter may be
located up to 1640 ft away from the sensor body. Contact ONICON if you need to locate the remote
transmitter more than 65ft from the sensor body.
The straight run requirements presented below represent the minimum requirements
for accurate ow measurement. For optimum performance, provide as much additional
straight run as possible.
IMPORTANT NOTE
For proper operation, install the ow meter in a straight run of pipe free of bends, tees, valves,
transitions and obstructions for a distance of at least 3 diameters upstream and 2 diameters
downstream.
Recommended Installation
Avoid these installations
Place pipe at least 3 pipe
diameters downstream and
2 pipe diameters upstream
from bends and obstru-
tions.
Avoid downward ow
which can lead to partially
lled pipes.
The electrodes should
be located in the
horizontal axis (3 o’clock
and 9 o’clock) in order to
F-3200 transmitters and sensor bodies are two parts of one uniquely calibrated system and must
be installed together. Mixing components from other systems will result in signicant calibration
errors.
Recommended method for lifting all sensors with eyebolts
The eyebolts are designed to hold only the weight of the meter
WARNING
!
Eyebolts are provided to assist in the safe installation of meters with a nominal diameter greater
than 6 inches. The eyebolts are only designed to hold the weight of the meter. Do not attempt to
place an additional load on the eyebolts during installation.
F-3000 Series Mating Flange Grounding Kit Instructions
!
INSTALLATION IN STEEL (CONDUCTIVE) PIPE
Flow direction
Note 2.
Note 1.
Note 1.
Note 3.
Note 1. Using a #21 (0.159”) drill bit, drill a ½” deep hole in edge of each mating ange. Tap each
hole using a 10-32 tap. Secure the ring connectors (provided) and grounding wires to the ange
using the green grounding screws (provided).
(Alternate method: Weld 10-32 studs (not provided) to the ange faces and attach ring connectors with 10-32 nuts (not provided).
Note 2. Provide a ground connection at the input power terminals inside the transmitter enclosure.
Note 3. Provide a quality earth ground connection to the meter.
From best to worst, grounding options include:
1. Earth grounding rod driven into the soil.
2. Earth wire connected directly to the building electrical service panel.
3. Earth wire connection inside an electrical outlet mear the meter.
CAUTION
The earth connections must be made as shown. Failure to do so will result in erratic operation of
the meter.
F-3000 Series Mating Flange Grounding Kit Instructions
(Wafer Style Meter)
!
Note 2.
Flow direction
Note 1.
Note 3.
Note 1.
Note 4.
Note 1. Using a #21 (0.159”) drill bit, drill a ½” deep hole in edge of each mating ange. Tap each
hole using a 10-32 tap. Secure the ring connectors (provided) and grounding wires to the ange
using the green grounding screws (provided).
(Alternate method: Weld 10-32 studs (not provided) to the ange faces and attach ring connectors with 10-32 nuts (not provided).
Note 2. For meters provided with a grounding electrode connect grounding wire to terminal on the
meter neck as shown.
Note 3. Provide a ground connection at the input power terminals inside the transmitter enclosure.
Note 4. From best to worst, grounding options include:
1. Earth grounding rod driven into the soil.
2. Earth wire connected directly to the building electrical service panel.
3. Earth wire connection inside an electrical outlet mear the meter.
CAUTION
The earth connections must be made as shown. Failure to do so will result in erratic operation of
the meter.
Installation of this product should only be attempted by qualied tradespersons and must comply
with all local, state and federal building codes.
1. Thoroughly clean all ange surfaces removing all traces of any old gasket material or
any adhesive residue.
2. Inspect all ange surfaces for warping, pitting or other surface imperfections that may
prevent a good seal.
3. Use new bolts, nuts and hardened washers. ONICON recommends the use of B7 nuts,
bolts and washers. Prior to installation, lubricate the bolt threads, nuts, washer faces
and the underside of the bolt head with lubricant (Fel Pro C5A or equivalent). This
lubricant is necessary to ensure uniform stress distribution on the sealing surface. Use
care not to get any lubricant on the liner or gasket material.
4. Center the new gasket on the liner surface. Do not allow the gasket to protrude into the
ow stream.
5. Use the torque specications shown below to determine the recommended nal bolt
torque requirements.
6. Using a torque wrench, tighten the bolts in at least three stages (30%, 60% & 100%)
Liner material.
using a repeating pattern sequence shown in the diagrams below.
Tighten uniformly in a diagonal sequence as per the table below. Contact ONICON for
torque specications for meters with a nominal diameter larger than 40 inches.
Maximum Flange Bolt Torque Specications in lb-ft (N-m)
Remote mount transmitters are provided with a single “L” bracket with 2 - ¼” mounting
holes. The bracket is secured to the transmitter by means of a large bolt with a knurled
knob for a head. To mount the bracket, rst separate it from the transmitter housing and
attach it to the wall or other vertical surface. Cable from the sensor body is attached to the
transmitter using the center strain relief.
Mounting Bracket
Cable wires are
labeled with numbers
which correspond to
connection terminals
on the transmitter.
Cable is supplied
already attached to
the sensor body.
CAUTION
DO NOT drill holes in the main unit. Use only the openings that are provided. DO NOT cut the
F-3000 Electromagnetic Flow Meters equipped with advanced transmitters are available with two
different options for input power. This is not a user selectable function and must be congured at
the factory.
Special care is required to ensure that the F-3200 is properly connected to earth through an earth wire. This connection is required to prevent random electrical noise from interfering with
the operation of the meter. (See section 3.3.3 for details.)
* Low Voltage: 18 – 45 VDC, 18 – 45 VAC 45/66 Hz, 300 mA maximum
* High Voltage (Mains): 100 – 240 VAC 45/66 Hz, 35 mA maximum
IMPORTANT NOTE
This option is not eld selectable. Contact the factory if you need to change the input voltage rating.
CAUTION/WARNING
This product must be connected to earth ground for proper operation. Failure to do so will result in
erratic operation and an increased risk of injury.
WARNING
All mains voltage connections must be made through pre-drilled conduit/strain relief opening
located at the bottom of the enclosure. Failure to do so will result in an increased risk of injury.
3.3.2 Analog and Pulse Output Signals
The primary output signals from ONICON F-3200 series electromagnetic ow meters include
a single analog output for ow rate and two programmable pulse outputs for use as frequency,
scaled pulse, alarm and ow direction signals. The three outputs have 500 VDC of electrical
isolation between the ow sensing circuitry, the microprocessor circuitry, and the pulse and
analog output circuitry. In addition, the output circuits operate from dedicated power supply
circuitry that is isolated from all other internal power sources and from earth.
Redundant Output Option
The redundant output option for the F-3200 series electromagnetic ow meter provides complete
signal redundancy for the three primary output signals from the meter. It provides an additional
4-20mA output and two additional programmable pulse outputs and is designed with the
same 500 VDC electrical isolation as the primary outputs. The redundant output transmitter is
controlled directly from the microprocessor and is completely independent of the primary output
circuitry.
ONICON pre-programs the analog and pulse outputs based on application specic data
provided at the time the meter is ordered. The tables on the next page show how the pulse
outputs are congured based on whether the application has bi-directional ow and if the
meter will be connected to an ONICON peripheral device such as an ONICON BTU meter
or display module.
In all applications the analog 4-20 mA output is available at:
Analog Output #1: terminals 9 (+) and 10 (-).
Analog Output #2: terminals 28 (+) and 20(-) - Optional output available only if
the meter was ordered with the redundant output option.
ApplicationPulse Output #1
Terminals: 16 (+) & 17 (-)
Pulse Output #2
Terminals: 18 (+) & 19 (-)
StandardFrequencyScaled Pulse
Bi-directional*Scaled OutputFlow Direction
* This output will be congured for frequency if the ow meter is provided with a peripheral device.
* This output will be congured for frequency if the ow meter is provided with a peripheral device.
Step 1: Remove the 4 Allen screws using a 5mm
Allen wrench.
Step 2: Remove the cover exposing the
connection terminals.
CAUTION
The transmitter earth connection at the input voltage terminals and the sensor body earth terminals
must both be connected to earth to ensure proper operation.
Opto-coupled open collector pulse outputs
Maximum voltage: 40VDC
Maximum current: 100mA
Maximum saturation voltage
collector/emitter @ 100mA: 3 VDC
Maximum Frequency: 1,250 Hz
F-3100 Electromagnetic Flow Meters are designed to detect microvolt signal levels at the electrodes
located in the ow meter body. These signals are generated as conductive uids ow through the
magnetic eld generated by the meter. If enough random electrical noise is present at the electrodes,
it can interfere with the ow measurement. Care must be taken during installation to minimize the
effects of electrical noise on the ow meter.
The most effective way to minimize the effects of electrical noise is to make sure that the pipe,
uid, ow meter body and ow meter transmitter are all connected to the same earth ground.
This accomplishes two important goals. First, it ensures that the pipe, uid, ow meter body and
electronics are all at the same electrical potential, and second, it ensures that this electrical potential
is the same as earth ground.
In order to be certain that the meter is properly connected to earth, the ow meter body earth
connections (at the anges or on the neck of wafer meters) and the transmitter earth connection
should be run directly to a known earth connection. The length of this earth cable should be as short
as practically possible, preferably ≤25 feet in length. The table below lists earth connections from
best to worst.
IMPORTANT NOTE
Non-metallic pipes are more susceptible to electrical noise. Grounding rings installed upstream
and downstream of the ow meter body to reduce the electrical noise present in the pipe may be
required for proper operation.
CAUTION
Do not use bolts that hold pressure to make earth connections. Using ange bolts may result in poor
electrical connections due to the presence of paint and/or lubricants. Use the dedicated ange earth
connections or the dedicated earth connection on the neck of wafer style meters.
Earth Connections (stranded wire 14 - 18 AWG)
BestEarth grounding rod driven into the ground.
Earth wire connected directly to the building electrical service panel.
WorstEarth wire connection inside an electrical outlet near the meter.
The F-3200 advanced transmitter is equipped with a backlit graphic LCD capable of displaying
alphanumeric and graphical data. It is also capable of displaying alarm and error messages. Three
pushbutton keys located on the membrane panel immediately below the display are used to view
the displayed data and access program functions.
A step-by-step procedure and companion worksheet are located on the next two pages. Please
read all installation instructions and these helpfull hints carefully before proceeding with
installation, start-up and commissioning.
1. ONICON ow meters are individually calibrated for a particular application. Be sure to verify the pipe
size and location.
2. The electronic sensing system will not work in air. The pipe must be full for proper operation.
3. When measuring analog output signals, remember that currents (mA) must be measured in series, while
voltages are measured in parallel. If the 4-20 mA signal is already connected to a control system, you
must break the connection and measure the signal in series.
4. When measuring frequency outputs in hertz, take your multimeter out of “autorange mode” and
manually set range for a voltage level above 15 VDC. This will prevent false readings when signal is not
present.
5. Never connect power to analog or frequency output signal wires. ONICON F-3200 Flow Meters are not
“loop powered” devices.
4.3 START-UP AND COMMISSIONING
Please read the entire procedure carefully before proceeding. Wiring instructions are located
on pages 21 - 24 of this manual. A worksheet for checking off the following steps and recording
measured values is located on the next page.
1.Conrm ow meter
location and adequate straight
pipe run to achieve desired
results.
2.Conrm control system
programming.
3.Conrm connection to correct
ONICON display or Btu meter
(if ordered).
4.Verify wiring before
connecting power.
5.Verify that the input voltage
available to power the meter
is appropriate for the meter
version. (Check label inside
transmitter enclosure LV=Low
voltage, HV=High voltage.
6.Connect power.
Is the meter located in the correct location as required by the plans?
Compare actual straight pipe upstream and downstream of the meter location to recommended distances identied in this manual.
Conrm that the control system input point is properly congured for the analog range
(or scale factor) identied on the calibration certicate.
Conrm that the ow meter serial number matches the ONICON display or Btu meter
serial number (when ordered together).
Prior to connecting the power, verify that the wiring is correct as shown in this manual and/or
the additional wiring diagram provided with ONICON display or Btu meter. If in doubt, call
factory for assistance before proceeding further.
Low voltage: 18 - 63 VDC or 15 - 45 VAC 45/66Hz, 300 mA maximum
High voltage: 90 - 265 VAC 45/66Hz, 35 mA maximum
Wait approximately 45 seconds after power-on before proceeding further.
The following steps require ow in the pipe. Flow signal readings should be taken while holding the ow rate
constant if possible. Otherwise, take the various output readings as quickly as possible.
7.Measure and record
analog or binary outputs.
Current Output:
Scaled Output:
8.Compare various output signals
to each other and to the ow
rate displayed and to the control
system.
Refer to ow meter wiring diagram for the various outputs available, based on your particular
ow meter model. Use the following formulas to calculate ow rate from measured analog
signals:
GPM = (measured current in mA - 4) X Full Scale Analog Flow Rate
16
Each contact closure = unit volume identied as “Scale Factor” (measure and record time
interval between contact closures)
Compare the ow rates calculated in STEP 7 to the ow rate indicated by the display and the
control system. Refer to troubleshooting guide when readings are inconsistent.
Please read all installation instructions carefully prior to proceeding with these steps. Use the
following worksheet for checking off the commissioning steps and recording measured values.
The following steps require ow in the pipe. Flow signal readings should be taken while holding the ow rate
constant if possible, otherwise, take the various output readings as quickly as possible.
10.
11
Meter location:
Control system
programming:
Match display or Btu meter
serial # (S/N) if ordered:
Signal connections
veried:
Supply voltage veried:
Connect power:
Analog or binary outputs
4-20 mA signal:________ mA________ mA________ mA________ mA
The F-3200 advanced transmitter is equipped with a backlit graphic LCD capable of displaying
alphanumeric and graphical data. It is also capable of displaying alarm and error messages. Three
pushbutton keys located on the membrane panel immediately below the display are used to view
the displayed data and access program functions.
Alarm Messages & Action to Take
MessagesDescriptionAction to Take
No AlarmsMeter functioning normallyNone
Max AlarmThreshold setting for maximum
ow alarm. Set as a percentage of
the full scale ow from 0-125%.
Min AlarmThreshold setting for minimum
ow alarm. Set as a percentage of
the full scale ow from 0 – 125%
Flow Rate > FSFlow rate exceeds the maximum
full scale value.
Check to see if the threshold is
set high enough. Re-conrm the
design maximum ow rate.
Check to see if the threshold is
set correctly. Re-conrm the
design minimum ow rate.
Re-conrm the design maximum
ow rate and the full scale ow
rate setting.
Pulse / Freq > FSPulse rate or frequency output
exceeds the maximum rate.
Re-conrm the design maximum
ow rate and the full scale pulse
rate of frequency setting.
Empty PipeThe pipe is empty or the empty
Calibrate the empty pipe detector.
pipe detector needs calibration.
Batch AlarmContact ONICONContact ONICON
Input NoisyExcessive noise detected at the
sensor electrodes or the remote
cable has an open connection.
Excitation FailThe coils or the connecting cables
are open.
Curr. Loop OpenThe 4- 20 mA output is not
connected properly or there is
a load resistance of greater than
Re-check all earth ground
connections and check for open
signal cable connections.
Check all cable connections.
Contact ONICON.
Re-check wiring connections.
Measure input resistance and
conrm it is less than 1000 ohms.
1000 ohms.
P. Supply FailPower supply is different from
that indicated on the label.
Verify that the correct voltages
are supplied to the meter.
Carefully separate the electronics
enclosure from the sensor body.
As the two come apart, feed the
sensor wires through the opening
in the bottom of the enclosure.
Section 2: Installing the Remote Mount Junction Box
Step 1
Remove the cover and circuit board from the remote
mount junction box.
Step 4
Attach the cables
to the terminal
blocks as shown.
Step 2
Feed the cables through the holes
in the bottom of the junction box
and mount it in place.
Step 5
Install the remote
mount cables through
the strain relief
supplied with the
junction box. Connect
cables to the numbered
terminal blocks as
shown.
Step 3
Re-install the circuit board.
(Note: Each wire is labeled with a number that
corresponds to a terminal location.)
Remove the retaining
nut and black plastic
plug from the center
strain relief on the
enclosure and feed
the nut over the end
of the cable. Then
feed the cable through
the strain relief.
Repeat process for
second cable.
Step 3
Re-install the
connectors and
tighten the strain
relief. Re-install the
power cable and
connector.
Step 2
Attach the green
connectors to the
end of the cable.
Numbers on each
wire correspond
to the numbers on
the connectors.
Step 4
Remove the o-ring
from the remote
mount bracket and
place it into the
gland on the
bottom of the
enclosure as shown.
Step 5
Attach the mounting
bracket using the
screws and lock
washers supplied
in the kit.
Step 6
Close and fasten
the cover.
IMPORTANT NOTE
Transmitter programming must be changed to complete the remote mount installation.
1. ACCEPTANCE: The following Conditions of Sale apply to all sales of ONICON’s products. These provisions shall apply even
CONDITIONS OF SALE
if ONICON fails to object to provisions appearing on, incorporated by, referenced in, or attached to Buyer’s purchase order
form. Buyer’s acceptance of delivery of ONICON’s products constitutes its acceptance of these Conditions of Sale.
2. DELIVERY AND TITLE: All product shipments are Ex Works shipping point and title passes to the Buyer at the time ONICON
delivers the merchandise to the carrier. Risk of loss or damage to the product passes to the Buyer at the time ONICON delivers
the product to the carrier. The Buyer immediately upon receipt should inspect all shipments, and should there be any evidence of
product will be free from defects in workmanship, and (iii) that ONICON has title to the product prior to shipment to the Buyer;
provided, however, that the warranties provided herein shall be void and may not apply in the event Buyer misuses or
damages a product, including, but not limited to, any use by the Buyer of a product for an application other than one of a type
approved by ONICON. ONICON’s sole liability and Buyer’s sole remedy for any breach of the foregoing warranty is for
ONICON to repair or replace, at ONICON’s option, any defective product that is returned to ONICON during the warranty
period. EXCEPT AS MAY BE SPECIFICALLY AGREED BY ONICON IN WRITING IN RELATION TO EACH SALE, NO
OTHER WARRANTIES SHALL APPLY, WHETHER EXPRESSED, IMPLIED OR STATUTORY, AND THERE SHALL BE NO
IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.
4. REMEDIES: ONICON’s OBLIGATION UNDER THE FOREGOING WARRANTIES IS LIMITED SOLELY TO REPAIR OR
REPLACEMENT, AT ONICON’s OPTION, OF DEFECTIVE OR NONCONFORMING PRODUCTS. ONICON SHALL NOT BE
LIABLE FOR CONSEQUENTIAL, INDIRECT, PUNITIVE, INCIDENTAL, OR SPECIAL DAMAGES WHETHER FOUND ON
CONTRACT, TORT OR ANY OTHER THEORY OF LAW. No products shall be returned to ONICON without its prior consent
and transportation and insurance costs shall be prepaid. Any repair or replacement of ONICON’s products under the foregoing
warranty will be at no charge to the Buyer provided such repair is done at the ONICON factory or authorized service center.
ONICON products that are repaired or replaced under this warranty will be returned to Buyer via the same method of shipment
use to return the product to ONICON. Repair or replacement of ONICON products is conditioned upon ONICON’s
acknowledgement of any alleged defect or nonconformance during the warranty period and issuance of a Return
Authorization number. All product returns must reference the Return Authorization number on the outside of the shipping
carton and on any paperwork referencing the return.
5. PRICES AND PAYMENT TERMS: The prices set forth in the most recent quote or acknowledgement as applicable, supersede
allpreviouspricesorquotations.Allquotationsaresubjecttochangeorwithdrawalwithoutnoticeexceptasmaybespecicallynoted on the face of the quotation. The prices shown do not include sales, excise or government charges payable by ONICON to
Federal, State, or local authority. Any such tax or charge now or hereafter imposed upon the sale or shipment of the products
under this contract will be added to the purchase price. Buyer agrees to reimburse ONICON for such tax or charge or provide
ONICONwithanacceptableexemptioncerticate.Paymentofinvoiceswillbedue30daysfromthedateofshipmentoftheproducts contained therein. In the event that payment of an invoice is not received by the invoice due date, ONICON will assess
a late fee not to exceed 1.5% per month or 18% per year, or the maximum allowableby law whichever is lower.
6. CANCELLATION: Buyer may cancel its order, or any part of it, by sending written notice of cancellation to ONICON and
determined by ONICON. If Buyer received a reduced price based on the quantity of products ordered, but has not purchased
the applicable quantity at the time of cancellation, Buyer will pay the price it would have paid had ONICON’s sale price been
based on the quantity actually purchased.
7. CHANGES:IfBuyermakesanychangesinitsdrawings,designs,orspecicationsapplicableinanycontractwithONICONthat cause an increase or decrease in the cost of performance of the contract, or if such changes result in rework or obsolescence, an
equitable adjustment shall be made to the contract. Such changes are subject to ONICON’s prior written consent.
at current price or on account of shortages thereof, acts of God or of the public enemy, any existing or future laws or acts of the
FederalorStateGovernment(includingspecically,butnotexclusively,andorders,rulesorregulationsissuedbyanyofcialoragency of any such government) affecting the conduct of ONICON’s business with which ONICON in its judgment and discretion
deems it advisable to comply as a legal or patriotic duty, or due to any cause beyond ONICON’ s reasonable control.
9. PATENTS: ONICON shall defend all suits or proceedings brought against Buyer or its customers arising from claimed
infringements of any patent, trademark, service mark or copyright for any product furnished by ONICON and shall indemnify it
againstallcosts,fees,anddamagesontheconditionBuyerpromptlynotiesONICONinwritingandprovidesinformationandassistance to enable ONICON to conduct the defense, provided that ONICON shall have no such obligation in case of
infringement resulting from ONICON’s conformance to special requirements of Buyer. If ONICON is not able to settle any such
suit or proceeding on acceptable terms, ONICON may, at its option, require return of the infringing product and refund the
purchase price to Buyer less a reasonable allowance for depreciation or use.
10. FAIR LABOR STANDARDS ACT: ONICON represents that all products delivered under this contract are furnished in
accordance with the applicable provisions of the Fair Labor Standards Act as amended.
11. APPLICABLE LAW: This document and any resulting contract shall be governed by and construed in accordance with the
laws of the State of Florida. The courts of the State of Florida and the federal courts located in Florida shall have jurisdiction
and venue with respect to litigation to this contract. In the event of litigation, the prevailing party shall be entitled to recover
attorney’s fees and costs from the non-prevailing party, including appellate attorney’s fees.
12. MODIFICATIONS: These Conditions of Sale along with the prices, quantities, delivery schedules and other provisions and
instructions in applicable quotations by ONICON or Buyer’s purchase orders accepted by ONICON shall constitute the entire