ONICON F-3100 User Manual

MODBUS
F-3100 FLOW METER NETWORK INTERFACE
Installation and Operation Guide
11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax (727) 442-5699
www.onicon.com • sales@onicon.com
05-140725-1
1 1451 Belcher Road South, Largo, FL 33773 • USA Tel +1 (727) 447-6140 • Fax (727) 442-5699 • sales@onicon.com F-3100-MOD Flow Meter Network Interface Installation Guide 05/14 - 0725-1 Page 2
1.0 INTRODUCTION ..................................................................................................5
1.1 PURPOSE OF THIS GUIDE .......................................................................5
1.2 TYPICAL F-3100 INSTALLATION ............................................................5
1.3 SPECIFICATIONS ......................................................................................5
1.4 DISPLAY AND USER INTERFACE ...........................................................6
1.5 NETWORK SIGNAL CONNECTIONS .......................................................7
1.6 RS485 BAUD RATE, BIASING AND TERMINATION .............................. 7
1.6.1 Baud rate and parity ....................................................................... 7
1.6.1.1 Entering the Program Mode ............................................... 7
1.6.2 Biasing and Termination.................................................................9
2.0 MODBUS MEMORY MAP ..................................................................................10
2.1 MODBUS REGISTER FORMAT AND
NETWORKING INFORMATION .............................................................10
3.0 NETWORK TROUBLESHOOTING TIPS ...........................................................12
3.1 TROUBLESHOOTING .............................................................................12
1 1451 Belcher Road South, Largo, FL 33773 • USA Tel +1 (727) 447-6140 • Fax (727) 442-5699 • sales@onicon.com F-3100-MOD Flow Meter Network Interface Installation Guide 05/14 - 0725-1 Page 3
1 1451 Belcher Road South, Largo, FL 33773 • USA Tel +1 (727) 447-6140 • Fax (727) 442-5699 • sales@onicon.com F-3100-MOD Flow Meter Network Interface Installation Guide 05/14 - 0725-1 Page 4
SECTION 1: INTRODUCTION
1.1 PURPOSE OF THIS GUIDE
The purpose of this guide is to provide installation and basic operating and servicing instructions for the ONICON F-3100 Flow Meter MODBUS RTU serial interface.
1.2 TYPICAL F-3100 INSTALLATION
The F-3100 is an inline electromagnetic ow meter that measures liquid ow, provides a local indication of the ow rate and total, and provides this data via a MODBUS RTU RS485 serial interface to the utility or building control network.
INSTALLATION IN STEEL (CONDUCTIVE) PIPE
Flow Direction
1.3 SPECIFICATIONS
MODBUS RTU NETWORK INTERFACE
RS485
Transceiver: 2-wire, half-duplex Data format: 8 bit with 1 stop bit Parity: Even, none or odd (default: even) MAC address (device address) range: 1 - 247 (Default: 017) Baud rate: 4800, 9600, 19200 or 38400 (Default: 9600) Termination: None Biasing: None
1 1451 Belcher Road South, Largo, FL 33773 • USA Tel +1 (727) 447-6140 • Fax (727) 442-5699 • sales@onicon.com F-3100-MOD Flow Meter Network Interface Installation Guide 05/14 - 0725-1 Page 5
1.4 DISPLAY AND USER INTERFACE
The F-3100 transmitter is equipped with a 2-line by 16-character LCD with 0.2” high characters. Three pushbutton switches located inside the transmitter enclosure are used to change the data that is displayed and to program the meter functions. To access the pushbuttons, loosen the 4 cover screws and open the cover as shown below.
Momentarily press the UP (top) button to view alarm messages.
Momentarily press the RIGHT (middle) button to advance to the next menu page.
The ENTER (bottom) button is used in programming.
In the program mode the function of each pushbutton switch changes depending on how long the switch is pressed. Briey pressing the switch causes one action while pressing the same switch for a longer duration causes the reverse of that action. Each program mode switch function is detailed below.
Up Arrow:
When in the main menu, a brief press selects the previous option, and a long press selects the next option. In all other program levels, a brief press increments the number or selects the next option, and a long press decrements the number or selects the previous option.
Right Arrow:
When in the main menu, a brief press selects the next option, and a long press selects the previous option. In all other program levels, a brief press moves the cursor to the right or selects the previous option, and a long press moves the cursor to the left or selects the next option.
Enter:
When in the main menu, a brief press enters the selected sub-menu, and a long press exits the program mode. Within the sub-menus, a brief press enters or leaves the selected function. It also cancels the selected function in progress. A long press enables the “EXECUTE” prompt in certain functions such as reset total. A long press also accepts the change and exits the function.
1 1451 Belcher Road South, Largo, FL 33773 • USA Tel +1 (727) 447-6140 • Fax (727) 442-5699 • sales@onicon.com F-3100-MOD Flow Meter Network Interface Installation Guide 05/14 - 0725-1 Page 6
1.5 NETWORK SIGNAL CONNECTIONS
i
MODBUS RS485, 2-wire (half-duplex) serial output connections are made at terminals 7 and 8 as shown below. Incoming and outgoing RS485 cable shield wires should be connected together, but must not be connected to the meter.
Shields
Outgoing cable
+
-
Black
1.6 RS485 BAUD RATE, BIASING AND TERMINATION
1.6.1 Baud Rate and Parity
Every ONICON F-3100 is individually programmed at the factory with application specic data provided by the customer during the process of ordering the meter. This normally includes the Baud rate, parity and network address settings. If the information was provided, the meter will be congured to the appropriate settings. If this information was not provided, the meter default settings are:
Baud rate: 9600 Parity: Even Network Address: 017
The available Baud rate settings are 4800, 9600, 19200 and 38400. The available parity settings are odd, even or none. The network address can be from 1 – 247. The Baud rate, parity and address settings can be changed via the user interface/display on the front of the meter. The information below details the process of entering the program mode and changing the address, baud rate and parity settings.
1.6.1.1 Entering The Program Mode:
8
Incoming cable
7
Red
IMPORTANT NOTE
The meter will automatically exit the program after 60 seconds of no activity.
Briey press enter. The display will change to “keycode L2:00000” with the cursor ashing under the leftmost digit. Using the up arrow key to increment the digits and the right arrow key to move the cursor, enter a code of 11111. Briey press enter. The MAIN MENU page will appear with sub-menu 1–Sensor shown as the selected option.
1 1451 Belcher Road South, Largo, FL 33773 • USA Tel +1 (727) 447-6140 • Fax (727) 442-5699 • sales@onicon.com F-3100-MOD Flow Meter Network Interface Installation Guide 05/14 - 0725-1 Page 7
Changing Address, Baud Rate & Parity
STEP ACTION COMMENT
0 Obtain the baud rate, parity and device address
settings from the network administrator.
1 The MAIN MENU page shows sub-menu
1-Sensor. Briey press the right arrow 6 times to advance to sub-menu 7-Communication.
2 Briey press the enter key to enter the
7-Communication sub-menu.
3 Briey press the right arrow once to advance to
the address function.
4 Briey press the enter key once to enter the
address function.
The display function shown will be IF2 prot=.
The displayed function shown will be Address=.
The ashing cursor will move from the A in adress to the leftmost digit of the address number.
5 Use the up arrow key to change the value of
the leftmost digit. Once the correct value is
The valid range for the address is from
1 - 247. indicated, use the right arrow to move the cursor to the right. Repeat the process as necessary until the correct address is entered.
6 Briey press enter once to exit the address
function.
The ashing cursor will move from its
current position to immediately below
the A in address.
To exit the program mode at this point, long press enter twice. 7 Briey press the right arrow once to advance to
the Baud rate function.
8 Briey press enter once to enter the Baud rate
function.
The displayed function shown will be
RS485 bps:
The ashing cursor will move from the
R in RS485 to the position right of the
colon.
9 Use the up arrow to change the Baud rate to the
correct setting.
10 Briey press enter once to exit the Baud rate
function.
The ashing cursor will move from
the position right of the colon to
immediately below the R in RS485.
To exit the program mode at this point, long press enter twice. 11 Briey press the right arrow 3 times to advance
to the Parity funciton.
12 Briey press enter once to enter the parity
function.
The displayed function shown will be
Parity=.
The ashing cursor will move from the P
in Parity to the position right of the colon.
13 Use the up arrow to change the parity to the
correct setting.
14 Briey press enter once to exit the parity
function.
The ashing cursor will move from
the position right of the colon to
immediately below the P in Parity.
15 Long press enter once to return to the MAIN
MENU.
Sub-menu 7-Communication will be
selected.
16 Long press enter once to exit the program mode.
1 1451 Belcher Road South, Largo, FL 33773 • USA Tel +1 (727) 447-6140 • Fax (727) 442-5699 • sales@onicon.com F-3100-MOD Flow Meter Network Interface Installation Guide 05/14 - 0725-1 Page 8
1.6.2 Biasing and Termination
The ONICON F-3100 does not provide biasing voltage to the RS485 network. An external 120Ω resistor (not provided) should be connected across the terminals as shown below when the meter is installed at the end of the line.
120 Ohm
+
8
Incoming cable
7
-
Leave shield unterminated
Black
Red
1 1451 Belcher Road South, Largo, FL 33773 • USA Tel +1 (727) 447-6140 • Fax (727) 442-5699 • sales@onicon.com F-3100-MOD Flow Meter Network Interface Installation Guide 05/14 - 0725-1 Page 9
SECTION 2.0: MODBUS MEMORY MAP
ONICON F-3100 Inline Electromagnetic Flow Meters provide ow rate data, totalized ow data, and operating status data via the MODBUS RTU RS485 serial communications interface. MODBUS data is available in the same engineering units shown on the meter’s display.
2.1 MODBUS REGISTER FORMAT AND NETWORKING INFORMATION
All registers are 16 bit MODBUS Holding Registers. Only one MODBUS function code is supported. It is function code 3, reading holding registers. Floating point data conforms to IEEE754 format. Long integer (32-bit) data is formatted with the high order word (MSW) on the even addrss and the low order word (LSW) on the odd address.
Register
Address 001 Flow rate as a % of full scale Floating Point (1 of 2) 002 Flow rate as a % of full scale Floating Point (2 of 2) 003 Current ow rate Floating Point (1 of 2) 004 Current ow rate Floating Point (2 of 2) 005 Positive ow total Scaled Long Integer (1 of 2) Register values must be 006 Positive ow total Scaled Long Integer (2 of 2) 007 Partial positive ow total Scaled Long Integer (1 of 2) 008 Partial positive ow total Scaled Long Integer (2 of 2) 009 Negative ow total Scaled Long Integer (1 of 2) 010 Negative ow total Scaled Long Integer (2 of 2) 011 Partial negative ow total Scaled Long Integer (1 of 2) 012 Partial negative ow total Scaled Long Integer (2 of 2) 013 Run time clock in seconds Long Integer (1 of 2) 014 Run time clock in seconds Long Integer (2 of 2)
Description Register Type Comment
scaled according to the number of decimal points shown on the ow meter display. Example: Displayed value - 226.794 Register value - 226794 Scale multiplier - 0.001
1 1451 Belcher Road South, Largo, FL 33773 • USA Tel +1 (727) 447-6140 • Fax (727) 442-5699 • sales@onicon.com F-3100-MOD Flow Meter Network Interface Installation Guide 05/14 - 0725-1 Page 10
Flow Meter Operating Status Register (Address 35)
Bit# Description Comment
000 Coil pulse rate too fast for coil diameter Check for programming error for coil diamter
and/or sample rate. 001 Maximum ow alarm is active 002 Minimum ow alarm is active 003 Flow rate exceeds full scale value Change full scale setting 004 Not used 005 Noisy or open elctrode signal Check wiring 006 Empty pipe 007 Coil open or disconnected Check wiring 008 Alternate ow range active 009 Flow rate below low ow cut-off Check low ow cut-off setting 010 Flow in the negative direction 011 Not used 012 Not used 013 Not used 014 Calibration cycle in progress 015 Flow simulation mode active
1 1451 Belcher Road South, Largo, FL 33773 • USA Tel +1 (727) 447-6140 • Fax (727) 442-5699 • sales@onicon.com F-3100-MOD Flow Meter Network Interface Installation Guide 05/14 - 0725-1 Page 11
SECTION 3: NETWORK TROUBLESHOOTING TIPS
3.1 TROUBLESHOOTING
REPORTED PROBLEM POSSIBLE SOLUTIONS
Device will not communicate with the network controller.
• A unique address is required for each device on the network. Duplicate addresses will cause some or all of the devices on the network to quit working. (See section 1.6.1 of this manual for details.)
• The RS485 network cable connections are polarity sensitive and must be connected the same way on every device (i.e. + to + and - to -). (See section 1.5 of this manual for details.)
• The Baud rate setting must match the network Baud rate. (See section 1.6.1 of this manual for details.)
• Shield drain connections should be daisy chained in the same manner as the signal cables for RS485. The shield drain wire should be left unterminated at the end of the cable and connected to earth only at the network master controller. Shield wires must not be connected to the the F-3100.
• The maximum number of devices allowed on a RS485 network segment without a repeater is 32. Adding more than 32 devices to a single segment may reduce the transceiver output voltage to a level that is too low to be distinguished from background noise on the cable.
Network communications are disrupted when the device is connected.
• RS485 cable impedance should be matched to a termination resistor at the end of the cable. This resistor should only be used if the meter is the last device on the network cable. (See section 1.6.2 of this manual for details.)
• The RS485 network cable connections are polarity sensitive and must be connected the same way on every device (i.e. + to + and - to -). (See section 1.5 of this manual for details.)
• A unique address is required for each device on the network. Duplicate addresses will cause some or all of the devices on the network to quit working. (See section 1.6.1 of this manual for details.)
• Shield drain connections should be daisy chained in the same manner as the signal cables for RS485. The shield drain wire should be left unterminated at the end of the cable and connected to earth only at the network master controller. Shield wires must not be connected to the F-3100.
1 1451 Belcher Road South, Largo, FL 33773 • USA Tel +1 (727) 447-6140 • Fax (727) 442-5699 • sales@onicon.com F-3100-MOD Flow Meter Network Interface Installation Guide 05/14 - 0725-1 Page 12
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