Onicon F-1500 Installation And Operation Manual

Page 1
F-1500 Series Insertion Turbine Flow Meter
Installation and Operation Guide
11451 Belcher Road South, Largo FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699
1018-6 / 35726
www.onicon.com • sales@onicon.com
02-18
Page 2
i
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This meter was calibrated at the factory before shipment. To ensure correct use of the meter, please read this manual thoroughly.
Regarding this manual:
This manual should be passed on to the end user.
Before use, read this manual thoroughly to comprehend its contents.
The contents of this manual may be changed without prior notice.
All rights reserved. No part of this manual may be reproduced in any form without ONICON’s written permission.
ONICON makes no warranty of any kind with regard to this material, including, but not limited to, implied warranties of merchantability and suitability for a particular purpose.
All reasonable effort has been made to ensure the accuracy of the contents of this manual. However, if any errors are found, please inform ONICON.
ONICON assumes no responsibilities for this product except as stated in the warranty.
If the customer or any third party is harmed by the use of this product, ONICON assumes no responsibility for any such harm owing to any defects in the product which were not predictable, or for any indirect damages.
Safety Precautions:
The following general safety precautions must be observed during all phases of installation, operation, service, and repair of this product. Failure to comply with these precautions or with specic WARNINGS given elsewhere in this manual violates safety standards of design, manufacture, and intended use of the product. ONICON Incorporated assumes no liability for the customer’s failure to comply with these requirements. If this product is used in a manner not specied in this manual, the protection provided by this product may be impaired.
The following symbols are used in this manual:
WARNING
Messages identied as “WARNING” contain information regarding the personal safety of individuals involved in the installation, operation or service of this product.
CAUTION
Messages identied as “CAUTION” contain information regarding potential damage to the product or other ancillary products.
Messages identied as “IMPORTANT NOTE” contain information critical to the proper operation of the product.
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IMPORTANT NOTE
Page 3
WARNINGS AND CAUTIONS
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WARNING
Consult the ow meter nameplate for specic ow meter approvals before any hazardous location installation.
Hot tapping must be performed by a trained professional. U.S. regulations often require a hot tap permit. The manufacturer of the hot tap equipment and/or the contractor performing the hot tap is responsible for providing proof of such a permit.
All ow meter connections, isolation valves and ttings for cold/hot tapping must have the same or higher pressure rating as the main pipeline.
For F-1500 series insertion ow meter installations, an insertion tool must be used for any installation where a ow meter is inserted under pressure greater than 50 psig.
To avoid serious injury, DO NOT loosen a compression tting under pressure.
To avoid potential electric shock, follow National Electric Code or your local code when wiring this unit to a power source. Failure to do so could result in injury or death. All AC power connections must be in accordance with published CE directives. All wiring procedures must be performed with the power Off.
Before attempting any ow meter repair, verify that the line is not pressurized. Always remove main power before disassembling any part of the mass ow meter.
CAUTION
Calibration must be performed by qualied personnel. ONICON Incorporated, strongly recommends that you return your ow meter to the factory for calibration.
In order to achieve accurate and repeatable performance, the ow meter must be installed with at least the specied minimum length of straight pipe upstream and downstream of the ow meter’s location.
When using toxic or corrosive gases, purge the line with inert gas for a minimum of four hours at full gas ow before installing the ow meter.
For F-1500 series insertion ow meter installations, the sensor alignment pointer must point downstream in the direction of ow.
The AC wire insulation temperature rating must meet or exceed 85° C (185° F)
No part of this publication may be copied or distributed, transmitted, transcribed, stored in a retrieval system, or translated into any human or computer language, in any form or by any means, electronic, mechanical, manual, or otherwise, or disclosed to third parties without the express written permission of ONICON Incorporated. The information contained in this manual is subject to change without notice.
11451 Belcher Road South, Largo FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com F-1500 Turbine Flow Meter Manual 02/18 - 1018-6 / 35726 Page 3
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TABLE OF CONTENTS
1.0 INTRODUCTION .................................................................................................7
1.1 Purpose of This Guide ............................................................................... 7
1.2 ONICON F-1500 Series Insertion Turbine Flow Meters ...........................7
1.2.1 Using This Manual .....................................................................8
1.2.2 Receipt of System Components .................................................. 8
1.2.3 Technical Assistance ...................................................................8
1.2.4 Warranty .......................................................................................8
1.3 How the ONICON Insertion Turbine Mass Flow Meter Operates ............9
1.3.1 Velocity Measurement .................................................................9
Table 1. Measurable Range .....................................................9
1.3.2 Temperature Measurement .......................................................... 9
1.3.3 Pressure Measurement .................................................................9
1.4 Flow Meter Conguration .......................................................................10
1.4.1 Multivariable Options ...............................................................10
1.4.2 Line Size / Process Connections / Materials ............................10
1.4.3 Flow Meter Electronics ..............................................................10
2.0 INSTALLATION .................................................................................................11
2.1 Installation Overview ..............................................................................11
2.1.1 Flow Meter Installation Requirements .....................................11
2.1.2 Unobstructed Flow Requirements ............................................11
2.2 Flow Meter Installation ...........................................................................12
Figure 1. Isolation Valve Requirements ...............................12
2.2.1 Standard Installation Guidelines ..............................................13
2.2.2 Hot Tap Guidelines ....................................................................14
Figure 2. Hot Tap Sequence .................................................14
2.3 FLOW METER INSERTION .....................................................................15
2.3.1 Installing Flow Meters ...............................................................15
Figure 3. Insertion Calculation (Meter w Insertion Tool .....15
2.3.2 Flow Meters with Permanent Insertion Tool ............................16
Figure 4. Flow Meters with Permanent Insertion Tool .......16
2.3.3 Flow Meters with Removable Insertion Tool............................17
Figure 5. Flow Meters with Removable Insertion Tool .......17
2.3.4 Packing Gland Connection (No Insertion Tool) ........................19
Figure 6. Insertion Calculation (without Insertion Tool) ....19
2.3.5 Flow Meters with No Insertion Tool .........................................20
2.4 ADJUSTING THE DISPLAY ORIENTATION ..........................................20
Figure 7. Display/Keypad Viewing Adjustment ..................20
2.5 LOOP-POWERED FLOW METER WIRING CONNECTIONS ................21
Figure 8. Wiring Terminals for Loop-Powered Version ....... 21
2.5.1 Input Power Connections .......................................................... 21
Figure 9. DC Power Connections .........................................21
2.5.2 4-20 mA OUTPUT CONNECTIONS ..........................................22
Figure 10. Load Resistance Versus Input Voltage ................22
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2.5.3 Frequency Output Connections ................................................ 22
Figure 11. Isolated Frequency Output External Power ....... 22
Figure 12. Non-Isolated Frequency Output External Pwr ...22
2.5.4 Optional Backlight Connection .................................................23
Figure 13. Backlight Using External Power Supply ............ 23
2.5.5 Remote Electronics Wiring ........................................................ 23
Figure 14. Loop-Powered Junction Box Connections .........23
Figure 15. Loop-Power Mass Box Sensor Connections ....... 23
2.6 HIGH POWER METER WIRING CONNECTIONS ..................................24
Figure 16. AC Wiring Terminals ..........................................24
2.6.1 Input Power Connections .......................................................... 24
Figure 17. AC Power Connections .......................................24
Figure 18. DC Wiring Terminals ...........................................25
Figure 19. DC Power Connections .......................................25
2.6.2 4-20 mA OUTPUT CONNECTIONS ..........................................25
Figure 20. Load Resistance Versus Input Voltage ................26
Figure 21. Isolated 4–20 mA Output External Power .........26
Figure 22. Non-Isolated 4–20 mA Output Input Power ...... 26
Figure 23. Isolated 4–20 mA Output Using Meter Power ... 26
2.6.3 Frequency Output Connections ................................................ 27
Figure 24. Isolated Frequency External Power .................... 27
Figure 25. Non-Isolated Frequency Output Input Power ....27
Figure 26. Isolated Frequency Provided Power Supply ......27
2.6.4 Pulse Output Connections ........................................................28
Figure 27. Isolated Pulse Output External Power ...............28
Figure 28. Non-Isolated Pulse Output Input Power ............ 28
Figure 29. Isolated Pulse Output Provided Power ..............28
2.6.5 Alarm Output Connections ....................................................... 29
Figure 30. Isolated Alarm Output External Power .............. 29
Figure 31. Non-Isolated Alarm Output Internal Power .......29
Figure 32. Isolated Alarm Output Provided Power ............. 29
2.6.6 Remote Electronics Wiring ........................................................ 30
Figure 33. High Power Junction Box Sensor Connections .. 30
2.6.7 Optional Input Electronics Wiring ............................................ 30
2.6.8 OPTIONAL ENERGY EMS RTD INPUT WIRING .....................31
Figure 34. Optional Energy EMS RTD Input Wiring ...........31
2.6.9 OPTIONAL EXTERNAL 4-20 mA INPUT WIRING ..................31
Figure 35. External 4-20 mA Input Wiring External Pwr ....31
Figure 36. External 4-20 mA Input Wiring - DC Powered...31 Figure 37. External 4-20 mA Input Wiring - AC Powered ..32
2.6.10 OPTIONAL CONTACT CLOSURE INPUT WIRING ................. 32
Figure 38. Optional Contact Closure Input Wiring .............32
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3.0 OPERATING INSTRUCTIONS ......................................................................... 33
3.1 FLOW METER DISPLAY/KEYPAD .........................................................33
Figure 39. Flow Meter Display/Keypad ............................... 33
3.2 START-UP ................................................................................................34
3.3 USING THE SET-UP MENUS .................................................................. 35
3.3.1 Programming the Flow Meter ....................................................36
3.3.2 Output Menu ..............................................................................37
3.3.3 Display Menu .............................................................................39
3.3.4 Alarms Menu .............................................................................40
3.3.5 Totalizer #1 Menu ......................................................................41
3.3.6 Totalizer #2 Menu ......................................................................42
3.3.7 Energy Menu – For Energy Meters Only ...................................43
3.3.8 Fluid Menu ................................................................................44
3.3.9 UNITS MENU ............................................................................45
3.3.10 TIME & DATE MENU ................................................................46
3.3.11 Diagnostics Menu ......................................................................47
3.3.12 Calibration Menu ....................................................................... 48
3.3.13 Password Menu ..........................................................................48
4.0. SERIAL COMMUNICATIONS .......................................................................... 49
4.1 HART COMMUNICATIONS....................................................................49
4.1.1 WIRING .....................................................................................49
Figure 40. Loop Powered Meter Wiring (HART) .................49
Figure 41. DC Powered Meter Wiring (HART) ....................50
Figure 42. AC Powered Meter Wiring (HART) ....................50
4.1.2 HART Commands with the DD Menu .....................................51
4.1.3 HART Commands with Generic DD Menu ............................... 55
4.2 MODBUS COMMUNICATIONS .............................................................58
4.2.1 Wiring ........................................................................................ 58
Figure 43. RS-485 Wiring (MODBUS) ..................................58
4.2.2 Menu Items ................................................................................58
Table 2. Byte Order ............................................................... 59
4.2.3 Register Denitions ....................................................................60
Table 3. Register Denitions .................................................60
4.3 BACnet MS/TP Communications ...........................................................65
4.3.1. BACnet MS/TP Description ......................................................65
4.3.2. Baud Rates on the MS/TP Bus ..................................................65
4.3.2.1. Baud Rate and MAC address conguration ................. 65
4.3.3. Supported BACnet Objects ........................................................65
4.3.3.1. Device Object: ...............................................................67
4.3.3.2. Analog Input Object ......................................................68
4.3.3.3. Binary Input Object ......................................................69
4.3.3.4. Binary Value Object ......................................................69
4.3.4. ANNEX BACnet Conformance Statement ................................69
APPENDIX
A-1 Ordering Information
11451 Belcher Road South, Largo FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com F-1500 Turbine Flow Meter Manual 02/18 - 1018-6 / 35726 Page 6
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SECTION 1.0: INTRODUCTION
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We at ONICON Incorporated, would like to thank you for purchasing our quality, U.S. made, Turbine Flow Meter. As our valued customer, our commitment to you is to provide fast reliable service and assistance, while continuing to offer you new products to meet your growing ow measurement needs.
1.1 PURPOSE OF THIS GUIDE
We have written this guide to provide the persons responsible for the installation, operation and maintenance of your turbine ow meter with the most specic equipment information they will need. This is NOT an electrical or plumbing trade manual.
WARNING
Please do not permit any persons to install, operate or maintain this equipment unless they have a complete knowledge of their trade skills and are competent to work on high pressure hot and cold water, steam or pressurized gas systems, according to their individual trades. Death or permanent injury may result from accidents with these systems.
This guide is the basic reference tool for ONICON F-1500 Series Turbine Flow Meters. If you have not purchased all of the options, there will be references in this manual which are not applicable to your meter(s).
1.2 ONICON F-1500 SERIES INSERTION TURBINE FLOW METERS
The ONICON F-1500 Insertion Turbine Flow Meters provide a reliable solution for process ow measurement. From a single entry point in the pipeline, F-1500 meters offer precise measurements of mass or volumetric ow rates.
Multi-Parameter Mass Flow Meters Mass ow meters utilize three primary sensing elements: a rotating turbine velocity sensor, an RTD temperature sensor, and an optional solid state pressure sensor to measure the mass ow rate of gases, liquids, and steam.
Meters are available as loop powered devices or with up to three 4-20 mA analog output signals for monitoring your choice of the ve process variables (mass ow, volumetric ow, temperature, pressure and uid density). The Energy Monitoring option permits real-time calculation of energy consumption for a facility or process. BACnet MS/TP and MODBUS RTU RS485 interface options are also available.
Volumetric Flow Meters The primary sensing element of a volumetric ow meter is a rotating turbine velocity sensor. Meters are loop powered. The analog 4-20 mA output signal offers your choice of volumetric or mass ow rate. Mass ow rate is based on a constant value for uid density stored in the instrument’s memory.
Both the mass and volumetric ow meters are provide with a local keypad / display which provides instantaneous ow rate, total, and process parameters in engineering units. A pulse output signal for remote totalization and BACnet MS/TP, MODBUS RTU RS485 or HART communications are also available.
Digital electronics allow for easy reconguration for most gases, liquids and steam. ONICON meters’ simple installation combines with an easy-to-use interface that provides quick set up, long term reliability and accurate mass ow measurement over a wide range of ows, pressures and temperatures.
11451 Belcher Road South, Largo FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com F-1500 Turbine Flow Meter Manual 02/18 - 1018-6 / 35726 Page 7
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1.2.1 Using This Manual
This manual provides information needed to install and operate the F-1500 insertion style ow meter.
Section 1 includes the introduction and product description. Section 2 provides information needed for installation. Section 3 describes system operation and programming. Section 4 provides information on HART, MODBUS and BACnet protocols. Section 5 covers troubleshooting and repair.
Appendix A - Product Specications Appendix B– Flow Meter Calculations Appendix C – Glossary of Terms Appendix D – Terms & Conditions
1.2.2 Receipt of System Components
When receiving an ONICON ow meter, carefully check the outside packing carton for damage incurred in shipment. If the carton is damaged, notify the local carrier and submit a report to the factory or distributor. Remove the packing slip and check that all ordered components are present. Make sure any spare parts or accessories are not discarded with the packing material. Do not return any equipment to the factory without rst contacting ONICON Customer Service.
1.2.3 Technical Assistance
If you encounter a problem with your ow meter, review the conguration information for each step of the installation, operation and set up procedures. Verify that your settings and adjustments are consistent with factory recommendations. Refer to Section 5, Troubleshooting, for specic information and recommendations.
If the problem persists after following the troubleshooting procedures outlined in Section 5, contact ONICON Incorporated Technical Support at (727) 447-6140 between 8:00AM and 5:00PM EST.
When calling Technical Support, have the following information on hand: The serial number and model number (shown on the meter nameplate) The problem you are encountering and any corrective action taken Application information (uid, pressure, temperature and piping conguration)
1.2.4 Warranty
Warranty ONICON’s complete warranty is included in Appendix D of this manual as part of the “Conditions of Sale”. ONICON provides a two-year warranty.
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1.3 HOW THE ONICON INSERTION TURBINE MASS FLOW METER OPERATES
ONICON F-1500 Series Insertion Turbine Mass Flow Meters are designed to monitor mass ow rate by directly measuring uid velocity, temperature and when required, pressure. The built­in ow computer calculates the mass ow rate and volumetric ow rate based on these direct measurements. The sensing head is built into the insertion turbine meter’s ow body. To measure uid velocity, the ow meter incorporates a rotating turbine in the ow stream. The rotation is converted into an electrical output that is proportional to the uid velocity. Temperature is measured using a platinum resistance temperature detector (PRTD). When require, pressure measurement is achieved using an integral solid state pressure transducer.
1.3.1 Velocity Measurement
Fluid passing through the turbine causes its rotor to spin. The rotor is fabricated from 17-4PH stainless steel which is slightly magnetic, and is positioned in close proximity to a passive magnetic pickup coil. As each blade rotates by the pickup coil, a small sinusoidal voltage is generated. This sinusoidal voltage is then amplied, ltered, and shaped by the measurement electronics. The frequency of the signal is proportional to the owing velocity.
Flow Velocity Range
To ensure trouble-free operation, turbine ow meters must be correctly sized so that the ow velocity range through the meter lies within the measurable velocity range.
The measurable range is dened by the minimum and maximum velocity using the following table.
Gas or Steam
Minimum Velocity Maximum Velocity
ft/sec m/sec ft/sec m/sec
R40 3.5 1.07 43.0 13.11
R30 4.0 1.22 62.5 19.05
R25 5.0 1.52 80.0 24.38
R20 7.0 2.13 100.0 30.48
R15 8.5 2.59 134.6 41.03
R10 12.0 3.66 205.0 62.48
Table 1. Measurable Range
The pressure drop for F-1500 Series insertion meters is negligible.
1.3.2 Temperature Measurement
This ow meter uses a 1000 ohm platinum resistance temperature detector (PRTD) to measure uid temperature.
1.3.3 Pressure Measurement
The F-1500 incorporates a solid-state pressure transducer isolated by a 316 SS diaphragm. The transducer itself is micro-machined silicon, fabricated using integrated circuit processing technology. A nine-point pressure/temperature calibration is performed on every sensor. Digital compensation allows these transducers to operate within a 0.3% of full scale accuracy band within the entire ambient temperature range of -40° F to 140° F (-40° C to 60° C). Thermal isolation of the pressure transducer ensures the same accuracy across the allowable process uid temperature range of -200° F to 750° F (-128° C to 400° C).
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1.4 Flow Meter Conguration
The F-1500 Insertion Turbine Mass Flow Meter has a sensing head which contains the turbine rotor, temperature sensor, and pressure tap. The pressure sensor, if provided, is located in the pressure transducer housing between the stem and electronics housing.
The meter is installed through a full block valve and mounting adapter having a clear, cylindrical port diameter of 1.875” diameter. It can be installed during system downtime or using standard “Hot Tap” procedures.
The meter directly monitors the velocity at a point in the cross-sectional area of a pipe, duct, or stack. The velocity at a point in the pipe varies as a function of the Reynolds number. When a uid ows through a pipe, the velocity generated is not constant across the diameter. The uid velocity varies across the diameter of the pipe creating a “Velocity Prole”. That is, velocities near the center of the pipe are faster than those nearer to the wall. In addition, the velocity prole varies in concert with ow rate from the lowest to the highest ows. Mathematical descriptions of this prole have been developed for over 100 years. By knowing the velocity prole and the ow rate at a single point, the average ow rate can be determined. The accuracy of the ow rate computation depends on adherence to the piping installation requirements given in Chapter 2. If adherence to those guidelines cannot be met, contact the factory for specic installation advice.
1.4.1 Multivariable Options
Different versions of the meter are capable of providing the following ow measurement options: Volumetric ow; Mass ow with temperature compensation; Mass ow with temperature and pressure compensation; Steam energy ow with temperature compensation; Steam energy ow with temperature and pressure compensation, Mass or Energy ow with temperature and external pressure compensation and Net Energy using a second temperature sensor.
1.4.2 Line Size / Process Connections / Materials
The F-1500 can be used in line sizes 2” and greater and is built with a packing gland design using 2 inch NPT, or 2 inch anged connections (ANSI 150, 300, 600, PN16, 40, or 64 class anges). The packing gland design is available with a permanent or removable retractor.
1.4.3 Flow Meter Electronics
The ow meter electronics are available mounted directly to the ow body, or mounted remotely. The electronics housing may be used indoors or outdoors, including wet environments. Available input power options are: DC loop powered (2-wire), DC powered, or AC powered. Three analog output signals are available for your choice of three of the ve process variables: mass ow rate, volumetric ow rate, temperature, pressure or uid density. A pulse output signal for remote totalization and BACnet, MODBUS or HART communications is also available.
Each meter includes a local 2 x 16 character LCD display housed within the enclosure. Local operation and reconguration is accomplished using six push-button operated via nger touch. For hazardous locations, the six buttons can be operated with the electronics enclosure sealed using a hand-held magnet, thereby maintaining the integrity of the hazardous location certication.
The electronics include nonvolatile memory that stores all conguration information. The nonvolatile memory allows the ow meter to function immediately upon power up or after an interruption in power. All ow meters are calibrated and congured for the customer’s ow application.
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Page 11
SECTION 2.0 INSTALLATION
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2.1 INSTALLATION OVERVIEW
ONICON F-1500 Insertion Turbine Flow Meter installations are simple and straightforward. After reviewing the installation requirements given below, see page 24 for installation instructions. Wiring instructions begin on page 38.
2.1.1 Flow Meter Installation Requirements
WARNING
Consult the ow meter nameplate for specic ow meter approvals before any hazardous location installation.
Before installing the ow meter, verify the installation site allows for these considerations:
1. Line pressure and temperature will not exceed the ow meter rating.
2. The location meets the required minimum number of pipe diameters upstream and downstream of the sensor head as illustrated in Figure 4.
3. Safe and convenient access with adequate overhead clearance for maintenance purposes.
4. Verify that the cable entry into the instrument meets the specic standard required for hazardous area installations.
5. For remote installations, verify the supplied cable length is sufcient to connect the ow meter sensor to the remote electronics.
Also, before installation, check your ow system for anomalies such as:
• Leaks
• Valves or restrictions in the ow path that could create disturbances in the ow prole that might cause unexpected ow rate indications
• Avoid areas where high RF, EMI, or other electrical interference may be present. Devices such as VFD’s (variable frequency drives), large AC motors, etc
2.1.2 Unobstructed Flow Requirements
Select an installation site that will minimize possible distortion in the ow prole. Valves, elbows, control valves and other piping components may cause ow disturbances. Check your specic piping condition against the examples shown below. In order to achieve accurate and repeatable performance, install the ow meter using the recommended number of straight run pipe diameters upstream and downstream of the sensor.
Note: For liquid applications in vertical pipes, avoid installing with ow in the downward direction because the pipe may not be full at all points. Choose to install the meter with ow in the upward direction, if possible.
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Page 12
1.875-inch min. valve bore
2- inch min.
2- inch
valve size
Flow
straightener
(if used)
Flow
straightener
(if used)
Flow straightener
(if used)
Flow straightener
(if used)
Flow straightener (if used)
Minimum Required
Upstream Diameters
No Flow
Straightener
Example A A C C’ B B
1 10 D N/A N/A N/A 5 D 5 D
2 15 D 10 D 8 D 2 D 5 D 5 D
3 30 D 15 D 13 D 2 D 5 D 5 D
4 10 D N/A N/A N/A 5 D 5 D
5 20 D 10 D 8 D 2 D 5 D 5 D
6 50 D 25 D 23 D 2 D 5 D 5 D
2.2 FLOW METER INSTALLATION
Prepare the pipeline for installation using either a standard or hot tap method described on the following pages. Refer to a standard code for all pipe tapping operations. The following tapping instructions are general in nature and intended for guideline purposes only. Before installing the meter, review the mounting position and isolation value requirements given below.
Mounting Position
Allow clearance between the electronics enclosure top and any other obstruction when the meter is fully retracted.
Minimum Required
Downstream Diameters
With Flow Straightener No Flow
D = Internal diameter of channel.
Straightener
With Flow
Straightener
Isolation Valve Selection
Always install an isolation valve. If you supply the isolation valve, it must meet the following requirements:
1. A minimum valve bore diameter of 1.875” is required, and the valve’s body size should be 2”. Normally, gate valves are used.
2. Verify that the valve’s body and ange rating are within the ow meter’s maximum operating pressure and temperature.
3. Choose an isolation valve with at least two inches existing between the ange face and the gate portion of the valve. This ensures that the ow meter’s sensor head will not interfere with the operation of the isolation valve.
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Figure 1. Isolation Valve Requirements
Page 13
2.2.1 Standard Installation Guidelines
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CAUTION
When using toxic or corrosive gases, purge the line with inert gas for a minimum of four hours at full gas ow before installing the ow meter.
Refer to a standard code for all pipe tapping operations. The following tapping instructions are general in nature and intended as a guideline only.
1. Conrm that the installation site meets the minimum upstream and downstream pipe diameter requirements. See Figure 4.
2. Turn off the ow of process gas, liquid or steam. Verify that the line is not pressurized.
3. Use a cutting torch or sharp cutting tool to tap into the pipe. The pipe opening must be at least 1.875” in diameter. (Do not attempt to insert the sensor probe through a smaller hole.)
4. Remove all burrs from the hole. Rough edges may cause ow prole distortions that could affect ow meter accuracy. Also, obstructions could damage the sensor assembly when inserting into the pipe.
All ow meter connections, isolation valves and ttings for cold tapping must have the same or higher pressure rating as the main pipeline.
After cutting, measure the thickness of the cut-out and record this number for calculating the insertion depth.
5. Weld the ow meter pipe connection onto the pipe. Make sure this connection is within ± 5° perpendicular to the pipe center line. Install the isolation valve.
6. When welding is complete and all ttings are installed, close the isolation valve or cap the line. Run a static pressure check on the welds. If pressure loss or leaks are detected, repair the joint and re-test.
7. The rst time the sensor is inserted, install the check-disc tool on the ow meter rather than the rotor.
8. Open the isolation valve and insert the check-disc tool. After successful insertion, retract the sensor and remove the ow meter.
9. Install the rotor and connect the meter to the pipe process connection.
10. Calculate the sensor probe insertion depth and insert the sensor probe into the pipe as described on the following pages.
WARNING
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Page 14
2.2.2 Hot Tap Guidelines
!
!
WARNING
Hot tapping must be performed by a trained professional. US regulations often require a hot tap permit. The manufacturer of the hot tap equipment and/or the contractor performing the hot tap is responsible for providing proof of such a permit.
Refer to a standard code for all pipe tapping operations. The following tapping instructions are general in nature and intended as a guideline only.
1. Conrm that the installation site meets the minimum upstream and downstream pipe diameter requirements.
2. Weld a 2” mounting adapter on the pipe. Make sure the mounting adapter is within ± 5° perpendicular to the pipe center line (see previous page). The pipe opening must be at least 1.875” in diameter.
3. Connect a 2” process connection on the mounting adapter.
4. Connect an isolation valve on the process connection. The valve’s full open bore must be at least 1.875” in diameter.
5. Run a static pressure check on the welds. If pressure loss or leaks are detected, repair the joint and re-test.
6. Connect the hot tapping equipment to the isolation valve, open the isolation valve and drill at least a 1.875” diameter hole.
7. Retract the drill, close the isolation valve, and remove the hot tapping equipment.
8. The rst time the sensor is installed, install the check-disc tool on the ow meter rather than the rotor.
9. Open the isolation valve and insert the check-disc tool. After successful insertion, retract the sensor, close the isolation valve and remove the ow meter.
10. Install the rotor, connect the ow meter to the isolation valve and open the isolation valve.
11. Calculate the sensor probe insertion depth and insert the sensor probe into the pipe as described on the following pages.
WARNING
All ow meter connections, isolation valves, and ttings for hot tapping must have the same or higher pressure rating as the main pipeline.
Figure 2. Hot Tap Sequence
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Page 15
2.3 FLOW METER INSERTION
!
The sensor head must be properly positioned in the pipe. For this reason, it is important that insertion length calculations are carefully followed. A sensor probe inserted at the wrong depth in the pipe will result in inaccurate readings.
Insertion ow meters are applicable to pipes 2” and larger. For pipe sizes 10” and smaller, the center line of the meter’s sensing head is located at the pipe’s center line. For pipe sizes larger than 10”, the center line of the sensing head is located in the pipe’s cross section 5” from the inner wall of the pipe; i.e., its “wetted” depth from the wall to the center line of the sensing head is 5”.
Insertion ow meters are available in two probe lengths:
• Standard Probe conguration is used with most ow meter process connections. The length, S, of the stem is 28.67”.
• 12-Inch Extended Probe conguration is used with exceptionally lengthy ow meter process connections. The length, S, of the stem is 40.67”.
Use the Correct Insertion Formula
Depending on your ow meter’s process connection, use the applicable insertion length formula and installation procedure as follows:
• Flow meters with a packing gland type connection (NPT or anged) congured with an insertion tool, follow the instructions beginning on page 29.
• Flow meters with a packing gland type connection (NPT or anged) without an insertion tool, follow the instructions beginning on page 32.
WARNING
An insertion tool must be used for any installation where a ow meter is inserted under pressure greater than 50 psig.
2.3.1 Installing Flow Meters *
Use the formula below to determine the insertion depth for ow meters (NPT and anged) equipped with an insertion tool. To install, see the next page for instructions for meters with a permanent insertion tool. For meters with a removable insertion tool, see page 17.
Figure 3. Insertion Calculation (Meters with Insertion Tool)
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Page 16
Example 1: Flange Style Meters: To install an F-1500 ow meter into a 14 inch schedule 40 pipe, the following measurements are taken: F = 12 inches R = 5 inches t = 0.438 inches
The example insertion length is 16.89 inches.
Example 2: NPT Style Meters: The length of thread engagement on the NPT style meters is also subtracted in the equation. The length of the threaded portion of the NPT meter is 1.18 inches. Measure the thread portion still showing after the installation and subtract that amount from 1.18 inches. This gives you the thread engagement length. If this cannot be measured use .55 inch for this amount. F = 12 inches R = 5 inches t = 0.438 inches
The example insertion length is 16.34 inches.
*All dimensions are in inches.
2.3.2 Insertion Procedure for Flow Meters with Permanent Insertion Tool
Figure 4. Flow Meter with Permanent Insertion Tool
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Page 17
1. Calculate the required sensor probe insertion length (see previous page). Measure from the
!
i
depth marker arrow down the stanchion and scribe a mark at the calculated insertion depth.
2. Fully retract the ow meter until the sensor head is touching the bottom of the stem housing.
Attach the meter assembly to the full-port isolation valve. Use Teon tape or pipe sealant to improve seal and prevent seizing on NPT style.
3. Loosen the two packing gland nuts on the stem housing of the meter. Loosen the stem lock
bolt adjacent to the sensor alignment pointer. Align the sensor head using the sensor align­ment pointer. Adjust the alignment pointer parallel to the pipe and pointing downstream. Tighten the stem lock bolt to secure the sensor position.
4. Slowly open the isolation valve to the full open position. If necessary, slightly tighten the
two packing gland nuts to reduce the leakage around the stem.
5. Turn the insertion tool handle clockwise to insert the sensor head into the pipe. Continue
until the top of the upper retractor bracket aligns with the insertion length position scribed on the stanchion. Do not force the stem into the pipe.
6. Tighten the packing gland nuts to stop leakage around the stem. Do not torque over 20 ft-lb.
CAUTION
The sensor alignment pointer must point downstream, in the direction of ow.
IMPORTANT NOTE
If line pressure is above 500 psig, it could require up to 25 ft lb of torque to insert the ow meter. Do not confuse this with possible interference in the pipe.
2.3.3 Insertion Procedure for Flow Meters with Removable Insertion Tool
Figure 5. Flow Meter with Removable Insertion Tool
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Page 18
1. Calculate the required sensor probe insertion length. Measure from the depth marker
!
i
arrow down the stanchion and scribe a mark at the calculated insertion depth.
2. Fully retract the ow meter until the sensor head is touching the bottom of the stem housing. Attach the meter assembly to the full-port isolation valve. Use Teon tape or pipe sealant to improve seal and prevent seizing on NPT style.
3. Remove the two top stem clamp nuts and loosen two stem clamp bolts. Slide the stem clamp away to expose the packing gland nuts.
4. Loosen the two packing gland nuts. Loosen the stem lock bolt adjacent to the sensor alignment pointer. Align the sensor head using the sensor alignment pointer. Adjust the alignment pointer parallel to the pipe and pointing downstream. Tighten the stem lock bolt to secure the sensor position.
5. Slowly open the isolation valve to the full open position. If necessary, slightly tighten the two packing gland nuts to reduce the leakage around the stem.
6. Turn the insertion tool handle clockwise to insert the stem into the pipe. Continue until the top of the upper retractor bracket lines up with the insertion length mark scribed on the stanchion. Do not force the stem into the pipe.
CAUTION
The sensor alignment pointer must point downstream, in the direction of ow.
IMPORTANT NOTE
If line pressure is above 500 psig, it could require up to 25 ft lb of torque to insert the ow meter. Do not confuse this with possible interference in the pipe.
7. Tighten the packing gland nuts to stop leakage around the stem. Do not torque over 20 ft-lbs.
8. Slide the stem clamp back into position. Torque stem clamp bolts to 15 ft-lbs. Replace the stem clamp nuts and torque to 10-15 ft-lbs.
9. To separate the insertion tool from the ow meter, remove four socket head cap bolts securing the upper and lower retractor brackets. Remove the insertion tool.
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Page 19
2.3.4 Installation of Meters with Packing Gland Connection (No Insertion Tool)*
Use the following formula to determine insertion depth for meters with a packing gland connection (NPT and anged) without an insertion tool.
Figure 6. Flow Meter with Removable Insertion Tool
Example: To install the F-1500 ow meter with a standard probe (S = 28.67) into a 14 inch schedule 40 pipe, the following measurements are taken: F = 3 inches R = 5 inches t = 0.438 inches The example insertion length is 20.23 inches.
*All dimensions are in inches.
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Page 20
2.3.5 Insertion Procedure for Flow Meters with No Insertion Tool
!
!
1. Calculate the required sensor probe insertion length.
2. Fully retract the stem until the sensor head is touching the bottom of the stem housing. Remove the two top stem clamp nuts and loosen two stem clamp bolts. Slide the stem clamp away to expose the packing gland nuts. Loosen the two packing gland nuts.
3. Align the sensor head using the sensor alignment pointer. Adjust the alignment pointer parallel to the pipe and pointing downstream.
4. Insert the sensor head into the pipe until insertion length, I, is achieved. Do not force the stem into the pipe.
5. Tighten the packing gland nuts to stop leakage around the stem. Do not torque over 20 ft-lbs.
6. Slide the stem clamp back into position. Torque stem clamp bolts to 15 ft-lbs. Replace the stem clamp nuts and torque to 10-15 ft-lbs.
WARNING
The line pressure must be less than 50 psig for installation.
CAUTION
The sensor alignment pointer must point downstream, in the direction of ow.
2.4 ADJUSTING THE DISPLAY ORIENTATION
Depending on installation requirements, you may need to rotate the position of the LCD display / keypad. The orientation of the display / keypad may be changed in 90 degree increments for easier viewing.
Figure 7. Display/Keypad Viewing Adjustment The electronics boards are electrostatically sensitive. Wear a grounding wrist strap and make sure to observe proper handling precautions required for static-sensitive components. To adjust the display:
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Page 21
1. Disconnect power to the ow meter.
!
LOOP
POWER
+ -
FREQ
OUT
PULSE
OUT
--
+
+
OPTIONAL BACKLIGHT POWER
+ -
2. Loosen the small set screw which secures the electronics enclosure cover. Unscrew and
remove the cover.
3. Loosen the four captive screws.
4. Carefully pull the display/microprocessor board away from the meter standoffs. Make
sure not to damage the connected ribbon cable.
5. Rotate the display/microprocessor board to the desired position. Maximum turn, two
positions left or two positions right (180°).
6. Align the board with the captive screws. Check that the ribbon cable is folded neatly
behind the board with no twists or crimps.
7. Tighten the screws. Replace the cover and set screw. Restore power to the meter.
2.5 LOOP-POWERED FLOW METER WIRING CONNECTIONS
WARNING
To avoid potential electric shock, follow National Electric Code safety practices or your local code when wiring this unit to a power source and to peripheral devices. Failure to do so could result in injury or death. All wiring procedures must be performed with the power off.
The NEMA 4X enclosure contains an integral wiring compartment with one dual strip terminal block (located in the smaller end of the enclosure). Two ¾" female NPT conduit entries are available for separate power and signal wiring. For all hazardous area installations, make sure to use an agency-approved tting at each conduit entry. If conduit seals are used, they must be installed within 18" (457 mm) of the
enclosure.
2.5.1 Input Power Connections
To access the wiring terminal blocks, locate and loosen the small set screw which locks the small enclosure cover in place. Unscrew the cover to expose the terminal block.
DC Power Wiring
Connect 4-20 mA loop power (12 to 36 VDC at 25 mA, 1W max.) to the +Loop Power and – Loop Power terminals on the terminal block. Torque all connections to 4.43 to 5.31 in-lbs (0.5 to 0.6 Nm). The DC power wire size must be 20 to 10 AWG with the wire stripped ¼" (7 mm).
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Figure 8. Wiring Terminals for Loop-Powered Version
Figure 9. DC Power Connections
Page 22
2.5.2 4-20 mA OUTPUT CONNECTIONS
Freq. Out -
Freq. Out +
Freq. Out voltage = +V Select resistor so that current through Freq. Out <= 40 mA
Freq. Out voltage = +V Select resistor so that current through Freq. Out <= 40 mA
Freq. Out +
Freq. Out -
The loop powered meter has a single 4-20 mA loop. The 4-20 mA loop current is controlled by the meter electronics. The electronics must be wired in series with the sense resistor or current meter. The current control electronics requires at least 12 volts at the input terminals to operate correctly.
The maximum loop resistance (load) for the current loop output is dependent upon the supply voltage and is given in Figure 18. The 4-20 mA loop is optically isolated from the ow meter electronics.
R
is the total resistance in the loop, including the wiring resistance (R
load
To calculate R
, the maximum Rl
max
from the supply voltage and divide by the maximum loop current, 20 mA. Thus:
= R
for the loop, subtract the minimum terminal voltage
oad
load
wire
+ R
sense
).
The maximum resistance R
load
Figure 10. Load Resistance Versus Input Voltage
2.5.3 Frequency Output Connections
The frequency output is used for a remote counter. It can be scaled to output a 1 to 10 kHz signal proportional to mass or volume ow, temperature, pressure or density.
The frequency output requires a separate 5 to 36 VDC power supply and there are current and power specications that must be observed when using this output. The output can conduct a current up to 40 mA and can dissipate up to 200 mW. The output is isolated from the meter electronics and power supply.
= R
max
= (V
– 12V) / 0.020 A
supply
Figure 11. Isolated Frequency Output Using External Power Supply
Figure 12. Non-Isolated Frequency Output Using External Power Supply
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Page 23
2.5.4 Optional Backlight Connection
12 to 36 VDC
35 mA max.
RED 1
BLK 1
BLK 2 RED 2
SHLD 1&2
SENSOR V1
VORTEX
GND
PWR
SENSOR V2
SHIELD
!
i
!
PRESSURE
TEMPERATURE
RED 2 SHLD 1&2
BLK 2
SHIELD
SHIELD
SENSOR V
2
SHIELD
SENSOR V
1
VORTEX
BLK 1
PWR
S
1
E
1
S
2
T
2
T
1
T
3
E
2
T
4
GND
RED 1
P
3
P
1
P
2
P
4
SHLD 3&4
SHLD 5&6 RED 6 BLK 6 BLK 5 RED 5
BLK 3 BLK 4 RED 4 RED 3
The loop power meter has an optional backlight connection provided. It is intended to be powered by a separate 12 to 36 VDC at 35 mA max. power supply or by the pulse power input. Both options are shown below.
Figure 13. Backlight Using External Power Supply
2.5.5 Remote Electronics Wiring
The remote electronics enclosure should be mounted in a convenient, easy to reach location. For hazardous location installations, make sure to observe agency requirements for installation. Allow some slack in the interface cable between the junction box and the remote electronics enclosure. To prevent damage to the wiring connections, do not put stress on the terminations at any time.
The meter is shipped with temporary strain relief glands at each end of the cable. Disconnect the cable from the meter’s terminal block inside the junction box - not at the remote electronics enclosure. Remove both glands and install appropriate conduit entry glands and conduit. When installation is complete, re-connect each labeled wire to the corresponding terminal position on the junction box terminal block. Make sure to connect each wire pair’s shield. Note: Incorrect connection will cause the meter to malfunction.
Figure 14. Loop-Powered Volumetric Flowmeter
Junction Box Sensor Connections
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Figure 15. Loop-Power Mass Flowmeter
Junction Box Sensor Connections
IMPORTANT NOTE
Numeric code in junction box label matches wire labels.
Page 24
2.6 HIGH POWER METER WIRING CONNECTIONS
!
4-20
mA 3
AC
PWR
IN
4-20 mA 1
24
VDC
OUT
+ - +
4-20
mA 2
- + - +
RS485
RS485
RS485 GND
-
OPTION 2
+
ALARM
2
HOT
PULSE
OUT
NEUT
FREQ
OUT
+ - +
ALARM
1
-+ -
4
OPTION 1
1 2 3 15 2 3
ALARM
3
- + -
4 5
+
-
!
100 to 240 VAC @ 5 Watts Max.
Chassis screw safety ground must be used for proper operation.
WARNING
To avoid potential electric shock, follow National Electric Code safety practices or your local code when wiring this unit to a power source and to peripheral devices. Failure to do so could result in injury or death. All AC power connections must be in accordance with published CE directives. All wiring procedures must be performed with the power off.
The NEMA 4X enclosure contains an integral wiring compartment with multiple dual strip terminal blocks (located in the smaller end of the enclosure). Two 3/4" female NPT conduit entries are available for separate power and signal wiring. For all hazardous area installations, make sure to use an agency­approved tting at each conduit entry. If conduit seals are used, they must be installed within 18" (457 mm) of the enclosure.
2.6.1 Input Power Connections
To access the wiring terminal blocks, locate and loosen the small set screw which locks the small enclosure cover in place. Unscrew the cover to expose the terminal blocks.
The AC wire insulation temperature rating must meet or exceed 85°C (185°F).
AC Power Wiring
The AC power wire size must be 20 to 10 AWG with the wire stripped 1/4 inch (7 mm). The wire insulation temperature must meet or exceed 185°F (85°C). Connect 100 to 240 VAC (5 W maximum) to the Hot and Neutral terminals on the terminal block. Connect the ground wire to the safety ground lug ( ). Torque all connections to 4.43 to 5.31 in-lbs (0.5 to 0.6 Nm). Use a separate conduit entry for signal lines to reduce the possibility of AC noise interference.
Figure 16. AC Wiring Terminals
CAUTION
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Figure 17. AC Power Connections
Page 25
4-20
mA 3
4-20 mA 1
DC
PWR
+ - +
4-20
mA 2
- + - +
RS485
RS485
RS485 GND
-
OPTION 2
+
ALARM
2
PULSE
OUT
FREQ
OUT
+ - +
ALARM
1
-+ -
4
OPTION 1
1 2 3 15 2 3
ALARM
3
- + -
4 5
+
-
Figure 18. DC Wiring Terminals
!
18 to 36 VDC @ 300 mA Max.
DC Power Wiring
The DC power wire size must be 20 to 10 AWG with the wire stripped 1/4" (7 mm). Connect 18 to 36 VDC (300 mA, 9 W maximum) to the +DC Pwr and –DC Pwr terminals on the terminal block. Torque all connections to 4.43 to 5.31 in-lbs (0.5 to 0.6 Nm).
Figure 19. DC Power Connections
The DC wire insulation temperature rating must meet or exceed 185° F (85° C).
2.6.2 4-20 mA OUTPUT CONNECTIONS
CAUTION
The externally powered versions of the meters have a single 4-20 mA loop powered output. Two additional loops are available on the optional communication board. The 4-20 mA loop current is controlled by the meter electronics. The electronics must be wired in series with the sense resistor or current meter. The current control electronics require a minimum of 12 volts at the input terminals to operate correctly.
The maximum loop resistance (load) for the current loop output is dependent upon the supply voltage and is given in Figure 30. The 4-20 mA loop is optically isolated from the ow meter electronics.
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Page 26
R
DC powered meters only
RL > 250 Ohm
DC Power
DC Common
mA Meter
For HART communications the signal loop must have a minimum of 250 ohms load resistance.
AC units only
Meter Provided DC
Power
R
L
> 250 Ohm
24 VDC
24 VDC
For HART communications the signal loop must have a minimum of 250 ohms load resistance.
mA Meter
is the total resistance in the loop, including the wiring resistance (R
load
To calculate R
, the maximum R
max
for the loop, subtract the minimum terminal voltage
load
load
= R
wire
from the supply voltage and divide by the maximum loop current, 20 mA. Thus:
+ R
sense
).
The maximum resistance R
load
= R
max
= (V
– 12V) / 0.020 A
supply
Figure 20. Load Resistance Versus Input Voltage
4-20 mA voltage = +V
mA
For Hart communications, signal loop must have a minimum of 250 ohms load resistance RL.
R
L
> 250
Meter
Figure 21. Isolated 4–20 mA Output Using External Power Supply
Figure 22. Non-Isolated 4–20 mA Output Using Meter Input Power Supply
Figure 23. Isolated 4–20 mA Output Using Meter Provided Power Supply
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Page 27
2.6.3 Frequency Output Connections
+
24 VDC Out
- 24 VDC Out
AC units only
Meter provided DC Power
Freq. Out +
Freq. Out -
Freq. Out voltage = + Power voltage for meter
R current limit ~10K
The frequency output is used for a remote counter. It can be scaled to output a 1 to 10 kHz signal proportional to mass or volume ow, temperature, pressure or density.
The frequency output requires a separate 5 to 36 VDC power supply; however, there are current and power specications that must be observed. The output can conduct a current up to 40 mA and can dissipate up to 200 mW. The output is isolated from the meter electronics and power supply.
There are three connection options for the frequency output. The rst has a separate power supply (Figure 36). The second uses the ow meter power supply (Figure 37) (DC powered units only), and the third uses the internal 24 VDC power supply (Figure 38)(AC powered units only). Use the rst option with a separate power supply (5 to 36 VDC) if a specic voltage is needed for the frequency output. Use the second conguration if the voltage at the ow meter power supply is an acceptable driver voltage for the load connected. (Take into account that the current used by the frequency load comes from the meter’s power supply). Use the third conguration if you have an AC powered unit only. In any case, the voltage of
the frequency output is the same as the voltage supplied to the circuit.
AC or DC powered meters
Freq Out +
Freq Out -
Freq. Out voltage = +V Select resistor so that current through Freq. Out 40 mA.
Figure 24. Isolated Frequency Output Using External Power Supply
DC powered meters only
DC Powered meters only
R current limit ~10K
PWR
PWR
Freq. Out voltage = + Power voltage for meter
. Out +
Freq
Freq. Out -
Figure 25. Non-Isolated Frequency Output Using Input Power Supply
AC units only Meter provided DC power
Figure 26. Isolated Frequency Output Using Meter Provided Power Supply
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Page 28
2.6.4 Pulse Output Connections
AC or DC powered meters
PWR
PWR
DC Powered meters only
+
24 VDC Out
- 24 VDC Out
AC units only
Meter provided DC Power
The pulse output is used for a remote counter. When the preset volume or mass (dened in the totalizer settings, on page 62) has passed the meter, the output provides a 50 millisecond square pulse.
The pulse output optical relay is a normally-open single-pole relay. The relay has a nominal 200 V / 160 ohm rating. This means that it has a nominal on-resistance of 160 ohms, and the largest voltage that it can withstand across the output terminals is 200 V. However, there are current and power specications that must be observed. The relay can conduct a current up to 40 mA and can dissipate up to 320 mW. The relay output is isolated from the meter electronics and power supply.
There are three connection options for the pulse output. The rst has a separate power supply (Figure 37). The second uses the ow meter power supply (Figure 38) (DC powered units only), and the third uses the internal 24 VDC power supply (Figure 39)(AC powered units only). Use the rst option with a separate power supply (5 to 36 VDC) if a specic voltage is needed for the pulse output. Use the second conguration if the voltage at the ow meter power supply is an acceptable driver voltage for the load connected. (Take into account that the current used by the pulse load comes from the meter’s power supply). Use the third conguration if you have an AC powered unit only. In any case, the voltage of the pulse output is the same as the voltage supplied to the circuit.
Pulse voltage = +V Select resistor so that current
through pulse ≤ 40 mA.
Figure 27. Isolated Pulse Output Using External Power Supply
DC powered meters only
igure 28. Non-Isolated Pulse Output Using Input Power Supply
F
AC units only Meter provided DC power
Figure 29. Isolated Pulse Output Using Meter Provided Power Supply
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Page 29
2.6.5 Alarm Output Connections
AC or DC powered meters
ALARM
ALARM
DC units only
+ 24VDC Out
- 24VDC Out
AC units only
Meter provided
DC Power
One alarm output (Alarm 1) is included on the standard meter. Two or more alarms (Alarm 2 and Alarm 3) are included on the optional communication board. The alarm output optical relays are normally open single-pole relays. The relays have a nominal 200 V / 160 ohm rating. This means that each relay has a nominal on-resistance of 160 ohms and the largest voltage that it can withstand across the output terminals is 200 V. However, there are current and power specications that must be observed. The relay can conduct a current up to 40 mA and can dissipate up to 320 mW. The relay output is isolated from the meter electronics and power supply. When the alarm relay is closed, the current draw will be constant. Make sure to size Rload appropriately.
There are three connection options for the alarm output. The rst has a separate power supply (Figure 40). The second uses the ow meter power supply (Figure 41) (DC powered units only) and the third uses the meter provided power supply (Figure 42)(AC powered units only). Use the rst option with a separate power supply (5 to 36 VDC) if a specic voltage is needed for the alarm output. Use the second conguration if the voltage at the ow meter power supply is an acceptable driver voltage for the load connected. (Take into account that the current used by the alarm load comes from the meter’s power supply). Use the third if you have an AC powered unit only. In any case, the voltage of the alarm output is the same as the voltage supplied to the circuit.
The alarm output is used for transmitting high or low process conditions as dened in the alarm settings (see page 45).
Pulse voltage = +V Select resistor so that current
through pulse ≤ 40 mA.
Figure 30. Isolated Alarm Output Using External Power Supply
Figure 31. Non-Isolated Alarm Output Using Internal Power Supply
AC units only Meter provided DC power
Figure 32. Isolated Alarm Output Using Meter Provided Power Supply
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Page 30
2.6.6 Remote Electronics Wiring
PRESSURE
TEMPERATURE
RED 2 SHLD 1&2
BLK 2
SHIELD
SHIELD
SENSOR V
2
SHIELD
SENSOR V
1
VORTEX
BLK 1
PWR
S
1
E
1
S
2
T
2
T
1
T
3
E
2
T
4
GND
RED 1
P
3
P
1
P
2
P
4
SHLD 3&4
SHLD 5&6 RED 6 BLK 6 BLK 5 RED 5
BLK 3 BLK 4 RED 4 RED 3
!
i
!
Option 2Option 1
1 2 3 4 5 1 2 3 4 5
The remote electronics enclosure should be mounted in a convenient, easy to reach location. For hazardous location installations, make sure to observe agency requirements for installation. Allow some slack in the interface cable between the junction box and the remote electronics enclosure. To prevent damage to the wiring connections, do not put stress on the terminations at any time.
The meter is shipped with temporary strain relief glands at each end of the cable. Disconnect the cable from the meter’s terminal block inside the junction box, not at the remote electronics (where the LCD display is located) after enclosure. Remove both glands and install appropriate conduit entry glands and conduit. When installation is complete, reconnect each labeled wire to the corresponding terminal position on the junction box terminal block. Make sure to connect each wire pair’s shield. Note: Incorrect connection will cause the meter to malfunction.
Numeric code in junction box label matches wire labels.
2.6.7 Optional Input Electronics Wiring
The meter has two optional input wiring terminals. These can be used to input a remote or second RTD input in the case of an energy monitoring meter, for the input of a remote pressure transducer, to pass a contact closure or for a remote density measurement to name a few. In any case, the wiring diagram will be included with the meter if any of the options are specied. Otherwise, the optional terminal blocks will be left blank and non-functional.
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Figure 33. High Power Flow Meter Junction Box
Sensor Connections
IMPORTANT NOTE
Page 31
2.6.8 OPTIONAL ENERGY EMS RTD INPUT WIRING
Option 2Option 1
1 2 3 4 5 1 2 3 4 5
R = 1000 ohm
Red
Red
Black Black
Option 2Option 1
1 2 3 4 5 1 2 3 4 5
Power
Ext. 4-20 mA
Input Device
External
+
-
Option 2Option 1
1 2 3 4 5 1 2 3 4 5
Ext. 4-20 mA Input Device
+ DC PWR
- DC PWR
DC PWR
DC COMMON
DC powered meter only.
Figure 34. Optional Energy EMS RTD Input Wiring
The recommended customer supplied second RTD is a Class A 1000 ohm 4-wire platinum RTD. If a second RTD is not being used, then the factory supplied 1000 ohm resistor needs
to be installed in its place.
2.6.9 OPTIONAL EXTERNAL 4-20 mA INPUT WIRING
The meter is set to have Option 1 used for the external input. Programming menus that pertain to the optional 4-20 mA input are located in the Hidden Diagnostics Menu in section 5.
Figure 35. External 4-20 mA Input Wiring - External Power Supply
Follow the above diagram to wire the external 4-20 mA input into the ow meter using an external power supply.
Figure 36. External 4-20 mA Input Wiring - DC Powered Meter
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Follow the above diagram to wire the external 4-20 mA input into the ow meter using power supplied to the input of a DC powered meter.
Page 32
Figure 37. External 4-20 mA Input Wiring - AC Powered Meter
Option 2Option 1
1 2 3 4 5 1 2 3 4 5
Ext. 4-20 mA
Input Device
+ 24 VDC OUT
- 24 VDC OUT
AC units only. Meter
provided DC power.
Option 2Option
1
1 2 3 4 5 1 2 3 4 5
Follow the above diagram to wire the external 4-20 mA input into the ow meter using power from the 24 VDC output of an AC powered meter.
2.6.10 OPTIONAL CONTACT CLOSURE INPUT WIRING
Figure 38. Optional Contact Closure Input Wiring
Follow the above diagram to wire an external switch input into the ow meter. The meter is congured to have Option 1 used for the external input. If the above switch is used to remotely reset the totalizer, a push-button switch with a momentary contact closure is recommended.
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Page 33
SECTION 3: OPERATING INSTRUCTIONS
After installing the ow meter, you are ready to begin operation. The sections in this chapter explain the display / keypad commands, meter start-up and programming. The meter is ready to operate at start-up without any special programming. To enter parameters and system settings unique to your operation, see the following pages for instructions on using the set-up menus.
3.1 FLOW METER DISPLAY/KEYPAD
The ow meter’s digital electronics allow you to set, adjust and monitor system parameters and performance. A full range of commands are available through the display/keypad. The LCD display gives 2 x 16 characters for ow monitoring and programming. The six push-buttons can be operated with the enclosure cover removed. Or, the explosion proof cover can remain in place and the keypad operated with a hand-held magnet positioned at the side of the enclosure as shown in the illustration at the left.
F-1500 SERIES
From the Run Mode, the ENTER key allows access to the Set-up Menus (through a password screen). Within the Set-up Menus (through a password screen). Within the Set-up Menus, pressing ENTER
activates the current eld. To set new parameters,
press the ENTER key until an underline cursor appears. Use the ⇑ ⇓ ⇐ ⇒ keys to select new parameters. Press ENTER to continue. (If change is not allowed, ENTER has no e󰀨ect.) All outputs are disabled when using the Set-up Menus.
The EXIT key is active within the Set-up Menus. When using a Set-up Menu, EXIT returns you to the Run Mode. If you are changing a parameter and make a mistake, EXIT allows you to start over.
The ⇑ ⇓ ⇐ ⇒ keys advance through each screen of the current menu. When changing a system parameter, all ⇑ ⇓ ⇐ ⇒ keys are available to enter new parameters.
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Figure 39. Flow Meter Display / Keypad
Page 34
3.2 START-UP
i
Setup
Menus
Password
Mass Flow
Rate
Volume
Flow Rate
Temperature
Pressure
Density
Total
Alarm 1
Status
Fluid
ENTER
Date & Time
Alarm 2
Status
Alarm 3
Status
Run Mode
Screens
Energy
*
ENTER
Press Exit to return
to Run Mode.
Use keys to access
each item.
*
Energy
Meters Only
To begin ow meter operation:
1. Verify the ow meter is installed and wired as described in Section 2.
2. Apply power to the meter. At start-up, the unit runs a series of self-tests that check the RAM, ROM, EPROM and all ow sensing components. After completing the self-test sequence, the Run Mode screens appear.
3. The Run Mode displays ow information as determined by system settings. Some screens depicted on the next page may not be displayed based on these settings. Press the arrow keys to view the Run Mode screens.
4. Press the ENTER key from any Run Mode screen to access the Set-up Menus. Use the Set-up Menus to congure the meter’s multi-parameter features to t your application.
IMPORTANT NOTICE
Starting the ow meter or pressing EXIT will always display the Run Mode screens.
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Page 35
3.3 USING THE SET-UP MENUS
Output
Menu
Display
Menu
Alarms
Menu
Totalizer #1
Menu
Fluid
Menu
Units
Menu
Time & Date
Menu
Diagnostics
Menu
Calibration
Menu
Password
Menu
Password
4-20 mA
ENTER
Output 2
Output 3
Modbus
Units
Cycle Time
(sec)
Number of
Digits
Display TC
(sec)
Mf Vf Te
Pr De T
A1 A2 A3
Fl Dt *E
Relay
Alarm 1
Relay
Alarm 2
Relay
Alarm 3
Alarm Log
Clear Alarm
Log
Totaling
Unit per
Pulse
Reset Total
Flowing
Fluid
STD Temp
(F)
STD Press
(PSIA)
NORM
Temp (C)
NORM
Press (KPA)
Mass Flow
Unit
Volume
Flow Unit
Temperature
Unit
Density
Unit
Pressure
Unit
Set Time
Set Date
Sim Vor
Freq
Sim Temp 1, 2
Sim Pressure
Highest
Velocity
Highest
Temp 1, 2
Highest
Pressure
Lowest
Int Temp
Meter Size
or Pipe ID
Base Kf
Base
Reynolds
Head
Diameter
Abs
Roughness
Set
Password
Mass Flow
Rate
Volume
Flow Rate
Temperature
Pressure
Density
Total
Alarm 1
Status
Fluid
ENTER
Date & Time
Alarm 2
Status
Alarm 3
Status
Run Mode
Screens
Setup Menus
Atm. Press
14.6959
Gauge
Pressure
(Abs/Gauge)
Baud Rate
Modbus
Order
Comm
Protocol
Totalizer #2
Menu
Totaling
Reset Total
Energy
Menu
Loc in Sent
Flow
Yes / No
Heating System
Yes / No
% Returned
Energy
*
*
*
*
Energy
Meters Only
Address
Scaled
Frequency
Output 1
4-20 mA
4-20 mA
* Energy
Unit
System Log
Clear Sys
Log
Highest
Int Temp
Vortex Coef
Ck
Low Flow
Cutoff
Serial
Number
BACnet
Device ID
**
BACnet Meters Only
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F-1500 Turbine Flow Meter Manual 02/18 - 1018-6 / 35726 Page 35
Page 36
3.3.1 Programming the Flow Meter
1. Enter the Set-up Menu by pressing the ENTER key until prompted for a password. (All outputs are disabled while using the Set-up Menus.)
2. Use the ⇑ ⇓ ⇐ ⇒keys to select the password characters (1234 is the factory-set password). When the password is correctly displayed, press ENTER to continue.
3. Use the Set-up Menus described on the following pages to customize the multiparameter features of F-1500 Flow Meters (The entire lower display line is available for entering parameters.) Some items depicted in the graphic on the preceding page may not be displayed based on ow meter conguration settings.
4. To activate a parameter, press ENTER. Use the ⇑ ⇓ ⇐ ⇒ keys to make selections. Press ENTER to continue. Press EXIT to save or discard changes and return to Run Mode.
5. Program the UNITS menu rst because later menus will be based on the units selected.
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Page 37
3.3.2 Output Menu
ENTER
Run Mode
Password
ENTER
Output
Menu
Use
keys to access menus
< Measure >
None Mass
4-20 mA Output 1
More >
***
see below
Volume
***
Energy
Temp 1,2
Press
< 4 mA = xxxx >
xxxx
< 20mA = xxxx >
xxxx
< Time Const (Sec)
xxxx
Density
< Measure >
None Mass
Volume
***
Energy
Temp 1,2
< 4 mA = xxxx >
xxxx
< 20mA = xxxx >
xxxx
< Time Const (Se
xxxx
c)
*
see below
4-20 mA Output 2
More >
***
see below
Press
Density
*
see below
4-20 mA Output 3
More >
***
see below
< Measure >
None Mass
Volume
***
Energy
Temp 1,2
< 4 mA = xxxx >
xxxx
< 20mA = xxxx >
xxxx
< Time Const (Sec)
xxxx
Press
Density
**
**
**
**
**
****
see below
see below
see below
see below
see below
see below
Scaled Frequency
More >
Modbus Units
(Internal/Display)
Modbus Order
0-1:2-3
3-2:1-0 2-3:0-1 1-0:3-2
Comm Protocol
Modbus RTU
(None1, None2,
Odd, Even)
Baud Rate
19200
Address
1
BACnet Device ID
558
< Max. Frequency >
xxxxx
< 0 Hz = (units) >
- Physical Layer not available on Two
*
Wire Mass – Accessible via HART
- Modbus not available on Two
**
Wire Mass
- Energy available on meters only
***
- BACnet meters only
****
< Measure >
None Mass
Volume
Energy
***
Temp 1,2
Press
Density
xxxx
< Max Hz = (units) >
xxxx
< Time Const (Sec)
xxxx
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Page 38
Example for Setting an Output
The following shows how to set Output 1 to measure mass ow with 4 mA = 0 lb/hr and 20 mA = 100 lb/hr with a time constant of ve seconds. (All outputs are disabled while using the Set-up Menus.)
First, set the desired units of measurement:
1. Use keys to move to the Units Menu (see page 64).
2. Press key until Mass Flow Unit appears. Press ENTER.
3. Press key until lb appears in the numerator. Press key to move the underline cursor to the denominator. Press the key until hr appears in the denominator. Press ENTER to select.
4. Press key until Units Menu appears.
Second, set the analog output:
1. Use keys to move to the Output Menu.
2. Press the key until 4-20 mA Output 1 appears.
3. Press key to access Measure selections. Press ENTER and press the key to select Mass. Press ENTER.
4. Press key to set the 4 mA point in the units you have selected for mass of lb/hr. Press ENTER and use keys to set 0 or 0.0. Press ENTER.
5. Press key to set the 20 mA point. Press ENTER and use keys to set 100 or 100.0. Press ENTER.
6. Press key to select the Time Constant. Press ENTER and use keys to select 5. Press ENTER.
7. Press the EXIT key and answer YES to permanently save your changes.
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Page 39
3.3.3 Display Menu
Password
ENTER
Display
Menu
Cycle Time (sec)
0
ENTER
Run Mode
Number of Digits
2
MF Vf Te Pr De T
Y or N
A1 A2 A3 Fl Dt E
Y or N
If Cycle Time is set to zero, manual advance is required.
Used to set the number of digits displayed after the decimal point.
MF = Mass Flow
Vf = Volume Flow Te = Temperature
Pr = Pressure
De = Density T = Total
A1 = Alarm 1 Status A2 = Alarm 2 Status A3 = Alarm 3 Status Fl = Fluid Dt = Density
For each parameter:
Select Yes to view parameter in Run Mode. Select No to hide parameter in Run Mode.
Display TC (sec)
1
TC = Display Time constant, used to smooth display.
*
E = Energy
*
Energy Meters Only
Use
keys to access menus
Use the Display Menu to set the cycle time for automatic screen sequencing used in the Run Mode, change the precision of displayed values, smooth the values or enable or disable each item displayed in the Run Mode screens.
Example for Changing a Run Mode Display Item
The following shows how to remove the temperature screen from the Run Mode screens. Note: All outputs are disabled while using the Set-up Menus.
1. Use ⇐ ⇒ keys to move to the Display Menu.
2. Press ⇓ key until Mf Vf Pr Te De T appears.
3. Press ENTER to select. Press key until the cursor is positioned below Te.
4. Press ⇓ key until N appears. Press ENTER to select.
5. Press EXIT and then ENTER to save changes and return to the Run Mode.
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Page 40
3.3.4 Alarms Menu
Password
ENTER
Use keys to access menus
Alarms
Menu
Relay Alarm 1
More >
ENTER
Run Mode
Relay Alarm 2
More >
Relay Alarm 3
More >
Alarm LOG
xx Files (ENTER)
Clear Alarm LOG?
YES or NO
<Measure> units
xxxx
xxxx
xxxx
Alarm File
Time Date
(Press EXIT to return
to Alarm LOG.)
* see below
Physical Layer does not exist on Two Wire Mass - Accessible via HART
<Measure>
None Mass
Volume
Temp 1,2
Press
Density
**
Energy
<Measure>
None Mass
Volume
Temp 1,2
Press
Density
**
Energy
<Measure>
None Mass
Volume
Temp 1,2
Press
Density
**
Energy
<Mode>
None HIGH Alarm (>) LOW Alarm (<)
<Mode>
None HIGH Alarm (>) LOW Alarm (<)
<Mode>
None HIGH Alarm (>) LOW Alarm (<)
<Measure> units
<Measure> units
*
**
Energy Meters Only
Example for Setting an Alarm
The following shows how to set Relay Alarm 1 to activate if the mass ow rate is greater than 100 lb/hr. You can check the alarm conguration in the Run Mode by pressing the keys until Alarm (1) appears. The lower line displays the mass ow rate at which the alarm activates. Note: All outputs are disabled while using the Set-up Menus.
First, set the desired units of measurement:
1. Use keys to move to the Units Menu (see to page 64).
2. Press key until Mass Flow Unit appears. Press ENTER.
3. Press key until lb appears in the numerator. Press key to move the underline cursor to the denominator. Press the key until hr appears in the denominator. Press ENTER to select.
4. Press key until Units Menu appears.
Second, set the alarm:
1. Use keys to move to the Alarms Menu.
2. Press the key until Relay Alarm 1 appears.
3. Press key to access Measure selections. Press ENTER and use the key to select
4. Press key to select the alarm Mode. Press ENTER and use key to select HIGH
5. Press key to select the value that must be exceeded before the alarm activates.
6. Press the EXIT key to save your changes. (Alarm changes are always permanently
Mass. Press ENTER.
Alarm. Press ENTER.
Press ENTER and use keys to set 100 or 100.0. Press ENTER.
saved. Up to three relay alarm outputs are available depending on meter conguration.)
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Page 41
3.3.5 Totalizer #1 Menu
Run Mode
ENTER
Password
Totalizer
Menu
Totaling
Inactive
Mass
Volume
Energy
ENTER
Use keys to access menus.
Example:
Maximum flow rate = 600 gallons per minute
(600 gallons per minute = 10 gallons per second)
(unit) / Pulse
xxxx
If unit per pulse is set to 600 gallons per pulse,
the totalizer will pulse once every minute.
Reset Total ?
YES or NO
Use the Totalizer Menu to congure and monitor the totalizer. The totalizer output is a 50 millisecond (.05 second) positive pulse (relay closed for 50 milliseconds). The totalizer cannot operate faster than one pulse every 100 millisecond (.1 second). A good rule to follow is to set the unit per pulse value equal to the maximum ow in the same units per second. This will limit the pulse to no faster than one pulse every second.
If unit per pulse is set to 10 gallons per pulse,
the totalizer will pulse once every second.
Example for Setting the Totalizer
The following shows how to set the totalizer to track mass ow in kg/sec. (All outputs are disabled while using the Set-up Menus.)
First, set the desired units of measurement:
1. Use keys to move to the Units Menu (see to page 64).
2. Press key until Mass Flow Unit appears. Press ENTER.
3. Press key until kg appears in the numerator. Press key to move the underline
cursor to the denominator. Press the key until sec appears in the denominator. Press ENTER to select.
4. Press key until Units Menu appears.
Second, set the pulse output:
1. Use keys to move to the Totalizer Menu.
2. Press the key until Totaling appears.
3. Press ENTER and press the key to select Mass. Press ENTER.
4. Press key to set the pulse output in the units you have selected for mass ow of kg/
sec. Press ENTER and use keys to set the pulse value equal to the maximum ow in the same units per second. Press ENTER.
5. To reset the totalizer, press key until Reset Total? Appears. Press ENTER and the
key to reset the totalizer if desired. Press ENTER.
6. Press the EXIT key and answer YES to permanently save your changes.
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Page 42
3.3.6 Totalizer #2 Menu
ENTER
Run Mode
Password
ENTER
Totalizer
Menu
Totaling Inactive
Mass
Volume
Energy
Reset Total ?
YES or NO
Use
keys to access menus.
Use the Totalizer #2 to monitor ow or energy. Note that Totalizer #2 does not operate a relay. It is for monitoring only.
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Page 43
3.3.7 Energy Menu – For Energy Meters Only
ENTER
i
Run Mode
Password
ENTER
Energy
Menu
Loc in Sent
Flow
Yes or No
Heating
System
Yes or No
% Returned
xxx
Use
keys to access menus.
Conguration:
There are several possibilities regarding the measurement of water or steam energy given the location of the meter and the use of a second RTD. The table below summarizes the possibilities:
Fluid Meter Location Second RTD Measurement
Water “Sent” Flow Line “Return” Flow Line Change in Energy Water “Return” Flow Line “Sent” Flow Line Change in Energy Water “Sent” Flow Line None Outgoing Energy
Steam “Sent” Flow Line “Return” Flow Line (condensate) Change in Energy Steam “Sent” Flow Line None Outgoing Energy
As above, you must properly congure the meter in the Energy Menu.
1. Loc in Sent Flow? Select Yes or No based on where the meter is located. Refer to the
above table.
2. Heating System? Select Yes for a hot water system used for heating. Select No for a
chilled water system used for cooling. Always select Yes for a steam system.
3. % Returned. Select a number between 0% and 100%. Estimate the amount of water
that returns. It is usually 100%, or can be less than 100% if historical data shows the amount of makeup water used. If a second RTD is not used, set to 0%. When 0% is selected, the energy calculation represents the outgoing energy only (no return energy is subtracted).
IMPORTANT NOTICE
The meter ships from the factory assuming 0% return and has a 1000 ohm resistor installed in the RTD #2 wiring location. This needs to be removed if the meter is to be used in a manner other than with 0% return and with the customer supplied RTD in its place.
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Page 44
3.3.8 Fluid Menu
ENTER
Run Mode
Password
ENTER
Fluid
Menu
Flowing Fluid
Liquids >
Other Liquids >
Goyal-Dorais >
API 2540 >
Nat Gas AGA8 >
Real Gas > Other Gas >
Liquified Gas >
STD Temp (F)
xxxx
STD Press (PSIA)
xxxx
NORM Temp (C)
xxxx
NORM Press (KPA)
xxxx
Use
keys to access menus.
< Liquid
Water
Ammonia
Chlorine
< Density >
xxxx
< Mole Weight >
xxxx
< Density @ 60F >
xxxx
< Specific Gravity >
xxxx
< Real Gas
Steam T & P Comp
Air
Argon
Ammonia
CO
CO2
Helium
Hydrogen
Methane
Nitrogen Oxygen Propane
< AL >
xxxx
< CRIT PRESS >
< K0 >
xxxx
< MoleFract N2 >
Select “Steam T & P Comp” for VT and VTP models. The VT model will display
“Sat Steam T Comp” for the fluid type
in the run mode screens.
For a V model in any fluid, enter nominal operating temperature and pressure as simulated values in the diagnostics menu.
xxxx
xxxx
< BL xxxx
< K1 >
xxxx
< CRIT TEMP >
xxxx
< AL >
xxxx
<MoleFract CO2>
xxxx
< CRIT Z >
xxxx
< BL xxxx
<Ref Temp(F)>
xxxx
< AL >
xxxx
< Ref Press(PSIA)
xxxx
< BL xxxx
< Specific Gravity >
xxxx
< Liquified Gas
Carbon Dioxide
Nitrogen
Hydrogen
Oxygen
Argon
Nitrous Oxide
< Compress (Z) >
xxxx
< Viscosity
xxxx
Use the Fluid Menu to congure the ow meter for use with common gases, liquids and steam. Your ow meter is pre-programmed at the factory for your application’s process uid.
Reference Richard W. Miller, Flow Measurement Engineering Handbook (Third Edition,
1996), page 2-75 for denition and use of the Goyal-Doraiswamy equation and page 2-76 for the denition and use of the API 2540 equation. Also, see Appendix B for Fluid Calculation equations.
The units of measurement used in the Fluid Menu are preset and are as follows: Mole Weight = lbm/(lbm•mol), CRIT PRESS = psia, CRIT TEMP = °R, Density = kg /m3 and Viscosity = cP (centipoise).
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Page 45
3.3.9 UNITS MENU
ENTER
Run Mode
Password
ENTER
Units
Menu
Mass Flow Unit
lb, Ston, Lton, gram kg, Mton, scf, nm3
Volume Flow Unit
gal, MilG, ImpG, bbl
lit, MilL, m3, ft3
Temperature Unit
Deg F, Deg C, Kelvin, Rankine
Energy Unit BTU, MBTU, MMBT, MWHr
kWHr, HPHr, MCal,MJ
/
/
Use keys to access menus.
sec, min, hr, day
sec, min, hr, day
sec, min, hr, day
/
Ston = Short Ton = 2000 lb
Lton = Long Ton = 2240 lb
Mton = Metric Ton = 1000 kg
MilG = Million gallons ImpG
= Imperial gallon = 1.20095 US gallons bbl = barrels = 42 US gallons MilL = Million liters
MBTU = Thousand BTU
MMBTU = Million BTU
Density Unit lbm/ft3, kg/m3, gm/cc, lbm/gal,
gm/mlit, kg/lit, gm/lit, lbm/in3
Pressure Unit
psi, inH2O, ftH2O, mmH2O, in HG,
mmHG, ATM, Bar, mBar, gm/cm2, kg/cm2,
Pascal, KiloPa, MegaPa, Torr, 4inH20, 4mmH2O
Gauge Pressure Unit
Absolute / Gauge
Atm. Pressure
14.6959
4inH2O and 4mmH2O are based on water at 4 degrees C.
Transducer reads in Absolute – if Gauge is desired then atmospheric pressure at meter is needed.
Menu is only activated if Gage Pressure is chosen. Enter the value in PSIA
Use the Units Menu to congure the ow meter with the desired units of measurement. (These are global settings and determine what appears on all screens.)
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Page 46
3.3.10 TIME & DATE MENU
ENTER
i
Run Mode
Password
ENTER
Time & Date
Menu
Set Time
xx:xx:xx
Set Date
xx/xx/xx
Use
keys to access menus
Use the Time and Date Menu to enter the correct time and date into the ow meter’s memory. The parameters are used in the Run Mode and the alarm and system log les.
IMPORTANT NOTICE
Time is displayed in AM/PM format, but military format is used to set the time. For example; 1:00 PM is entered as 13:00:00 in the Set Time menu.
Example for Setting the Time
How to set the time to 12:00:00. You can check the time in the Run Mode by pressing the ⇑ ⇓ keys until the Time & Date screen appears. Note: All outputs are disabled while using the Set-up Menus.
1. Use keys to move to the Time and Date Menu.
2. Press key until Set Time appears. Press ENTER.
3. Press key until 1 appears. Press key to move the underline cursor to the next digit. Press the key until 2 appears. Continue sequence until all desired parameters are entered. Press ENTER to return to the Time and Date Menu.
4. Press EXIT to return to the Run Mode.
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Page 47
3.3.11 Diagnostics Menu
Run Mode
ENTER
Password
Diagnositcs
Menu
ENTER
Use keys to access menus.
Simulate Vortex
Frequency (Hz)
* Simulate Temperature
* Simulate Pressure
* Highest Recorded
Velocity
* Highest Recorded
Temperature
* Highest Recorded
Pressure
* Highest Electronics
Temperature
* Lowest Electronics
Temperature
Sim Vor Freq
xxx
Sim Temp 1, 2
xxx
Sim Pressure
xxx
Highest Velocity
xxx
Highest Temp 1, 2
xxx
Highest Pressure
xxx
Highest Int Temp
xx
Lowest Int Temp
xx
System LOG
xx Files (ENTER)
For a volumetric flow meter used with any fluid, enter nominal operating temperature and pressure as simulated values in the diagnostics menu.
* The unit of measure of the displayed value is the
same as the unit configured for the flow meter.
Momentarily displayed
Use Left and Right
SysLog File #xx System Log File
arrows to access all system log files.
Clear Sys LOG?
YES or NO
Time Date
Press EXIT to return
to System LOG
Use the Diagnostics Menu to simulate operation and review the system les. The system log les contain time/date stamped messages including: power on, power off, programming time outs, parameter faults, incorrect password entry and other various information relative to system operation and programming.
The simulated inputs are for testing the meter to verify that the programming is correct. They are also used to enter nominal operating temperature and pressure for the V (volumetric) only model. Simulated vortex frequency allows you to enter any value for the sensor input in Hz. The meter will calculate a ow rate based on the corresponding value and update all analog outputs. The totalizer display and output is not affected by a simulated frequency. The simulated pressure and temperature settings work the same way. The meter will output these new values and will use them to calculate a new density for mass ow measurement. Note: When your diagnostic work is complete, make sure to return the values to zero to allow the electronics to use the actual transducer values. For the V only model, keep the temperature and pressure at nominal operating conditions. If the meter display indicates a temperature or pressure fault, a substitute value can be entered to allow ow calculations to continue at a xed value until the source of the fault is identied and corrected. The units of measure of the displayed values are the same as
the units congured for the ow meter.
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Page 48
3.3.12 Calibration Menu
ENTER
If the meter display indicates a temperature or pressure fault, a substitute value can be entered to allow ow calculations to continue at a xed value until the source of the fault is identied and corrected. The units of measure of the displayed values are the same as the units congured for the ow meter.
ENTER
Run Mode
Password
ENTER
Calibration
Menu
Meter Size
or Pipe ID
Meter Factor
xxxx
Vortex Coef Ck
xx
Low Flow Cutoff
xx
Serial Number
xxxxxxxxx
The Calibration Menu contains the calibration coefcients for the ow meter. These
Use keys to access menus.
F-2700 Series – meter size F-2600 Series – pipe internal diameter (inches)
Meter calibration constant F-2700 Series F-2600 Series
Adaptive filter setting
< Vol (xxx/xxx) >
Low Flow Cutoff
setting displayed
in volumetric flow
units (view only)
– pulses / ft – pulses / ft
xxx
3
< Mass (xxx/xxx)
xxx
Low Flow Cutoff
setting displayed
in mass flow
units (view only)
values should be changed only by properly trained personnel. The Coef Ck and Low Flow Cutoff are set at the factory. Consult the factory for help with these settings if the meter is showing erratic ow rate.
3.3.13 Password Menu
Run Mode
Use the Password Menu to set or change the system password. The factory-set password is 1234.
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Password
ENTER
Password
Menu
Set Password
1234
Use keys to access menus.
Page 49
SECTION 4.0: SERIAL COMMUNICATIONS
LOOP
POWER
+ -
FREQ
OUT
PULSE
OUT
-- + +
OPTIONAL
BACKLIGHT
POWER
+ -
R load, 250 ohm minimum
+
_
DC
Power
Supply
Remote Connection
for Communicator
Current
Meter
Field Connection
for Communicator
Vortex Meter
!
4.1 HART COMMUNICATIONS
The HART Communications Protocol (Highway Addressable Remote Transducer Protocol) is a bidirectional digital serial communications protocol. The HART signal is based on the Bell 202 standard and is superimposed on 4-20 mA Output 1. Peer-to-peer (analog / digital) and multi-drop (digital only) modes are supported.
4.1.1 WIRING
The diagrams below detail the proper connections required for HART communications:
Loop Powered Meter Wiring
Place controls in manual mode when making conguration changes to the meter.
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Figure 40. Loop Powered Meter Wiring (HART)
WARNING
Page 50
DC Powered Meter Wiring
R load, 250 ohm minimum
+
_
DC
Power
Supply
Remote Connection
for Communicator
Field Connection
for Communicator
Current
Meter
Vortex Meter
4-20
mA 3
4-20
mA 1
DC PWR
+ - +
4-20
mA
2
- + - +
RS485
RS485
RS485 GND
-
OPTION 2
+
ALARM
2
PULSE
OUT
FREQ
OUT
+ - +
ALARM
1
-+ -
4
OPTION 1
1 2 3 15 2 3
ALARM
3
- + -
4 5
+
-
R load,
250 ohm
minimum
Remote Connection
for Communicator
Field Connection
for Communicator
Current
Meter
Vortex Meter
4-20
mA 3
AC
PWR
IN
4-20
mA 1
24
VDC
OUT
+ - +
4-20
mA 2
- + - +
RS485
RS485
RS485 GND
-
OPTION 2
+
ALARM
2
HOT
PULSE
OUT
NEUT
FREQ
OUT
+ - +
ALARM
1
-+ -
4
OPTION 1
1 2 3 15 2 3
ALARM
3
- + -
4 5
+
-
Figure 41. DC Powered Meter Wiring (HART)
AC Powered Meter Wiring
Figure 42. AC Powered Meter Wiring (HART)
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Page 51
4.1.2 HART Commands with the DD Menu
Online Menu
1 Device Setup
2 Process Variables
3 PV is 4 PV 5 AO1 Out 6 PV % rnge 7 Alrm Status
8 Diagnostics
9 Calibration Review
1 Display Unit
2 Analog Output
3 External Loop
4 Meter Display
5 Alarm Setup
6 Totalizer
7 Fluid Menu
8 Energy Setup
9 Device Menu
Diagnostics
Sensor Cal
Review
1 Mass Flo 2 Vol 3 Temp 4 Temp 2 5 Delta Temp. 6 Energy flo 7 Press 8 Dens 9 Totl Total 2
To Diagnostics Menu
1 Mass flo unit 2 Vol unit 3 Temp unit 4 Energy flo unit 5 Line press unit 6 Dens unit 7 Totalizer units 8 Std & Norm Cond
To Analog Output Menu
1 External Input 2 Set Ext. 4 mA 3 Set Ext. 20 mA
1 Disp Cycle 2 Disp Digits 3 Disp Damping 4 Init Displ. 5 Disp Show/Hide
1 Alarm Status 2 Alarm 1 Setup 3 Alarm 2 Setup 4 Alarm 3 Setup 5 Records in Log 6 Read Alarm Log 7 Alarm Log Clear
1 Total 2 Totalize 3 Amount/Pulse 4 Total 2 5 Totalize 2 6 Clear Totalizer
To Fluid Menu
1 Meter Location 2 Heating or Cooling 3 % Return
To Diagnostics Menu
To Sensor Cal Menu
To Review Menu
From Sensor Cal Menu,
Calibration Review
1 Norm Temp 2 Norm Press 3 Std Temp 4 Std Press
Inactive Temp1 Temp 2 Pressure
1 Alrm 1 var 2 Alrm 1 typ 3 Alrm 1 set pt
1 Alrm 2 var 2 Alrm 2 typ 3 Alrm 2 set pt
1 Alrm 3 var 2 Alrm 3 typ 3 Alrm 3 set pt
1 Date 2 h 3 min 4 s 5 Password 6 Meter Size 7 Dev id 8 Tag 9 Descriptor Message Final assy num Poll adr Num req preams Config Code Compile Date Compile Time S ignal Board Version Hardware rev S oftware rev Master reset
1 K Factor 2 Ck Value 3 Lo Flo Cutoff 4 RTD1 Ro 5 RTD1 alpha 6 RTD1 beta 7 RTD2 Ro 8 RTD2 alpha 9 RTD2 beta Pcal B00, Pcal B01 Pcal B02, Pcal B10 Pcal B11, Pcal B12 Pcal B20, Pcal B21 Pcal B22 Ref. Resistance Internal Temp. Cal Cal current Flow 1 Deviation 1 Flow 2 Deviation 2 Flow 3 Deviation 3 Flow 4 Deviation 4 Flow 5 Deviation 5 Flow 6 Deviation 6 Flow 7 Deviation 7 Flow 8 Deviation 8 Flow 9 Deviation 9 Flow 10 Deviation 10
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Page 52
HART Commands with the DD Menu Continued
1 Fix Analog Output 2 Trim Analog Output 3 Configure AO1 4 PV is 5 PV AO1 Out 6 PV % rnge 7 Configure AO2 8 SV is 9 SV AO2 Out SV % rnge Configure AO3 TV is TV AO TV % rnge Configure AO4 QV is QV AO QV % rnge
1 PV is 2 PV AO1 Out 3 PV 4 PV % rnge 5 Apply values 6 PV Rnge unit 7 PV LRV 8 PV URV 9 PV AO1 Lo end pt PV AO1 Hi end pt PV AO1 Added damp
1 SV is 2 SV AO2 Out 3 SV 4 SV % rnge 5 Apply values 6 SV Rnge unit 7 SV LRV 8 SV URV 9 SV AO2 Lo end pt SV AO2 Hi end pt SV AO2 Added damp
1 TV is 2 TV AO 3 TV 4 TV % rnge 5 Apply values 6 TV Rnge unit 7 TV LRV 8 TV URV 9 TV AO3 Lo end pt TV AO3 Hi end pt TV AO3 Added damp
1 QV is 2 QV AO 3 QV 4 QV % rnge 5 Apply values 6 QV Rnge unit 7 QV LRV 8 QV URV 9 QV AO1 Lo end pt QV AO1 Hi end pt QV AO1 Added damp
FromOnline Menu
Analog Output Menu
1 Fluid 2 Fluid Type
Water Ammonia Chlorine
FromOnline Menu
Fluid Menu
Liquid Other Liquid Goyal-Dorais API-2540 Nat Gas AGA8 Real Gas Other Gas Liquified Gas
Other Liquid Density Viscosity Coef AL Viscosity Coef BL
Mol Weight Crit Press Crit Temp Compressibility AL BL
Density @ 60F API K0 API K1 API AL API BL
AGA Ref Temp AGA Ref Press Specific Gravity Mole Fract N2 Mole Fract CO2
Steam Air Argon Ammonia CO CO2 Helium Hydrogen Methane Nitrogen Oxygen Propane
Specific gravity Compress Viscosity
Carbon Dioxide Nitrogen Hydrogen Oxygen Argon
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Page 53
HART Commands with the DD Menu Continued
1 Vortex Diag 2 Press Diag 3 Temp Diag 4 Vel 5 Temp 6 Temp 2 7 Press 8 Records in Log 9 Read System Log System Log Clear Status
1 Vtx Freq 2 Sim Vtx Freq 3 Vtx AtoD 4 Filter Set 5 Gain Set 6 Re 7 Vel 8 Max Vel 9 AD1 AD2 AD3 AD4 Ck Level
From Online Menu
Diagnostics Menu
1 Model 2 Distributor 3 Write protect 4 Manufacturer 5 Dev id 6 Tag 7 Descriptor 8 Message 9 Date Final asmbly num Universal rev Fld dev rev Software rev Burst mode Burst option Poll addr Num req preams
From Online Menu
Review Menu
1 Press 2 Sim Press 3 Excite 4 Excite AtoD 5 Sense 6 Sense AtoD 7 Max Press
1 Temp 2 Sim Temp 3 RTD1 4 RTD1 AtoD 5 Max temp 6 Temp 2 7 Sim Temp 2 8 RTD2 9 RTD2 AtoD Max temp 2
1 Status group 1 2 Status group 2 3 Status group 3
SPI not communicating Freq. Input Overrange FRAM CRC error Signal Board Power ... RTD1 Fault RTD2 Fault Press. Transducer Fault
Totalizer Relay Overrange
Alarm 1 Set Alarm 2 Set Alarm 3 Set
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Page 54
HART Commands with the DD Menu Continued
1 Calibration Review 2 Vortex Sensor 3 Vortex Cal 4 Press Sensor 5 Press Cal 6 Temp Sensor 7 Temp 1 & 2 Cal 8 Temp 2 Sens or 9 Cal. Correction
1 Vol snsr unit 2 USL 3 LSL 4 Min Span 5 Damp 6 Snsr s/n 7 Sim Vtx 8 Max Vel 9 Vortex Diag
1 K Factor 2 Ck Value 3 Lo flo cutoff 4 Auto Set C k 5 Auto Set LFC
1 Vtx Freq 2 Sim Vtx Freq 3 Vtx AtoD 4 Filter Set 5 Gain Set 6 Re 7 Vel 8 Max Vel 9 AD1 AD2 AD3 AD4 Ck Level
From Online Menu
To Calibration Review Menu
Sensor Cal Menu
1 Flow 1 2 Deviation 1 3 Flow 2 4 Deviation 2 5 Flow 3 6 Deviation 3 7 Flow 4 8 Deviation 4 9 Flow 5 Deviation 5 Flow 6 Deviation 6 Flow 7 Deviation 7 Flow 8 Deviation 8 Flow 9 Deviation 9 Flow 10 Deviation 10
1 Pres snsr unit 2 USL 3 LSL 4 Min span 5 Damp 6 Snsr s/n 7 Sim P ress 8 Maximum 9 Press Diag
1 PCal B00 2 PCal B01 3 PCal B02 4 PCal B10 5 PCal B11 6 PCal B12 7 PCal B20 8 PCal B21 9 PCal B22 Ref. Resistance Internal Temp. Cal Cal Current
1 Temp unit 2 USL 3 LSL 4 Min span 5 Damp 6 Snsr s/n 7 Sim Temp 8 Maximum 9 Temp Diag
1 RTD1 Ro 2 RTD1 alpha 3 RTD1 beta 4 RTD2 Ro 5 RTD2 alpha 6 RTD2 beta
1 Press 2 Sim P ress 3 Excite 4 Excite AtoD 5 Sense 6 Sense AtoD 7 Max Press
1 Temp 2 Sim Temp 3 RTD1 4 RTD1 AtoD 5 Max Temp 6 Temp 2 7 Sim Temp 2 8 RTD2 9 RTD2 AtoD Max temp 2
1 Temp unit 2 USL 3 LSL 4 Min span 5 Damp 6 Snsr s/n 7 Sim Temp 2 8 Maximum 9 Temp Diag
1 Temp 2 Sim Temp 3 RTD1 4 RTD1 AtoD 5 Max Temp 6 Temp 2 7 Sim Temp 2 8 RTD2 9 RTD2 AtoD Max temp 2
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Page 55
4.1.3 HART Commands with Generic DD Menu
Online Menu
1 Device Setup 2 PV 3 PV AO
1 Process Variables
2 Diag/Service
3 Basic Setup
1 Snsr 2 AI % Rnge 3 AO1
1 Test Device 2 Loop Test 3 Calibration 4 D/A Trim
1 Tag 2 PV unit 3 Range Values 4 Device Information 5 PV Xfer fnctn 6 PV Damp
1 4 mA 2 20 mA 3 Other 4 End
1 Apply Values 2 Enter Values
1 PV LRV 2 PV URV 3 PV LSL 4 PV USL
1 Distributor 2 Model 3 Dev id 4 Tag 5 Date 6 Write Protect 7 Descriptor 8 Message 9 PV snsr s/n Final assy # Revision #'s
1 4 mA 2 20 mA 3 Exit
1 PV LRV 2 PV URV 3 PV USL 4 PV LSL
1 Universal Rev 2 Fld dev Rev 3 Software Rev
4 PV LRV 5 URV
4 Detailed Setup 5 Review
1 PV LRV 2 PV URV
1 Sensors
2 Signal Condition
3 Output Condition
4 Device Information
1 PV 2 PV Sensor Unit 3 Sensor information
1 Snsr Damp 2 URV 3 AI LRV 4 Xfer Fnctn 5 AI % rnge
1 Analog Output 2 HART Output
1 Distributor 2 Model 3 Dev id 4 Tag 5 Date 6 Write Protect 7 Descriptor 8 Message 9 PV snsr s/n Final assy # Revision #'s
Use password 16363.
PV LSL, PV USL, PV Min span
1 PV LRV 2 PV URV
1 AO1 2 AO alarm typ 3 Loop test 4 D/A trim 5 Scaled D/A trim
1 Poll addr 2 Num req. preams 3 Burst mode 4 Burst option
1 Universal Rev 2 Fld dev Rev 3 Software Rev
1 4 mA 2 20 mA 3 Other 4 End
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Page 56
Fast Key Sequence
Use password 16363.
Sequence Description Access Notes
1,1,1 Snsr View Primary variable value
1,1,2 AI % Rnge View Analog output % range
1,1,3 AO1 View Analog output, mA
1,2,1 Test Device N/A Not used 1,2,2,1 4 mA View Loop test, x analog output at 4 mA 1,2,2,2 20 mA View Loop test, x analog output at 20 mA 1,2,2,3 Other Edit Loop test, x analog output at mA value entered
1,2,2,4 End Exit loop test
1,2,3,1,1 4 mA N/A Not used, apply values
1,2,3,1,2 20 mA N/A Not used, apply values
1,2,3,1,3 Exit Exit apply values
1,2,3,2,1 PV LRV Edit Primary variable lower range value
1,2,3,2,2 PV URV Edit Primary variable upper range value
1,2,3,2,3 PV USL View Primary variable upper sensor limit
1,2,3,2,4 PV LSL View Primary variable lower sensor limit
1,2,4 D/A Trim Edit Calibrate electronics 4mA and 20mAvalues
1,3,1 Tag Edit Ta g
1,3,2 PV unit Edit Primary variable units
1,3,3,1 PV LRV Edit Primary variable lower range value
1,3,3,2 PV URV Edit Primary variable upper range value
1,3,3,3 PV LSL View Primary variable upper sensor limit
1,3,3,4 PV USL View Primary variable lower sensor limit
1,3,4,1 Distributor N/A Not used
1,3,4,2 Model N/A Not used 1,3,4,3 Dev id View Device identication
1,3,4,4 Ta g Edit Tag
1,3,4,5 Date Edit Date
1,3,4,6 Write Protect View Write protect 1,3,4,7 Descriptor Edit Vortex owmeter
1,3,4,8 Message Edit 32 character alphanumeric message
1,3,4,9 PV snsr s/n View Primary variable sensor serial number
1,3,4,menu Final assy # Edit Final assembly number
1,3,4,menu,1 Universal Rev View Universal revision
1,3,4,menu,2 Fld dev Rev View Field device revision
1,3,4,menu,3 Software Rev View Software revision
1,3,5 PV Xfer fnctn View Linear
1,3,6 PV Damp Edit Primary variable damping (time constant) in seconds
1,4,1,1 PV View Primary variable value
1,4,1,2 PV Sensor Unit Edit Primary variable units
1,4,1,3 Sensor Information View PV LSL, PV USL, PV Min span
1,4,2,1 Snsr Damp Edit Primary variable damping (time constant) in seconds
1,4,2,2,1 PV LRV Edit Primary variable low range value
1,4,2,2,2 PV URV Edit Primary variable upper range value
1,4,2,3,1 PV LRV Edit Primary variable low range value
1,4,2,3,2 PV URV Edit Primary variable upper range value
1,4,2,4 Xfer Fnctn View Linear
1,4,2,5 AI % rnge View Analog output % range
1,4,3,1,1 AO1 View Analog output, mA
1,4,3,1,2 AO alarm typ N/A Not used
Continued on next page.
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Page 57
Sequence Description Access Notes
1,4,3,1,3,1 4 mA View Loop test, x analog output at 4 mA 1,4,3,1,3,2 20 mA View Loop test, x analog output at 20 mA 1,4,3,1,3,3 Other Edit Loop test, x analog output at mA value entered
1,4,3,1,3,4 End Exit loop test
1,4,3,1,4 D/A trim Edit Calibrate electronics 4mA and 20mAvalues
1,4,3,1,5 Scaled D/A trim N/A Not used
1,4,3,2,1 Poll addr Edit Poll address
1,4,3,2,2 Num req. preams View Number of required preambles
1,4,3,2,3 Burst mode N/A Not used
1,4,3,2,4 Burst option N/A Not used
1,4,4,1 Distributor N/A Not used
1,4,4,2 Model N/A Not used 1,4,4,3 Dev id View Device identication
1,4,4,4 Ta g Edit Tag
1,4,4,5 Date Edit Date
1,4,4,6 Write Protect View Write protect 1,4,4,7 Descriptor Edit Turbine ow meter
1,4,4,8 Message Edit 32 character alphanumeric message
1,4,4,9 PV snsr s/n View Primary variable sensor serial number
1,4,4,menu Final assy # Edit Final assembly number
1,4,4,menu,1 Universal Rev View Universal revision
1,4,4,menu,2 Fld dev Rev View Field device revision
1,4,4,menu,3 Software Rev View Software revision
1,5 Review N/A Not used
2 PV View Primary variable value
3 PV AO View Analog output, mA
4,1 PV LRV Edit Primary variable lower range value
4,2 PV URV Edit Primary variable upper range value
5,1 PV LRV Edit Primary variable lower range value
5,2 PV URV Edit Primary variable upper range value
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Page 58
4.2 MODBUS COMMUNICATIONS
RS-485 -
RS-485 +
RS-485 GND
RS-485 Master
Vortex Meter
RS-485 -
RS-485 +
RS-485 GND
RS-485 -
RS-485 +
RS-485 GND
Other Device 2, etc.
RS-485 -
RS-485 +
RS-485 GND
Other Device 1
!
Applicable Flow Meter Models: ONICON F-1500 Series Turbine Flow Meters with Modbus communication protocol and rmware version 4.00.58 and above.
WARNING
Place controls in manual mode when making conguration changes to the vortex meter.
Overview
This document describes the preliminary implementation of the Modbus communication protocol for use in monitoring common process variables in the ONICON F-1500 Series Turbine Flow Meter. The physical layer utilizes the half-duplex RS-485 port and the Modbus protocol.
Reference Documents
The following documents are available online from www.modbus.org. Modbus Application Protocol Specication V1.1 Modbus Over Serial Line Specication & Implementation Guide V1.0 Modicon Modbus Protocol Reference Guide PI–MBUS–300 Rev. J
4.2.1 Wiring
An RS-485 daisy chained network conguration as depicted below is recommended. Do not use a star, ring, or cluster arrangement.
PIN LABELING (AMONG DEVICES)
“RS-485 –” = “A” = “TxD-/RxD-” = “Inverting pin” “RS-485 +” = “B” = “TxD+/RxD+” = “Non-Inverting pin” “RS-485 GND” = “GND” = “G” = “SC” = “Reference”
4.2.2 Menu Items
The following menu items are in the Output Menu and allow selection and control of the Modbus communication protocol.
Address
When the Modbus protocol is selected, the Modbus address is equal to the user's
programmable device address if it is in the range 1…247 in accordance with the
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Modbus specication. If the device address is zero or is greater than 247, then the Modbus address is internally set to 1.
Comm Protocol
The Comm Protocol menu allows selection of “Modbus RTU Even,” “Modbus RTU Odd,” or “Modbus RTU None2,” or “Modbus RTU None1,” (non-standard Modbus) with Even, Odd and None referring to the parity selection. When even or odd parity is selected, the unit is congured for 8 data bits, 1 parity bit and 1 stop bit; with no parity,
Figure 43. RS-485 Wiring (MODBUS)
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the number of stop bits is 1 (non-standard) or 2. When changing the protocol, the change is made as soon as the Enter key is pressed.
Modbus Units
The Modbus Units menu is to control which units, where applicable, the meter’s variables will be displayed in. Internal – (these are the base units of the meter, °F, psia, lbm/sec , ft3/sec, Btu/sec , lbm/ft3 Display) – variables are displayed in user selected display unit.
Modbus Order
The byte order within registers and the order in which multiple registers containing oating point or long integer data are transmitted may be changed with this menu item. According to the Modbus specication, the most signicant byte of a register is transmitted rst, followed by the least signicant byte. The Modbus specication does not prescribe the order in which registers are transmitted when multiple registers represent values longer than 16 bits. Using this menu item, the word order and byte order for oating point and long integer values may be reversed to accommodate different Modbus operating systems.
The following four selections are available in this menu. When selecting an item, the protocol is changed immediately without having to press the ENTER key.
0-1:2-3 Most signicant register rst, most signicant byte rst (default)
2-3:0-1 Least signicant register rst, least signicant byte rst
1-0:3-2 Most signicant register rst, least signicant byte rst
3-2:1-0 Least signicant register rst, most signicant byte rst
Table 2. Byte Order
Note that all of the registers are affected by the byte order, including strings and registers representing 16-bit integers. The register order only affects the order of those registers representing 32-bit oating point and long integer data, but does not affect single 16-bit integers or strings.
Modbus Protocol
The Modbus RTU protocol is supported in this implementation. Supported baud rates are 1200, 2400, 4800, 9600, 19200, 38400, 57600, and 115200. The default baud rate is 19200 baud. Depending upon the Modbus protocol selected, data is transmitted in 8-bit data frames with even or odd parity and 1 stop bit or no parity and 2 or 1 (non-standard) stop bits.
The current Modbus protocol specication does not dene register usage, but there is an informal register numbering convention derived from the original (now obsolete) Modicon Modbus protocol specication which is still used by many vendors of Modbus capable products.
Registers Usage Valid Function Codes
00001–09999 Read/write bits ("coils") 01 (read coils) 05 (write single coil)
15 (write multiple coils)
10001–19999 Read-only bits ("discrete inputs") 02 (read discrete inputs)
30001–39999 Read-only 16 bit registers ("input registers"),
IEEE 754 oating point register pairs, arbi­trary length strings encoded as two ASCII characters per 16-bit register
40001–49999 Read/write 16-bit registers ("holding regis-
ters"), IEEE 754 oating point register pairs, arbitrary length strings encoded as two ASCII characters per 16-bit register
03 (read holding registers) 04 (read input registers)
03 (read holding registers) 06 (write single register) 16 (write multiple registers)
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Each range of register numbers maps to a unique range of addresses that are determined by the function code and the register number. The address is equal to the least signicant four digits of the register number minus one, as shown in the following table.
Registers Function Codes Data Type and Address Range
00001-09999 01, 05, 15 Read/write bits 0000-9998
10001-19999 02 Read-only bits 0000-9998
30001-39999 03, 04 Read-only 16-bit registers 0000-9998
40001-49999 03, 06, 16 Read/write 16-bit registers 0000-9998
4.2.3 Register Denitions
The meter serial number and those variables that are commonly monitored (mass, volume and energy ow rates, total, pressure, temperature, density, viscosity, Reynolds number, and diagnostic variables such as frequency, velocity, gain, amplitude and lter setting) are accessible via the Modbus protocol. Long integer and oating point numbers are accessed as pairs of 16-bit registers in the register order selected in the Modbus Order menu. Floating point numbers are formatted as single precision IEEE 754 oating point values.
The ow rate, temperature, pressure, and density variables may be accessed as either the ow meter internal base units or in the user-programmed display units, which is determined by the programming Output Menu’s “Modbus Units” item. The display units strings may be examined by accessing their associated registers. Each of these units string registers contain two characters of the string, and the strings may be two to 12 characters in length with unused characters set to zero. Note that the byte order affects the order in which the strings are transmitted. If the Modbus Order menu (see Section 4.2.2) is set to 0-1:2-3 or 2-3:0-1, then the characters are transmitted in the correct order. If set to 1-0:3-2 or 3-2:1-0, then each pair of characters will be transmitted in reverse order.
Registers Variable Data Type Units Function Code Addresses
65100-65101 Serial number unsigned long 03, 04
30525-30526 Totalizer unsigned long display units* 03, 04 524-525
32037-32042 Totalizer units string 03, 04 2036-2041
30009-30010 Mass ow oat display units* 03, 04 8-9
30007-30008 Volume ow oat display units* 03, 04 6-7
30005-30006 Pressure oat display units* 03, 04 4-5
30001-30002 Temperature oat display units* 03, 04 0-1
30029-30030 Velocity oat ft/sec 03, 04 28-29
30015-30016 Density oat display units* 03, 04 14-15
30013-30014 Viscosity oat cP 03, 04 12-13
30031-30032 Reynolds number oat 03, 04 30-31
30025-30026 Vortex frequency oat Hz 03, 04 24-25
34532 Gain char 03, 04 4531
30085-30086 Vortex amplitude oat Vrms 03, 04 84-85
30027-30028 Filter setting oat Hz 03, 04 26-27
Table 3. Register Denitions
The following registers are available with the energy meter rmware:
Registers Variable Data Type Units Function Code Addresses
30527-30528 Totalizer #2 unsigned long display units* 03, 04 526-527
32043-32048 Totalizer #2 units string 03, 04 2042-2047
30003-30004 Temperature #2 oat display units* 03, 04 2-3
30011-30012 Energy ow oat display units* 03, 04 10-11
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The following registers contain the display units strings:
Registers Variable Data Type Units Function Code Addresses
32007-32012 Volume ow units string 03, 04 2006-2011
32001-32006 Mass ow units string 03, 04 2000-2005
32025-32030 Temperature units string 03, 04 2024-2029
32019-32024 Pressure units string 03, 04 2018-2023
32031-32036 Density units string 03, 04 2030-2035
32013-32017 Energy ow units string 03, 04 2012-2017
Function codes 03 (read holding registers) and 04 (read input registers) are the only codes supported for reading these registers, and function codes for writing holding registers are not implemented. We recommend that the oating point and long integer registers be read in a single operation with the number of registers being a multiple of two. If this data is read in two separate operations, each reading a single 16-bit register, then the value will likely be invalid.
The oating point registers with values in display units are scaled to the same units as are displayed, but are instantaneous values that are not smoothed. If display smoothing is enabled (non-zero value entered in the Display TC item in the Display Menu), then the register values will not agree exactly with the displayed values.
Exception Status Denitions
The Read Exception Status command (function code 07) returns the exception status byte, which is dened as follows. This byte may be cleared by setting “coil” register #00003 (function code 5, address 2, data = 0xff00).
Bit(s) Denition
0-1 Byte order (see Modbus Order on page 2)
0 = 3-2:1-0 1 = 2-3:0-1 2 = 1-0:3-2 3 = 0-1:2-3
2 Temperature sensor fault
3 Pressure sensor fault
4 A/D converter fault
5 Period overow
6 Pulse overow
7 Conguration changed
Discrete Input Denitions
The status of the three alarms may be monitored via the Modbus Read Discrete Input command (function code 02). The value returned indicates the state of the alarm, and will be #1 only if the alarm is enabled and active. A zero value is transmitted for alarms that are either disabled or inactive.
Registers Variable Function Code Address
10001 Alarm #1 state 02 0
10002 Alarm #2 state 02 1
10003 Alarm #3 state 02 2
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Control Register Denitions
The only writable registers in this implementation are the Reset Exception Status, Reset Meter and Reset Totalizer functions, which are implemented as ”coils” which may be written with the Write Single Coil command (function code 05) to address 8 through 10, respectively (register #00009 through #00011). The value sent with this command must be either 0x0000 or 0xff00, or the meter will respond with an error message. The totalizer will be reset or exception status cleared only with a value of 0xff00.
Error Responses
If an error is detected in the message received by the unit, the function code in the response is the received function code with the most signicant bit set, and the data eld will contain the exception code byte as follows:
Exception Code Description
01 Invalid function code — function code not supported by device
02
03
Invalid data address — address dened by the start address and number of registers is out of range
Invalid data value — number of registers = 0 or >125 or incorrect data with the Write Single Coil command
If the rst byte of a message is not equal to the unit’s Modbus address, if the unit detects a parity error in any character in the received message (with even or odd parity enabled), or if the message CRC is incorrect, the unit will not respond.
Command Message Format
The start address is equal to the desired rst register number minus one. The addresses derived from the start address and the number of registers must all be mapped to valid dened registers, or an invalid data address exception will occur.
Device Address
8 bits, 1...247
Function Code
8 bits
Start Address
16 bits, 0...9998
N=Number of Registers
16 bits, 1...125
CRC
16 bits
Normal Response Message Format
Device Address
8 bits, 1...247
Exception Response Message Format
Device Address
8 bits, 1...247
Function Code
8 bits
Function Code
8 bits
Byte Count =
2 x N
Exception Code
8 bits
Data
(N) 16-bit registers
CRC
16 bits
CRC
16 bits
Examples
Read the exception status byte from the device with address 1:
01 07 41 E2
01 Device address 07 Function code, 04 = read exception status
A typical response from the device is as follows:
01 07 03 62 31
01 Device address 07 Function code 03 Exception status byte 62 31 CRC
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Request the rst 12 registers from device with address 1:
01 04 00 00 00 0C F0 0F
01 Device address 04 Function code, 04 = read input register 00 00 Starting address 00 0C Number of registers = 12 F0 0F CRC
A typical response from the device is as follows: *Note these are the older register denitions.
01 04 18 00 00 03 E8 00 00 7A 02 6C 62 00 00 41 BA 87 F2 3E BF FC 6F 42 12 EC 8B 4D D1
01 Device address 04 Function code 18 Number of data bytes = 24 00 00 03 E8 Serial number = 1000 (unsigned long) 00 00 7A 02 Totalizer = 31234 lbm (unsigned long) 6C 62 00 00 Totalizer units = “lb” (string, unused characters are 0) 41 BA 87 F2 Mass ow rate = 23.3164 lbm/sec (oat) 3E BF FC 6F Volume ow rate = 0.3750 ft3/sec (oat) 42 12 EC 8B Pressure = 36.731 psia (oat) 4D D1 CRC
An attempt to read register(s) that don’t exist:
01 04 00 00 00 50 F1 D2
01 Device address 04 Function code 4 = read input register 00 00 Starting address 00 50 Number of registers = 80 F0 36 CRC
Results in an error response as follows:
01 84 02 C2 C1 01 Device address
84 Function code with most signicant bit set indicates error response 02 Exception code 2 = invalid data address
C2 C1 CRC
Request the state all three alarms:
01 02 00 00 00 03 38 0B
01 Device address 02 Function code 2 = read discrete inputs 00 00 Starting address 00 03 Number of inputs = 3 38 0B CRC
And the unit responds with:
01 02 01 02 20 49 01 Device address
02 Function code 01 Number of data bytes = 1 02 Alarm #2 on, alarms #1 and #3 off 20 49 CRC
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To reset the totalizer:
01 05 00 00 FF 00 8C 3A
01 Device address 05 Function code 5 = write single coil 00 09 Coil address = 9 FF 00 Data to reset totalizer 8C 3A CRC (not the correct CRC EJS-02-06-07)
The unit responds with an identical message to that transmitted, and the totalizer is reset. If the “coil” is turned off as in the following message, the response is also identical to the transmitted message, but the totalizer is not affected.
01 05 00 00 00 00 CD CA
01 Device address 05 Function code 5 = write single coil 00 00 Coil address = 0 00 00 Data to “turn off coil” does not reset totalizer CD CA CRC
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4.3 BACnet MS/TP Communications
4.3.1. BACnet MS/TP Description
The BACnet Master-Slave/Token-Passing (MSTP) driver implements a data link protocol that uses the services of the RS-485 physical layer. The MS/TP bus is based on BACnet standard protocol SSPC-135, Clause 9. BACnet MS/TP protocol is a peer-to-peer, multiple master protocols based on token passing. Only master devices can receive the token, and only the device holding the token is allowed to originate a message on the bus. The token is passed from master device to master device using a small message. The token is passed in consecutive order starting with the lowest address. Slave devices on the bus only communicate on the bus when responding to a data request from a master device.
4.3.2. Baud Rates on the MS/TP Bus
An MS/TP bus can be congured to communicate at one of four different baud rates. It is very important that all of the devices on an MS/TP bus communicate at the same baud rate. The baud rate setting determines the rate at which devices communicate data over the bus. The available baud rate settings available on F-1500 Flow Meters are 9600, 19200 , 38400 and 76800.
4.3.2.1. Baud Rate and MAC address conguration
1. Power on the meter
2. Press Enter to go conguration menu
3. Give the factory password 16363 (Use Up and Down arrows to enter the digits)
4. Navigate to Diagnostics menu
5. Press Enter and press right button immediately
6. Navigate to Cong Code screen by continuous pressing down button
7. After reaching cong code screen, press right to navigate to comm. Type screen
8. Change the comm. Type to “Modbus” and press Enter Note: Modbus will enable Baud Rate and MAC address screens
9. Press Exit twice to reach Diagnostics menu back
10. Navigate to Output Menu by using right or left arrow buttons
11. Press Down button and reach Baud Rate and MAC address screens
12. Change the required settings and press Exit & Enter buttons to save the conguration
13. Do steps from b to g, and change the comm. Type as Hart.
14. Reboot the device by power off and on.
Note:
a. Baud rates are 9600, 19200, 38400 or 76800 b. MAC address range is 0-127
4.3.3. Supported BACnet Objects
A BACnet object represents physical or virtual equipment information, as a digital input or parameters. ONICON F-1500 Flow Meters present the following object types:
a. Device Object b. Analog Input c. Binary Input
d. Binary Value Each object type denes a data structure composed by properties that allow the access to the object information. The below table shows the implemented properties for each Mass Flow Meters object type.
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Properties Object Type
Object_Identier
Object_Name
Object_Type
System_Status
Vendor_Name
Vendor_Identier
Model_Name
Firmware_Revision
Application-Software-Version
Protocol_Version
Protocol_Revision
Protocol_Services_Supported
Protocol_Object_Types_Supported
Object_List
Device Analog Input Binary Input Binary Value
Max_ADPU_Length_Accepted
Segmentation_Supported
ADPU_Timeout
Number_Of_ADPU_Retries
Max_Masters
Max_Info_Frames
Device_Address_Binding
Database_Revision
Status_Flags
Event_State
Reliability
Out_Of_Service
Units
Polarity
Priority_Array
Relinquish_Default
Status_Flag
(W) (W) (W)
(W)
Present_Value
Inactive_Text
Active_Text
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(W) (W) (W)
(W) – Writable Property.
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4.3.3.1. Device Object:
The Device object default property values are as follows –
Property Name Default Values
object-identier 7
object-name Device,1
object-type Device
system-status operational
vendor-name ONICON Incorporated
vendor-identier 206
model-name Turbine Meter rmware-revision N/A
application-softwareversion 1.07
protocol-version 1
protocol-revision 4
protocol-servicessupported {F,F,F,F,F,F,F,F,F,F,F,F,T,F,T,T,T,T,F,F,F,F,F,F,F,F,F,F,F,F,T,T,F,F,F,F,F}
protocol-object-types-supported {T,F,F,T,F,T,F,F,T,F,F,F,F,F,F,F,F,F,F,F,F,F,F,F,F}
object-list {(analog-input,1), (analog-input,2), (analog-input,3), (analog-input,4),
(analog-input,5), (analog-input,6), (analog-input,7), (analog-input,8) (analog-input,9), (analog-input,10), (analog-input,11), (analoginput,12), (analog-input,13), (analog-input,14), (analoginput, 15), (analog-input,16), (analog-input,17), (analoginput, 18), (analog-input,19), (binary-input,1), (binary-input,2), (binaryinput,3), (binary-input,4), (binary-value,1), (device,7) }
max-apdu-lengthaccepted 300
segmentation-supported no-segmentation
apdu-timeout 3000
number-of-APDU-retries 1
max-master 127
max-info-frames 1
device-address-binding ()
database-revision 0
Note - Device Communication Control: Password – “vortek”
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4.3.3.2. Analog Input Object:
Mass Flow Meters Analog Input type objects are described in the table below.
Object Instance Object Name Unit Description
1 Volume Flow cubic-feet-per-second, cubic-feet-per-minute,
us-gallons-per-minute, imperial-gallons­perminute, liters-per-minute, liters-per­second, liters-per-hour, cubic-meters­per-second, cubic-meters-per-minute, cubic-meters-per-hour
2 Mass Flow pounds-mass-per-second, grams-per-sec-
ond, kilograms-per-second, kilograms-per­minute, kilograms-per-hour, pounds-mass-per-minute, pounds-mass­per-hour, tons-per-hour, grams-per-second , grams-per-minute
3 Temperature 1 degrees-Celsius,
degrees-Kelvin, degrees-Fahrenheit
4 Temperature 2 degrees-Celsius,
degrees-Kelvin, degrees-Fahrenheit
5 Pressure pounds-force-per-squareinch,
inches-of-water, inches-of-mercury, millimeters-of-mercury, bars, millibars, pascals, kilopascals
6 Density kilograms-per-cubic-meter TBD
7 Energy Flow Kilowatts, Horsepower, btus-per-hour,
kilo-btus-per-hour, megawatts
8 Totalizer 1 &
Totalizer 2
10 StatusRegister NO UNITS TBD
11 Channel 1 (4-20 mA) milliamperes TBD
12 Channel 2 (4-20 mA) milliamperes TBD
13 Channel 3 (4-20 mA) milliamperes TBD
14 Scaled Freq hertz TBD
15 Flow Velocity feet-per-second TBD
16 Viscosity centipoises TBD
17 Frequency hertz TBD
18 Turbine Amp millivolts TBD
19 FilterSetting hertz TBD
If Totalizer selection for Mass measure– pounds-mass-per-second, grams-per-sec­ond, kilograms-per-second, kilograms-per­minute, kilograms-per-hour, pounds-mass-per-minute, pounds-mass­per-hour, tons-per-hour, grams-per-second, grams-per-minute If Totalizer selection for Volume measure – cubic-feet-per-second, cubic-feet-per-minute, us-gallons-per-minute, imperial-gallons-per-minute, liters-per-minute, liters-per-second, liters-per-hour, cubic-meters-per-second, cubic-meters-per-minute, cubic-meters-per-hour If Totalizer selection for Energy measure – Kilowatts, Horsepower, btus-per-hour, kilo-btus-per-hour, megawatts
This AI object is used to
measure volume ow.
This AI object is used to
measure mass ow.
This AI object measures Temperature in one of the given Unit.
This AI object measures Temperature in one of the given Unit.
TBD
TBD
An electronic counter which records the total
accumulated ow over
a certain range of time.
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4.3.3.3. Binary Input Object:
Mass Flow Meters Binary Input type objects are described in the table below.
Object Instance Object Name Description
1 Alarm1
2 Alarm2
3 Alarm3
4 External TBD
The status of the three alarms may be monitored via the Modbus command. The value returned indicates the state of the alarm, and will be 1 only if the alarm is enabled and active. A zero value is transmitted for alarms that are either disabled or inactive
Note - Binary Input 4, Present value always read zero, because no information available from client, so the polarity property doesn’t impact on present value property when the out of service property is false.
4.3.3.4. Binary Value Object:
Mass Flow Meters Binary Value type objects are described in the table below.
Object Instance Object Name Description
1 Reset Reset's Totalizer
4.3.4. ANNEX - BACnet PROTOCOL IMPLEMENTATION CONFORMANCE STATEMENT
Date: 19-April-2012 Vendor Name: ONICON Incorporated Product Name: F-1500 Series Turbine Meter Product Model Number: F-1500 Applications Software Version: 1.07 Firmware Revision: N/A BACnet Protocol Revision: 4 Product Description: Multivariable Flow Meter
BACnet Standardized Device Prole (Annex L):
BACnet Operator Workstation (B-OWS)
 BACnet Advanced Operator Workstation (B-AWS)  BACnet Operator Display (B-OD)  BACnet Building Controller (B-BC)  BACnet Advanced Application Controller (B-AAC) √ BACnet Application Specic Controller (B-ASC)  BACnet Smart Sensor (B-SS)  BACnet Smart Actuator (B-SA)
List all BACnet Interoperability Building Blocks Supported (Annex K):
BIBBs Services Supported
DS-RP-B Read Property Execute
DS-WP-B Write Property Execute
DM-DDB-B Read Property Multiple Execute
DM-DOB-B Write Property Multiple Execute
DM-DCC-B Who-Is Execute
DS-RPM-B I-AM Initiate
DS-WPM-B Who-Has Execute
Segmentation Capability:
Able to transmit segmented messages No Able to receive segmented messages No
Standard Object Types Supported:
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I-Have Initiate
Device Communication Control Execute
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Standard Object Types Supported
Object Type Dynamically
Create-able
Analog Input (AI) No No None None
Binary Input (BV) No No None None
Binary Value No No None None
Device No No None None
Standard Object Types - Supported Writable Properties
Object Type Properties
Analog Input (AI) Present Value Out-Of-Service
Binary Input (BV) Present Value Out-Of-Service Polarity
Binary Value Present Value Out-Of-Service
Device
Properties of Analog Input/Value Objects Type
ID Name Present Value Status Flags Event State Out of Service Units
AI1 Volume Flow ? F, F, F,F Normal False ?
AI2 Mass Flow ? F, F, F, F Normal False ?
AI3 Temperature 1 ? F,F, F, F Normal False ?
AI4 Temperature 2 ? F,F, F, F Normal False ?
AI5 Pressure ? F, F, F, F Normal False ?
AI6 Density ? F, F, F, F Normal False ?
AI7 Energy Flow ? F, F, F,F Normal False ?
AI8 Totalizer 1 ? F, F, F, F Normal False ?
AI9 Totalizer 2 ? F, F, F, F Normal False ?
AI10 StatusRegister ? F, F, F, F Normal False ?
AI11 Channel 1 (4-20 mA) ? F,F,F,F Normal False ?
AI12 Channel 2 (4-20 mA) ? F, F, F, F Normal False ?
AI13 Channel 3 (4-20 mA) ? F, F, F, F Normal False ?
AI14 Scaled Freq ? F, F,F,F Normal False ?
AI15 Flow Velocity ? F,F,F,F Normal False ?
AI16 Viscosity ? F,F, F, F Normal False ?
AI17 Frequency ? F, F,F,F Normal False ?
AI18 Turbine Amp ? F, F, F, F Normal False ?
AI19 FilterSetting ? F, F, F, F Normal False ?
Dynamically
Delete-able
Additional Writable
Properties
Range
Restrictions
ID Name Present Value Status Flags Event State Out of Service Polarity
BI1 Alarm1 ? F, F, F, F Normal False ?
BI2 Alarm2 ? F, F, F, F Normal False ?
BI3 Alarm3 ? F, F, F, F Normal False ?
BI4 External ? F, F, F, F Normal False ?
ID Name Present Value Status Flags Event State Out of Service out-of-service
BV1 Reset ? F,F,F,F Normal False False
11451 Belcher Road South, Largo FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com F-1500 Turbine Flow Meter Manual 02/18 - 1018-6 / 35726 Page 70
Properties of Analog Input/Value Objects Type
Properties of Analog Input/Value Objects Type
Page 71
Data Link Layer Options:
BACnet IP, (Annex J)BACnet IP, (Annex J), Foreign DeviceISO 8802-3, Ethernet (Clause 7)ANSI/ATA 878.1, 2.5 Mb. ARCNET (Clause 8)ANSI/ATA 878.1, EIA-485 ARCNET (Clause 8), baud rate(s)MS/TP master (Clause 9), baud rate(s): 9600, 19200, 38400, 76800MS/TP slave (Clause 9), baud rate(s):Point-To-Point, EIA 232 (Clause 10), baud rate(s):Point-To-Point, modem, (Clause 10), baud rate(s):LonTalk, (Clause 11), medium:Other:
Device Address Binding:
Is static device binding supported? (This is currently necessary for two-way communication with MS/TP slaves and certain other devices.) :
Yes √ No
Networking Options:
Router, Clause 6 - List all routing congurations, e.g., ARCNET Ethernet,
Ethernet-MS/TP, etc.
Annex H, BACnet Tunneling Router over IP BACnet/IP Broadcast Management Device (BBMD)
Does the BBMD support registrations by Foreign Devices?
Yes  No
Does the BBMD support network address translation?
Yes  No
Network Security Options:
Non-secure Device - is capable of operating without BACnet Network Security Secure Device - is capable of using BACnet Network Security (NS-SD BVBB)
Multiple Application-Specic Keys: Supports encryption (NS-ED BVBB) Key Server (NS-KS BVBB)
Character Sets Supported:
Indicating support for multiple character sets does not imply that they can all be supported simultaneously.
ANSI X3.4 IBM™/Microsoft™DBCSISO 8859-1 ISO 10646 (UCS-2)ISO 10646 (UCS-4) JIS C 6226
If this product is a communication gateway, describe the types of non­BACnet equipment/networks(s) that the gateway supports:
• N/A
11451 Belcher Road South, Largo FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com F-1500 Turbine Flow Meter Manual 02/18 - 1018-6 / 35726 Page 71
Page 72
4.3.5. Acronyms and Denitions
Item Description
APDU Application Protocol Data Unit
BACnet
MS/TP
BIBB
BV Binary Value
BI Binary Input
AI Analog Input
RP Read Property
WP Write Property
RPM Read Property Multiple
WPM Write Property Multiple
DDB Dynamic Device Binding
DOB Dynamic Object Binding
DCC Device communication Control
Building Automation and Control Network - Data communication protocol
Master-Slave Token passing (a twisted pair RS485 network created by BACnet)
BACnet Interoperability Building Block (Specic individual
function blocks for data exchange between interoperable devices).
11451 Belcher Road South, Largo FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com F-1500 Turbine Flow Meter Manual 02/18 - 1018-6 / 35726 Page 72
Page 73
APPENDIX
A-1 APPENDIX A
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Page 74
APPENDIX A ORDERING INFORMATION
F-1500 SERIES ORDERING INFORMATION
Insertion Turbine Meter Codication = F-1500-ABCD-EFGH
A = Connection Type
0 = 2” Male NPT threads with retractor 1 = 2” ANSI class 150 ange with retractor 3 = 2” ANSI class 300 ange with retractor 6 = 2” ANSI class 600 ange with retractor 7 = 2” Male NPT threads without retractor (≤50 psig maximum pressure) 8 = 2” ANSI class 150 ange without retractor (≤50 psig maximum pressure) 9 = 2” ANSI class 300 ange without retractor (≤50 psig maximum pressure)
B = Integral or Remote Mount Transmitter
1 = Integral Mount 2 = Remote Mount
C = Temperature / Pressure Compensation
0 = Integral temperature compensation 1 = Integral temperature & pressure sensor, 30 psia maximum 2 = Integral temperature & pressure sensor, 100 psia maximum 3 = Integral temperature & pressure sensor, 300 psia maximum 4 = Integral temperature & pressure sensor, 500 psia maximum
5 = Integral temperature & pressure sensor, 1500 psia maximum
9 = None
D = Rotor Type (nominal range)
0 = Liquid 1 = R40 (steam or gas) 2 = R30 (steam or gas) 3 = R25 (steam or gas) 4 = R20 (steam or gas) 5 = R15 (steam or gas) 6 = R10 (steam or gas)
E = Input Power
0 = Loop powered (Only available with Output Signals option F=0) 1 = External 12-36 VDC powered 2 = External 85-240 VAC powered
F = Output Signals
0 = 4-20 mA output*, pulse output & frequency output 1 = 4-20 mA output, pulse output & frequency output, alarm output & MODBUS 2 = 4-20 mA output, pulse output & frequency output, alarm output & BACnet 3 = (3) 4-20 mA outputs, (3) alarm outputs, (1) pulse output (1) frequency output & MODBUS 4 = (3) 4-20 mA outputs, (3) alarm outputs, (1) pulse output (1) frequency output & BACnet 5 = (3) 4-20 mA outputs*, (3) alarm outputs, (1) pulse output (1) frequency output
G = Maximum Operating Temperature
0 = 450° F 1 = 850° F
H = Energy Meter
0 = None 1 = Gross energy meter 2 = Net energy meter (requires additional remote temperature sensor.)
* Available with HART® serial communications
REMOTE TEMPERATURE SENSOR AND THERMOWELL INSTALLATION KIT
(Required for Net Energy Meter)
Part Number Description
20100 Remote Temperature Sensor, 1,000 Ohm 4-wire Class A Platinum RTD
20101 Remote Thermowell Kit for 1½" Welded Steel Pipe
20102 Remote Thermowell Kit for 2 - 5" Welded Steel Pipe
20103 Remote Thermowell Kit for 6 - 14" Welded Steel Pipe
Note: Net energy meter requires 1 temperature sensor and 1 thermowell installation kit sized to pipe.
11451 Belcher Road South, Largo FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com F-1500 Turbine Flow Meter Manual 02/18- 1018-6 / 35726 Page A-1
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