ONICON D-100 User Manual

D-100 FLOW DISPLAY with NETWORK INTERFACE

Installation and Operation Guide

11451 Belcher Road South, Largo, FL 33773 • USA • Tel [phone] • Fax [phone]

0634-14 / 18340

www.onicon.com • [e-mail]

10-14

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D-100 Flow Display Manual 10/14 - 0634-14 / 18340 Page 2

TABLE OF CONTENTS

1.0 INTRODUCTION ..................................................................................................5

1.1 Purpose of this guide ................................................................................. 5

1.2 Typical D-100 Network Interface Module .................................................5

1.3 Standard Features and Specications .......................................................5

1.4 Additional Hardware Required ................................................................. 7

1.5 Working Environment ...............................................................................7

1.6 Warranty & Serial Number ........................................................................7

2.0 UNPACKING ......................................................................................................... 7

2.1 Checking that you have received everything ............................................7

3.0 INSTALLATION ....................................................................................................8

3.1 Site Selection .............................................................................................8

3.2 Mechanical Installation ............................................................................. 9

3.3 Electrical Installation ...............................................................................10

3.3.1 Input Signal Connections from Flow Meter ................................10

3.3.1.1 ONICON Turbine Flow Meters ........................................ 11

3.3.1.2 ONICON F-3500 Flow Meters .........................................12

3.3.1.3 ONICON FB-3500 Flow Meters ....................................... 12

3.3.1.4 ONICON F-3100 and F-3200 Flow Meters ...................... 13

3.3.1.5 ONICON F-2500 Flow Meters .........................................14

3.3.1.6 ONICON F-2600 & 2700 Series Flow Meters .................. 15

3.3.1.7 ONICON F-4200 Series Flow Meters ..............................16

3.3.1.8 ONICON F-5100 Series Flow Meters ..............................17

3.3.1.9 ONICON F-5200 Series Flow Meters ..............................18

3.3.2 Frequency Pulse Flow Input (Di2) ...............................................19

3.3.3 Analog Flow Input (Ai2) ...............................................................19

3.3.4 Directional Contacts ......................................................................19

3.3.5 Analog Inputs (Ai3 & Ai4) ............................................................ 19

3.3.6 Digital Pulse Input (Di3) ............................................................... 19

3.3.7 Totalizer Outputs and Mode Status ..............................................20

3.3.8 Isolated Analog Outputs ............................................................... 20

3.3.9 Input Power ................................................................................... 21

4.0 D-100 START-UP AND COMMISSIONING ....................................................... 23

4.1 Display and Keypad .................................................................................23

4.2 Processor Start-up .................................................................................... 23

4.3 Units and Multipliers ..............................................................................24

4.4 Analog Outputs ........................................................................................ 24

4.5 Enabling / Disabling Front Panel Reset ..................................................24

4.6 Commissioning ........................................................................................25

5.0 DIAGNOSTICS ....................................................................................................27

5.1 Diagnostics ............................................................................................... 27

5.1.1 Diagnostic Lights ...........................................................................27

5.1.2 Flow Test Signals .......................................................................... 27

5.1.3 Ai3 & Ai4 Test Signals .................................................................. 27

5.2 Troubleshooting ....................................................................................... 28

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APPENDIX

A-1 D-100 DISPLAY MOTHER BOARD

A-2 D-100 PROCESSOR BOARD

A-3 D-100 POWER SUPPLY BOARD

A-4 D-100 ANALOG OUTPUT BOARD

A-5 D-100 ANALOG OUTPUT BOARD With 4 Analog Outputs

A-6 CONDITIONS OF SALE

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SECTION 1: INTRODUCTION

1.1 PURPOSE OF THIS GUIDE

The purpose of this guide is to provide installation and commissioning procedures and basic
operating and servicing instructions for the ONICON D-100 Flow Display and Network
Interface Module.

1.2 TYPICAL D-100 NETWORK INTERFACE MODULE

The D-100 is a totalizing display module that provides a local indication of liquid, gas or steam
ow rate and total data. It can also be congured with an optional network interface to
communicate data to the building control network. It is housed in a steel wall mounted
enclosure with a built-in user interface/display.

Flow rate and total data to
Data Acquisition System or
Building Control System

Steam

Building

120VAC or 24VAC
Input Voltage

Domestic Water Supply

1.3 STANDARD FEATURES AND SPECIFICATIONS

• Wall mounted NEMA 13 steel enclosure with 2 line alphanumeric user interface/display

• One congurable pulse/analog rate input with totalizing function

• Internal 24 VDC power supply capable of powering most ow meters

• Scaled pulse (contact closure) outputs for remotely totalizing forward and reverse ow

• Contact closure output to provide an indication of ow direction

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GENERAL SPECIFICATIONS

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ACCURACY

Analog Inputs: 0.1% of full scale
Analog Outputs: 0.1% of full scale

PROGRAMMING

Factory programmed for specic application.

MEMORY

Nonvolatile EEPROM memory retains all program
parameters and totalized values in the event of
power loss.

DISPLAY

Standard: 2-line Alphanumeric LCD displays ow
rate and ow total for the standard ow input
Alpha: 16 character, 0.2” high
Numeric: 7 digit, 0.4” high
Rate Display Range: 0 - 9,999,999
Totalizer Display Range: 0 - ,999,999
The totalizers will roll over to zero when maximum
count is exceeded.

OUTPUT SIGNALS

Pulse Outputs:
Two isolated contact closure outputs for separately
totalizing forward and reverse ow from the
standard ow input. Contact duration: 0.5, 1, 2
or 6 seconds (factory selectable). Default: 0.5
seconds
Maximum contact ratings: 100 mA, 50 VDC
Isolated contact closure output for indicating ow
direction
Maximum contact ratings: 100 mA, 50 VDC
Analog Outputs Options:
Single isolated analog output:
4-20 mA, 0-10 V or 0-5 V
Multiple (4) isolated analog outputs: 4-20 mA,
0-10 V or 0-5 V outputs
Network Interface Options
MODBUS RTU RS485
MODBUS RTU TCP/IP
BACnet MS/TP
BACnet UDP/IP
LONWORKS FTT10A
JCI Metasys - N2
Siemens Apogee - P1 FLN

INPUT SIGNALS

Standard: One totalizing ow input:
4-20 mA, contact closure or pulse
One contact closure input for ow
direction
Optional: Two auxiliary analog rate inputs:
4-20 mA
One digital totalizer input: pulse or
contact closure
Totalizer Range: 0-9,999,999 counts.
Total will rollover to zero when
maximum count is exceeded.

TEMPERATURE RANGE

Ambient temperature range: -20° F to 140° F
Do not install in direct sunlight.

MAINTENANCE

ONICON recommends periodic inspection and
recalibration for sensors connected to the D-100.
No other periodic maintenance is required for the
main unit.

MECHANICAL

Electronics Enclosure:
Standard: Steel NEMA 13, wall mount, 8”x10”x4”
Optional: NEMA 4

ELECTRICAL

WARNING

All electrical connections must be made in
accordance with the imformation provided
here. Failure to do so will result in an
increases risk of injury.

This equipment is intended for INSTALLATION CATEGORY

(OVERVOLTAGE CATEGORY) II applications.
INPUT POWER:
Factory Selectable:
24 VAC: 20 - 28V, 50/60 Hz, 500 mA
120 VAC: 108 - 132V, 50/60 Hz, 250 mA
240 VAC: 207 - 253V, 50 Hz, 250 mA
INTERNAL FUSE RATING:
24 VAC - 1 Amp Slo-Blo, 3AG Fuse
120 VAC - 1/4 Amp Slo-Blo, 3AG Fuse
240 VAC - 1/8 Amp Slo-Blo, 3AG Fuse
OUTPUT:
24 VDC, 250 mA maximum
OVERCURRENT PROTECTIVE DEVICE RATINGS:
Supply mains overcurrent protective devices with the
following ratings:
120 VAC 50/60 Hz – 15 A
240 VAC 50 Hz – 6 A
WIRING:
Flow signals: Use 18-22 ga shielded cable – see ow
meter specication sheet or ow meter manual for
the correct number of conductors.
24 VAC input power: Use PVC jacketed copper cable
with a wire gauge suitable for the length of run and
required maximum current carrying capacity. The
installation must comply with all local, state and
federal building codes.

120/240 VAC input power: Use a three wire service with one

wire a protective earth ground. The installation must
comply with all local, state and federal building codes.

Note: Specications are subject to change without notice.

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1.4 ADDITIONAL REQUIRED HARDWARE

i

Flow Meter
ONICON offers a wide variety of ow meters to satisfy most liquid, gas and steam
metering applications. Please refer to ONICON’s ow meter literature, or consult
ONICON or your local representative for help in selecting the ow meter that will best
t your requirements.

1.5 WORKING ENVIRONMENT

The D-100 was designed for installation and use in typical industrial environments that are
free of corrosive liquids and fumes, direct liquid exposure, heavy condensation, temperature
extremes, and vibrations. Do not expose the display to direct sunlight.

The operating ambient air temperature range is - 20° F to 140° F. Electrical power should be
relatively clean, free of high frequency noise, large voltage transients, and protected from power
surges and brown-outs.

1.6 WARRANTY & SERIAL NUMBER

Warranty

ONICON’s 2-year “No-fault” warranty reduces start-up costs by extending coverage for
incidental damage during installation. Certain exclusions apply. Please refer to ONICON’s
Conditions of Sale for details.

Serial Number

The serial number of your D-100 is located outside and inside the enclosure. Also located
inside the enclosure is a label with the serial number of the associated ONICON ow
meter or sensor your D-100 was intended to be used with. The serial numbers are unique
identiers that you should have available when contacting ONICON for assistance
regarding the installation or use of this product.

SECTION: 2.0 UNPACKING

The D-100 is shipped in one package unless optional hardware or equipment is ordered. Notify the
freight carrier and ONICON if any items are damaged in transit.

2.1 CHECKING THAT YOU HAVE RECEIVED EVERYTHING

• Standard Documentation
Enclosed with each D-100 is a comprehensive documentation package that includes the
following items:

The D-100 Installation and Operation Guide
The D-100 Conguration Data Sheet

IMPORTANT NOTE

The ONICON D-100 is delivered fully programmed and ready to use with a specic ow meter.
The serial number of the ow meter and any other sensor used with this D-100 will be found on
a label located inside the enclosure. Do not attempt to use the D-100 with any other ow meter
or sensor. Doing so will result in signicant errors in the ow reading.

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Please notify ONICON if any of these items are missing.

• The D-100
Remove the D-100 from the shipping carton and inspect it for physical damage. When
you complete the external inspection, open the enclosure and inspect the interior for signs
of damage in transit. Also, conrm that the circuit boards and connectors are all securely
seated in their sockets. Please notify ONICON immediately if you nd any discrepancies.

• The Flow Meter
The ow meter intended for use with this display came complete with an instruction
manual. Please refer to the ow meter instruction manual for detailed information
regarding the installation, commissioning and operation of the ow meter. Each D-100 is
calibrated to a specic ow meter, the two must be used together as a system. If the ow
meter and display were purchased together, the serial number on the ow meter will be
located on a label inside the D-100.

SECTION 3.0: INSTALLATION

The D-100 should be installed by qualied individuals with knowledge and experience in the heating,
cooling, and uid metering elds. ONICON will be happy to assist with technical recommendations
and to provide guidance by telephone and/or email. On-site eld engineering, installation and service
are also available at an additional cost. The installer should use good trade practices and must adhere
to all state, federal and local building codes.

3.1 SITE SELECTION

Careful attention to the site selection for the system components will help the installers with the
initial installation, reduce start-up problems and make future maintenance easier. For example,
do not install the ow meter where it will be difcult for personnel to perform periodic
maintenance and calibration. When selecting a site for mounting the system components,
consider the criteria under Section 1.5 WORKING ENVIRONMENT, as well as the following:

The D-100
Find an easily accessible location where wire connections can be made and meter readings
can be taken from oor level. Mount the D-100 on a vibration free surface. Avoid locations
such as the plenum of a fan coil, heat exchanger or any housing that may contain electric
motors or other strong sources of electrical interference.

The Flow Meter
Choose the location with the longest straight run of unobstructed pipe. Please refer to the
ow meter installation manual for specic information regarding the straight run
requirements for the ow meter used with this display.

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3.2 MECHANICAL INSTALLATION

i

The ONICON D-100 Display is a custom calibrated system. Unless specically noted in writing
by ONICON, ALL COMPONENTS (Display and ow meter) share the same serial number and
must be installed together as a system. Mixing components from different systems will result in
signicant errors in calibration.

3.2.1 Main Unit Installation

10 3/4”

SCROLL RESET PROGRAM

6”

D-100

IMPORTANT NOTE

• Find an easily accessible location where electrical
connections can be made and meter readings can be
taken from the oor level.

• Mount the display on a vibration-free surface. Avoid
sites such as the plenum of a fan coil, heat exchanger,
or other housings containing motors. Do not install the
display in direct sunlight.

Use four screws for mounting the display. The
mounting surface must be structurally sound and
capable of withstanding a minimum weight of 40lbs
(18kg). Use the following screws for mounting.

• (4) Machine screws - HHMS .25-20 x 1.5”

• (4) Wood screws - FHLS .25 x 1.5”

• (4) Concrete screws - HHCS .25 x 1.5”

CONDUIT HOL LOCATION
BOTTOM VIEW

HINGE SIDE
SOWN FOR REFERENCE.

01.115

6.000

Do not drill additional holes in this enclosure. Doing so may damage the electronic circuitry
contained within and will void all warranties.

2.500

CONDUIT HOL LOCATION
RIGHT SIDE VIEW

3X 01.115

CAUTION

2.500

1.750

1.750

3.250

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3.3 ELECTRICAL INSTALLATION

The electrical installation of this product must comply with all federal, state and local building
codes. Connect and re-verify all input, output, network interface and safety earth wiring
connections prior to connecting power.

The drawing below shows where signal, power and earth connections are made on the mother
board located inside the D-100 enclosure. Network and digital pulse input connections are
made on the network interface board (not shown). Refer to section 3.3.1 for detailed information
on connecting ow meters, sensors, output signal and power connections.

Pulse and analog output connections

ANALOG INPUTS

OUTPUTS

TOTALIZER OUTPUT

MODE 1

(+)

TOTALIZER OUTPUT

MODE 2

(-)

MODE STATUS

H1

1

H2
1

5

10

15

20

25

30

35

40

45

H3
1

5

10

15

20

25

30

35

40

45

ANNALOG OUTPUT

ANALOG OUTPUT

ANALOG OUTPUT

ANALOG OUTPUT

VAR1

CHANNEL A

CHANNEL B

CHANNEL C

CHANNEL D

ALARM

OUTPUT

S1

RUN

TEST

60 HZ

+

-

+

-

+

-

+

-

D1

D2

T1

LED1

INDICATOR

+ -

15 V PULSE

T1

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

FLOW

T3

1

2

3

4

5

T4

1

2

3

4

5

6

7
8

9

10

11

12

13

T5

1

2

3

4

5

6

D3
D4

SIGNAL

REFERENCE

SIGNAL

REFERENCE

SHIELDS

FLOW METER INPUTS

24 VDC SUPPLY +

SUPPLY COMMON -

SHIELD

4-20mA +

4-20mA -

FREQUENCY +

FREQUENCY -

DIRECTION +

DIRECTION -

ALARM +

ALARM -

TOP TURBINE

BOTTOM TURBINE

AUXILIARY FLOW METER SIGNALS

4-20mA -

0-10 VDC +

ANALOG COMMON -

ISOLATED ANALOG COMMON -

SCALED +

SCALED -

G

G

+24

+15

J2-12

10

C6

Ai3Ai4

Ai2

Di2

G

60HZ

J2-1

1

5

H3

R7

C5

D5

D6

input connections

Ai2 / Di2
Flow meter
connections

Ai3 & Ai4 analog

C4

R1

U2

R3

LED1

J1

ONICON INC.
20036 Rev. D

1/4 AMP

TB1

F1

C3

L1 N

Not Used

R1

20075-50 REV. A

R5

C1

C2

U1

Input power & earth connections

3.3.1 Input Signal Connections from Flow Meter

Make connections on the mother board, located inside the enclosure, at terminal strip T4.
Analog (4-20mA) signals connect to terminals 4 and 5. Pulse (frequency) signals connect to
terminals 6 and 7. Do not exceed 4.5 in-lb (0.5 Nm) of torque when tightening.

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3.3.1.1 ONICON Turbine Flow Meters

ONICON turbine ow meters are provided with a number of different output
congurations. These affect the number of wires contained in the cable attached
to the ow meter. Refer to the diagram below and the laminated tag attached to
the ow meter for specic details.

ONICON Turbine Flow Meter
Factory Installed Cable

Flow Meter Inputs

* 24VDC Supply + (Red)

Not UsedL1 N

* Supply Common - (Black)

* Shield

* Frequency + . (Green)

(A) Direction + (Grey)

(A) Direction - (Violet)

(B) Top Turbine (White)

(B) Bottom Turbine (Orange)

Auxiliary Flow Meter Signals

(C or D) 4-20mA + (Blue)

(C or D) 0-10 VDC + (Brown)

(C) Analog Common - (Black)

(D) Isolated Analog Common - (Yellow)

(E) Scaled + (Blue)

(E) Scaled - (Brown)

ONICON turbine flow meters are provided with a variety of output signals. Only the red,

green and black wires are required to power the flow meter and operate the display. For

bi-directional applications, the gray and violet wires are also required to indicate flow

direction.

F-1100, F-1200 & F-1300 Series

Flow Meter Connections

Connections shown with * are
required for all models.

Connections shown with (A)

are required for all

bi-directional models.

Connections shown with (B)

are required for all dual turbine models,

including bi-directional.

For F-1x10, F-1x11 & F-1x30

Connections shown are f or flow meter
output signals not used by the Btu meter.
Both incoming and outgoing connections
are made to the same terminal.

Connections shown with (C)

are used with F-1x10 models, including

bi-directional.

Connections shown with (D)

are used with F-1x11 models, including

bi-directional.

Connections shown with (E)

are used with F-1x30 models, including

bi-directional.

• Top and bottom turbine signals are only used with the F-1200 and FB-1200
ow meters.

• Directional contacts are only used by FB-1200 ow meters.

• Terminal block positions are provided for additional ow meter signals that
may be available, but are not actually used by the D-100.

CAUTION

Shield connections are required for proper operation. Failure to use shielded cable or to properly
terminate shield connections may result in erratic operation. Shields should be terminated in
the D-100 at the terminals provided. The shield connection at the ow meter should be left
unterminated.

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3.3.1.2 Input Signal Connections from F-3500 Flow Meter

!

!

Flow Meter Inputs

T4

H1

1

G

G

D3

D4

20075-50 REV. A

G

+15

+24

60HZ

J2-1

J2-12

1

5

10

H3

R7

LED1

J1

R1

1/8 AMP

D1

D2

T1

VAR1

F1

TB1

L1 N Not Used

1

2

3

4

5

6

7

8

9

10

11

12

13

* 24VDC Supply + (Red)

* Supply Common - (Black)

* Shield

* Frequency + (Green)
* Frequency - (Yellow)

Alarm + (Orange)
Alarm - (White)

Auxiliary Flow Meter Signals

T5

1

2

3

4

5

6

4-20mA + (Blue)
0-10 VDC + (Blue)

Isolated Analog Common - (Brown)

Earth (Green/Yellow)*

CAUTION

Factory Installed Cable

F-3500 Flow Meter Connections

Connections shown with * are required.

Connections shown below dashed line

Connections shown below dashed line

are for ow meter output signals not

are for flow meter output signals not used

used by the D-100. Both incoming and

by the BTU meter. Both incoming and

outgoing connections are made to the

outgoing connections are made to the
same terminal.

same terminal.

Connections shown for T5-1 and T5-2

are for the same analog output from the
F-3500. This output can be configured in
the flow meter as a 4-20mA or 0 -10 VDC.

See F-3500 installation and operation guide for additional information on properly grounding the meter.

3.3.1.3 Input Signal Connections from FB-3500 Flow Meter

Flow Meter Inputs

T4

H1

1

G

G

D3

J2-12

D4

20075-50 REV. A

G

+15

+24

60HZ

J2-1

1

5

10

H3

R7

LED1

J1

R1

1/8 AMP

D1

D2

T1

VAR1

F1

TB1

L1 N Not Used

1

2

3

4

5

6

7

8

9

10

11

12

13

* 24VDC Supply + (Red)

* Supply Common - (Black)

* Shield

* Frequency + (Green)
* Frequency - (Yellow)
* Direction + (Orange / Black)
* Direction - (White / Black)
Alarm + (Orange)
Alarm - (White)

Auxiliary Flow Meter Signals

T5

1

2

3

4

5

6

4-20mA + (Blue)
0-10 VDC + (Blue)

Isolated Analog Common - (Brown)

Factory Installed Cable

FB-3500 Flow Meter Connections

Connections shown with * are required.

Connections shown below dashed line are

Connections shown below dashed line

for ow meter output signals not used by

are for flow meter output signals not used

the D-100. Both incoming and outgoing

by the BTU meter. Both incoming and

connections are made to the same

outgoing connections are made to the

terminal.

same terminal.

Connections shown for T5-1 and T5-2
are for the same analog output from the

FB-3500. This output can be configured in

the flow meter as a 4-20mA or 0 -10 VDC.

Earth (Green/Yellow)*

CAUTION

See FB-3500 installation and operation guide for additional information on properly grounding the meter.

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!

3.3.1.3 ONICON F-3100 and F-3200 Flow Meters

F-3100 & F-3200 Flow

Meter Connections

L1 N Not Used

Flow Meter Inputs

* Shield

* Frequency +
* Frequency -

(A) Direction +
(A) Direction -

Auxiliary Flow Meter Signals

4-20mA +

Analog Common -

(B) Scaled +

(B) Scaled -

* Earth

Outputs Terminal #

* (+) Pulse Output # 1
* (-) Pulse Output # 1

(+) Pulse Output # 2
(-) Pulse Output # 2

(+) 4-20mA Output

(-) 4-20mA Output

(+) Pulse Output # 2
(-) Pulse Output # 2

* Earth

16
17
18
19

9

10

18

19

Connections shown with * are required for
all installations.

Connections shown with (A) are required
for bi-directional flow installations.

Connections shown with (B) are optional
for non bi-directional installations.

Note: The D-100 does not provide power to the F-3100 or F-3200 flow
meter. Input power for the flow meter must be provided separately. See
flow meter manual for detailed wiring instructions.

CAUTION

The D-100 internal 24 V power supply cannot provide power to the F-3100 or F-3200 ow meters.

CAUTION

Shield and earth connections are required for proper operation. Failure to use shielded cable
or to connect earth to both the ow meter and D-100 may result in erratic operation. Shields
should be terminated at the D-100 shield terminals and left unterminated at the ow meter.

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D-100 Flow Display Manual 10/14 - 0634-14 / 18340 Page 13

!

3.3.1.4 ONICON F-2500 Flow Meters

Flow Meter Inputs

Auxiliary Flow Meter Signals

L1 N Not Used

* Shield

* 4-20mA +
* 4-20mA -

F-2500 Flow Meter

F-2000 Flow Meter

Connections

Connections

Outputs Terminal #

* + 24V
* - ILoop

1
2

(A) Scaled +
(A) Scaled -

* Earth

+ 24V

- Pout

* Earth

Connections shown with * are required for all installations. Connections shown with (A) are optional.

CAUTION

Shield and earth connections are required for proper operation. Failure to use shielded cable
or to connect earth to both the ow meter and D-100 may result in erratic operation. Shields
should be terminated at the D-100 shield terminals and left unterminated at the ow meter.

3
4

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D-100 Flow Display Manual 10/14 - 0634-14 / 18340 Page 14

• D-100 Display Module •

Input Signal Connections

From F-2600 Flow Meter

!

3.3.1.5 ONICON F-2600 & F-2700 Flow Meters

ANALOG INPUTS

H1

1

ONICON INC.
20036 Rev. D

T3

1

MODE 1

MODE 2

ALARM
OUTPUT

F1

RUN

TEST

60 HZ

T1

+

-

+

-

+

-

+

-

LED1

+ ­15 V PULSE

D1

D2

L1 N Not Used

T1
1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

FLOW

INDICATOR

T3
1

2

3

4

5

T4

1

2

3

4

5

6

7
8

9

10

11

12

13

T5

1

2

3

4

5

6

D3
D4

20075-50 REV. A

J2-12

SIGNAL

Ai3Ai4

REFERENCE

SIGNAL

REFERENCE

SHIELDS

FLOW METER INPUTS

24 VDC SUPPLY +

SUPPLY COMMON -

SHIELD

4-20mA +

4-20mA -

FREQUENCY +

FREQUENCY -

DIRECTION +

DIRECTION -

ALARM +

ALARM -

TOP TURBINE

BOTTOM TURBINE

AUXILIARY FLOW METER SIGNALS

4-20mA -

0-10 VDC +

ANALOG COMMON -

ISOLATED ANALOG COMMON -

SCALED +

SCALED -

G

G

G

+24

+15

10

1

5

C5

C6

D5

D6

R1

R5

C1

C2

U1

J1

C3

R1

60HZ

J2-1

H3

R7

C4

R3

OUTPUTS

TOTALIZER OUTPUT

TOTALIZER OUTPUT

MODE STATUS

H2

H3

CHANNEL A

ANNALOG OUTPUT

1

1

CHANNEL B

5

5

ANALOG OUTPUT

CHANNEL C

ANALOG OUTPUT

10

10

CHANNEL D

ANALOG OUTPUT

15

15

20

20

25

25

S1

30

30

35

35

40

40

45

45

VAR1

1/4 AMP

TB1

ANALOG INPUTS

2

3

4

5

T4

1

2

3

4

5

6

7
8

9

U2

10

LED1

11

12

13

Network

Interface

Connection

SIGNAL

REFERENCE

SIGNAL

REFERENCE

SHIELDS

FLOW METER INPUTS

24 VDC SUPPLY +

SUPPLY COMMON -

SHIELD

4-20mA +

4-20mA -

FREQUENCY +

FREQUENCY -

DIRECTION +

DIRECTION -

ALARM +

ALARM -

TOP TURBINE

BOTTOM TURBINE

Ai3Ai4

Ai2

Di2

F-2600 / F-2700 Flow

F-2600 Flow Meter

Connections

Meter Connections

OUT

FREQ

OUT

OPTIONAL
BACKLIT
POWER

LOOP

POWER

PULSE

BACK VIEW

CAUTION

Shield and earth connections are required for proper operation. Failure to use shielded cable
or to connect earth to both the ow meter and D-100 may result in erratic operation. Shields
should be terminated at the D-100 shield terminals and left unterminated at the ow meter.

11451 Belcher Road South, Largo, FL 33773 • USA • Tel [phone] • Fax [phone] • [e-mail]
D-100 Flow Display Manual 10/14 - 0634-14 / 18340 Page 15

!

3.3.1.6 ONICON F-4200 Flow Meters

!

!

Turn off mains power at the source prior to making power connections to the F-4000. Contact
with exposed live wiring may result in electric shock, burns and/or serious injury.

Flow Meter Connections

D-100 F-4200

TEMPERATURE INPUTS

T3

MODE 1

MODE 2

MODE STATUS

SUPPLY TEMP

ANALOG OUTPUT

RETURN TEMP

ANALOG OUTPUT

BTU RATE

ANALOG OUTPUT

DELTA T

ANALOG OUTPUT

FLOW RATE

ANALOG OUTPUT

ALARM

OUTPUT

S1

VAR1

F1

1/8 AMP

TB1

RUN

TEST

60 HZ

T1

LED1

+ -

15 V PULSE

D1

D2

L1 N Not Used

T1

10

11

12

13

14

15

16

17

18

FLOW

INDICATOR

1

2

3

4

5

6

7

8

9

1

2

3

4

5

FLOW METER INPUTS

T4
1

2

3

4

5

6

7

8

9

10

11

12

13

AUXILIARY FLOW METER SIGNALS

T5
1

2

3

4

5

6

D3

+15

+24

J2-12

D4

10 5 1

C3

R1

20075-50 REV. A

SIGNAL
REFERENCE

SIGNAL
REFERENCE

RETURN SUPPLY

SHIELDS

24 VDC SUPPLY +

SUPPLY COMMON -

SHIELD

4-20mA +

4-20mA -

FREQUENCY +

FREQUENCY -

DIRECTION +
DIRECTION ­ALARM +

ALARM -

TOP TURBINE

BOTTOM TURBINE

4-20mA +
0-10 VDC +
ANALOG COMMON ­ISOLATED ANALOG COMMON ­SCALED +
SCALED -

G

G

G

60HZ

J2-1

H3

R7

C6

C5

D5

D6

C4

R1

R5 R3

C1

C2

U1

J1

U2

LED1

H1

1

ONICON, INC.

20036 Rev. D

BTU METER OUTPUTS

BTU CONTACT OUTPUT

BTU CONTACT OUTPUT

H2
1

5

10

15

20

25

30

35

40

45

WARNING

J11

J10

UP

DOWN

IMPORTANT NOTE

DC powered version of the F-4200

F1

DC

TB1

I OUT 1

TB-1

NEU

AC

GND

HOT

DC

NEG - GND

POS +

TB-2

TB-3

TB-4

RELAY 1

TB-5

TB-6

TB-7

DIGITAL IN1

TB-8

TB-9

TB-10

DIGITAL IN2

TB-11

TB-12

TB-13

TB-14

PGEN

TB-15

TB-16

DC

J9

NEG -

POS +

11.5 - 28.5 VDC

GND

Protective

Earth

S1

T4

1
2
3
4
5
6
7
8

9
10
11
12
13

+24 (RED)

-Common (BLACK)

* Shield

* 4-20 mA +
* 4-20 mA -

Direction +
Direction -

I OUT 1

RELAY 1 DIGITAL IN1 DIGITAL IN2

TB-1

TB-2

TB-3

TB-4

TB-5

TB-6

TB-7

TB-8

TB-9

TB-10

TB-11

TB1

DC

DC

NEG -

POS +

11.5 - 28.5 VDC

GND

TB-12

TB-13

TB-14

PGEN

TB-15

TB-16

CAUTION

Shield and earth connections are required for proper operation. Failure to use shielded cable
or to connect earth to both the ow meter and D-100 may result in erratic operation. Shields
should be terminated at the D-100 shield terminals and left unterminated at the ow meter.

11451 Belcher Road South, Largo, FL 33773 • USA • Tel [phone] • Fax [phone] • [e-mail]
D-100 Flow Display Manual 10/14 - 0634-14 / 18340 Page 16

!

3.3.1.7 ONICON F-5100 Series Flow Meters

F-5100 Flow Meter
Connections

L1 N Not Used

* Earth

Flow Meter Inputs

* 24 VDC Supply +
* Supply Common -

* Shield

* 4-20mA +

Inputs & Outputs

* + 24V

* - Common B6

* 4-20mA

* Earth

Terminal #

B5

C5

Connections shown with * are required for
all installations.

CAUTION

Shield and earth connections are required for proper operation. Failure to use shielded cable
or to connect earth to both the ow meter and D-100 may result in erratic operation. Shields
should be terminated at the D-100 shield terminals and left unterminated at the ow meter.

11451 Belcher Road South, Largo, FL 33773 • USA • Tel [phone] • Fax [phone] • [e-mail]
D-100 Flow Display Manual 10/14 - 0634-14 / 18340 Page 17

!

3.3.1.8 ONICON F-5200 Series Flow Meters

F-5200 Flow Meter

Factory Installed Cable

D-100

L1 N Not Used

Flow Meter Inputs

* 24 VDC Supply +
* Supply Common - (Black)

* Shield

* 4-20mA + (Blue)
* 4-20mA - (Brown)

Scaled + (White)

Scaled - (Orange)

(Red)

Connections shown with * are
required for all models

Connections shown are for
flow meter output signals not
used by the display.
Both incoming and outgoing
connections are made to the
same terminal.

CAUTION

Shield connections are required for proper operation. Failure to use shielded cable or to
properly terminate shield connections may result in erratic operation. Shields should be
terminiated in the D-100 at the terminals provided. The shield connection at the ow meter
should be left unterminated.

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D-100 Flow Display Manual 10/14 - 0634-14 / 18340 Page 18

3.3.2 Frequency / Pulse Flow Input (Di2)

The D-100 is provided with a separate input for frequency or scaled pulse ow signals,
(T4, terminals 6 and 7). This input can be congured to accept an active, positive going
pulse (5-24 VDC) output signal, an open collector output signal or a contact closure (dry
contact) output. The maximum input frequency is 500 Hz. Contact ONICON for technical
assistance in conguring and programming this input. When this ow input is used the
display menu pages will indicate Di2 on the rate and total(s) pages.

3.3.3 Analog Flow Input (Ai2)

The D-100 is provided with a separate input for analog
ow signals (T4 terminals 4 and 5). This input can be
congured to accept active or passive (loop powered)
4-20 mA signals. Contact ONICON for technical
assistance in conguring and programming this input.
When this ow input is used the display menu pages will
indicate Ai2 on the rate and total(s) pages.

3.3.4 Directional Contacts

The D-100 is provided with a separate input for
determining ow direction. Connections for this input
are made at T4 terminals 8 (+) and 9 (-). This input can be
connected to a non- polarized contact closure relay or an
open connector output. Note that the input is polarized
for sinking (NPN) open collector outputs. Totals will
accumulate in the (+) Mode 1 registers whenever the
contacts are closed.

3.3.5 Ai3 and Ai4 Analog Inputs

The D-100 can be provided with two optional analog
inputs capable of powering any standard 4-20mA loop
powered sensor. The inputs can also be congured
from the factory to accept an active (powered) 4-20mA
signal. Rate data from the two sensors is available via the
network interface and the analog 4-20mA signals can be
replicated via the optional multi-analog output board.
Analog input Ai3 is connected to T3 terminals 1 (+) and
2 (-). Analog input Ai4 is connected to T3 terminals 3 (+)
and 4 (-). Do not exceed 4.5 in-lb (0.5 Nm) of torque,
when tightening the terminals.

ANALOG INPUTS

T3

1
2

3
4

5

T4

1

2

3

4

5

6

7
8

9

10

11

12

13

T5

1

2

3

4

5
6

SIGNAL

REFERENCE

SIGNAL

REFERENCE

SHIELDS

FLOW METER INPUTS

24 VCD SUPPLY +

SUPPLY COMMON -

SHIELD

4-20 mA +

4-20 mA -

FREQUENCY +

FREQUENCY -

DIRECTION +

DIRECTION -

ALARM +

ALARM -

TOP TURBINE

BOTTOM TURBINE

AUXILIARY FLOW METER SIGNALS

4-20 mA +

0-10 VDC +

ANALOG COMMON -

ISOLATED ANALOG COMMON -

SCALED +

SCALED -

Ai3

Ai4

Ai2

Di2

3.3.6 Digital Pulse Input (Di3)

The D-100 can be provided with an optional digital pulse input. This option is only
available on displays provided with serial communications. It allows the D-100 to receive
a pulse input from an external device such as a power meter or gas meter. The pulses are
totalized in an internal register and are available via the serial communications network.
This register can be zeroed on demand via the front panel or over the network. When this
pulse input is used the display menu page will indicate Di3 on the total page. Contact
ONICON for more information.

11451 Belcher Road South, Largo, FL 33773 • USA • Tel [phone] • Fax [phone] • [e-mail]
D-100 Flow Display Manual 10/14 - 0634-14 / 18340 Page 19

3.3.7 Totalizer Outputs and Mode Status

For unidirectional ow applications, the output relay for
ow total is located on the mother board at T1, terminals 1
and (+) 2 mode 1. The value of each “closure” is listed on
the conguration data sheet and is the same as the ow total
multiplier displayed on the LCD (example: each closure = 100
Gallons). This information is also included on a label inside
the D-100. For bi-directional ow applications, connections
for the (+) mode 1 ow total output relay are at T1 terminals 1
and 2. The (-) mode 2 ow total output relay connections are at
T1 terminals 3 and 4. Flow direction is indicated by the mode
status output (T1 pins 5 and 6). The table below describes the
relationship between (+) mode 1 and (-) mode 2 totals and
forward and reverse ow for ONICON insertion turbine and
inline electromagnetic ow meters. Do not exceed 4.5 in-lb (0.5
Nm) of torque, when tightening the terminals.

OUTPUTS

TOTALIZER OUTPUT

TOTALIZER OUTPUT

MODE 1

(+)

MODE 2

(-)

MODE STATUS

CHANNEL A

ANALOG OUTPUT

CHANNEL B

ANALOG OUTPUT

CHANNEL C

ANALOG OUTPUT

CHANNEL D

ANALOG OUTPUT

ALARM

OUTPUT

T1

1

2

3

4

5

+

_

+

_

+

_

+

_

6

7

8

9

10

11

12

13

14

15

16

17

18

Flow Meter

Model

FB-1200 Series

FB-1200 Series

F-3000 Series Flow toward (+) sign

F-3000 Series Flow toward (-) sign

F-4000 Series Flow forward (-) sign

F-4000 Series Flow forward (-) sign

Flow Direction

Relative to Direction

Arrow on Meter

Flow in the direction
of arrow

Flow reverse from
direction arrow

Flow Meter

Output Condition

D-100 Mode
Status Indicator
(T1 - Pins 5 & 6)

D-100 Register

Accumulating

Totals

Closed contact Open contact + Mode 1

Open contact Closed contact - Mode 2

Not energized

(open)

Energized

(closed)

Energized

(closed)

Not Energized

(open)

Closed contact - Mode 2

Open contact + Mode 1

Open contact + Mode 1

Closed contact - Mode 2

3.3.8 Isolated Analog Outputs

The D-100 can be congured to provide up to four isolated analog outputs. These
outputs can be used to replicate the incoming analog signals. The output signal type
can be 4-20 mA, 0-10 VDC or 0-5 VDC and is eld congurable. Contact ONICON for
assistance in reconguring or reprogramming the analog inputs. See the conguration
data sheet provided or the label located inside the D-100 for output specic conguration
information. Analog output signal connections are made at T1 terminals 7 through 14.
Do not exceed 4.5 in-lb (0.5 Nm) of torque, when tightening the terminals.

11451 Belcher Road South, Largo, FL 33773 • USA • Tel [phone] • Fax [phone] • [e-mail]
D-100 Flow Display Manual 10/14 - 0634-14 / 18340 Page 20

3.3.9 Input Power

!

!

The D-100 can be ordered from the factory with input voltages of 24VAC 50/60Hz,
120 VAC 50/60 Hz or 240 VAC 50 Hz. Please note that these are not eld selectable
options. Conrm that the correct input voltage conguration has been provided prior to
making any connections.

WARNING

Conduit openings in the D-100 enclosure must be closed with UL listed ttings applicable to
NEMA 13 enclosures, and mains voltage connections must be made through the pre-drilled
conduit/strain relief opening located at the bottom of the enclosure. Failure to do so will result
in an increased risk of injury.

WARNING / CAUTION

The protective earth connection must be made as shown. Failure to do so will result in an
increased risk of injury and erratic operation.

Connect the power source to the D-100 through the conduit opening located on the
bottom of the enclosure. Attach the wires to the appropriate screw terminals as shown.
Connect the protective earth wire to the earth lug shown. Do not exceed 13 in-lb (1.5 Nm)
of torque when tightening.

As power is initially applied to the D-100, immediately conrm that the “power” light
is illuminated and the display is scrolling throught the character diagnostic test. The
test will begin by indicating the letter P in every position followed by a countdown from
9 to 0 for each digit. If this does not occur, disconnect power immediately and re-verify all
wiring connections. Contact ONICON if the problem persists.

Operating from 120 or 240 VAC mains power

Utilize an electrically clean power line, free of electrical noise and protected from high
voltage spikes, power surges, and brownouts. The power source should be a separate line
with its own circuit protection device. Refer to Section 1.3 of this manual for the
appropriate overcurrent device ratings. Use a 3-wire service in which one wire is a
protective earth ground.

H1

1

F1

Earth Connection

1/4 AMP

1/4

G

G

D3

J2-12

D4

20075-50 REV. A

G

+24

+15

60HZ

J2-1

10

1

5

H3

R7

LED1

J1

R1

D1

D2

T1

VAR1

F1

TB1

L1 N Not Used

AMP

TB1

L1 N Not Used

Input Power Connection

27 OHM 5%

3W

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D-100 Flow Display Manual 10/14 - 0634-14 / 18340 Page 21

Operating from 24 VAC power

The D-100 can be factory congured to operate from 24 ±4 V 50/60 Hz power. Be sure to
connect a separate protective earth wire to the protective earth lug provided and shown
below.

Do not exceed 13 in-lb (1.5 Nm) of torque when tightening.

H1

1

Earth Connection

1/4 AMP

F1

G

G

D3

J2-12

D4

20075-50 REV. A

G

+24

+15

60HZ

J2-1

10

1

5

H3

R7

LED1

J1

R1

D1

D2

T1

VAR1

F1

TB1

L1 N Not Used

AMP

TB1

L1 N Not Used

OHM 5%

3W

Input Power Connection

11451 Belcher Road South, Largo, FL 33773 • USA • Tel [phone] • Fax [phone] • [e-mail]
D-100 Flow Display Manual 10/14 - 0634-14 / 18340 Page 22

SECTION 4.0: D-100 START-UP AND COMMISSIONING

4.1 DISPLAY AND KEYPAD

The display contains two lines of alphanumeric characters. The rst line displays the numerical
value of the quantity described by the second line of the display. The second line contains the
engineering units and a multiplier, which can range from 1 to 1,000,000. The multiplier is the
value which the number on the top line must be multiplied by to achieve the correct value.

Three membrane keys are provided to operate the display
and program the meter.

When operating in the RUN mode, the SCROLL button
advances the display from one page to the next. A total of
up to eight different pages may be available for display
depending on whether the ow meter is unidirectional or
bi-directional.

The RESET button, if enabled, allows totals to be reset to zero.

The PROGRAM button is not active when operating in the
RUN mode.

4.2 PROCESSOR START-UP

GAL X 100

When power is applied to the display, alphanumeric characters appear on the two lines of the
display indicating the display is operating. Press and release the SCROLL button on the front
panel. Observe the display cycle to the next page.

Successively pressing the SCROLL button will cycle the display through the run mode pages
summarized in the tables below.

Select the FLOW RATE page. Note the displayed ow rate. Conrm that the ow rate value is in
the correct range.

Unidirectional Flow

Page No. Display Name Selectable Units

1 Flow Total Ai2/Di2 Gal, Liter, M
2 Flow Rate Ai2/Di2 GPM, GPH, MGD, l/s, l/min, l/hr, M

3

, lb mass, kg mass, Ft3, SCF, NCM

3

/hr, Ft3/m, lb/hr, kg/hr,

SCFH, SCFM, NCMH

3 Analog Input Ai3 DEG F, DEG C, PSI, BAR, KPASCL, GPM, L/S, M3/H, CFS, CFM,

KBTU/H, KW, TON, %RH, SCFM, SCFH, NCMH, None

4 Analog Input Ai4 DEG F, DEG C, PSI, BAR, KPASCL, GPM, L/S, M3/H, CFS, CFM,

KBTU/H, KW, TON, %RH, SCFM, SCFH, NCMH, None
5 Digital Input Di3 PULSE COUNT ONLY (Engineering units entered as text)
6 Alarm Status None
7 Serial Number None

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D-100 Flow Display Manual 10/14 - 0634-14 / 18340 Page 23

Bi-directional Flow

Page No. Display Name Selectable Units

1 (+) Mode 1 Total Gal, Liter, M

2 (-) Mode 2 Total Gal, Liter, M

3 Flow Rate Ai2/Di2

GPM, GPH, MGD, l/s, l/min, l/hr, M
SCFH, SCFM, NCMH

3

, Ft3, lb mass, kg mass, SCF, NCM

3

, Ft3, lb mass, kg mass, SCF, NCM

3

/hr, Ft3/m, lb/hr, kg/hr,

4 Analog Input Ai3 DEG F, DEG C, PSI, BAR, KPASCL, GPM, L/S, M3/H, CFS, CFM,

KBTU/H, KW, TON, %RH, SCFM, SCFH, NCMH, None

5 Analog Input Ai4 DEG F, DEG C, PSI, BAR, KPASCL, GPM, L/S, M3/H, CFS, CFM,

KBTU/H, KW, TON, %RH, SCFM, SCFH, NCMH, None
6 Digital Input Di3 PULSE COUNT ONLY (Engineering units entered as text)
7 Alarm Status None
8 Serial Number None

4.3 UNITS AND MULTIPLIERS

The operating mode, engineering units and multipliers are programmed into the D-100 at the
factory. These settings may be re-programmed in the eld. Please contact ONICON for assistance
if changes are required.

4.4 ANALOG OUTPUTS

The D-100 is capable of providing up to four analog outputs (optional). Changing any of the
displayed units or multipliers will affect the analog outputs. If any unit or multiplier values are
changed at the D-100, the analog output value(s) will also be changed. If you are unsure of the
ramications of any changes you are contemplating, please contact ONICON for assistance.

4.5 ENABLING / DISABLING FRONT PANEL RESET

The table below explains how to enable or disable the FRONT PANEL RESET.

STEP ACTION REACTION COMMENT

1 With the display running, open the

front panel and locate DEV ADD/
PROG ENAB. Press DEV ADD/
PROG ENAB and then release it.

2 Close the front panel.

3 Press the PROGRAM button. (If

you do not press the PROGRAM
button, the meter will revert to the
run mode after ve minutes.)

4 Press the PROGRAM button. The FRONT PANEL RESET page

5 Press the SCROLL button. The setting will toggle

6 Press the PROGRAM button. The SAVE CHANGES page appears

7 Press the SCROLL button. The N changes to Y. The Y must be selected for the

8 Press the PROGRAM button. The new setting is saved and the

None DEV ADD/PROG ENAB is

located in the lower left
corner of the processor board.
(see appendix page A-2.)

The display changes to program
mode and the DEVICE ID page will
appear with the rst digit of the
address ashing.

appears with the N or Y ashing.

between N and Y.

with the N ashing.

display reverts to the run mode.

The PROGRAM button is on
the front panel.

Enable or disable the FRONT
PANEL RESET as necessary.

The new FRONT PANEL
RESET setting must be saved
to take effect.

change to take effect.

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D-100 Flow Display Manual 10/14 - 0634-14 / 18340 Page 24

4.6 COMMISSIONING

pp

p

;

g

y

d

gy (

Upon initial installation, it is strongly recommended that both the D-100 and its associated ow
meter be commissioned to ensure that they are properly installed and functioning correctly.
This process involves verifying the mechanical installation, measuring ow signals and then
comparing these measurements to the specied installation and operating parameters listed on
the certicate of calibration provided with the display. The data collected during this initial
commissioning process will then serve as baseline data for periodic revalidation of the meter
operation.

INTEGRATED D-100 DISPLAY

COMMISSIONING PROCEDURE

Please read all installation instructions carefully before
proceeding. Wiring diagrams are located in this manual.
Use the display Certicate of Calibration to verify that
the specied installation & operating parameters match
the actual conditions at the location where the display
is installed. A worksheet for checking these steps and
recording measured values is located on the following
page.

METER INFORMATION

Meter Tag:

BTU Meter Model: SYSTEM-30

Serial No: 134036

SPECIFIED INSTALLATION & OPERATING PARAMETERS

Pipe Information: 1 Inch Copper Tube

Design Maximum Flow Rate: 40.0 GPM

Design Supply Temperature: MODE 1: 45°F

Design Return Temperature: MODE 1: 55°F

Fluid: 25% Ethylene Glycol

Fluid Specific Heat: 0.885 BTU/lb°F

Fluid Density: 65.06 lb/ft³

CONFIGURATION DATA

Enclosure Type:

Input Supply Voltage: 24 AC/DC

Thermowell Type:

Calibrated By: Date: 09/01/2004

ONICON Incorporated certifies that the flow and temperature sensors provided with this Btu meter have been individually calibrated based on the
a

CERTIFICATE OF CALIBRATION

Shane Hamilton

rovided above

standards directl

lication specific data

1500 North Belcher Road, Clearwater, Florida 33765 Tel [phone] Fax [phone]

usin

traceable to the U.S. National Institute of Standards an

CALIBRATION AND PROGRAMMING DATA

Firmware Version: CFM4.6S30

Communications Protocol:

Device Network Address:

Flow Sensor MF Code: 547.500

Programmed Units & Multipliers:

Energy Total: BTU x 1K Energy Rate: BTU/HR x 1K

Flow Total: GAL x 10 Flow Rate: GPM x 1

Temperature: °F

Damping: 5

Pulse Duration: 500 ms

Supply Temperature Slope: 9.969 Offset: -0.870

Return Temperature Slope: 10.004 Offset: -0.130

OUTPUT SIGNAL SCALING

Energy Total(s): 1 Pulse = BTU x 1K

Flow Rate: NA

Energy Rate: NA

Supply T: NA

Return T: NA

Delta T: NA

Technolo

N.I.S.T.).

1. Conrm that the D-100 is being
installed with the correct ow meter
and any optional sensors.

2. Conrm that the D-100 is being
installed in accordance with
Sections 1.5 and 3.1 of this manual.

Check the label inside the front cover of the D-100 and conrm that the
serial numbers match the serial numbers of the ow meter and any optional
sensors being used.

Conrm that the installation location is not in direct sunlight and is
removed from sources of strong electrical interference. The display should
be mounted on a vibration-free surface where it will be protected against
spraying, splashing and the seepage of water.

3. Conrm the pipe diameter and pipe
material.

Conrm that the ow meter is tagged for the pipe diameter and material in
which it is to be installed and that this information matches the information
provided on the display certicate of calibration. When in doubt, measure
the circumference of the pipe.

Pipe O.D. = (circumference / 3.14) – (insulation thickness x 2)

4. Conrm that the ow meter installation
conforms to the requirements specied
in the ow meter installation manual.

Verify that the ow meter is installed in a location with enough straight
unobstructed run upstream and downstream of the pipe. Also verify that
the ow meter is properly oriented with respect to ow direction, and for
insertion meters ensure that the meter is installed to the correct insertion
depth.

5. Conrm that any optional sensors are
properly installed.

Verify that any optional sensors connected to the D-100 are installed in
accordance with the manufacturer’s installation instructions. Also conrm
that the sensor output matches the information shown on the D-100 C of C.

6. Conrm that the correct supply voltage
has been provided.

Verify and measure the AC input voltage to the display.
Input voltages should be within the following ranges.
24VAC: 20 – 28VAC
24VAC when connected to an F-3500 and the D-100 is equipped with a
multi-analog board: 21.6 – 28VAC
120VAC: 108 - 132 VAC
230VAC: 207 - 253 VAC

In order to proceed with the following steps, the display, ow meter and optional sensors must be operating and there must
be ow in the pipes. Flow signal readings should be taken while holding the ow rate constant, if possible.

7. Select the ow rate page on the D-100
front panel display.

Scroll through the D-100 display pages and select the ow rate page. Verify
that the engineering units and multiplier shown match those on the C of C.

8. Note and record the ow reading. Note the displayed ow rate and conrm that it is within the expected

range. For D-100 displays connected to ow meters with integral displays,
conrm that the ow readings shown on the two displays agree. Record the
ow rates.

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D-100 Flow Display Manual 10/14 - 0634-14 / 18340 Page 25

9. For ow meters that provide a
frequency output, measure and
record output(s). Compare calculated
vs. displayed ow rates.

(F-1200 or FB-1200 only).Conrm both
turbines produce pulses

10. Compare and record the displayed val­ues with those shown on the building
control system.

End of standard commissioning. Please contact ONICON if any questions arise.

The average frequency output signal is a 0-15 VDC pulsed output
ranging up to 200 Hz and must be measured with a frequency counter or
oscilloscope. Measure DC Frequency (Hz) at T4 from terminal 6(+) to 7(-).

GPM = Frequency in Hz X 60 X Meter Factor in ppg (refer to calibration tag
for meter factor)

For the F-1200 or FB-1200 Dual Turbine model, also measure and record
the top and bottom turbine signals.
Top Turbine: T4-12(+) to T4-2(-) Bottom Turbine: T4-13(+) to T4-2(-)

Also measure DC volts on same terminals. 5 to 7 VDC is normal for a
spinning turbine, 0 or 14+ VDC indicates a stopped turbine. (1 to 4 VDC
could indicate a problem.)

Scroll through the D-100 menu pages and conrm that the rate and total
current values and engineering units shown agree with the information
shown on the building control system display. Record the results.

COMMISSIONING WORKSHEET

Please read all installation instructions carefully prior to proceeding with these steps. Wiring
diagrams are located in this manual. Use the following worksheet for checking off the
commissioning steps and recording measured values.

Step Test/Measurement D-100 S/N: D-100 S/N: D-100 S/N:

1. Conrm and record

serial number(s)

Flow meter:
Sensor(s):

Flow meter:
Sensor(s):

Flow meter:
Sensor(s):

2. Proper installation site

selection (Y / N)

3. Record pipe diameter

4. Record number of

unobstructed upstream/
downstream pipe
diameters

5. Sensor(s)properly

installed (Y / N)

6. Record supply voltages

7. Verify that engineering

units & multipliers match
(Y/N)

8. Record ow rate and

total(s)

9. Record actual and

calculated values

10. Record displayed values D-100:

Flow rate:
Mode 1 total:
Mode 2 total:

Actual:
Calculated:

Flow rate:
Mode 1 total:
Mode 2 total:

Actual:
Calculated:

D-100:

Flow rate:
Mode 1 total:
Mode 2 total:

Actual:
Calculated:

D-100:

System:

System:

System:

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D-100 Flow Display Manual 10/14 - 0634-14 / 18340 Page 26

SECTION 5.0: DIAGNOSTICS

i

i

5.1 DIAGNOSTICS

The ONICON D-100 display is programmable. Factory programmed settings provide rate and
total values in accordance with the customer’s application data. Refer to the D-100 calibration
sheet for a complete listing of factory settings. These settings may be reviewed and changed with
assistance from ONICON factory service personnel. The display is also equipped with diagnostic
indicator lights and self diagnostic test signals that conrm the operation of the microprocessor
and its input circuitry. Please contact the ONICON factory service personnel if any of the
diagnostic lights or test signals listed below indicates a potential problem with the operation of
the Btu meter.

5.1.1 Diagnostic Lights

Low Voltage Power Supply
Located on the power supply board inside the System-10 BTU Meter (refer to page A-3),
these two LEDs will be illuminated when the positive and negative ve volt supplies
are present.

Liquid Flow
Located just above the power supply on the motherboard (refer to page A-1) is the ow
indicator LED. The LED will ash at a rate that is proportional to the liquid ow rate.
An unlit LED indicates no ow signal.

5.1.2 Flow Test Signals

Located on the right side of the motherboard (refer to A-1) immediately above the power
supply board is a three position slide switch used to test the ow input. When the switch
is in the top position, the input is connected to the ow meter. When the switch is in the
middle position, the input is connected to two test terminals used to apply a variable
frequency to simulate ow. When the switch is in the bottom position, the input is
connected to a 50/60 Hz signal that simulates a xed ow rate. Refer to the calibration
certicate to determine the correct display reading when operating in the 50/60 Hz test
mode.

IMPORTANT NOTE

The second line of the display will alternate between TEST MODE and the normal display of
engineering units and multipliers whenever the ow test switch is in the TEST or 60 Hz positions.

IMPORTANT NOTE

After operating for ve minutes in either the TEST or 60 Hz mode, the displayed ow and energy
rate will be disabled, and the meter will report a zero ow rate and a zero energy rate to the
network. The meter will remain in this state until the switch is set to RUN.

5.1.3 Ai3 & Ai4 Test Signals

As you are facing the component side of the processor board, the Ai3/Ai4 Test push button
is along the top edge of the board just to the left of the at ribbon cable. It is labeled TEMP
TEST. When pressed, a xed current will be applied to each sensor input. Both Ai3 and
Ai4 will produce an output equal to 37.5% of their programmed full scale output. This test
conrms the operation of the D-100 processor board input circuitry for Ai3 and Ai4.

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D-100 Flow Display Manual 10/14 - 0634-14 / 18340 Page 27

5.2 TROUBLESHOOTING GUIDE FOR D-100 DISPLAY

NOTE: Also refer to the COMMISSIONING GUIDE located on the preceding pages.

Reported Problem Possible Solutions

Flow rate is indication zero ow.
(When uid is owing in the pipe.)

• Verify that the correct supply voltage is
present at the ow meter power input.

• Verify that the ow meter signal outputs
are properly wired to the display.

• For insertion meters, verify that the
meter is correctly inserted and parallel
with the pipe.

• For turbine meters, verify that the turbines
are not clogged with debris.

• Re-conrm that there is really ow in the
pipe.

Displayed ow rate is too high or too low. • Verify that the serial number of the ow

meter matches the serial number shown
on the label inside the D-100 front cover.

• Verify that the correct supply voltage is
present at the ow meter power input.

• Verify that the pipe diameter matches the
diameter shown on the calibration
certicate and on the ow meter tag.

• For insertion meters, verify that the
meter is correctly inserted and parallel
with the pipe.

• For turbine meters, verify that the turbines
are not clogged with debris.

Ai3 and/or Ai4 sensor values are too high or
too low.

• Verify that the sensor scaling matches
that programmed values shown on the
label inside the D-100 front cover and on
the calibration certicate.

• Conrm that the control system is
correctly scaled.

Data is not available at the control system. • Verify network addresses are properly

programmed into the D-100.

• If applicable, verify the Baud rate.

• Check the polarity of the network
connections.

For technical assistance, contact ONICON Incorporated at [phone].

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D-100 Flow Display Manual 10/14 - 0634-14 / 18340 Page 28

APPENDIX

A-1 D-100 DISPLAY MOTHER BOARD

A-2 D-100 PROCESSOR BOARD

A-3 D-100 POWER SUPPLY BOARD

A-4 D-100 ANALOG OUTPUT BOARD

A-5 D-100 ANALOG OUTPUT BOARD With 4 Analog Outputs

A-6 CONDITIONS OF SALE

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D-100 Flow Display Manual 10/14 - 0634-14 / 18340 Page 29

D-100 DISPLAY MOTHER BOARD

Pulse and analog output connections

OUTPUTS

TOTALIZER OUTPUT

MODE 1

(+)

TOTALIZER OUTPUT

MODE 2

(-)

MODE STATUS

H1

1

H2
1

5

10

15

20

25

30

H3
1

5

10

15

20

25

30

ANNALOG OUTPUT

ANALOG OUTPUT

ANALOG OUTPUT

ANALOG OUTPUT

CHANNEL A

CHANNEL B

CHANNEL C

CHANNEL D

ALARM

OUTPUT

S1

RUN

+

-

+

-

+

-

+

-

LED1

T1

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

FLOW

INDICATOR

T3

T4

10

11

12

13

T5

TEST

D1

D2

+ -

15 V PULSE

D3
D4

35

40

45

35

40

45

60 HZ

T1

ANALOG INPUTS

1

2

3

4

5

SIGNAL

REFERENCE

SIGNAL

REFERENCE

SHIELDS

FLOW METER INPUTS

1

2

3

4

5

6

7
8

9

1

2

3

4

5

6

24 VDC SUPPLY +

SUPPLY COMMON -

SHIELD

4-20mA +

4-20mA -

FREQUENCY +

FREQUENCY -

DIRECTION +

DIRECTION -

ALARM +

ALARM -

TOP TURBINE

BOTTOM TURBINE

AUXILIARY FLOW METER SIGNALS

4-20mA -

0-10 VDC +

ANALOG COMMON -

ISOLATED ANALOG COMMON -

SCALED +

SCALED -

G

G

+24

+15

J2-12

10

Ai3Ai4

Ai2

Di2

G

60HZ

J2-1

1

5

H3

Ai3 & Ai4 analog
input connections

Ai2 / Di2
Flow meter
connections

R7

C5

D5

C4

R1

R5

U2

R3

LED1

J1

ONICON INC.
20036 Rev. D

PROCESSOR BOARD

VAR1

F1

1/4 AMP

TB1

L1 N

Not Used

20075-50 REV. A

EXPANSION SLOTS FOR:

1. COMMUNICATIONS BOARD

2. ANALOG OUTPUT BOARD

C6

D6

C1

C2

U1

C3

R1

POWER SUPPLY

*Standard: 24 VAC

Optional: 120 or 230 VAC

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D-100 Flow Display Manual 10/14 - 0634-14 / 18340 Page A-1

D-100 FLOW DISPLAY PROCESSOR BOARD

Reset

Temp Test

Prog Mode
Enable

Device Address
Program Enable

Serial Comm

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D-100 Flow Display Manual 10/14 - 0634-14 / 18340 Page A-2

D-100 POWER SUPPLY BOARD

D1

D2

T1

D3

D4

J2-12

+24

10

+15

G

G

G

60HZ

J2-1

5

1

H3

Fuse

Holder

VAR1

1/4 AMP

TB1

F1

L1 N Not Used

VAC CONNECTION

R1

20075-50 REV. A

C3

C1

U1

C6

D6 D5

C2

R5

C5

R1

C4

J1

R7

U2

R3

LED1

FUSES

24 VAC 120 VAC 230 VAC

3AG 3AG 3AG

1 AMP 1/4 AMP 1/8 AMP

250 VOLT 250 VOLT 250 VOLT

SLO-BLO SLO-BLO SLO-BLO

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D-100 Flow Display Manual 10/14 - 0634-14 / 18340 Page A-3

D-100 ANALOG OUTPUT BOARD

ISO ANALOG OUT

20039_5_REV B

C10

C20

C21

45 40 35 30 25 20 15 10 5 1

U20

C23

U10

U11

U12

R3

C22

U6

R1
R2
R8

U14

D1

C8

C15

C9

T2

C12

U17

C24

C13

Q1

C7

C3

C11

R6
R7
R5

U8

C1

C14

C18

H1

C2

H2

U16

U15

FLOW
DELTA T
BTU RATE

LO TEMP
HI TEMP

C16

C17

D7

D5

D6

R14

R9
R15
R10

D4

U9

Q2

H3

R11

R13

SPAN

ZERO

0-10 VDC

4-20 mA

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D-100 Flow Display Manual 10/14 - 0634-14 / 18340 Page A-4

D-100 ANALOG OUTPUT BOARD
with 4 analog outputs

4 CH. Analog

ONICON INC. 20049 Rev. A

U1

151015202530354045

H1

R52

R1

C1

R3

D3

C6

U2

R4

R6

C18

U3

Q2 Q1

D5

C8

C10

C7

C2

C5R5

C9

C13

C15

D1

U4

C16

C4

U5

D2

C12

D7D6

C11

C14

U20

R50

C37

R51

C36

U19

J5

R2 R7

Hi Temp

R8C3

Flow Rate

C17

U6

D8

C19

R12

R10

R11

R14

C20

R11

Lo Temp

Flow Rate

C22

R17
R18 R19

U9

J6

D14

C23

R23

R21
R22

R25 R24

C24

J7

J8

R28

BTU Rate

R29
R30

Flow Rate

U12

C26

R39

Delta T

R40

R41

Flow Rate

U15

C30

C28

D18

C27

R34

R32
R33

R34 R35

D22

C31

R45
R43

R44

C32

R47
R46

U18

D21D20

D10

D4

D12

D13

D16

D17

C34

C35

U7

U10

U13

U16

C25

C29

C33

C21

D9

D11

D15

D19

D26

R16

R27

D23

R38

D24

R49

Q3

Q4

D25

Q5

Q6

T1

R9

R15

R20 R26

R31

R37

R42 R48

0-10V

0-10V

0-10V

0-10V

0-5V

0-5V

0-5V

0-5V

CH A.

SPAN

ZERO

J1

4-20mA

CH B

SPAN

ZERO

J2

4-20mA

CH C

SPAN

ZERO

J3

4-20mA

CH D

SPAN

ZERO

J4

4-20mA

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D-100 Flow Display Manual 10/14 - 0634-14 / 18340 Page A-5

CONDITIONS OF SALE

1. ACCEPTANCE: The following Conditions of Sale apply to all sales of ONICON’s products. These provisions shall apply even if ONICON fails to
object to provisions appearing on, incorporated by, referenced in, or attached to Buyer’s purchase order form. Buyer’s acceptance of delivery of
ONICON’s products constitutes its acceptance of these Conditions of Sale.

2. DELIVERY AND TITLE: All product shipments are Ex Works and title passes to the Buyer at the time ONICON delivers the merchandise to the carrier.
Risk of loss or damage to the product passes to the Buyer at the time ONICON delivers the product to the carrier. The Buyer immediately upon receipt
should inspect all shipments, and should there be any evidence of damage or loss in transit, Buyer must le claims or tracers upon carrier. ONICON will
assist in tracing shipments upon request.

3. LIMITED WARRANTY: ONICON warrants that for a period of two (2) years following the date of original shipment of an ONICON product: (i) the
product will conform to ONICON’s standard written specications applicable to such product in effect on the date of Buyer’s order, or as modied
by ONICON’s quotation or Buyer’s purchase order accepted by ONICON, (ii) the product will be free from defects in workmanship, and (iii) that
ONICON has title to the product prior to shipment to the Buyer; provided, however, that the warranties provided herein shall be void and may not
apply in the event Buyer misuses or damages a product, including, but not limited to, any use by the Buyer of a product for an application other
than one of a type approved by ONICON. ONICON’s sole liability and Buyer’s sole remedy for any breach of the foregoing warranty is for
ONICON to repair or replace, at ONICON’s option, any defective product that is returned to ONICON during the warranty period. EXCEPT AS
MAY BE SPECIFICALLY AGREED BY ONICON IN WRITING IN RELATION TO EACH SALE, NO OTHER WARRANTIES SHALL APPLY,
WHETHER EXPRESSED, IMPLIED OR STATUTORY, AND THERE SHALL BE NO IMPLIED WARRANTIES OF MERCHANTABILITY AND

FITNESS FOR A PARTICULAR PURPOSE.

4. REMEDIES: ONICON’s OBLIGATION UNDER THE FOREGOING WARRANTIES IS LIMITED SOLELY TO REPAIR OR REPLACEMENT, AT
ONICON’s OPTION, OF DEFECTIVE OR NONCONFORMING PRODUCTS. ONICON SHALL NOT BE LIABLE FOR CONSEQUENTIAL,
INDIRECT, PUNITIVE, INCIDENTAL, OR SPECIAL DAMAGES WHETHER FOUND ON CONTRACT, TORT OR ANY OTHER THEORY OF LAW.
No products shall be returned to ONICON without its prior consent and transportation and insurance costs shall be prepaid. Any repair or
replacement of ONICON’s products under the foregoing warranty will be at no charge to the Buyer provided such repair is done at the ONICON
factory or authorized service center. ONICON products that are repaired or replaced under this warranty will be returned to Buyer via the same
method of shipment use to return the product to ONICON. Repair or replacement of ONICON products is conditioned upon ONICON’s
acknowledgement of any alleged defect or nonconformance during the warranty period and issuance of a Return Authorization number. All
product returns must reference the Return Authorization number on the outside of the shipping carton and on any paperwork referencing the return.

5. PRICES AND PAYMENT TERMS: The prices set forth in the most recent quote or acknowledgement as applicable, supersede all previous prices
or quotations. All quotations are subject to change or withdrawal without notice except as may be specically noted on the face of the quotation.
The prices shown do not include sales, excise or government charges payable by ONICON to Federal, State, or local authority. Any such tax or
charge now or hereafter imposed upon the sale or shipment of the products under this contract will be added to the purchase price. Buyer agrees
to reimburse ONICON for such tax or charge or provide ONICON with an acceptable exemption certicate. Payment of invoices will be due 30
days from the date of shipment of the products contained therein. In the event that payment of an invoice is not received by the invoice due date,
ONICON will assess a late fee not to exceed 1.5% per month or 18% per year, or the maximum allowable by law whichever is lower.

6. CANCELLATION: Buyer may cancel its order, or any part of it, by sending written notice of cancellation to ONICON and paying a reasonable
cancellation fee as determined by ONICON. The reasonable cancellation fee will reect, among other factors, the expenses already incurred and
commitments made by ONICON, sales and administrative costs and prot as determined by ONICON. If Buyer received a reduced price based on
the quantity of products ordered, but has not purchased the applicable quantity at the time of cancellation, Buyer will pay the price it would have
paid had ONICON’s sale price been based on the quantity actually purchased.

7. CHANGES: If Buyer makes any changes in its drawings, designs, or specications applicable in any contract with ONICON that cause an increase
or decrease in the cost of performance of the contract, or if such changes result in rework or obsolescence, an equitable adjustment shall be made
to the contract. Such changes are subject to ONICON’s prior written consent.

8. EXCUSABLE DELAY: ONICON shall under no circumstance be responsible for failure to ll any order or orders when due to: res, oods, riots,
strikes, freight embargoes or transportation delays, shortage of labor, inability to secure fuel, material supplies, or power at current price or on
account of shortages thereof, acts of God or of the public enemy, any existing or future laws or acts of the Federal or State Government (including
specically, but not exclusively, and orders, rules or regulations issued by any ofcial or agency of any such government) affecting the conduct of
ONICON’s business with which ONICON in its judgment and discretion deems it advisable to comply as a legal or patriotic duty, or due to any
cause beyond ONICON’s reasonable control.

9. PATENTS: ONICON shall defend all suits or proceedings brought against Buyer or its customers arising from claimed infringements of any
patent, trademark, service mark or copyright for any product furnished by ONICON and shall indemnify it against all costs, fees, and damages on
the condition Buyer promptly noties ONICON in writing and provides information and assistance to enable ONICON to conduct the defense,
provided that ONICON shall have no such obligation in case of infringement resulting from ONICON’s conformance to special requirements of
Buyer. If ONICON is not able to settle any such suit or proceeding on acceptable terms, ONICON may, at its option, require return of the
infringing product and refund the purchase price to Buyer less a reasonable allowance for depreciation or use.

10. FAIR LABOR STANDARDS ACT: ONICON represents that all products delivered under this contract are furnished in accordance with the
applicable provisions of the Fair Labor Standards Act as amended.

11. APPLICABLE LAW: This document and any resulting contract shall be governed by and construed in accordance with the laws of the State of
Florida. The courts of the State of Florida and the federal courts located in Florida shall have jurisdiction and venue with respect to litigation to
this contract. In the event of litigation, the prevailing party shall be entitled to recover attorney’s fees and costs from the non-prevailing party,
including appellate attorney’s fees.

12. MODIFICATIONS: These Conditions of Sale along with the prices, quantities, delivery schedules and other provisions and instructions in
applicable quotations by ONICON or Buyer’s purchase orders accepted by ONICON shall constitute the entire agreement between ONICON and
Buyer pertaining to any resulting contract. They can be modied only in writing.

11451 Belcher Road South, Largo, FL 33773 • USA • Tel [phone] • Fax [phone] • [e-mail]
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