One-Tool BT300 User Manual

Battery Tester BT300
NOTES
Carefully read the user manual before using, and keep it well for future
reference.
Carefully check the device parts list before using. For any doubt, contact
ONE-TOOL distributor immediately.
Due to the product upgrade, tiny difference between the user manual and
Battery Tester BT300
Copyright reserved! Without written agreement from ONE-TOOL, (Hereinafter refer to " ONE-TOOL "), any company or person is not allowed to copy and duplicate this user manual in any format (electronic, mechanical, video, record or other formats).The user manual is designed only for ONE-TOOL products. Any consequence caused by using the user manual to guide other device operation is not under the responsibility of ONE-TOOL.
ONE-TOOL and its branches are not responsible for the fees and expense of the
device damage and loss due to private accident or from third party, misuse and abuse of the device, unauthorized change and repair, or any operation and maintenance not following ONE-TOOL standard.
ONE-TOOL is not responsible for device damage or problem due to the usage of
any optional parts or consumables instead of ONE-TOOL original products or
ONE-TOOL recognized products.
Declaration: Other product names mentioned in the user manual are aimed to describe the device usage. The registered trademarks still belong to the original company.
The device is for professional technicians or maintenance and repair personnel.
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mentioned in the user manual all belong to ONE-TOOL and its subsidiaries. In those countries where ONE-TOOL trademark, service mark, dot name, icon, company name not registered yet, ONE-TOOL declaim the right for its unregistered trademark, service mark, dot name, icon, and company name. Trademarks of the other products and company names mentioned in the user manual still belong to original registered company. Without written agreement from the owner, no person is allowed to use the trademark, service mark, dot name, icon and company name of
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Battery Tester BT300
Table of Contents
Chapter 1 Product Summary ............................................................................. 1
1.1 Product Profile .................................................................................... 1
1.2 Product Function ................................................................................. 1
1.3 Technical Parameters .......................................................................... 2
1.4 Working Environment Requirement ..................................................... 3
Chapter 2 Tester Structure ................................................................................. 3
Chapter 3 Operation .......................................................................................... 4
3.1 Pre-Test............................................................................................... 4
3.1.1 Connect Tester ........................................................................ 4
3.1.2 Key Description ....................................................................... 4
3.2 Tester Startup .....................................................................................4
3.3 Battery Test ......................................................................................... 5
3.3.1 IN-VEHICLE or OUT-OF-VEHICLE ................................ ......... 5
3.3.2 Select Battery Charge State .................................................... 6
3.3.3 Select Battery Type ................................................................. 6
3.3.4 Battery System Standard and Rating ....................................... 8
3.3.5 Battery Test Result ................................................................ 10
3.4 Cranking Test .................................................................................... 12
3.5 Charging System and Rectifier Diode Test ........................................ 13
3.6 24V System Test ................................................................ ............... 16
Chapter 4 Daily Maintenance ........................................................................... 19
4.1 Eliminate Common Fault ................................................................... 17
4.1.1 Screen Not Light ............................................................................ 17
Battery Tester BT300
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Chapter 1 Product Summary
1.1 Product Profile
BT300 Battery Tester adopts currently the world's most advanced conductance testing technology to easily, quickly and accurately measure the actual cold cranking amps capability of the vehicle starting battery, healthy state of the battery itself, and common fault of the vehicle starting system and charging system, which can help maintenance personnel to find the problem quickly and accurately, thus to achieve quick vehicle repair.
1. Test all automotive cranking lead acid battery, including ordinary lead acid battery, AGM flat plate battery, AGM spiral battery, and Gel battery, etc.
2. Directly detect bad cell battery.
3. Polarity reverse connection protection, reverse connection will not damage
the tester or affect the vehicle and battery.
4. Directly test the battery with loss of electricity, no need to full charge before testing.
5. Testing standards include currently the world's majority of battery standards, CCA, BCI, CA, MCA, JIS, DIN, IEC, EN, SAE, GB.
6. Support multi-languages, customer can select different language package, which includes: Chinese Simple, Chinese Traditional, English, Japanese, Russian, Spanish, French, Italian, German, etc. Other languages can also be customized according to user's need.
1.2 Product Function
Main functions of BT300battery tester include: battery test, cranking test, charging test and other additional functions.
Battery test is mainly targeted to analyze the battery healthy status to calculate the actual cold cranking capability of the battery and the aging extent, which provide reliable analysis evidence for the test and maintenance of the battery. It notifies the user to replace battery in advance when the battery getting aged.
Cranking test is mainly to test and analyze the starting motor. Through testing
Battery Tester BT300
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the actual required cranking current and cranking voltage of the starting motor, it can find out whether the starting motor works fine. There are several reasons why the starting motor is abnormal: lubricating system fault causing the starting loaded torque increasing or rotor friction of the starting motor causing the increasing friction of the starting motor itself.
Charging test is to check and analyze the charging system, including generator, rectifier, rectifier diode, etc., thus to find out whether the output voltage of the generator is normal, the rectifier diode works fine and the charging current is normal. Suppose one of the above mentioned parts is not in normal situation, it will lead to over charge or incomplete charge of the battery, thus the battery will be quickly damaged and also greatly shorten the using life of other loaded electrical appliance.
Additional functions include: Set language, voltmeter and screen brightness adjustment.
1.3 Technical Parameters
1. Cold Cranking Amps Measure Range:
Measure Standard
Measure Range
CCA
100-2000
BCI
100-2000
CA
100-2000
MCA
100-2000
JIS
26A17--245H52
DIN
100-1400
IEC
100-1400
EN
100-2000
SAE
100-2000
GB
100-1400
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2. Voltage Measure Range: 8-30VDC
1.4 Working Environment Requirement
Working Environment Temp.: -20°C-60°C It is applicable for automotive manufacturers, automotive maintenance and repair workshops, automotive battery factories, automotive battery distributors, and educational organizations, etc.
Chapter 2 Tester Structure
BT300 : battery tester main unit with testing cables. BT300 Battery Tester main unit cover is made of ABS acid-resistant plastic.
Battery Tester BT300
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Chapter 3 Operation
3.1 Pre-Test
3.1.1 Connect Tester
Shake the clamps back and forth to make sure they are well connected. Tester requires the two clamps are well connected with the battery poles, otherwise, the test cannot go on. When enter the battery test program, screen prompts "Check Connection", do clean the poles and re-connect in the right way.
Tester has reverse connection protection function. When clamps are reversely connected, tester screen will not light, but it damages neither the tester nor the automotive load.
NOTE: For parallel connected batteries, break off the cathode connection first, then do single test to each battery. Suppose cathode connection is not cut off, there will be error in test result.
3.1.2 Key Description
Up / Down keys Select upwards or downwards via white UP and DOWN keys.
Return key
Return to previous menu via blue RETURN key.
Test key
Confirm the selection via green Test key
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