One Stop Gardens 4831 Assembly And Operating Instructions Manual

Page 1
BARREL FOUNTAIN WITH PUMP
Model
4831
ASSEMBLY AND OPERATING INSTRUCTIONS
Visit our website at: http://www.harborfreight.com
Read this material before using this product.
Failure to do so can result in serious injury. SAVE THIS MANUAL.
Copyright© 2003 by Harbor Freight Tools®. All rights reserved. No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools. Diagrams within this manual may not be drawn proportionally. Due to continuing improvements, actual product may differ slightly from the product described herein. Tools required for assembly and service may not be included.
For technical questions or replacement parts, please call 1-800-444-3353.
Revised Manual 09k
Page 2
SAVE THIS MANUAL
Keep this manual for the safety warnings and precautions, assembly, operating, inspection, maintenance and cleaning procedures. Write the product’s serial number in the back of the manual near the assembly diagram (or month and year of purchase if product has no number). Keep this manual and the receipt in a safe and dry place for future reference.
IMPORTANT SAFETY
INFORMATION
In this manual, on the labeling, and all other information provided with this product:
NOTICE is used to
address practices not
related to personal injury. CAUTION, without the
safety alert symbol, is used to address practices not related to personal injury.
General Pump Safety Warnings
WARNING Read all safety warnings
and instructions. Failure to follow the
warnings and instructions may result
in electric shock, re and/or serious
injury.
Save all warnings and instructions for future reference.
WORK AREA
This is the safety alert
symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
DANGER indicates a
hazardous situation which, if not avoided, will result in death or serious injury.
WARNING indicates a
hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION, used with
the safety alert symbol, indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
Keep your work area clean and well 1. lit. Cluttered benches and dark areas
invite accidents.
Do not operate pumps in explosive 2. atmospheres, such as in the presence
of ammable liquids, gases, or dust.
Do not operate this pump unless it is submerged in water.
Keep bystanders, children, and 3. visitors away while operating a pump.
Do not allow anyone to put their hands in the Barrel if the pump is plugged in.
ELECTRICAL SAFETY
Grounded pumps must be plugged 1. into an outlet properly installed and grounded in accordance with all codes and ordinances. Never remove the grounding prong or modify the plug in any way. Do not use any
adapter plugs. Check with a qualied
electrician if you are in doubt as to whether the outlet is properly grounded. If the pumps should
Page 2 For technical questions, please call 1-800-444-3353. SKU 4831
Page 3
electrically malfunction or break down, grounding provides a low resistance path to carry electricity away from the user.
Avoid body contact with grounded 2. surfaces such as pipes, radiators, ranges, and refrigerators. There is an
increased risk of electric shock if your body is grounded.
Do not abuse the Power Cord.3. Never use the Power Cord to carry the pumps or pull the Plug from an outlet. Keep the Power Cord away from heat, oil, sharp edges, or moving parts. Replace damaged Power Cords immediately. Damaged Power Cords
increase the risk of electric shock.
When operating a pump outside, use 4. an outdoor extension cord marked “W-A” or “W”. These extension cords
are rated for outdoor use, and reduce the risk of electric shock.
Do not overreach. Keep proper 4. footing and balance at all times.
Use safety equipment. Always wear 5. eye protection during set-up.
PRODUCT USE AND CARE
Do not force the product. Use the 1. correct product for your application.
The correct product will do the job better and safer at the rate for which it is designed.
Disconnect the Power Cord Plug from 2. the power source before making any adjustments, changing accessories, or storing the pump. Such preventive
safety measures reduce the risk of starting the pump accidentally.
Store idle pumps out of reach of 3. children and other untrained persons.
Pumps are dangerous in the hands of untrained users.
PERSONAL SAFETY
Stay alert. Watch what you are 1. doing, and use common sense when operating a power product. Do not use a pump while tired or under
the inuence of drugs, alcohol, or
medication. A moment of inattention while operating pumps may result in serious personal injury.
Dress properly. Do not wear loose 2. clothing or jewelry. Contain long hair. Keep your hair, clothing, and gloves away from moving parts. Loose
clothes, jewelry, or long hair can be caught in moving parts.
Avoid accidental starting.3. Be sure the Pump is fully submerged in water and nobody has their hands or any body parts in the barrel before plugging in the Pump.
Maintain pumps with care. Keep 4. pumps clean. Do not use a damaged
pump. Tag damaged pumps “Do not use” until repaired.
Check for misalignment or binding of 5. moving parts, breakage of parts, and any other condition that may affect the pump’s operation. If damaged, have the pump serviced before using.
Many accidents are caused by poorly maintained pumps.
Do not modify this product.6. This is a decorative pump and is not designed for any other use.
Use only accessories that are 7. recommended by the manufacturer for your model. Accessories that may
be suitable for one product may become hazardous when used on another product.
Page 3For technical questions, please call 1-800-444-3353.SKU 4831
Page 4
SERVICE
Pump service must be performed only 1.
by qualied repair personnel. Service
or maintenance performed by unqualied
personnel could result in a risk of injury.
When servicing a pump, use only 2. identical replacement parts. Follow instructions in the “Inspection, Maintenance, And Cleaning” section of this manual. Use of unauthorized
parts or failure to follow maintenance instructions may create a risk of electric shock or injury.
SPECIFIC SAFETY RULES
Maintain labels and nameplates on 1. the Pump. These carry important
information. If unreadable or missing, contact Harbor Freight Tools for a replacement.
pacemaker interference or pacemaker failure.
Set-up the Fountain Pump on a level 6. surface away from children and pets. If necessary create a boundary
to keep children and pets away to avoid drowning or electrocution. Children and pets need constant adult supervision near the Fountain Pump.
Never leave the Fountain Pump 7. unattended during operation. Do not
run the Pump if unattended. Unplug the pump when not in use.
WARNING:8. Handling the cord on this product will expose you to lead, a chemical known to the State of California to cause cancer, and birth defects or other reproductive harm. Wash hands after handling. (California Health & Safety Code § 25249.5, et seq.)
Wear ANSI-approved safety impact 2. eye goggles when setting up the Pump. Using personal safety
devices reduce the risk for injury. Maintain a safe working environment. 3.
Keep the work area well lit. Make sure there is adequate surrounding workspace. Always keep the work area free of obstructions, grease, oil, trash, and other debris. Do not use a
power product in areas near ammable
chemicals, dusts, and vapors
Unplug the Pump from its electrical 4. outlet before performing any inspection, maintenance, or cleaning procedures.
People with pacemakers should 5. consult their physician(s) before use.
Electromagnetic elds in close proximity
to heart pacemaker could cause
SAVE THESE
INSTRUCTIONS.
GROUNDING
TO PREVENT
ELECTRIC SHOCK AND DEATH FROM INCORRECT GROUNDING WIRE CONNECTION:
Check with a qualied electrician
if you are in doubt as to whether the outlet is properly grounded. Do not modify the power cord plug provided with the pump. Never remove the grounding prong from the plug. Do not use the pump if the power cord or plug is damaged. If damaged, have it repaired by a service facility before use. If the plug will
not t the outlet, have a proper
Page 4 For technical questions, please call 1-800-444-3353. SKU 4831
Page 5
outlet installed by a qualied
electrician.
Grounded Pumps: Pumps with
Three Prong Plugs
Extension Cords
Grounded1. pumps require a three wire extension cord. Double Insulated pumps can use either a two or three wire extension cord.
As the distance from the supply outlet 2. increases, you must use a heavier gauge extension cord. Using extension cords with inadequately sized wire causes a serious drop in voltage, resulting in loss of power and possible pump damage.
(See Table A.)
3-Prong Plug and Outlet
Pumps marked with “Grounding 1. Required” have a three wire cord and three prong grounding plug. The plug must be connected to a properly grounded outlet. If the pump should electrically malfunction or break down, grounding provides a low resistance path to carry electricity away from the user, reducing the risk of electric shock. (See
3-Prong Plug and Outlet.)
The grounding prong in the plug is 2. connected through the green wire inside the cord to the grounding system in the pump. The green wire in the cord must be the only wire connected to the pump’s grounding system and must never be attached to an electrically “live” terminal.
(See 3-Prong Plug and Outlet.)
The pump must be plugged into an 3. appropriate outlet, properly installed and grounded in accordance with all codes and ordinances. The plug and outlet should look like those in the preceding illustration. (See 3-Prong Plug and
Outlet.)
The smaller the gauge number of the 3. wire, the greater the capacity of the cord. For example, a 14 gauge cord can carry a higher current than a 16 gauge cord.
(See Table A.)
When using more than one extension 4. cord to make up the total length, make sure each cord contains at least the minimum wire size required. (See Table
A.)
If you are using one extension cord for 5. more than one pump, add the nameplate amperes and use the sum to determine the required minimum cord size. (See
Table A.)
If you are using an extension cord 6. outdoors, make sure it is marked with the
sufx “W-A” (“W” in Canada) to indicate it
is acceptable for outdoor use. Make sure the extension cord is properly 7.
wired and in good electrical condition. Always replace a damaged extension
cord or have it repaired by a qualied
electrician before using it. Protect the extension cords from sharp 8.
objects, excessive heat, and damp or wet areas.
Page 5For technical questions, please call 1-800-444-3353.SKU 4831
Page 6
RECOMMENDED MINIMUM WIRE GAUGE
FOR EXTENSION CORDS* (120/240 VOLT)
NAMEPLATE
AMPERES
(at full load)
0 – 2.0 18 18 18 18 16
2.1 – 3.4 18 18 18 16 14
3.5 – 5.0 18 18 16 14 12
5.1 – 7.0 18 16 14 12 12
7.1 – 12.0 18 14 12 10 -
12.1 – 16.0 14 12 10 - -
16.1 – 20.0 12 10 - - -
TABLE A
EXTENSION CORD
LENGTH
25’ 50’ 75’ 100’ 150’
* Based on limiting the line volt-
age drop to ve volts at 150% of
the rated amperes.
Symbology
Double Insulated
V~
A
n0 xxxx/min.
Canadian Standards Association
Underwriters Laboratories, Inc.
Volts Alternating Current
Amperes
No Load Revolutions per Minute (RPM)
Page 6 For technical questions, please call 1-800-444-3353. SKU 4831
Page 7
SPECIFICATIONS
Electrical Input 120 V~ / 60 Hz / 6 W Barrel Dimensions 16” Dia. x 12” H Handle Height 30-1/2”
UNPACKING
When unpacking, make sure that all parts shown on the parts list near the end of this manual are included. If any parts are missing or broken, please call Harbor Freight
Tools at 1-800-444-3353 as soon as possible.
ASSEMBLY AND OPERATING
INSTRUCTIONS
FIGURE 1
Handle
Screw (9)
Handle Bracket
1. Fit the Handle (7) to the Handle Bracket and secure with a Screw (9), Washer (11), and Nut (12). See FIGURE 1.
Read the ENTIRE IMPORTANT
SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product.
TO PREVENT
SERIOUS INJURY FROM ACCIDENTAL OPERATION: Unplug the pump from its electrical outlet before assembling or making any adjustments to the pump.
Note: For additional information regarding the
parts listed in the following pages, refer to the Assembly Diagram near the end of this manual.
FIGURE 2
Screw (10)
Pump Body (2)
Barrel (1)
2. Attach the Pump Body (2) to the Barrel (1) using Screws (10), Washers (11), and Nuts (12). See FIGURE 2.
REV 04a, 04b
Page 7For technical questions, please call 1-800-444-3353.SKU 4831
Page 8
Barrel (1)
To prevent serious injury, ensure that the power cord hangs in such a way that water will drip off the cord before reaching the outlet (referred to as a drip loop).
FIGURE 3
Plastic Tube (3)
Pump Body (2)
and recycle it through the pump spigot, creating a soothing sound.
When you are nished using the unit, 8. with dry hands and feet, unplug the pump.
WARNING! Unplug the unit from the
power source before touching the water to make any adjustments to the pump, electric pump, cords, lines, or the Barrel.
Electric Pump (4)
3. Line the inside of the Barrel (1) with the Polypropylene Liner (13). (Liner not shown in Figure 3.)
Connect one end of the Plastic Tube (3) 4. to the Electric Pump (4). Insert the other
end so it ts tightly into the Pump Body
(2). Run the Cord (5) from the Electric Pump 5.
(4) out of the Barrel (1) but do not plug it in yet.
Fill the Barrel (1) approximately 60% full 6. with water.
WARNING
Cord
(5)
Make sure your feet and hands are 7. dry, then plug in the power cord. The pump will draw water from the barrel
Page 8 For technical questions, please call 1-800-444-3353. SKU 4831
REV 04a
Page 9
MAINTENANCE AND
SERVICING
Procedures not specically
explained in this manual must
be performed only by a qualied
technician.
TO PREVENT
SERIOUS INJURY FROM ACCIDENTAL OPERATION: Unplug the pump from its electrical outlet before performing any inspection, maintenance, or cleaning procedures.
TO PREVENT SERIOUS INJURY FROM PUMP FAILURE: Do not use damaged equipment. If abnormal noise or vibration occurs, have the problem corrected before further use.
Cleaning, Maintenance, and
Lubrication
BEFORE EACH USE,1. inspect the
general condition of the pump. Check for loose hardware, misalignment or binding of moving parts, cracked or broken parts, damaged electrical wiring, and any other condition that may affect its safe operation.
Periodically, remove the Electric Pump 2. (4) and clean any dirt or debris from the water intake.
Wipe down the cast iron Pump (2) with a 3. lint free cloth.
4. WARNING! If the supply cord
of this power pump is damaged, it
must be replaced only by a qualied
service technician.
Page 9For technical questions, please call 1-800-444-3353.SKU 4831
Page 10
PLEASE READ THE FOLLOWING CAREFULLY
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS, AND NOT BY THE BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO.
PARTS LIST
Part Description Qty.
1 Barrel 1 2 Pump Body 1 3 Plastic Tube 1 4 Electric Pump 1 5 Cord 2 6 Adapter 1 7 Handle 1 8 Pump Cover 1
9 Screw M6x18 2 10 Screw M8x38 4 11 Washer M8 4 12 Nut M8 4 13 Polypropylene Liner 1
Record Product’s Serial Number Here: Note: If product has no serial number, record month and year of purchase instead.
Note: Some parts are listed and shown for illustration purposes only, and are not available
individually as replacement parts.
Note: The hardware (Parts 9, 10, 11, 12) and the Polypropylene Liner (13) are not shown.
Page 10 For technical questions, please call 1-800-444-3353. SKU 4831
REV 04a
Page 11
ASSEMBLY DIAGRAM
8
7
2
1
3
REV 04a
6
5
4
Page 11For technical questions, please call 1-800-444-3353.SKU 4831
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