Oneida Air Systems Super Dust Gorilla User Manual

2 HP Cyclonic Dust Collector

Owners Manual

The

GORILLA

1/07

Shown with optional

*Models may
vary sligthly in
appearance.

Oneida Air Systems, Inc. 1001 West Fayette St., Syracuse, N.Y. 13204

Phone [phone] Fax [phone] www.oneida-air.com

bolt together Angle
Iron stand.

Thank You for Choosing an Oneida Air Systems Product!

OAS manufactures and sells dust collection equipment only. Our qualified technicians and
sales staff are available 7:30am - 6:00pm EST Mon. - Thur. and 7:30am - 5:00pm EST Fri. to
answer any questions concerning OAS products and dust collection. Call for ductwork design
and ductwork quotes, including system pricing and shipping cost.

Read the entire Owners Manual before installing or operating system!

Table of Contents

Page

I.

II.

III.

IV.

V.

VI.

VII.

VIII.

IX.

X.

XI.

XII.

System Start-Up Information

Commercial Configurations

General Specifications & Fan Performance Curves

Dimensions

General Assembly

General Assembly Instructions

Bracket Assembly

Filter Assembly

Filter Maintenance

Directions for Cleaning External Filter & Clipping Dust Pan

Fan / Blower Wiring Diagram

Troubleshooting

2

3

4

5

6

7

8

9

10

11

12

13

XIII.

XIV.

XV.

XVI.

XVII.

XVIII.

XIX.

2HP Super Dust Gorilla Owners Manual

Fire Hazards - Read Before Installing System

Terms and Conditions

Stand Assembly

Accessories

Fan Motor Maintenance

Optional Remote Controller Diagram

Optional Filter Efficiency Gauge Mounting Instructions

c

O.A.S. 2007

14

15

16

17

18

19

20

1

I. System Start-Up Information

1. Read the installation and maintenance instructions as well as the recommended
safety practices in this manual.

2. Install Ductwork completely before operating collector:

A.) Seal ductwork with silicone sealant or duct tape.
B.) Have Dust Bin in place and sealed.

3. Have licensed electrician wire Fan / Blower according to wire diagram on pg. 12
in this owners manual.

4. Have licensed electrician check current draw on motor with all gates open. Current
draw should not exceed maximum motor amperage. (OAS is not responsible for
damage to motors caused by improper installation, wiring or failure to follow these
directions.)

Caution

The Direct Drive Fan / Blower makes the system top heavy!

Use extreme care when setting the unit up!

Warning

Do not operate Fan / Blower unless Cyclone and Dust Bin

are in place. Motor will over heat!

Warning

Check amperage draw during operation with (2) open 5 dia.
blastgates (or smaller). Make certain amperage is not outside

operating limit indicated on motor plate!

Warning

If amperage is too high - shut down immediately!

(See troubleshooting section.)

2HP Super Dust Gorilla Owners Manual

c

O.A.S. 2007

2

II. 2hp Dust Gorilla Configurations

Caution:

If exhaust air is vented outside you must provide make up / return air.

Flue gases (carbon monoxide) can be drawn into the shop from furnaces,
water heaters or other appliances.

1. External Cartridge Filter -

Silencer Included with Filter

Cartridge Filter Media
1 Pleated Spun-Bonded Cartridge Filter 39 / 95 Sq. Ft.
Accredited, independent lab tested.
Bathed in teflon-like coating for easy dust release.
Captures 99.9% of Test Material from 0.2 - 2 microns.

1. External
Cartridge
Filter

2hp and Under Systems

13 Diameter Filter

Silencer

included

w/ Filter

Shown with
optional
Angle Iron
Stand.

2HP Super Dust Gorilla Owners Manual

c

O.A.S. 2007

1. Carefully pull
Silencer up over the
flange end until
black plastic top
meets flange plate.
It is a tight fit.

2. Slide Filter up to
meet Flange
Plate. Fasten
bottom brace to
rod to hold Filter.

Follow Pg. 9 in Owners Manual to Complete Installation.

3

III. General Specifications & Fan Performance Curves

Height without

Dust Bin

63 21 7

2.0 hp

- Sleeve kit adds 7 (4 is minimum)

- 35 gal. bin is 22 dia. x 22.5 h / 55 gal. bin is 22 dia. x 35.5 h

- Several Filter Options Available- Galvanized steel construction

- The collector can be hung on the wall, from the ceiling, or free standing support using
the 10 ga. angle iron ring at the top of the cone.
(See assembly instructions)

Cyclone

Diameter

Inlet

Diameter

Weight without

Dust Bin

Approx. Wt.

122 lbs.

w/o drum or filter

2hp Super Dust Gorilla System

1422 CFM @ 2.3 SP w/c w/o filter

Industrial Baldor TEFC 2hp motor*

115/230v - 23/11.5 amps / 1.15 Service Factor
Full 16 gauge galvanized cyclone & 11 ga. fan housing
7 dia. inlet / 8 rectangular outlet

14.25 dia. x 4 wide cast aluminum fan wheel
back inclined non-sparking, non-ferrous dynamic, two-planed
balanced to ISO 6.3 specifications.
Sound 78 - 79dB @ 10 with Built-in Silencer and Filter
95 Sq. Ft. Filter Media / Spun-Bonded

* Note: Motor Starter supplied
with system is for 220v only.

Static pressure and volume together determine
a fans performance. Several factors, such as
layout of ductwork and diameter of openings,
can affect a fans performance.

TEFC

*

Motors

Class F
115/230v
23/11.5 amps

1.15 Service Factor

2hp

11

10

Super

10.65

9

8

7

6

5

4

3

Static Pressure at Cyclone Inlet

2

*Fan curves vary slightly with different filter packages.

0

0 200 400 600 1000800

2HP Super Dust Gorilla Owners Manual

- Without Filter

- With Filter

Dust Gorilla CFM vs. SP Curve*

9.4

c

O.A.S. 2007

8.25

6.3

4.3

1349 cfm @ 2.3
SP w/c w/ filter.
FCS133900

1200

CFM

1422 cfm @

2.3 SP w/c
w/o filter.
Vented outside.

3

2.3

1400 1600

4

IV. Dimensions

For Minimum Mounting Heights w/ 39 Filter.

*Dimensions subject to slight variation in manufacturing.

42.5

24.25

26.34

Allow 1 - 2 from ceiling.

13.00

91.00

75.50

66.50

56.00

16.00

The

GORILLA

35 Gal Shown

Add 13" for 55 Gal

TM

7.00

8.00

13.00

39.00

6.00

Dimensions shown with
2" flex hose between
drum and cone collars

2HP Super Dust Gorilla Owners Manual

c

O.A.S. 2007

5

V. General Assembly

Caution:

If exhaust air is vented outside you must provide
make up/return air.

Flue gases (carbon monoxide) can be drawn into
the shop from furnaces, water heaters or other
appliances.

Read Before Installing and Operating!

Caution

To avoid personal injury or property damage, read owners manual thoroughly before
installing and operating system. (Read section on collector location and fire hazards.)
This collector is for use with WOOD DUST ONLY!
Keep fire extinguishers handy at all times.
Do not use this product to collect other types of dusts or fumes.
(Fire or explosion may occur!)
Do not introduce sparks or sources of ignition into collector.
Personnel should stay at least 20 ft. away from operating system.
Empty and check dust bin frequently for possible smoldering materials.
Rotating blades inside. Keep hands and objects away.
Do not operate system unless COMPLETELY assembled with dustbin.
(Personal injury or motor damage may occur!)
Consult local fire marshal before installing.
Follow all Federal, State, Local and NFPA codes when installing system.

To reduce the risk of injury from moving parts - unplug before servicing.
To reduce the risk of electric shock - unplug before cleaning or servicing.

1e

From Included

Hardware

(3) 3/8 x 1 1/4 Bolts
(3) 3/8 Washers
(3) 3/8 Nuts

7

Filter Maintenance

Failure to follow filter maintenance instructions
in owners manual will cause filter to be
damaged.

Blow down filter at end of day with compressed
air per owners manual or blow down when back
pressure reaches 3 water gauge - whichever
comes first. Never allow gauge to reach 5.

Caution

Check Dust Bin Frequently For

Smoldering Materials. Empty Bin Before

Leaving Shop.

Caution

Drum cover must be in place when system
is operating to prevent motor overheating!

An airtight seal between the cyclone and
drum will provide the necessary resistance
needed to prevent motor overheating!

Optional Angle Iron Stand

34a. Optional 35 gal. Angle Iron Stand - STG021035

1.Uprights - SXX000056 (4)

2. Braces - SXX000021 (4 / SXX000023 (3)

3. Feet - STX002001 (4)
34b. Optional 55 gal. Angle Iron Stand - STG021055

1. Uprights - SXX000068 (4)

2. Braces - SXX000021 (7)

3. Feet - STX002001 (4)

6

1a

For All
Systems

1f

(Deflagration Hazard)

(8) 5/16 Washers
(8) 5/16 Nuts

2

5jh

(8) 5/16 Washers
(8) 5/16 Nuts

3

(12) 5/16 x 1 1/4 Bolts
(12) 5/16 Washers
(12) 5/16 Nuts

5jh

4

16b

16c

16b

16a

16d

XGK020105

(4) 3/8 x 1 Bolts
(4) 3/8 Washers
(4) 3/8 Nuts

5jh

5g

6

5c

5b

5d

5f

5h

5i

The

GORILLA

Stand - Hardware Kit -

AHX021023

A. (32) AFB155190 ­ 5/16 Bolts
B. (32) AFT155175 ­ 5/16 Wiz Nuts
C. (64) AFW180000 ­ 5/16 Flat Washers

1. Motor Assembly - BXI002105
1a. 2 hp Motor - BMZ020105

1b. Magnetic Starter w/ Remote Option - AMR221114
1c. Cord Connector - WCC025038
1d. Cord Connector Lock Nut - WCN120000
1e. Fan Wheel - BWX142578
1f. Motor Plate - RMP002105

2. Fan Housing - BHX030005

3. Cyclone Barrel - SXI002105

4. Cyclone Cone - SCX002105

5a

5. Plenum 9 Kit - GXF015339
5a. Plenum Elbow 8 Assembly - FPX015339
5b. Filter Support Rod (2) - YSS000200
5c. 5/16 Connector 18 x 7/8 - VRH051618 (1)
5d. Filter Support Brace - RBX000000
5e. Washer - AFW170000
5f. Thumb Nut - AFT000001
5g. Internal Silencer (Pat. Pend.) - BSC130000
5h. Dust Pan - RFG130805
5i. Dust Clips (3) - AFC000000
5j. Hardware Kit - AHX000000

a. (3) 3/8 x 1 1/4 Bolts - AFS015700
b. (14) 3/8 Washers - AFW190000
c. (7) 3/8 Wiz Nuts - AFT00004
d. (4) 3/8 x 1 Bolts - AFS015100
e. (12) 5/16 x 1 Bolts Prewelded - AFB155190
f. (24) 5/16 Washers - AFW180000
g. (28) 5/16 Nuts AFT155175
h. Gasket (25) RAZ000000

5e

5k. Owners Manual - ZBM000013

6. Filter 13 dia. x 39 L - FCS133995

7. Wall Bracket - SMS300021

8. Decal - (1) Oneida Logo - ZBC000015

9. Decal - (1) Gorilla Logo - ZBC990020

10. Rotation Label - ZBC000029

11. Caution / Exhaust Label - ZBS000004

12. General Caution Label - ZBS000001

13. Filter Maintenance Label - ZBS000007

14. Caution / Check Frequently Label - ZBS000006

15. Caution / Drum Cover Label - ZBS000005

8

TM

16. Gal. Fiber Drum Kit (Standard) - SDK350901

9

16a. Drum Lid w/ 9 Ring - SDX000900
16b. Hose Clamp (2) - ACB120000
16c. Flex Hose (9) - DHF090000
16d. 35 Gal. Fiber Drum - SDS350000

17. 55 Gal. Fiber Drum Kit - SDK550901
17a. Drum Lid w/ 9 Ring - SDX000900
17b. Hose Clamps (2) - ACB120000
17c. Flex Hose (9) - DHF090000
17d. 55 Gal. Fiber Drum - SDS550000

18. 55 Gal. Steel Drum Kit - SEK550901
18a. Drum Lid w/ 9 Ring - SEX550900
18b. Hose Clamps (2) - ACB120000
18c. Flex Hose (9) - DHF090000
18d. 55 Gal. Steel Drum - SES550000

2HP Super Dust Gorilla Owners Manual

c

O.A.S. 2007