Oneida Air Systems Super Dust Gorilla User Manual

2 HP Cyclonic Dust Collector
Owners Manual
The
1/07
Shown with optional
*Models may vary sligthly in appearance.
Oneida Air Systems, Inc. 1001 West Fayette St., Syracuse, N.Y. 13204
Phone 1-800-732-4065 315-476-5151 Fax 315-476-5044 www.oneida-air.com
bolt together Angle Iron stand.
Thank You for Choosing an Oneida Air Systems Product!
OAS manufactures and sells dust collection equipment only. Our qualified technicians and sales staff are available 7:30am - 6:00pm EST Mon. - Thur. and 7:30am - 5:00pm EST Fri. to answer any questions concerning OAS products and dust collection. Call for ductwork design and ductwork quotes, including system pricing and shipping cost.
Read the entire Owners Manual before installing or operating system!
Table of Contents
Page
I.
II.
III.
IV.
V.
VI.
VII.
VIII.
IX.
X.
XI.
XII.
System Start-Up Information
Commercial Configurations
General Specifications & Fan Performance Curves
Dimensions
General Assembly
General Assembly Instructions
Bracket Assembly
Filter Assembly
Filter Maintenance
Directions for Cleaning External Filter & Clipping Dust Pan
Fan / Blower Wiring Diagram
Troubleshooting
2
3
4
5
6
7
8
9
10
11
12
13
XIII.
XIV.
XV.
XVI.
XVII.
XVIII.
XIX.
2HP Super Dust Gorilla Owners Manual
Fire Hazards - Read Before Installing System
Terms and Conditions
Stand Assembly
Accessories
Fan Motor Maintenance
Optional Remote Controller Diagram
Optional Filter Efficiency Gauge Mounting Instructions
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O.A.S. 2007
14
15
16
17
18
19
20
1
I. System Start-Up Information
1. Read the installation and maintenance instructions as well as the recommended safety practices in this manual.
2. Install Ductwork completely before operating collector:
A.) Seal ductwork with silicone sealant or duct tape. B.) Have Dust Bin in place and sealed.
3. Have licensed electrician wire Fan / Blower according to wire diagram on pg. 12 in this owners manual.
4. Have licensed electrician check current draw on motor with all gates open. Current draw should not exceed maximum motor amperage. (OAS is not responsible for damage to motors caused by improper installation, wiring or failure to follow these directions.)
Caution
The Direct Drive Fan / Blower makes the system top heavy!
Use extreme care when setting the unit up!
Warning
Do not operate Fan / Blower unless Cyclone and Dust Bin
are in place. Motor will over heat!
Warning
Check amperage draw during operation with (2) open 5 dia. blastgates (or smaller). Make certain amperage is not outside
operating limit indicated on motor plate!
Warning
If amperage is too high - shut down immediately!
(See troubleshooting section.)
2HP Super Dust Gorilla Owners Manual
c
O.A.S. 2007
2
II. 2hp Dust Gorilla Configurations
Caution:
If exhaust air is vented outside you must provide make up / return air.
Flue gases (carbon monoxide) can be drawn into the shop from furnaces, water heaters or other appliances.
1. External Cartridge Filter -
Silencer Included with Filter
Cartridge Filter Media 1 Pleated Spun-Bonded Cartridge Filter 39 / 95 Sq. Ft. Accredited, independent lab tested. Bathed in teflon-like coating for easy dust release. Captures 99.9% of Test Material from 0.2 - 2 microns.
1. External Cartridge Filter
2hp and Under Systems
13 Diameter Filter
Silencer
included
w/ Filter
Shown with optional Angle Iron Stand.
2HP Super Dust Gorilla Owners Manual
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O.A.S. 2007
1. Carefully pull Silencer up over the flange end until black plastic top meets flange plate. It is a tight fit.
2. Slide Filter up to meet Flange Plate. Fasten bottom brace to rod to hold Filter.
Follow Pg. 9 in Owners Manual to Complete Installation.
3
III. General Specifications & Fan Performance Curves
Height without
Dust Bin
63 21 7
2.0 hp
- Sleeve kit adds 7 (4 is minimum)
- 35 gal. bin is 22 dia. x 22.5 h / 55 gal. bin is 22 dia. x 35.5 h
- Several Filter Options Available- Galvanized steel construction
- The collector can be hung on the wall, from the ceiling, or free standing support using the 10 ga. angle iron ring at the top of the cone. (See assembly instructions)
Cyclone
Diameter
Inlet
Diameter
Weight without
Dust Bin
Approx. Wt.
122 lbs.
w/o drum or filter
2hp Super Dust Gorilla System
1422 CFM @ 2.3 SP w/c w/o filter
Industrial Baldor TEFC 2hp motor*
115/230v - 23/11.5 amps / 1.15 Service Factor Full 16 gauge galvanized cyclone & 11 ga. fan housing 7 dia. inlet / 8 rectangular outlet
14.25 dia. x 4 wide cast aluminum fan wheel back inclined non-sparking, non-ferrous dynamic, two-planed balanced to ISO 6.3 specifications. Sound 78 - 79dB @ 10 with Built-in Silencer and Filter 95 Sq. Ft. Filter Media / Spun-Bonded
* Note: Motor Starter supplied with system is for 220v only.
Static pressure and volume together determine a fans performance. Several factors, such as layout of ductwork and diameter of openings, can affect a fans performance.
TEFC
*
Motors
Class F 115/230v 23/11.5 amps
1.15 Service Factor
2hp
11
10
Super
10.65
9
8
7
6
5
4
3
Static Pressure at Cyclone Inlet
2
*Fan curves vary slightly with different filter packages.
0
0 200 400 600 1000800
2HP Super Dust Gorilla Owners Manual
- Without Filter
- With Filter
Dust Gorilla CFM vs. SP Curve*
9.4
c
O.A.S. 2007
8.25
6.3
4.3
1349 cfm @ 2.3 SP w/c w/ filter. FCS133900
1200
CFM
1422 cfm @
2.3 SP w/c w/o filter. Vented outside.
3
2.3
1400 1600
4
IV. Dimensions
For Minimum Mounting Heights w/ 39 Filter.
*Dimensions subject to slight variation in manufacturing.
42.5
24.25
26.34
Allow 1 - 2 from ceiling.
13.00
91.00
75.50
66.50
56.00
16.00
The
GORILLA
35 Gal Shown
Add 13" for 55 Gal
TM
7.00
8.00
13.00
39.00
6.00
Dimensions shown with 2" flex hose between drum and cone collars
2HP Super Dust Gorilla Owners Manual
c
O.A.S. 2007
5
V. General Assembly
Caution:
If exhaust air is vented outside you must provide make up/return air.
Flue gases (carbon monoxide) can be drawn into the shop from furnaces, water heaters or other appliances.
Read Before Installing and Operating!
Caution
To avoid personal injury or property damage, read owners manual thoroughly before installing and operating system. (Read section on collector location and fire hazards.) This collector is for use with WOOD DUST ONLY! Keep fire extinguishers handy at all times. Do not use this product to collect other types of dusts or fumes. (Fire or explosion may occur!) Do not introduce sparks or sources of ignition into collector. Personnel should stay at least 20 ft. away from operating system. Empty and check dust bin frequently for possible smoldering materials. Rotating blades inside. Keep hands and objects away. Do not operate system unless COMPLETELY assembled with dustbin. (Personal injury or motor damage may occur!) Consult local fire marshal before installing. Follow all Federal, State, Local and NFPA codes when installing system.
To reduce the risk of injury from moving parts - unplug before servicing. To reduce the risk of electric shock - unplug before cleaning or servicing.
1e
From Included
Hardware
(3) 3/8 x 1 1/4 Bolts (3) 3/8 Washers (3) 3/8 Nuts
7
Filter Maintenance
Failure to follow filter maintenance instructions in owners manual will cause filter to be damaged.
Blow down filter at end of day with compressed air per owners manual or blow down when back pressure reaches 3 water gauge - whichever comes first. Never allow gauge to reach 5.
Caution
Check Dust Bin Frequently For
Smoldering Materials. Empty Bin Before
Leaving Shop.
Caution
Drum cover must be in place when system is operating to prevent motor overheating!
An airtight seal between the cyclone and drum will provide the necessary resistance needed to prevent motor overheating!
Optional Angle Iron Stand
34a. Optional 35 gal. Angle Iron Stand - STG021035
1.Uprights - SXX000056 (4)
2. Braces - SXX000021 (4 / SXX000023 (3)
3. Feet - STX002001 (4) 34b. Optional 55 gal. Angle Iron Stand - STG021055
1. Uprights - SXX000068 (4)
2. Braces - SXX000021 (7)
3. Feet - STX002001 (4)
6
1a
For All Systems
1f
(Deflagration Hazard)
(8) 5/16 Washers (8) 5/16 Nuts
2
5jh
(8) 5/16 Washers (8) 5/16 Nuts
3
(12) 5/16 x 1 1/4 Bolts (12) 5/16 Washers (12) 5/16 Nuts
5jh
4
16b
16c
16b
16a
16d
XGK020105
(4) 3/8 x 1 Bolts (4) 3/8 Washers (4) 3/8 Nuts
5jh
5g
6
5c
5b
5d
5f
5h
5i
The
GORILLA
Stand - Hardware Kit -
AHX021023
A. (32) AFB155190 ­ 5/16 Bolts B. (32) AFT155175 ­ 5/16 Wiz Nuts C. (64) AFW180000 ­ 5/16 Flat Washers
1. Motor Assembly - BXI002105 1a. 2 hp Motor - BMZ020105
1b. Magnetic Starter w/ Remote Option - AMR221114 1c. Cord Connector - WCC025038 1d. Cord Connector Lock Nut - WCN120000 1e. Fan Wheel - BWX142578 1f. Motor Plate - RMP002105
2. Fan Housing - BHX030005
3. Cyclone Barrel - SXI002105
4. Cyclone Cone - SCX002105
5a
5. Plenum 9 Kit - GXF015339 5a. Plenum Elbow 8 Assembly - FPX015339 5b. Filter Support Rod (2) - YSS000200 5c. 5/16 Connector 18 x 7/8 - VRH051618 (1) 5d. Filter Support Brace - RBX000000 5e. Washer - AFW170000 5f. Thumb Nut - AFT000001 5g. Internal Silencer (Pat. Pend.) - BSC130000 5h. Dust Pan - RFG130805 5i. Dust Clips (3) - AFC000000 5j. Hardware Kit - AHX000000
a. (3) 3/8 x 1 1/4 Bolts - AFS015700 b. (14) 3/8 Washers - AFW190000 c. (7) 3/8 Wiz Nuts - AFT00004 d. (4) 3/8 x 1 Bolts - AFS015100 e. (12) 5/16 x 1 Bolts Prewelded - AFB155190 f. (24) 5/16 Washers - AFW180000 g. (28) 5/16 Nuts AFT155175 h. Gasket (25) RAZ000000
5e
5k. Owners Manual - ZBM000013
6. Filter 13 dia. x 39 L - FCS133995
7. Wall Bracket - SMS300021
8. Decal - (1) Oneida Logo - ZBC000015
9. Decal - (1) Gorilla Logo - ZBC990020
10. Rotation Label - ZBC000029
11. Caution / Exhaust Label - ZBS000004
12. General Caution Label - ZBS000001
13. Filter Maintenance Label - ZBS000007
14. Caution / Check Frequently Label - ZBS000006
15. Caution / Drum Cover Label - ZBS000005
8
TM
16. Gal. Fiber Drum Kit (Standard) - SDK350901
9
16a. Drum Lid w/ 9 Ring - SDX000900 16b. Hose Clamp (2) - ACB120000 16c. Flex Hose (9) - DHF090000 16d. 35 Gal. Fiber Drum - SDS350000
17. 55 Gal. Fiber Drum Kit - SDK550901 17a. Drum Lid w/ 9 Ring - SDX000900 17b. Hose Clamps (2) - ACB120000 17c. Flex Hose (9) - DHF090000 17d. 55 Gal. Fiber Drum - SDS550000
18. 55 Gal. Steel Drum Kit - SEK550901 18a. Drum Lid w/ 9 Ring - SEX550900 18b. Hose Clamps (2) - ACB120000 18c. Flex Hose (9) - DHF090000 18d. 55 Gal. Steel Drum - SES550000
2HP Super Dust Gorilla Owners Manual
c
O.A.S. 2007
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