ONEAC SE041XAT, SE081XAT, SE061XAT, SE101XAT, SEBP610-2 User Instruction Manual

ONEAC Siner gy

®

SE II Series Parallelable UPS User Instruction Man ual

IMPORTANT SAFETY INSTRUCTIONS
SAVE THESE INSTRUCTIONS.

Please read and save these instructions. This manual contains important instructions for ONEAC models:

• SE041XAT

• SE061XAT

• SE081XAT

• SE101XAT

• SEBP610-2

Follow these instructions during installation and maintenance of the UPS and batteries.
If you have a problem with the UPS, please refer to this manual before contacting Technical Services. The

Troubleshooting section on page 31 addresses most UPS-related issues.

• SE041XIT

• SE061XIT

• SE081XIT

• SE101XIT

• SE041XJT

• SE061XJT

• SE081XJT

• SE101XJT

Chloride North America
27944 North Bradley Road
Libertyville, IL 60048-9700
USA
Telephone: [phone]
Toll Free: [phone]
Facsimile: [phone]

ONEAC, Sinergy, and MopUPS are registered trademarks of Chloride Group plc. All other trademarks, product and corporate names are the property of their respective owners.

Entire contents copyright © 2007 Chloride Group plc. All rights reserved. Reproduction in whole or in part without permission is prohibited. All information subject to change without notice.

Manual Part Number 913-599 @ Rev. D 10/07

Chloride Europe
George Curl Way
Southampton, Hampshire SO18 2RY
United Kingdom
Telephone: [phone]
Facsimile: [phone]

Introduction .....................................................................................................................................................................1

Registering Your UPS ........................................................................................................................................................ 1

Technical Support ............................................................................................................................................................. 1

FCC Compliance ..............................................................................................................................................................1

Safety Compliance ...........................................................................................................................................................1

About This Manual ....................................................................................................................................................2

Symbols .....................................................................................................................................................................2

Safety ...............................................................................................................................................................................3

Intended Use .............................................................................................................................................................3

General Warnings ...................................................................................................................................................... 3

Safety Notices ............................................................................................................................................................ 3

Leakage Currents .......................................................................................................................................................4

Batteries ....................................................................................................................................................................4

Repacking of Unit ......................................................................................................................................................4

Setup ...............................................................................................................................................................................4

Delivery ......................................................................................................................................................................4

Unpacking .................................................................................................................................................................4

Long Term Storage ....................................................................................................................................................7

Environmental Conditions .......................................................................................................................................... 7

Floor Loading .............................................................................................................................................................7

Ventilation and Accessibility ....................................................................................................................................... 7

Installation .......................................................................................................................................................................8

External Overcurrent Protection and Isolation Devices ................................................................................................. 8

Emergency Switch Device (ESD)/Remote Power Off (RPO) Function ............................................................................. 8

Connections ..............................................................................................................................................................9

Rear Panel ................................................................................................................................................................11

Cable Sizes and Current ...........................................................................................................................................12

Output Terminal Voltage ..........................................................................................................................................13

External Battery Installation ...................................................................................................................................... 14

UPS Operation ................................................................................................................................................................ 15

UPS Mode ................................................................................................................................................................15

Bypass Mode ...........................................................................................................................................................15

Battery Mode ...........................................................................................................................................................15

Control Panel ...........................................................................................................................................................18

Control Panel Menu Flow Chart .............................................................................................................................. 19

Control Panel Menus and Displayed Text/Options .....................................................................................................20

Warning and Fault Indicators ...................................................................................................................................22

UPS Start-Up & Shut Down ............................................................................................................................................. 23

UPS Start-Up Procedure ...........................................................................................................................................23

UPS Shutdown Procedure ........................................................................................................................................23

Maintenance Bypass Procedure ................................................................................................................................ 23

Return from Maintenance Bypass Procedure ............................................................................................................24

Remote Power Off/Emergency Power Off .................................................................................................................25

Functional Test .........................................................................................................................................................26

Battery Test ..............................................................................................................................................................27

Maintenance ..................................................................................................................................................................27

Storage ....................................................................................................................................................................27

Battery Maintenance and Disposal/Recycling of Batteries ..........................................................................................27

Interfaces .......................................................................................................................................................................28

Serial Interface COM 3 .............................................................................................................................................29

Interface Slot COM ..................................................................................................................................................29

Optional Isolated Contacts Card ...............................................................................................................................30

Troubleshooting .............................................................................................................................................................31

ONEAC Sinergy SE II Series UPS User Manual i

Appendix A: Features and Specifications ........................................................................................................................ 32

Features .................................................................................................................................................................. 32

Specifications .......................................................................................................................................................... 33

Appendix B: Paralleling UPS Devices ............................................................................................................................... 35

Installing a Parallel System ....................................................................................................................................... 38

ii ONEAC Sinergy SE II Series UPS User Manual

Introduction

Introduction

Registering Y our UPS

Technical Support

FCC Compliance

Thank you for selecting this uninterruptible power supply (UPS). ONEAC’s Sinergy SE II Series UPS
offers the most reliable protection from the harmful effects of electrical line disturbances for your
computing and communications equipment. ONEAC’ s ISO 9001 certification represents our commitment
to building world-class products. We take pride in every unit that leaves our facility.

T o ensure that your Siner gy SE II Series UPS model and serial number are registered, complete and mail
the enclosed postage-paid warranty card or go on line at www.chloride-na.com.

To contact Chloride’s 24-hour technical services:

• North America: [phone], option 3
or toll free [phone], option 3.

• email: [e-mail].

NOTE: All emergency calls r eceived before 7 a.m. or after 7 p.m. Central Standar d Time returned within

one half hour. All non-emergency calls will be returned the next business day.

Please check with technical services before attempting to repair or return any product. If an product needs
repair or replacement, technical service issues a Return Material Authorization (RMA) number along with
instructions on how to return the product.

ATTENTION: Changes or modifications to this unit not expressly approved by the party responsible or

in FCC compliance could void the user’s authority to operate the equipment.

This equipment was tested and complies with the limits for a Class A digital device, pursuant to Part 15
of FCC Rules. These limits are designed to provide reasonable protection against harmful interference
when the UPS is operating in a commercial environment. The UPS generates, uses, and can radiate radio
frequency energy. If installation and use is not in accordance with the instruction manual, it may cause
harmful interference to radio communications.

Safety Compliance

ATTENTION: Operation of this equipment in a residential area may cause harmful radio

communications interference. The user is responsible for correcting the interference.

UL listing to UL1778
TUV compliance to EN62040-1
CE

ONEAC Sinergy SE II Series UPS User Manual 1

About This Manual

Symbols

This manual contains information regarding the installation, operation and use of the Uninterruptible
Power Supply (UPS).

Consult this manual before installation of the equipment, which should be performed only by qualified
personnel. This User’s Manual should be kept for later reference for operation and maintenance of the
UPS.

These instructions may be supplemented with additional sheets, describing specific extensions or options.

The following symbols are used in this manual:

ATTENTION: Indicates instructions, which if not observed, may endanger reliability of your UPS or the

security of your data.

WARNING: Indicates instructions, which if not observed, present risk of electric shock, may endanger

your life, your health, reliability of your UPS or the security of your data.

2 ONEAC Sinergy SE II Series UPS User Manual

.

Safety

Safety

Intended Use

General Warnings

Safety Notices

ONEAC Sinergy SE II Series UPS User Manual 3

This device serves as an uninterruptible po wer supply for connected loads. The UPS is in compliance with
all relevant safety regulations concerning information technology equipment, for use in an office
environment.

Depending on the type and rating of UPS, certain configurations of battery extensions may be connected.
These battery extensions may only be connected to the compatible basic UPS unit.

WARNING: We consider the safety of personnel to be of paramount importance. For this reason it is

essential that procedur es r elating to safety in this manual be car efully re viewed befor e commencing work,
and properly adhered to thereafter. The User or Operator may intervene in the operation of the UPS
provided that the instructions laid out in the section titled “UPS Start-Up & Shut Down” on pa g e 23 ar e
strictly followed.

WARNING: The installation of the UPS, described in the section titled “Installation” on page 8, may

only be carried out by qualified technical personnel accor ding to local and national electrical codes suc h
as the NEC

W ARNING: Even when all switches and/or circuit breakers are open, dangerous voltages are present
within this unit!

may carry out any operation that requir es protection panels to be opened and/or removed. Any repair s or
modifications by the user may result in out-of-warranty repair charges, unsafe electrical conditions, or
violation of electrical codes.

W ARNING: Read the following safety notices carefully! Disregarding these saf ety notes may endanger
your life, your health, and the reliability of your UPS and the security of your data.

®

There ar e no user -serviceable parts inside . Only factory authorized tec hnical personnel

• Transport the unit only in suitable packaging (protected against jolts and shocks).

• If the equipment is moved from a cold environment to a warmer operating location, condensation
may occur. Before you switch on the equipment it must be absolutely dry. An acclimatization period
of at least two hours is required.

• The equipment must be installed in accordance with the environmental conditions specified in
“Environmental Conditions” on page 7 and Table 2, “Installation Data,” on page 8.

• Even with all buttons and circuit breakers in the “OFF” position the UPS is not isolated from the
mains. To isolate completely from the mains, the power cables must be disconnected.

• This UPS device receiv es power from more than one source. The output terminals and/or receptacles
may have voltage present e ven when the input is disconnected. UPSs present a dif ferent safety issue
than most electrical equipment because unplugging the UPS may cause the UPS to operate in battery
or backup mode. Disconnecting the UPS input does not remove the electrical charge.

• In case of interruption of the mains voltage, the integrated battery maintains the po wer supply to the
user’s equipment.

• Lay all cables so that nobody can stand on them or trip over them. Only connect input and output
cables (or battery cables when external battery cabinets are used) by following the installation
guidelines provided in this user manual and by referring to applicable codes.

• Make sure that no metal objects (e.g. pins, necklaces, paper clips, etc.) are introduced or left inside
the UPS.

• In emergencies (e.g. damaged case, controls or power cables, penetration of liquids or foreign
matter) switch off the UPS and contact Technical Support for assistance.

• Do not connect equipment that will overload the UPS or equipment that is designed to draw
DC-current.

• When cleaning the unit, follow the instructions in the section titled “Maintenance” on page 27.

• The sum of the leakage currents (protective conductor current) of the UPS and the connected UPSs
exceeds 3.5 mA for all ratings of the UPS. Ground (earth) connection is essential before connecting
supply.

• Data transmission lines should not be connected or disconnected during a thunderstorm.

• The Remote Power Off (RPO/ESD) contacts are located on the rear of the unit ( Figure 9). When this
connection is open, the logic circuit will immediately shut down the UPS output.

Setup

• The maintenance bypass switch is intended for use by experienced service personnel only. It is
located at the back of the unit, behind a safety cover (refer to Figure 9). Open the safety cover to
locate and operate the maintenance bypass switch. Instructions for operating the maintenance
bypass switch must be followed or damage to UPS may occur.

Leakage Currents
Batteries

Repacking of Unit

WARNING: Connect the ground (earth) safety conductor before any other cables are connected.

WARNINGS:

• Battery maintenance should only be performed by authorized personnel.

• Batteries installed in the UPS or within the external battery cabinets contain electrolyte. Under
normal conditions the battery cases are dry. A damaged battery may leak electrolyte that can be
dangerous when it is in contact with the skin and cause irritation to the eyes. Should this happen
wash the affected part with copious amounts of water and seek immediate medical attention.

• Voltage is always present on the battery terminals.

• Even when discharged, a battery has the capacity to supply a high short circuit current, which, in
addition to causing damage to the battery itself and to associated cables, may expose the operator to
the risk of burns.

• Batteries should not be kept in storage for periods exceeding 6 months at 77°F (25°C) without being
recharged (having been charged to 100% at the beginning of any such period). If these conditions
are not respected, the performance of the battery can no longer be guaranteed. It is advisable to
recharge the batteries at least once every 4 months.

• Since new batteries often do not provide full capacity after an initial charge it may be necessary to
carry out a number of discharge/recharge cycles before optimum performance is achieved.

• In order to protect the environment, batteries must be disposed of in accordance with the re gulations
governing disposal/recycling of toxic and harmful waste.

Do not pack the UPS or external battery cabinets until at least six (6) hours have elapsed since the last
battery recharge.

Place the equipment in bags made of a material sufficiently porous to allow it to breathe [e.g. 4 mil
(100µm) polyethylene].

Do not remove air from the packaging.
When packing unit for movement by common carrier, place on original, or equivalent pallet and repack

in original, or equivalent crate/carton material. See figures 1-4.

Setup

Delivery

Unpacking

4 ONEAC Sinergy SE II Series UPS User Manual

The equipment has been thoroughly checked before shipment. Upon receipt, check the packaging and
ensure that the contents are undamaged. Any damage must be reported to the shipper and any missing
parts must be reported to the supplier immediately.

Care should be taken when removing the packaging in order to av oid damaging the equipment. Check all
packaging materials to ensure that no items are discarded. Remove the packaging follo wing the sequence
illustrated in figures 1-4.

Tools Required

• Hand operated pallet jack

• Scissors

• Screwdriver

ATTENTION: The equipment must be kept upright at all times and handled with care; damage may be

caused if dropped or subjected to severe impact.

Fig. 1: Step 1: Remove Strapping

Setup

2

1

Fig. 2: Step 2: Lift Carton Cover

ONEAC Sinergy SE II Series UPS User Manual 5

Setup

Fig. 3: Step 3: Remove Bracing

Fig. 4: Step 4: Slide Down Ramp

Included with the UPS are two L-shaped tie-down brackets to prevent the UPS from being moved. These
brackets are secured to the unit and then to the floor where the UPS will be positioned.

ATTENTION: T o ease movement o ver short distances the UPS is fitted with wheels. Befor e r emo ving the

UPS from the pallet, raise the leveling feet on the unit.

6 ONEAC Sinergy SE II Series UPS User Manual

Setup

Long Term Storage

Environmental
Conditions

Floor Loading

If the UPS is to be stored prior to use, it should be stored in a clean, dry environment and away from
temperature extremes. It is recommended that the equipment be stored in a temperature controlled,
moderate humidity environment. Table 1 below provides the temperature and humidity storage limits:

Table 1. Storage Data

Temperature limits -Batteries ONLY 32°F to 104°F (0°C to +40°C)
Temperature limits - UPS without batteries -13°F to 131°F (-25°C to +55°C)
Temperature limits – UPS with batteries 32°F to 104°F (0°C to +40°C)
Relative humidity (non-condensing) 0% to 90%

NOTE: When storing equipment, every 8°C above 25°C r educes the shelf life of the battery by 50%. Mor e

frequent battery charging is required to maintain the batteries in storage at these greater temperatures.

The UPS must be installed vertically on a level and even surface and in an area protected from e xtremes
of temperature, water, humidity and the presence of conductive powder or dust (See Table 2 on page 8).
Do not stack units and do not place any objects on top of a unit.

The functional temperature range of the UPS is 32°F to 104°F (0°C to 40°C).
The ideal ambient temperature range is 60°F to 77°F (15 °C to 25°C).

Expected battery runtimes and battery life is based on operational temperatures between 68°F and 77°F (20°C
and 25°C). Operation of the equipment above 77°F (25°C) reduces the service life of the batteries dramatically.

T aking into consideration the weight of the UPS as sho wn in Appendix A: Features and Specifications , it
is necessary that the floor in the chosen location be capable of supporting the weight of the unit.

Ventilation and
Accessibility

The area chosen for the UPS must have suf ficient space for the installation to be completed. Access doors
must be sufficiently sized to permit clearance of the unit, see “Installation” on page 8

It is necessary to leave a minimum space of at least two inches (50 mm) around the side and rear panels
to allow a flow of air.

Electrical maintenance and servicing, which may involve removal of the panels (see Figure 5) requires
access to all four sides of the UPS. Provide the necessary space or use a flexible wiring system to allow
movement of the UPS.

Fig. 5: Accessibility - Removable Panels

ONEAC Sinergy SE II Series UPS User Manual 7

Installation

Installation

WARNING: Before connecting any input wiring to the UPS, take precautions to insure that all circuits

being worked on are de-energized and proper loc k-out/ta g-out procedures have been followed. This is to
ensure that the live input source cannot accidentally be connected to the UPS during installation.

WARNING: Installation and operation should only be performed by qualified electrical personnel and in

conformity with local and national codes and applicable safety standards.

WARNING: Electrical shock hazard: Even when the UPS is disconnected from the mains, hazardous

voltages may still exist inside the UPS. The UPS receives power from more than one source—AC input
and DC input from batteries. All input sources (AC and DC) must, therefore, be disconnected before
carrying out installation or maintenance work inside the UPS.

Table 2. Installation Data

Ambient temperature 32°F to 104°F (0 °C to 40C°)
Relative humidity (non condensing) 90%
Environment Controlled (i.e. Office or equivalent)
Max. altitude 3280 ft. above sea level (1000 m.a.s.l.)
Cable inlet Rear Center
Air inlet Front and Sides
Air outlet Rear

NOTE: IEC/EN 62040-1 specifications do not include operation over 1000 meters. Contact ONEAC

Technical Services for other applications.

ATTENTION: Some particularly sensitive electronic equipment may be susceptible to interference; in

order to pr event this it is sug gested that input, output and any e xternal battery cables to the UPS be housed
in properly grounded, metal conduits or that shielded cables be used. Routing of cables (e.g. power
supplies, communication or data lines) to other equipment should be kept separate fr om that of UPS cables.

External
Overcurrent
Protection and
Isolation Devices

External devices for the protection of wiring and for isolating the UPS should be installed upstream of the
equipment. Select and configure the isolating device by referring to Table 3, “Fuses or Circuit Breakers,”
on page 8. These devices must be designed to work with inductive loads such as transformers. Devices
should be provided in building installations and other locations.

The following table indicates the recommended size of input protection devices (circuit breakers and
fuses) that should be installed for the protection of both wiring and equipment.

Table 3. Fuses or Circuit Breakers

Description 4 & 6 kVA 8 & 10 kVA

Input: Fusible Disconnect/Breaker 40 Amps 70 Amps

To avoid spurious operation using GFCI breakers, these breakers must:

• be rated at differential current NOT LESS THAN 100 mA.

• be a SELECTIVE type (delayed intervention).

Emergency Switch
Device (ESD)/
Remote Power Off
(RPO) Function

8 ONEAC Sinergy SE II Series UPS User Manual

For reasons of safety, a device having the characteristics of an Emergency Off button must be installed
externally of the UPS. This UPS is equipped with separate terminals for connecting hardwired customer
protection ESD relays.

These external terminals, labeled “RPO,” are located next to the 9 pin SUB-D (interface COM3)
connector on the upper back section of the unit, see Figure 9.

If the circuit between the two RPO connector pins is “opened,” the output of the UPS is immediately
switched off.

The RPO circuit may be extended by connecting normally closed switches in series between the RPO
connection pins. Acti v ating (opening) any of the series switches will causes the UPS to shut off its output.

Bypass Switch

Input Breakers

Terminal Area Safety Cover

Installation

Connections

WARNING: Confirm that all circuit br eakers/switc hes feeding power to UPS ar e “Open” and loc ked out

per lock-out/tag-out procedures.

Fig. 6: Sinergy SE Series UPS Rear View

1. Open UPS input breakers (Main 1 & Bypass), Fig. 6.

2. Remove maintenance bypass switch safety cover.

3. Set maintenance bypass switch to “Bypass,” Fig. 6

4. Remove terminal area safety cover, Fig. 6.

NOTE: If the UPS is fitted with an optional PDU, remove cover from PDU.

In order to gain access to the external electrical connections the rear wiring box protection panel of the
UPS must be removed. All wiring must be placed in proper conduits, and all cabling must be strain
relieved per local and national codes. See Table 4, “Cable Sizes,” on page 12.

ONEAC Sinergy SE II Series UPS User Manual 9

Installation

Rear Panel

Rear Wiring Box Protection Panel

Cable Entry

Fig. 7: Side view

WARNING: Connect the ground cable first.
WARNING: Ensure that the UPS is isolated from ALL AC & DC sources before removing panels.

Connecting Power Cables

(Refer to section titled Table 4, “Cable Sizes,” on page 12)

5. Connect loads to “Output” terminals.

ATTENTION: If using separate inputs for Mains and Bypass, it is imperative that the inputs be in phase .

Failure to correctly recognize and adhere to this requirement will cause serious damage to the UPS.

6. Connect mains to the corresponding input terminals. UPS can utilize a single input (using same input

for both Mains and Bypass inputs) or two separate inputs (from same transformer and using same
phases, for separate Mains and Bypass inputs)

- If the UPS is supplied by a single source, connect jumpers from JL1 to BL1 and from JL2 to
BL2. Input is connected to Main Line (ML1 & ML2) terminals. See Figure 8.

- If the bypass input is supplied separately, connect bypass line to the Bypass (BL1 & BL2)
terminals. Input is connected to Main Line (ML1 & ML2) terminals. Do not connect jumpers to
JL1 or JL2. See Figure 8.

7. If UPS is to be operated as single unit connect a jumper between S1 and S2. See Figure 8.

8. If UPS is to be operated as parallel unit ensure that no jumper is connected between S1 and S2.

Fig. 8: Terminal Block

10 ONEAC Sinergy SE II Series UPS User Manual

Rear Panel

NOTE: Once installation has been completed, the vertically adjustable feet on the UPS must be used to

fix it in position.

COM 3 Interface

ESD/RPO Contacts

Slot Interface COM (optional)

Fans

Ports for Parallel Operation

Maintenance Bypass Switch

Input Circuit Breaker for Main Input

Installation

External Battery

Receptacle

Input Circuit breaker for Bypass Input

Input and Output Terminal Block

Fig. 9: Rear View

ONEAC Sinergy SE II Series UPS User Manual 11