Onan P216G, P218G, P220G, OL16, OL18 Parts Catalog

...
The part numbers in this manual are OEM Onan numbers. Case and other manufacturers assigned their own unique numbers. John Deere simply added the prefix “HE” to the Onan number.
Engine
Parts Catalog
P216G P218G P220G
OL16 OL18 OL20
LX720 LX770 LX790



To avoid errors or delay in filling your parts order, always give the MODEL, SPEC NO. and SERIAL NO. from the Onan nameplate.
For handy reference, insert your nameplate in­formation in the spaces below.
MODEL AND SPEC NO.
SERIAL NO.
DIGITAL CONTROL SOFTWARE VERSION AND DATE (IF APPLICABLE)
The following symbols are used in Onan manuals to alert users to the potentially dangerous condi­tions relating to maintenance of equipment and re­placement of parts. Please read and observe.
This symbol warns of immedi­ate hazards which will result in severe personal injury or death.
This symbol refers to a hazard or unsafe practice which can re­sult in severe personal injury or death.
This symbol refers to a hazard or unsafe practice which can re­sult in severe personal injury or product or property damage.
Service and repair of Onan equipment must be performed by trained, experienced personnel only. Im­proper service or repair may result in property damage, severe personal injury or death. Do not use this catalog as a guide to servicing your equipment. Read and follow the IMPORTANT SAFETY INSTRUC­TIONS in the Service Manual appropriate for the equipment you are working on.
Contact with USED ENGINE OILS has been identified by a United States federal agency and some USA state agencies as causing CANCER or REPRODUCTIVE TOXICITY . When checking or changing engine oils take all necessary precautions not to ingest, breathe the fumes or contact the used oil.
Contact with ASBESTOS has been identified by a United States federal agency and some USA state agencies as causing CANCER or REPRODUCTIVE TOXICITY. When handling engine gaskets take all necessary precautions not to ingest, breathe or contact the dust from the gaskets! Use adequate ven­tilation and wear protective gloves, masks and clothing!
Contact with BENZINE and LEAD, found in gasoline, fuel additives and solvents has been identified by a United States federal agency and some USA state agencies as causing CANCER or REPRODUC­TIVE TOXICITY. When checking, draining or adding gasoline and fuel additives or using solvents take all necessary precautions not to ingest, breathe the fumes or contact the liquids. Use adequate ventila­tion and wear protective gloves, masks and protective clothing!
PSP-1
Introduction
This parts manual applies to the standard Performer horizontal engine as listed in the Engine Data Table. Parts are arranged in groups of related items and each illustrated part is identified by a reference number corresponding to the same reference number in the parts list. Parts illustrations are typical. Throughout this manual, left and right sides are determined by facing the oil cooler (front) end of the engine.
Using the MODEL and SPECIFICATION NUMBER from the nameplate, consult the SALES OPTION CODE T ABLE in the back of the book to identify factory installed parts that are unique to your engine (Note: The diagonal line (/) in the model and specification number separates engine characteristics from the specification number/letter. The specifica­tion number denotes customer requested features. The specification letter advances [A to B, B to C, etc] with major manufacturing changes.)
Engine Data Table
MODEL RATING
P216G–I/* 16 Horse Power P218G–I/* 18 Horse Power P220G–I/* 20Horse Power
OL16/* 16 Horse Power OL18/* 18 Horse Power OL20/* 20 Horse Power
LX720/* 16 Horse Power LX770/* 18 Horse Power LX790/* 20 Horse Power
1
Index
Adapter, Air Intake – Carburetor, 39 Adapter, Arm – Governor, 43 Adapter, Cleaner – Remote Air, 39 Adapter, Clutch, 40 Adapter, Clutch – Electric, 40 Adapter, Exhaust, 53 Adapter, Filter – Oil, 47, 48 Adapter, Gas – LP, 29 Adapter, Governor Arm, 54 Adapter, Plate – Bearing, 7 Adapter, Pump – Hydraulic, 9 Alternator, 15 Arm Assy, Control – Governor, 43 Arm, Governor, 15
Baffle, Base – Oil, 51 Baffle, T ube – Breather, 9 Baffle, Valve – Breather, 7 Ball, Bearing – Governor Shaft, 15 Band, Cleaner – Air, 38 Base, Filter – Remote Oil, 48 Base, Oil, 51 Bearing, Camshaft, 7 Bearing, Crankshaft – Front, 7 Bearing, Crankshaft – Rear, 7 Bearing, Shaft – Governor, 15 Block, Cylinder, 7, 9 Bracket Assy, Choke, 35 Bracket, Adjust – Governor, 45 Bracket, Cable, 43 Bracket, Cable – Choke, 33, 34 Bracket, Choke, 35 Bracket, Control – Governor, 43 Bracket, Converter – LP, 31 Bracket, Filter – Remote Oil, 48 Bracket, Governor, 17 Bracket, Lifting, 45 Bracket, Line – Fuel, 17, 39 Bracket, Mounting – Regulator, 30 Bracket, Solenoid – Remote Choke, 35 Bracket, Solenoid – Two Speed Governor, 17 Bracket, Support – Muffler, 53 Bracket, Tube – Oil Fill, 46 Bushing, Arm – Control, 43 Bushing, Control – Governor, 17, 43 Bushing, Reducer – Natural Gas, 30
Cable, Governor, 17 Cable, Plug – Spark, 16 Camshaft, 10 Cap Assy, End – Starter , 21 Cap, Breather, 9 Cap, Fill – Oil, 46 Cap, Fitting – Fuel, 23 Cap, Limiter – Idle, 28 Cap, Port – V acuum, 15 Cap, Solenoid – Starter, 19 Cap, V alve, 7
Capacitor, 37, 39 Carburetor Components, Gasoline, 26, 27 Carburetor Components, Gasoline – Auto Choke, 28 Carburetor , Components – LP Gas, 29 Carburetor , Gasoline, 25 Carburetor , LP, 32 Choke, Manual, 54 Choke, Remote, 35 Cleaner, Air , 37, 38 Cleaner, Air – Remote, 38 Clip, Cable – Choke, 33, 34 Clip, End – Rod, 25, 32, 45 Clip, Lock – Remote Choke, 35 Clip, Retaining – Control, 15 Clip, Retaining – Control Rod, 25, 32, 45 Clip, Wire, 16 Clip, Wire – Blower Housing, 45 Clip, Wire – Fuel Line, 25 Clutch Assy, Starter, 20 Codes, Sales (Definitions), 75 Coil, Ignition – Battery , 16 Components, Carburetor, 26 Components, Carburetor – Gasoline, 27 Components, Carburetor – Gasoline Auto Choke, 28 Components, Starter, 19, 20, 21 Connector, Line – Oil, 47 Connector, Male, 48 Connector, Male – Inverted, 29 Control, Choke – Front Pull, 34 Control, Choke – Rear Pull, 33 Control, Ignition, 15 Cover Assy, Starter, 21 Cover, Cleaner – Air, 37 Cover, Element – Air Cleaner, 37 Cover, Pad – Oil Filter, 47 Cover, Regulator – Voltage, 43 Cover, Tube – Exhaust, 53 Cover, Valve, 7 Crankshaft, 11 Cup, Governor, 10 Cup, Intake – Oil Pump, 51
Decal, Control Panel, 54 Deflector , Carburetor , 29 Drain, Filter – Oil, 47
Elbow, Adapter – LP, 29 Elbow, Brass – LP Carburetor Kit, 32 Elbow, Brass – LP Converter Kit, 31 Elbow, Brass – Natural Gas Regulator, 30 Elbow, Gas – LP, 29 Elbow, Inlet – Air, 38, 39 Elbow, Main Jet – LP Regulator, 29 Elbow, Male – Oil Hose, 48 Elbow, Street, 30 Elbow, Street – LOPKO, 48, 49 Elbow, Street – Oil Line, 47 Elbow, Street – Pressure Sender, 50
2
Index
Element, Cleaner – Air, 37 Exhaust System, 53
Filter , Fuel, 23 Filter , Oil, 47, 48 Filter , Oil – Remote, 48 Filter, Tube – Breather, 37, 39 Fitting, Barbed, 25 Flywheel, 13 Fuel System – Gasoline, 25 Fuel System – LP Gas, 29 Fuse, 30A Blade, 57, 58, 59 Fuse, 30A Cartridge, 58
Gasket, Adapter – Oil Filter, 47, 48 Gasket, Base – Oil, 51 Gasket, Carburetor – Gasoline, 25 Gasket, Carburetor – LP, 32 Gasket, Cleaner – Air, 29, 37 Gasket, Cover – V alve, 7 Gasket, Exhaust, 53 Gasket, Filter – Oil, 47 Gasket, Fitting – Hose, 37 Gasket, Head – Cylinder, 7 Gasket, Horn – Air, 29 Gasket, Manifold – Exhaust, 53 Gasket, Manifold – Gasoline Intake, 25 Gasket, Manifold – LP Intake, 32 Gasket, Mounting – Gearcase, 15 Gasket, Plate – Bearing, 7 Gasket, Plate – Ignition, 9 Gasket, Plug – Hex Head, 51 Gear, Camshaft, 10 Gear, Crankshaft, 11 Gear, Drive, 21 Gear, Ring, 13 Gearcase, 15 Governor, 43, 45 Governor, Speed – Two, 17 Grommet, Bracket – Fuel Line, 17 Grommet, Cleaner – Air, 32 Grommet, Cleaner – Remote Air, 39 Grommet, Seal – Air, 45, 48 Grommet, Support – Air Cleaner, 37 Grommet, Tube – Breather, 37 Guard, Stationary , 45 Guide, V alve, 7
Harness, Control, 54 Harness, Engine (Code 35AZ), 60 Harness, Engine (Code 35BB, 35BD, 35BH, 35CG), 55 Harness, Engine (Code 35BC, 35BZ, 35CC, 35CH, 35CJ,
35DB), 56, 58 Harness, Engine (Code 35BE), 57 Harness, Engine (Code 35BJ), 60 Harness, Engine (Code 35BK), 59 Harness, Interface (Code 35AW), 61 Harness, Interface (Code 47AW), 61
Harness, Wiring – LOPKO, 49 Head, Cylinder, 7 Holder, Brush, 20 Holder, Cartridge Fuse, 58 Hose, Breather, 25, 32, 39 Hose, Fuel, 23, 25, 29, 32 Hose, Inlet – Air, 32 Hose, Oil, 48 Housing, Blower, 43, 45 Housing, Cleaner – Air, 37 Housing, Cylinder – Air, 43 Hub, Cup – Governor, 10 Hub, Plate – Drive, 40
Ignition, Electric, 16 Indicator , Fill – Oil, 46 Insert, Seat – V alve, 7 Insulator , Module – Ignition, 15
Jet, Idle, 27, 28 Jet, Power, 26, 27, 28 Joint, Ball, 45
Key, Crankshaft, 11 Key, Flywheel, 13 Key, Gear – Crankshaft, 11 Key, Machine – PTO Shaft, 13 Key, W oodruff – Camshaft Gear, 10 Kit, Bracket – Mounting, 19 Kit, Brush – Starter, 19, 20 Kit, Bushing – Starter, 19, 20 Kit, Carburetor, 25 Kit, Carburetor – LP, 32 Kit, Cleaner – Air, 37 Kit, Clutch – Starter, 19 Kit, Converter – LP, 31 Kit, Float, 27, 28 Kit, Gasket, 28 Kit, Gasket – Oil Pump, 7 Kit, Hardware – Starter, 19, 20 Kit, Intake Manifold, 25 Kit, Lever – Choke, 27 Kit, Lever – Starter Shift, 19, 20 Kit, Repair – Gasoline Carburetor, 27 Kit, Repair – Starter, 21 Kit, Ring – Piston, 9 Kit, Screw and Plug, 28 Kit, Seal – Dust, 19 Kit, Shaft – Choke, 27 Kit, Shaft – Throttle, 27, 28 Kit, Solenoid – Starter, 19, 20 Kits, Gasket, 7, 62 Knob, Cleaner – Air, 37
Labels, 62 Lever, Choke, 34, 35 Lever, Control, 54 Lever, Governor , 45
3
Index
Line, Oil – Flex, 47 Line, Pulse, 23 Link, Choke, 34, 35 Link, Control – Governor, 43 Lock, Spring – V alve, 7
Manifold, Exhaust, 53 Manifold, Intake, 25, 32 Muffler, 53
Needle, Carburetor, 28 O–Ring, Carburetor – Gasoline, 25
O–Ring, Carburetor – LP, 29 O–Ring, Valve – Shutoff, 29
Paint, 62 Panel, Control, 54 Pin, Alignment – Gear Cover, 7 Pin, Center – Camshaft, 10 Pin, Cotter – Choke Lever, 34 Pin, Cotter – Governor, 43, 45 Pin, Cotter – Two Speed Governor, 17 Pin, Dowel – Governor Cup Stop, 15 Pin, Drive – Bearing Stop, 7 Pin, Piston, 9 Piston, 9 Plate, Bearing – Rear, 7 Plate, Cap – Starter, 21 Plate, Cover – Ignition Plunger, 9 Plate, Deflector – Air, 37 Plate, Support – Air Cleaner, 37 Plug, Black Nylon – Stationary Guard, 45 Plug, Cap, 34 Plug, Countersunk – Oil Pad Cover, 47 Plug, Dot Button – Blower Housing, 39 Plug, Hex Head – Oil Base, 51 Plug, Hole – Breather, 9 Plug, Hole – Core, 7 Plug, Spark, 16 Plug, Square Head – Adapter, 47 Plug, Square Head – Oil Base, 51 Plug, Welch – Camshaft, 7 Plunger, Valve – Bypass, 7, 48 Pre–Cleaner, Air , 38 Pulley , 41 Pulley , Drive – Alternator , 41 Pump, Fuel, 23 Pump, Fuel – V acuum, 23 Pump, Oil, 7
Rectifier , Control Harness Silicon, 54 Rectifier, Engine Harness, 56 Rectifier , Silicon, 58 Reed, V alve – Breather, 7 Regulator, 15 Regulator, Converter – LP, 31 Regulator, Gas – LP, 29 Regulator, Gas – Natural, 30
Regulator, Voltage, 15 Retainer, Bolt – Starter, 21 Ring, Retaining – Camshaft, 10 Ring, Retaining – Crankshaft, 11 Ring, Retaining – Piston Pin, 9 Rod, Choke, 35 Rod, Connecting, 9 Rod, Control, 45 Rod, Control – Governor, 25, 32 Rod, Governor, 45 Rotor, Ignition, 16
Sales Code Definitions, 75 Sales Option Code Table, 74 Screen, Inlet – Air, 13 Screen, Tube – Breather , 9 Seal, Dust, 20, 21 Seal, O–Ring – Air Cleaner, 39 Seal, O–Ring – Breather Cap, 9 Seal, Oil – Crankshaft, 15 Seal, Oil – Crankshaft Rear, 7 Seal, Oil – Governor Shaft, 15 Seal, Tube – Oil Fill, 46 Seal, Valve – Intake, 7 Sealant, Thread, 62 Sender, Gauge – Oil Pressure, 50 Sender, Pressure – Oil, 50 Shaft, Governor, 15 Shaft, PTO, 13 Shim, End Play – Crankshaft, 7 Sleeve, Bearing, 11 Solenoid, 35 Solenoid, Cutoff – Fuel, 27 Solenoid, Governor – Two Speed, 17 Spacer, Cleaner – Air, 32 Spacer, LP Gas, 37 Spacer, Nylon – Air Cleaner, 37 Spacer, Stud – Air Cleaner, 37 Spring, Governor, 17, 43 Spring, Governor Return, 54 Spring, Needle – Power, 28 Spring, Rod – Governor, 25, 32 Spring, Setting – Idle, 43 Spring, V alve, 7 Spring, Valve – Breather, 7 Spring, Valve – Bypass, 7 Starter, 18 Starter , Inertia, 18 Starter , Shift – Solenoid, 18 Stator , 15 Strap, Mounting – Regulator, 30 Stud, Adjusting, 45 Stud, Cover – Gear, 15 Stud, Mounting, 7 Support, Cleaner – Air, 37 Support, Cover – Exhaust, 53 Support, Muffler , 53 Switch – LOPKO, 49
4
Index
Switch, Ignition, 54 Switch, LOPKO, 48, 49 Switch, Temperature – High, 41 Switch, Temperature – Oil, 51 Swivel, Lever – Choke, 17, 34, 45 Swivel, Lever – Throttle, 43 Swivel, Link, 35
Tappet, Valve – Standard, 7 Tube, Breather – Air Cleaner , 37 Tube, Breather – Crankcase, 37, 39 Tube, Breather – Cylinder Block, 9 Tube, Breather – LP Carburetor , 32 Tube, Exhaust, 53 Tube, Exhaust – Offset, 53 Tube, Fill – Oil, 46 Tube, Induction – Air , 38, 39 Tube, Intake – Air , 29, 37
Tube, Oil – Cylinder Block, 7 Tube, Port – Vacuum, 15
V alve, Breather , 9 V alve, Exhaust, 7 V alve, Intake, 7 V alve, Magnetic, 30 V alve, Shutoff – Fuel, 29 V alve, Shutoff – LP Converter, 31 V alve, Shutoff – Oil Base, 51 V aporizer, Gas – LP, 29
Weight, Balance, 11 Wheel, Blower, 13 Wheel, Screen – Blower, 13 Wrapper, Element – Air Cleaner, 37
Y oke, Shaft – Governor, 15
5
Cylinder Block
72
71
70
69
34A
73
40
41
74
6
P216/18/20G
Cylinder Block
REF PART QTY PART REF PART QTY PART NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION
1 1 Block, Cylinder (See Short
Block Catalog #932–0109)
2 517–0048–01 1 Plug, Camshaft Welch
Opening (1–5/8”)
3 800–0051 5 Screw, Hex Head Cap
(3/8–16 x 1–1/4”)
4 Shim, Crankshaft End Play
(Use as Required) 104–0776 1 .005” 104–0776–01 1 .003”
5 Bearing, Rear Crankshaft
(Includes Thrust Washer) 101–0804 1 Standard 101–0804–02 1 .002” Undersize 101–0804–10 1 .010” Undersize 101–0804–20 1 .020” Undersize 101–0804–30 1 .030” Undersize
6 104–0575 1 Washer, Thrust 7 101–0809 1 Gasket, Bearing Plate 8 Plate, Rear Bearing
101–0439–01 1 Cadmium Plated
Code 11AH,11AV 101–0551–01 1 4 Boss – Code 11AK 101–0437–01 1 SAE–A – Zinc Plated –
Code 11AP
9 101–0405 2 Bearing, Camshaft
10 509–0041 1 Seal, Crankshaft Rear Oil
1 1 516–0072 4 Pin, Bearing Stop Drive 12 120–1320 1 Tube, Oil 13 Insert, Exhaust V alve Seat
1 10–1824 2 Standard 1 10–1824–02 2 .002” Oversize 1 10–1824–05 2 .005” Oversize 1 10–1824–10 2 .010” Oversize 1 10–1824–25 2 .025” Oversize
14 Insert, Intake V alve Seat
1 10–0197 2 Standard 1 10–0197–02 2 .002” Oversize 1 10–0197–05 2 .005” Oversize 1 10–0197–10 2 .010” Oversize 1 10–0197–25 2 .025” Oversize
15 Guide, V alve
1 10–3527 2 Exhaust 1 10–3526 2 Intake
16 Bearing, Front Crankshaft
(Flanged) 101–0805 1 Standard 101–0805–02 1 .002” Undersize 101–0805–10 1 .010” Undersize 101–0805–20 1 .020” Undersize 101–0805–30 1 .030” Undersize
17 101–0761 1 Adapter, Bearing Plate
Code 11BH
18 Screw
815–0682 4 Socket Head (Special)
Code 11BH
800–0515 5 Cap, Hex Head (Special)
Code 11BF
800–0515 4 Cap, Hex Head (Special)
Code 11BE, 11AR
19 526–0402 5 Washer, Flat (.395 Screw) 20 516–0141 2 Pin, Gear Cover Alignment 21 123–1175 1 Reed, Breather Valve
Specs A, B
22 123–1173 1 Baffle, Breather V alve
Specs A, B
23 123–1174 1 Spring, Breather Valve
Specs A, B 24 110–1879–01 1 Cover, RH Valve – Spec A,B 25 110–3637–01 1 Cover, LH Valve – Begin
Spec C – Zinc–Plated 26 Gasket, V alve Cover
1 10–3709 3 Spec A, B
1 10–3709 2 Begin Spec C 27 115–0006 4 T appet, Standard Valve 28 110–3479 2 Valve, Intake 29 110–3480 2 Valve, Exhaust 30 800–0010 2 Screw, Hex Head Cap
(1/4–20 x 1–3/4”) 31 110–3485 4 Spring, Valve 32 110–3511 8 Lock, Valve Spring 33 509–0289 2 Seal, Intake Valve 34 803–0071 2 Screw, Set Socket
(3/8–16 x 5/8”) (Use W/O
Remote Oil Filter)
34A 520–0820 2 Stud, Mounting
(3/8–16 x 1–11/16) (Use with
Remote Oil Filter) 35 505–0057 1 Plug, Pipe – Code 17CE 36 110–3181 2 Gasket, Cylinder Head 37 Head, Cylinder
1 10–3509 1 Right Side
1 10–3508 1 Left Side 38 110–3487 4 Washer, Valve Spring Retaining 39 526–0018 1 Washer, Flat (1/4” Screw) 40 526–0122 18 Washer , Flat (5/16” Screw) 41 800–0571 18 Screw, Hex Head Cap
(Special) 2.0” Long
42 526–0063 2 Washer, Copper Flat
(1/4” Screw) 43 517–0067 1 Plug, Core Hole (Specs A, B) 44 110–3510 4 Cap, Valve 45 Kit, Gasket
168–0187 1 Engine, Complete 168–0189 1 V alve Grind/Carbon Removal
46 120–0491 1 Pump, Oil (Components Not
Sold Separately) 47 120–0161 1 Gasket Kit, Oil Pump 48 740–1004 2 Washer, Flat (M6) 49 800–0007 2 Screw, Hex Head Cap
(1/4–20x1”) 50 801–0049 1 Screw, Hex Head Cap
(3/8–24 x 7/8”) 51 526–0066 1 Washer, Copper Flat
(3/8” Screw) 52 120–0140 1 Spring, Bypass Valve 53 120–0398 1 Plunger, Bypass Valve
7
P216/18/20G
Cylinder Block
72
71
70
69
34A
73
40
41
74
8
P216/18/20G
Cylinder Block
REF PART QTY PART REF PART QTY PART NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION
54 Piston (Includes Pin and
Retaining Rings) 1 12–0264 2 Standard 1 12–0264–05 2 .005” Oversize 1 12–0264–01 2 .010” Oversize 1 12–0264–02 2 .020” Oversize 1 12–0264–03 2 .030” Oversize
55 112–0229 2 Pin, Piston 56 518–0311 4 Ring, Retaining 57 Kit, Piston Ring
Specs A–C 113–0314 2 Standard 1 13–0314–05 2 .005” Oversize 1 13–0314–10 2 .010” Oversize 1 13–0314–20 2 .020” Oversize 1 13–0314–30 2 .030” Oversize
Begin Spec D 1 13–0310 2 Standard 1 13–0310–05 2 .005” Oversize 1 13–0310–01 2 .010” Oversize 1 13–0310–02 2 .020” Oversize 1 13–0310–03 2 .030” Oversize
58 Rod, Connecting (Includes
Bolt and Nut)
P216 1 14–0394 2 Standard 1 14–0394–10 2 .010” Undersize 1 14–0394–20 2 .020” Undersize 1 14–0394–30 2 .030” Undersize
P218, P220 1 14–0397 2 Standard 1 14–0397–10 2 .010” Undersize 1 14–0397–20 2 .020” Undersize 1 14–0397–30 2 .030” Undersize
59 114–0392 4 Bolt, Connecting Rod
(Special)
60 123–0954 1 Cap and Valve, Breather
Begin Spec C
61 123–0952 1 Tube, Breather – Begin Spec C 62 123–1871 1 Baffle, Breather Tube (Begin
Spec C)
63 809–0035 1 Screw, Round Head Tapping
(#8 x 3/4”) – Begin Spec C 64 123–0951 1 Clamp, Loop – Begin Spec C 65 123–0958 2 Screen, Breather Tube
Begin Spec C 66 509–0117 1 Seal, Breather Cap O–Ring
Begin Spec C 67 Nut
870–0302 4 Hex, Crown Lock 870–0533 4 Flange, Hex
68 Adapter, Hydraulic Pump
101–0766–01 1 Code 11BE 101–0766–02 1 Code 11BF 517–0120 1 Plug, Breather Hole – Begin
Spec C (Not Shown) (Use W/O
Fuel Pump) 69 160–1368 1 Gasket, Plate 70 160–1345–01 1 Plate, Ignition Plunger
Cover – Zinc Plated 71 740–1004 2 Washer, Flat (M6) 72 800–0004 2 Screw, Cap Hex Head
(1/4–20 x 5/8”) 73 502–1252 1 Elbow 74 517–0120 1 Plug, Breather Hole
9
P216/18/20G
Camshaft
REF PART QTY PART REF PART QTY PART NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION
1 150–0078 1 Ring, Retaining 2 150–1519 1 Hub, Governor Cup 3 150–1520 1 Cup, Governor 4 Ball, Governor
510–0015 5 Codes 13BG, 13BM, 13BN,
13BP, 13BR, 13BS, 13BT, 13BV, 13BW 13CB, 13CE, 13CM,13CR, 13DB
510–0015 10 Code 13CH (Use with 13CF)
5 515–0001 1 Key, Camshaft Gear W oodruf f
6 Camshaft (Includes Center Pin)
105–0637 1 P216, P218
P220 105–0639 1 All Specs Except 11212 105–0718 1 Spec 11212 Only
7 105–0700 1 Gear, Camshaft (Includes Gear ,
Spacer and Plate) 8 105–0541 1 Washer, Special Thrust 9 150–0075 1 Pin, Center
10
P216/18/20G
Crankshaft
REF PART QTY PART REF PART QTY PART NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION
1 Crankshaft
P216
104–1887 1 * Code 45BB 104–1332 1 * Code 45BC 104–1699 1 * Code 45BD,45BE,45BW 104–1331 1 * Code 45BF 104–1621 1 Code 45BG 104–1535 1 Code 45BH 104–1333 1 * Code 45BS 104–0901 1 Code 45BT 104–0900 1 Code 45BU 104–1432 1 * Code 45BZ 104–1330 1 * Code 45CA
P218, P220
104–1351 1 * Code 45BB 104–1443 1 * Code 45BC 104–1700 1 * Code 45BD,45BE 104–1348 1 * Code 45BF 104–1693 1 Code 45BG 104–1502 1 * Code 45BH 104–1735 1 Code 45BJ 104–1352 1 * Code 45BP 104–1349 1 * Code 45BS 104–1364 1 * Code 45BT 104–1167 1 Code 45BU 104–1575 1 Code 45BY 104–1354 1 * Code 45CA 104–0983–01 1 Code 45CC 104–1768 1 * Code 45CE 104–1787 1 Code 45EA 104–1871 1 Code 45ED 104–1873 1 Code 45EE 104–1939 1 Code 45EH
2 518–0014 1 Ring, Retaining 3 104–0043 1 Washer, Gear Retaining
Special 4 104–0032 1 Gear, Crankshaft 5 515–0001 1 Key, Crankshaft Gear 6 190–0267 1 Sleeve, Bearing – Code 45BP 7 Key
515–0198 1 Square (3/8 x 3/8 x 2–1/2”)
Code 45BW
515–0103 1 Woodruff (1/4 x 1/4 x 2”)
Code 45BC, 45BS, 45BT
515–0230 1 Square, Code 45BD, 45BW
(3/8 x 3/8 x 2”)
515–0263 1 Kit, Key – Code 45BC, 45BF,
45BH, 45BP, 45BS, 45BT, 45BZ, 45CA, 45CE
515–0146 1 Woodruff, #18 (1/4 x 1–1/8”)
Code 45BP
515–0301 1 Code 45CE
8 104–1712 1 Weight, Balance – Code 45BL
* Includes Keys.
11
P216/18/20G
12
P216/18/20G
Blower Wheel With Screen
REF PART QTY PART REF PART QTY PART NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION
1 Flywheel (Includes Ring
Gear)
134–4633 1 Code 31AZ, 31BC, 23DJ,
23DC, 23EF, 31BD
134–4705 1 Code 23DD
2 104–0170 1 Screw, Hex Head Cap
(Special) 3 526–0356 1 Washer, Flat (7/16” Screw) 4 526–0017 1 Washer, Flat (7/16” Screw) 5 815–0687 6 Screw, Flange Lock Head
(#10–24 x 3/8”)
6 800–0030 4 Screw, Hex Head Cap
(5/16–18 x 1.25”) – OEM Supplied On Code 23EL
7 134–4553–50 1 Screen, Air Inlet
Code 31AZ, 23DC, 23EF –
Painted 8 104–0779 1 Gear, Ring 9 515–0284 1 Key, Flywheel
10 190–0687 1 Shaft, PTO – 1” Diameter
1 1 515–0007 1 Key, Machine (1/4 x 2”)
13
P216/18/20G
Gearcase, Ignition Control, Alternator
and Regulator
30
13
14
P216/18/20G
Gearcase, Ignition Control, Alternator
and Regulator
REF PART QTY PART REF PART QTY PART NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION
1 Gearcase (Kit) (Includes Parts
Marked*) 103–0791 1 W/Sleeve Bearing 103–0799 1 W/Needle Bearing
2 510–0105 1 *Bearing, Governor Shaft 3 *Shaft and Arm, Governor
150–1470–01 1 Case Hardened 150–1422 1 Code 31AZ, 31BD Begin
Spec C
3A 150–1007 1 Arm, Governor Spec A,B
4 150–1187 1 *Yoke, Governor Shaft 5 815–0046 2 *Screw, Pan Head Machine
(8–32 x 3/8”)
6 516–0130 1 *Pin, Governor Cup Dowel
Stop
7 509–0008 1 *Seal, Governor Shaft Oil 8 510–0014 1 *Ball, Governor Bearing
Shaft
9 509–0040 1 *Seal, Crankshaft Oil
10 103–0810 1 Gasket, Gearcase Mounting
1 1 114–0022 4 Screw, Hex Head Cap
(5/16–18 x 1–3/4”)
12 526–0065 5 Washer, Copper Flat
(5/16” Screw)
13 149–1299 1 *Tube, Vacuum Port (1.5” Long) 14 520–0933 1 Stud, Gear Cover 15 850–0030 3 Washer, Lock (#10) – Code
31AZ
16 862–0015 1 Nut, Hex (5/16–18) 17 Stator (Includes Terminals)
191–1276 1 Code 31BC (35A) 191–1456 1 Code 31AZ (20A)
18 332–2423 3 T erminal, Stator Leads
Code 31AZ,47AW – Use Qty . 2 19 503–0301 1 *Clamp, Vacuum Port Cap 20 149–1321 1 *Cap, Vacuum Port – Spec A,B 21 191–2104 2 Body, Terminal Connector
Kit (Includes Terminals)
Code 31AZ 22 Control, Ignition
166–0785 1 12 Volt 166–0800 1 24 Volt – Code 31BD
23 815–0172 3 Screw, Hex Head Machine
Self–Lock (#10–32 x 1”)
Code 31AZ,31BC 24 815–0340 2 Screw, Hex Washer Head
(10–32 x 3/8”) 25 854–0010 2 Washer, IT Lock (#10) 26 518–0637 1 Clip, Control Retaining
Rod T o Governor Shaft 27 821–0015 1 Screw, Lock Head
(1/4–20 x 1/2”) 28 Regulator, Voltage
191–1847 1 35 Ampere – Code 31BC 191–2208 1 20 Ampere – Code 23DK,
31AZ, 23EH 29 166–0786 1 Insulator, Module Ignition 30 853–0013 1 Washer, ET Lock
* – Parts Included in Gearcase.
15
P216/18/20G
Electronic Ignition
8
6
9
1
3
7
10
5
2
4
11
REF PART QTY PART REF PART QTY PART NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION
1 Coil, Battery Ignition
(Includes Nuts) 166–0761 1 Spec A–G 166–0820 1 Begin Spec H
2 Clip, Wire (Attach T o
Spark Plug Wire) 332–2904 1 Square 332–2650 1 Loop
3 166–0767 1 Rotor, Ignition 4 167–0272 2 Plug, Spark 5 Cable, Spark Plug
167–1615–01 1 9” Long 167–1615–04 1 18.5” Long
6 166–0770 1 Nut, Hex Flange (M4 Positive 7 518–0515 2 Clip, Wire
8 166–0771 1 Nut, Hex Flange (M5 Negative 9 815–0650 2 Screw, Hex Washer Head
10 114–0022 2 Screw, Hex Head Cap
1 1 870–0212 1 Nut, Self Lock
2
Terminal)
Terminal) (1/4–20 x 1”) (5/16–18 x 1–3/4”)
16
P216/18/20G
Two Speed Governor
REF PART QTY PART REF PART QTY PART NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION
1 149–2366 1 Bracket, Fuel Line 2 150–1727 1 Bushing, Governor Control 3 150–1740 1 Spring, Governor 4 150–2498 1 Bracket, Governor 5 150–2499 1 Bracket, Solenoid Mounting 6 153–0632 1 Swivel, Choke Lever 7 153–0678 1 Cable (Includes Bolt) 8 307–2758 1 Solenoid, 2 Speed Governor 9 508–0021 1 Grommet, Rubber
10 516–0059 1 Pin, Cotter
1 1 526–0006 1 Washer , Flat (#12 Screw)
12 526–0021 1 Washer, Flat (1/4” Screw)
13 114–0023 1 Screw, Hex Head Cap
(Special)
14 800–4072 1 Screw, Hex Head Machine
(M4)
15 815–0439 2 Screw, Hex Washer Head Cap
(#8–15 x 1/2”)
16 815–0800 1 Screw, Hex Head – Grade 5
(1/4–28 x 1”)
17 821–0010 3 Screw, Lock Head
(1/4–20 x 1/2”) 18 115–0025 1 Nut, Hex (1/4–28) 19 870–0212 2 Nut, Lock (1/4–20)
17
P216/18/20G
Starter
REF PART QTY PART REF PART QTY PART NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION
1 Starter , Solenoid Shift
(See Separate Page for
Components) 191–1949–04 1 Code 33AT, 33BF 191–1949–05 1 Code 33AS,33BA 191–1949–07 1 Code 33AW
2 191–1828 1 Starter, Inertia (Bendix)
Type (See Separate Page
For Components) – Code
33AV
3 800–0595 2 Screw, Cap Hex Head
(5/16–18 x 3–1/2”)
4 526–0122 2 Washer, Flat (5/16” Screw)
Inside Mounting Bolt
NOTE: Onan Part Number Stamped on the Starter
Nameplate for Identification.
18
P216/18/20G
Starter Components
(191–1949–05 & 191–1949–07)
REF PART QTY PART REF PART QTY PART NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION
1 191–1954 1 Kit, Starter Hardware
(Includes (2) Solenoid
Mtg Screws, 2 Thru Bolts,
Armature Shims, Pinion Stop
Collar , Retaining Ring and
Solenoid Terminal Nuts)
2 191–1956 1 Kit, Starter Solenoid (Includes
Solenoid and Spring Plunger)
3 191–1931 1 Kit, Starter Bushing (Includes
Rear Cap with Bushing and
Front Bushing)
4 Kit, Mounting Bracket (Includes
Front Bracket, Front Bushing,
Dust Seal, Thrust Washer, Cap
Plug and OD Pinion Seal) 191–1950 1 Code 33AT, 33AW, 33BF 191–1952 1 Code 33AS, 33BA
5 191–1951 1 Kit, Starter Brush (Includes (2)
Negative and (2) Positive
Brushes and Brush Holder)
6 191–1766 1 Kit, Starter Shift Lever
(Includes Lever, Wear Plate, Rubber Plug and Grease)
7 191–1953 1 Kit, Starter Clutch (Includes
Pinion Gear and Clutch Assembly)
8 191–1955 1 Kit, Dust Seal (Includes ID, OD
Pinion Seals)
9 191–1947 1 Cap, Starter Solenoid
10 750–1006 1 Nut, Metric Hex (M8)
NOTE: Phantom Items Not For Sale, For Replacement
Order Complete Starter.
NOTE: Onan Part Number Stamped on the Starter
Nameplate for Identification.
19
P216/18/20G
Starter Components
(191–1808–04 & 191–1808–05)
REF PART QTY PART REF PART QTY PART NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION
1 191–1954 1 Kit, Starter Hardware
(Includes (2) Solenoid Mtg
Screws, 2 Thru Bolts,
Armature Shims, Pinion Collar
and Retaining Ring)
2 191–1956 1 Kit, Starter Solenoid (Includes
Solenoid and Spring Plunger)
3 191–1931 1 Kit, Starter Bushing (Includes
Rear Cap with Bushing and
Front Bushing)
4 191–1764 1 Holder, Brush (Includes
Negative Brush)
5 191–1763 1 Kit, Starter Brush (Includes (2)
Negative and (1) Positive
Brushes)
6 191–1766 1 Kit, Starter Shift Lever
(Includes Lever, Wear Plate and Rubber Plug)
7 191–1953 1 Clutch Assembly, Starter
(Includes Pinion Gear)
8 191–1955 1 Seal, Dust
NOTE: Phantom Items Not For Sale, For Replacement
Order Complete Starter.
NOTE: Onan Part Number Stamped on the Starter
Nameplate for Identification.
20
P216/18/20G
Starter Components
(191–1828)
REF PART QTY PART REF PART QTY PART NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION
1 191–1048 2 Bolt, Hex Head 2 870–0438 2 Retainer , Bolt 3 191–1532 1 Cap Assy, End (Includes
Cap, Brusholder, Springs,
Brushes, Terminal Hardware)
4 191–1359 1 Cover Assy (Includes Dust
Cover, Spring, Spacer , Nut and
Washer)
5 191–1156 1 Gear, Drive 6 191–1671 1 Plate, Front End Cap
7 191–1038 1 Washer, Thrust 8 191–1841 1 Kit, Repair (Includes Brush with
Stud, Springs and Brushes)
9 191–1534 1 Seal, Dust
NOTE: Phantom Items Not For Sale, For Replacement
Order Complete Starter.
NOTE: Onan Part Number Stamped on the Starter
Nameplate for Identification.
21
P216/18/20G
22
P216/18/20G
Fuel Pump and Filter
REF PART QTY PART REF PART QTY PART NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION
1 Hose (Cut to Length)
503–0707 1 12”, 9.5” 503–1016 1 8” (Code 13DA Only)
2 Pump, Fuel
Code 15AZ, 15BA, 15BL,
15BR
149–1982 1 Top or Bottom Inlet,
T op Outlet
149–2187–02 1 Top Inlet, Top Outlet
Code 15CY 149–2501–00 1 Top Inlet, Bottom Outlet 149–2501–01 1 Bottom Inlet, Bottom Outlet
3 815–0555 2 Screw, Pan Head Tapping
(10–24 x 5/8”) Code 15AZ, 15BA, 15BL, 15BM
4 Line, Pulse
503–0707 1 Cut to 7” Long (Code 13CD,
13CG, 15AZ, 15BA 15BL, 15BM)
503–1865–01 1 10–1/4” (Code 15CY)
5 518–0515 1 Clip, Wire – Code 15BZ, 15AZ,
15BL, 13CD, 13BJ
6 Cap, Fuel Fitting
149–1321 1 Code 13BJ, 13CG, 15AZ,
15BL
517–0165 1 Code15CM
7 503–0301 1 Clamp, Hose – Code 15AZ,
15BL, 13BJ
8 Clamp, Hose (1/2”)
503–0731 6 With Fuel Filter 503–0731 4 Without Fuel Filter
9 Filter , Fuel
149–2206–01 1 Code 15BZ 149–2206–01 1 Code 15BA, 15BL, 15BB,
15BZ, 15CM
10 Hose, Fuel
503–1199 1 21” (Code 13BJ) 503–0707 1 5–1/2” (Code 13DA, 15CM)
1 1 503–1593 1 Hose, Fuel (Out) 12 149–1308 3 Spring, Hose 13 149–2500 1 Bracket, Mounting
23
P216/18/20G
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