ON MC33340D, MC33342D, MC33340P, MC33342P Schematic [ru]

MC33340, MC33342
Battery Fast Charge Controllers
The MC33340 and MC33342 are monolithic control IC’s that are specifically designed as fast charge controllers for Nickel Cadmium (NiCd) and Nickel Metal Hydride (NiMH) batteries. These devices feature negative slope voltage detection as the primary means for fast charge termination. Accurate detection is ensured by an output that momentarily interrupts the charge current for precise voltage sampling. An additional secondary backup termination method can be selected that consists of either a programmable time or temperature limit. Protective features include battery over and undervoltage detection, latched over temperature detection, and power supply input undervoltage lockout with hysteresis. Fast charge holdoff time is the only difference between the MC33340 and the MC33342. The MC33340 has a typical holdoff time of 177 seconds and the MC33342 has a typical holdoff time of 708 seconds.
Negative Slope Voltage Detection with 4.0 mV Sensitivity
Accurate Zero Current Battery Voltage Sensing
High Noise Immunity with Synchronous VFC/Logic
Programmable 1 to 4 Hour Fast Charge Time Limit
Programmable Over/Undertemperature Detection
Battery Over and Undervoltage Fast Charge Protection
Power Supply Input Undervoltage Lockout with Hysteresis
Operating Voltage Range of 3.25 V to 18 V
177 seconds Fast Change Holdoff Time (MC33340)
708 seconds Fast Change Holdoff Time (MC33342)
Pb−Free Packages are Available
DC
Input
Regulator
Undervoltage
Counter
Timer
Over
Under
4
Lockout
t1
t2
t3
t/T
Time/ Temp Select
R
Q
S
Internal Bias
V
sen
1
V
sen
Gate
2
3
Fast/
Trickle
This device contains 2,512 active transistors.
Voltage to
Frequency
Converter
Battery Detect
Ck F/V R
High
Low
DV Detect
V
sen
Gate
F/T
GND
Figure 1. Simplified Block Diagram
Over Temp Latch
Temp Detect
8
V
CC
V
CC
Battery
Pack
t1/T
High
ref
7
t2/T
sen
6
t3/T
Low
ref
5
V
CC
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MARKING
DIAGRAMS
8
PDIP−8
P SUFFIX
8
1
8
1
CASE 626
SOIC−8
NB SUFFIX
CASE 751
x = 0 or 2 A = Assembly Location L = Wafer Lot Y = Year W = Work Week G = Pb−Free Package
MC3334xP
AWL
YYWW
1
8
3334x
ALYWX
G
1
PIN CONNECTIONS
V
Input
sen
V
Gate Output
sen
Fast/Trickle Output
Gnd
1
2
3
4
(Top View)
8V
CC
t1/T
High
7
ref
6
t2/T
sen
5
t3/T
Low
ref
ORDERING INFORMATION
See detailed ordering and shipping information in the package dimensions section on page 13 of this data sheet.
© Semiconductor Components Industries, LLC, 2005
July, 2005 − Rev. 7
1 Publication Order Number:
MC33340/D
MC33340, MC33342
MAXIMUM RATINGS (Note 1)
Rating Symbol Value Unit
Power Supply Voltage (Pin 8) V
CC
Input Voltage Range
Time/Temperature Select (Pins 5, 6, 7) V Battery Sense, (Note 2) (Pin 1) V
V
Gate Output (Pin 2)
sen
Voltage Current
IR(t/T)
IR(sen)
V
O(gate)
I
O(gate)
−1.0 to VCC + 0.6 or −1.0 to 10
Fast/Trickle Output (Pin 3)
Voltage Current
Thermal Resistance, Junction−to−Air
V
O(F/T)
I
O(F/T)
R
q
JA
P Suffix, DIP Plastic Package, Case 626 100
D Suffix, SO−8 Plastic Package, Case 751 178 Operating Junction Temperature T Operating Ambient Temperature (Note 3) T Storage Temperature T
J
A
stg
Maximum ratings are those values beyond which device damage can occur. Maximum ratings applied to the device are individual stress limit values (not normal operating conditions) and are not valid simultaneously. If these limits are exceeded, device functional operation is not implied, damage may occur and reliability may be affected.
1. This device series contains ESD protection and exceeds the following tests: Human Body Model 2000 V per MIL−STD−883, Method 3015 Machine Model Method 400 V
18 V
−1.0 to V
CC
20 50
mA
20 50
mA
°C/W
+150 °C
−25 to +85 °C
−55 to +150 °C
V
V
V
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MC33340, MC33342
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
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Á
Á
Á
Á
ELECTRICAL CHARACTERISTICS (V
= 6.0 V, for typical values TA = 25°C, for min/max values TA is the operating
CC
ambient temperature range that applies (Note 3), unless otherwise noted.)
Characteristic Symbol Min Typ Max Unit
BATTERY SENSE INPUT (Pin 1)
Input Sensitivity for −DV Detection Overvoltage Threshold Undervoltage Threshold Input Bias Current Input Resistance
TIME/TEMPERATURE INPUTS (Pins 5, 6, 7)
Programing Inputs (Vin = 1.5 V)
ББББББББББББББББ
Input Current
Input Current Matching Input Offset Voltage, Over and Under Temperature Comparators Under Temperature Comparator Hysteresis (Pin 5) Temperature Select Threshold
INTERNAL TIMING
Internal Clock Oscillator Frequency V
Gate Output (Pin 2)
sen
ББББББББББББББББ
ББББББББББББББББ
Gate Time
Gate Repetition Rate Fast Charge Holdoff from −DV Detection
ББББББББББББББББ
V
sen
MC33340
MC33342
GATE OUTPUT (Pin 2) Off−State Leakage Current (VO = 20 V) Low State Saturation Voltage (I
= 10 mA)
sink
FAST/TRICKLE OUTPUT (Pin 3)
Off−State Leakage Current (VO = 20 V) Low State Saturation Voltage (I
= 10 mA)
sink
UNDERVOLTAGE LOCKOUT (Pin 8)
Startup Threshold (VCC Increasing, TA = 25°C) Turn−Off Threshold (VCC Decreasing, TA = 25°C)
TOTAL DEVICE (Pin 8)
Power Supply Current (Pins 5, 6, 7 Open)
ББББББББББББББББ
Startup (V Operating (V
CC
CC
= 2.9 V)
= 6.0 V)
2. Whichever voltage is lower.
3. Tested junction temperature range for the MC33340/342: T
= −25°CT
low
DV
th
V
th(OV)
V
th(UV)
I
IB
R
in
I
in
ÁÁÁ
DI
in
V
IO
V
H(T)
V
th(t/T)
f
OSC
t
gate
ÁÁÁ
ÁÁÁ
t
hold
ÁÁÁ
I
off
V
OL
I
off
V
OL
V
th(on)
V
th(off)
I
CC
ÁÁÁ
high
0.95
Á
Á
Á
Á
2.75
Á
= +85°C
1.9
−24
−4.0
2.0
1.0 10
6.0
−30
ÁÁÁ
1.0
5.0 44
VCC −0.7
760
ÁÁÁ
33
1.38
ÁÁÁ
177
ÁÁÁ
708
10
1.2
10
1.0
3.0
2.85
0.65
ÁÁÁ
0.61
2.1
1.05
−36
ÁÁ
2.0
ÁÁ
ÁÁ
ÁÁ
3.25
2.0
ÁÁ
2.0
mV
V
mV
nA
MW
mA
Á
%
mV mV
V
kHz
Á
ms
s
Á
s
Á
nA
V
nA
V
V V
mA
Á
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MC33340, MC33342
)
t
sen
V
2.10 VCC = 6.0 V
2.00
1.90
1.02
1.00
, OVER/UNDERVOLTAGE THRESHOLDS (V
0.98
th
V
−50 −25 0 25 50 75 100 125
TA, AMBIENT TEMPERATURE (°C)
Figure 2. Battery Sense Input Thresholds
versus Temperature
0
V
CC
−0.2
0.4
−0.6
−0.8
−1.0
, TEMPERATURE SELECT THRESHOLD VOLTAGE (
Threshold voltage is measured with respect to VCC.
Time mode is selected if any of the three inputs are above the threshold.
Temperature mode is selected when all three inputs are below the threshold.
−50 −25 0 25 50 75 100 125
TA, AMBIENT TEMPERATURE (°C)
VCC = 6.0 V
Figure 4. Temperature Select Threshold Voltage
th(t/T)
V
versus Temperature
16
8.0
0
−8.0
, OSCILLATOR FREQUENCY CHANGE (%Δ
−16
OSC
f
−50 −25 0 25 50 75 100 125
TA, AMBIENT TEMPERATURE (°C)
VCC = 6.0 V
Figure 3. Oscillator Frequency
versus Temperature
3.2 VCC = 6.0 V
TA = 25°C
2.4
V
Gate
sen
Pin 2
1.6
Fast/Trickle Pin 3
0.8
, SINK SATURATION VOLTAGE (V)
OL
V
0
0 8.0 16 24 32 40
I
, SINK SATURATION (mA)
sink
Figure 5. Saturation Voltage versus Sink Curren
V
Gate and Fast/Trickle Outputs
3.1
Startup Threshold
3.0
2.9
, SUPPLY VOLTAGE (V)
2.8
CC
V
2.7
−50
−25 0 25 50 75 100 125
(VCC Increasing)
Minimum Operating Threshold
(VCC Decreasing)
TA, AMBIENT TEMPERATURE (°C)
Figure 6. Undervoltage Lockout Thresholds
versus Temperature
1.0 TA = 25°C
0.8
0.6
0.4
, SUPPLY CURRENT (mA)
CC
0.2
I
0
0 4.0 8.0 12 16
VCC, SUPPLY VOLTAGE (V)
Figure 7. Supply Current
versus Supply Voltage
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MC33340, MC33342
INTRODUCTION
Nickel Cadmium and Nickel Metal Hydride batteries require precise charge termination control to maximize cell capacity and operating time while preventing overcharging. Overcharging can result in a reduction of battery life as well as physical harm to the end user. Since most portable applications require the batteries to be charged rapidly, a primary and u sually a s econdary o r r edundant char ge s ensi ng technique is employed into the charging system. It is also desirable to disable rapid charging if the battery voltage or temperature is either t oo h i gh or too low. In order t o a ddress these issues , an economical a nd flexi ble fa st char ge c ontroller was developed.
The MC33340/342 contains many of the building blocks and protection features that are employed in modern high performance battery charger controllers that are specifically designed for Nickel Cadmium and Nickel Metal Hydride batteries. The device is designed to interface with either primary or secondary side regulators for easy implementation of a complet e charging system. A represent ative block d iagram in a typical charging application is shown in Figure 8.
The battery voltage is monitored by the V
input that
sen
internally connects to a voltage to frequency converter and
Regulator
counter for d etection o f a n egati ve slope in bat tery v ol tage. A timer with three programming inputs is available to provide backup charge termi nation. A lternati vely , these input s ca n be used to monitor the battery pack temperature and to set the over and undertemperature limits also for backup charge termination.
Two active low open collector outputs are provided to interface this controller with the external charging circuit. The first output furnishes a gating pulse that momentarily interrupts the charge c urrent. This a llows a n a ccurate m ethod of sampling the battery voltage by eliminating voltage drops that are associated with high charge currents and wiring resistances. Also, any noise voltages generated by the charging circuitry are eliminated. The second output is designed to switch the charging source between fast and trickle modes based upon the results of voltage, time, or temperature. These outputs normally connect directly to a linear or switching regulator control circuit in non−isolated primary or secondary side applications. Both outputs can be used to drive optoisolators in primary side applications that require galvanic isolation. Figure 9 shows the typical charge characteristics for NiCd and NiMh batteries.
DC
Input
Charge
Status
Reg Control
R2
R1
MC33340 or MC33342
Undervoltage
Under
4
Over
t/T
Lockout
Q
t1
t2
t3
Time/ Temp Select
V
sen
V
sen
Gate
Fast/
Trickle
1
2
3
2.0 V
1.0 V
R2 + R1
Internal Bias
Voltage to
Frequency
Converter
Battery Detect
V
Batt
ǒ
–1
V
sen
Ck F/V R
High
Low
DV Detect Counter
Timer
V
sen
Gate
F/T
Gnd
Ǔ
Figure 8. Typical Battery Charging Application
R
S
Over Temp Latch
Temp
Detect
V
8
CC
V
CC
0.7 V
2.9 V
V
30 mA
30 mA
30 mA
CC
t1/T
7
t2/T
6
t3/T
5
ref
sen
ref
Battery
High
Low
Pack
T
SW1
SW3
R
SW2
NTC
R3
R4
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MC33340, MC33342
1.6
1.5
1.4
1.3
CELL VOLTAGE (V)
1.2
1.1
1.0 0 40 80 120 160
Figure 9. Typical Charge Characteristics for NiCd and NiMh Batteries
Voltage
Temperature
Relative Pressure
CHARGE INPUT PERCENT OF CAPACITY
OPERATING DESCRIPTION
The MC33340/342 starts up in the fast charge mode when power is applied to VCC. A change to the trickle mode can occur as a result of three possible conditions. The first is if the V
input voltage is above 2.0 V or below 1.0 V. Above
sen
2.0 V indicates that the battery pack is open or disconnected, while below 1.0 V indicates the possibility of a shorted or defective cell. The second condition is when the MC33340/342 detects a fully charged battery by measuring a negative slope in battery voltage. The MC33340/342 recognize a negative voltage slope after the preset holdoff time (t
) has elapsed during a fast charge cycle. This
hold
indicates that the battery pack is fully charged. The third condition is either due to the battery pack being out of a programmed temperature range, or that the preset timer period has been exceeded.
There are three conditions that will cause the controller to return from trickle to fast charge mode. The first is if the V
sen
input voltage moved to within the 1.0 to 2.0 V range from initially being either too high or too low . The second is if the battery pack temperature moved to within the programmed temperature range, but only from initially being too cold. Third is by cycling VCC off and then back on causing the internal logic to reset. A concise description of the major circuit blocks is given below.
Negative Slope Voltage Detection
A representative block diagram of the negative slope voltage detector is shown in Figure 10. It includes a Synchronous Voltage to Frequency Converter, a Sample Timer, and a Ratchet Counter. The V
pin is the input for
sen
the Voltage to Frequency Converter (VFC), and it connects to the rechargeable battery pack terminals through a
dt
DV
70
60
50
40
30
CELL TEMPERATURE ( C)°
20
10
V
max
dV
T
max
resistive voltage divider. The input has an impedance of approximately 6.0 MW and a maximum voltage range of
−1.0 V to VCC + 0.6 V or 0 V to 10 V, whichever is lower. The 10 V upper limit is set by an internal zener clamp that provides protection in the event of an electrostatic discharge. The VFC is a charge−balanced synchronous type which generates output pulses at a rate of FV = V
(24 kHz).
sen
The Sample Timer circuit provides a 95 kHz system clock signal (SCK) to the VFC. This signal synchronizes the F output to the other Sample Timer outputs used within the detector. At 1.38 second intervals the V
Gate output goes
sen
low for a 33 ms period. This output is used to momentarily interrupt the external charging power source so that a precise voltage measurement can be taken. As the V
Gate goes
sen
low, the internal Preset control line is driven high for 11 ms. During this time, the battery voltage at the V
input is
sen
allowed to stabilize and the previous FV count is preloaded. At the Preset high−to−low transition, the Convert line goes high for 22 ms. This gates the F
pulses into the ratchet
V
counter for a comparison to the preloaded count. Since the Convert time is derived from the same clock that controls the VFC, the number of FV pulses is independent of the clock frequency. If the new sample has more counts than were preloaded, it becomes the new peak count and the cycle is repeated 1.38 seconds later. If the new sample has two fewer counts, a less than peak voltage event has occurred, and a register is initialized. If two successive less than peak voltage events occur, the −DV ‘AND’ gate output goes high and the Fast/Trickle output is latched in a low state, signifying that the battery pack has reached full charge status.
V
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MC33340, MC33342
Negative slope voltage detection starts after 60 ms have elapsed in the fast charge mode. This does not affect the Fast/Trickle output until the holdoff time (t
) has elapsed
hold
during the fast charge mode. Two scenarios then exist. Trickle mode holdoff is implemented to ignore any initial drop in voltage that may occur when charging batteries that have been stored for an extended time period. If the negative slope voltage detector senses that initial drop during the holdoff time, and the input voltage rises as the battery charges, the Fast/Trickle output will remain open. However, if the negative slope voltage detector senses a negative drop
FV = V
(24 kHz)
V
sen
Input
Synchronous
Voltage to
Frequency
Converter
SCK
95 kHz
sen
Ck
Convert
Sample
Timer
in voltage during the holdoff time and the input voltage never rises above that last detected level, the Fast/Trickle output will latch into a low state. The negative slope voltage detector has a maximum resolution of 2.0 V divided by 1023 mV, or 1.955 mV per count with an uncertainty of ±1.0 count. This yields a detection range of 1.955 mV to
5.865 mV. In order to obtain maximum sensing accuracy, the R2/R1 voltage divider must be adjusted so that the V input voltage is slightly less than 2.0 V when the battery pack is fully charged. Voltage variations due to temperature and cell manufacturing must be considered.
Preset
Rachet
Counter
Trickle Mode
Holdoff
DV
V
Gate
sen
Battery Detect
Over Under
Temperature
UVLOHighLow
Logic
Charge
Timer
sen
F/T
V
Gate
sen
Preset
11 ms
Convert
22 ms
Rachet Counter Convert
0 to 1023 FV Pulses
Figure 10. Negative Slope Voltage Detector
Fast Charge Timer
A programmable backup charge timer is available for fast charge termination. The timer is activated by the Time/Temp Select comparator, and is programmed from the t1/T High, t2/T
, and t3/T
sen
Low inputs. If one or more of these
ref
ref
inputs is allowed to go above VCC − 0.7 V or is left open, the comparator output will switch high, indicating that the timer feature is desired. The three inputs allow one of seven possible fast charge time limits to be selected. The programmable time limits, rounded to the nearest whole minute, are shown in Table 1.
Over/Under Temperature Detection
A backup over/under temperature detector is available and can be used in place of the timer for fast charge termination. The timer is disabled by the Time/Temp Select comparator when each of the three programming inputs are held below VCC − 0.7 V.
1.38 s
Temperature sensing is accomplished by placing a negative temperature coefficient (NTC) thermistor in thermal contact with the battery pack. The thermistor connects to the t2/T
input which has a 30 mA current
sen
source pull−up for developing a temperature dependent voltage. The temperature limits are set by a resistor that connects from the t1/T
High and the t3/T
ref
Low inputs to
ref
ground. Since all three inputs contain matched 30 mA current source pull−ups, the required programming resistor values are identical to that of the thermistor at the desired over and under trip temperature. The temperature window detector is composed of two comparators with a common input that connects to the t2/T
sen
input.
The lower comparator senses the presence of an under temperature condition. When the lower temperature limit is exceeded, the charger is switched to the trickle mode. The comparator has 44 mV of hysteresis to prevent erratic
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MC33340, MC33342
switching between the fast and trickle modes as the lower temperature limit is crossed. The amount of temperature rise to overcome the hysteresis is determined by the thermistor’s rate of resistance change or sensitivity at the under temperature trip point. The required resistance change is:
DR(T
Low
³ T
High
) +
H(T) I
in
+
44 mV
30 mA
+ 1.46 k
V
The resistance change approximates a thermal hysteresis of 2°C with a 10 kW thermistor operating at 0°C. The under temperature fast charge inhibit feature can be disabled by biasing the t3/T that present at t2/T
Low input to a voltage that is greater than
ref
, and less than VCC − 0.7 V. Under
sen
extremely cold conditions, it is possible that the thermistor resistance can become t oo h igh, a llowing t he t2/T
sen
input to go above VCC − 0.7 V, and activate the timer. This condition can b e p revented b y p lacing a resistor i n parallel with the thermistor. Note that the time/temperature threshold of VCC − 0.7 V is a typical value at room temperature. Refer to the Electrical Characteristics table and to Figure 4 for additional information.
The upper comparator senses the presence of an over temperature condition. When the upper temperature limit is exceeded, the comparator output sets the Overtemperature Latch and the charger is switched to trickle mode. Once the latch is set, the charger cannot be returned to fast charge, even after the temperature falls below the limit. This feature prevents the battery pack from being continuously temperature cycled and overcharged. The latch can be reset
by removing and reconnecting the battery pack or by cycling the power supply voltage.
If the charger does not require either the time or temperature backup features, they can both be easily disabled. This is accomplished by biasing the t3/T input to a voltage greater than t2/T t1/T
High input. Under these conditions, the Time/Temp
ref
, and by grounding the
sen
ref
Low
Select comparator output is low, indicating that the temperature mode is selected, and that the t2/T
input is
sen
biased within the limits of an artificial temperature window .
Charging of battery packs that are used in portable power tool applications typically use temperature as the only means for fast charge termination. The MC33340/342 can be configured in this manner by constantly resetting the −DV detection logic. This is accomplished by biasing the V
sen
input to ≈1.5 V from a two resistor divider that is connected between the positive battery pack terminal and ground. The V
Gate output is also connected to the V
sen
each time that the Sample Timer causes the V low, the V
input will be pulled below the undervoltage
sen
input. Now,
sen
output to go
sen
threshold of 1.0 V. This causes a reset of the −DV logic every
1.38 seconds, thus disabling detection.
Operating Logic
The order of events in the charging process is controlled by the logic circuitry. Each event is dependent upon the input conditions and the chosen method of charge termination. A table summary containing all of the possible operating modes is shown in Table 2.
Table 1. FAST CHARGE BACKUP TERMINATION TIME/TEMPERATURE LIMIT
Backup
Termination
Mode
Time Open Open Open 283 Time Open Open GND 247 Time Open GND Open 212 Time Open GND GND 177 Time GND Open Open 141 Time GND Open GND 106 Time GND GND Open 71
Temperature 0 V to VCC − 0.7 V 0 V to VCC − 0.7 V 0 V to VCC − 0.7 V Timer Disabled
t3/T
(Pin 5)
ref
Low
Programming Inputs
t2/T
sen
(Pin 6)
t1/T
High
ref
(Pin 7)
Time Limit
Fast Charge
(Minutes)
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MC33340, MC33342
Table 2. CONTROLLER OPERATING MODE TABLE
Input Condition Controller Operation
V
Input Voltage:
sen
>1.0 V and <2.0 V
>1.0 V and <2.0 V with two consecutive −DV events detected after the
initial holdoff period
<1.0 V or >2.0 V The divided down battery pack voltage is outside of the fast charge voltage range. The charger
Timer Backup:
Within time limit Beyond time limit The timer has exceeded the programmed limit. The charger switches from fast to a latched
Temperature Backup:
Within limits Below lower limit The battery pack temperature is below the programmed lower limit. The charger will stay in trickle
Above upper limit The battery pack temperature has exceeded the programmed upper limit. The charger switches from
Power Supply Voltage:
VCC >3.0 V and <18 V VCC >0.6 V and <2.8 V The undervoltage lockout comparator will be activated and the charger will be in trickle mode. A reset
(t
hold
The divided down battery pack voltage is within the fast charge voltage range. The charger switches from trickle to fast charge mode as V the timer and the overtemperature latch.
The battery pack has reached full charge and the charger switches from fast to a latched trickle mode. A reset pulse must be applied for the charger to switch back to the fast mode. The reset pulse occurs when entering the 1.0 V to 2.0 V window for V
)
switches from fast to trickle mode. The timer has not exceeded the programmed limit. The charger will be in fast charge mode if V
VCC are within their respective operating limits.
trickle mode. The battery pack temperature is within the programmed limits. The charger will be in fast charge mode
if V
and VCC are within their respective operating limits.
sen
mode until the lower temperature limit is exceeded. When exceeded, the charger will switch from trickle to fast charge mode.
fast to a latched trickle mode. A reset signal must be applied and then released for the charger to switch back to the fast charge mode. The reset pulse occurs when entering the 1.0 V to 2.0 V window for V
or when VCC rises above 3.0 V.
sen
This is the nominal power supply operating voltage range. The charger will be in fast charge mode if V
, and temperature backup or timer backup are within their respective operating limits.
sen
signal is applied to the timer and over temperature latch.
enters this voltage range, and a reset pulse is then applied to
sen
or when VCC rises above 3.0 V.
sen
sen
and
Testing
Under normal operating conditions, it would take 283 minutes to verify the operation of the 34 stage ripple counter used in the timer. In order to significantly reduce the test time, three digital switches were added to the circuitry and are used to bypass selected divider stages. Entering each of the test modes without requiring additional package pins or affecting normal device operation proved to be challenging. Refer to the timer functional block diagram in Figure 11.
Switch 1 bypasses 19 divider stages to provide a 524,288 times speedup of the clock. This switch is enabled when the V
input falls below 1.0 V. Verification of the programmed
sen
fast charge time limit is accomplished by measuring the propagation delay from when the V
input falls below
sen
1.0 V, to when the F/T output changes from a high−to−low state. The 71, 106, 141, 177, 212, 247 and 283 will now correspond to 8.1, 12.1, 16.2, 20.2, 24.3, 28.3 and 32.3 ms delays. It is possible to enter this test mode during operation if the equivalent battery pack voltage was to fall below 1.0 V. This will not present a problem since the device would normally switch from fast to trickle mode under these
conditions, and the relatively short variable time delay would be transparent to the user.
Switch 2 bypasses 11 divider stages to provide a 2048 times speedup of the clock. This switch is necessary for testing the 19 stages that were bypassed when switch 1 was enabled. Switch 2 is enabled when the V
1.0 V and the t1/T
High input is biased at −100 mV.
ref
input falls below
sen
Verification of the 19 stages is accomplished by measuring a nominal propagation delay of 338.8 ms from when the V
sen
input fall s below 1.0 V, to when the F/T output changes from a high−to−low state.
Switch 3 is a dual switch consisting of sections “A” and “B”. Section “A” bypasses 5 divider stages to provide a 32 times speedup of the V
gate signal that is used in sampling
sen
the battery voltage. This speedup allows faster test verification of two successive −DV events. Section “B” bypasses 11 divider stages to provide a 2048 speedup of the trickle mode holdoff timer. Switches 3A and 3B are both activated when the t1/T
High input is biased at −100 mV
ref
with respect to Pin 4.
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9
MC33340, MC33342
Q Q 22 ms Convert
D
11 ms Preset
Oscillator
760 kHz
÷2
Switch 2
11
2
3
÷2
6
÷2
2
÷2
3
÷2
1
Switch 3A
5
2
5
÷2
NormalTest
÷2
8
÷2
2
÷2 ÷2 ÷2 ÷2
Switch 3B
95 kHz SCK to
Voltage to
Frequency
Converter
Each test mode bypass switch is shown in the proper position for normal charger operation.
11
2
Holdoff Time Signal
Switch 1
19
2
MC33340
MC33342
t1/T
ref
t2/T
sen
t3/T
ref
High
Time and Test Decoder
Low
Fast/Trickle Output
Figure 11. Timer Functional Block Diagram
V
V
CC
30 mA
30 mA
30 mA
CC
C2
0.1
t1/T
7
t2/T
6
t3/T
5
ref
sen
ref
Battery
Pack
High
Low
SW1
SW3
V
R5
1.0 k
D3
AC Line Input
DC
Input
LM317
I
Adj
IC2
1N4002
D2
R7
2.4
R2
R1
V
C1
0.01
sen
1
R8
220
R6
1.8 k
D1
Charge
Status
R2 + R1
I
chg(fast)
I
chg(trickle)
This application combines the MC33340/342 with an adjustable three terminal regulator to form an isolated secondary side battery charger. Regulator IC2
operates as a constant current source with R7 setting the fast charge level. The trickle charge level is set by R5. The R2/R1 divider should be adjusted so
that the V
sinks for IC2 and are all manufactured by AAVID Engineering Inc.
input is less than 2.0 V when the batteries are fully charged. The printed circuit board shown below will accept the several TO−220 style heat-
sen
D4
V
sen
Gate
2
V
Batt
ǒ
+
V
+
sen
V
ref
–1
) (I
Vin–V
R7
Ǔ
Adj
f(D3)
R5
R8)
–V
3
Fast/
Trickle
Batt
Internal Bias
2.0 V
1.0 V
IC1 MC33340 or MC33342
Voltage to
Frequency
Converter
Ck F/V R High
Battery Detect
Low
DV Detect Counter
Timer
V
sen
Gate
F/T
Gnd
Undervoltage
Over
Under
t1
t2
t3
t/T
4
Lockout
R
Q
S
Temp
Detect
Time/Temp
Select
Over Temp Latch
8
CC
2.9 V
0.6 V
R 10 k
SW2
NTC
R3
R4
Figure 12. Line Isolated Linear Regulator Charger
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10
MC33340, MC33342
Input Return
Input Positive
Input
AAVID #
q
SA
°C/W 592502B03400 24.0 593002B03400 14.0 590302B03600 9.2
2.25
Charge Mode
R
R4
D1
C1
R1
D4
R5
R6
D3
IC2
321
R3
IC1
R2 R8
NTC
Output
C2
D2
R7
Battery Negative
R
NTC
R
NTC
Battery Positive
MC33340
1.70
(Top View) (Bottom View)
Figure 13. Printed Circuit Board and Component Layout
(Circuit of Figure 12)
UC3842 Series
V
CC
R2
R1
Voltage
Feedback
Input
Output/
Compensation
1.0 mA 2R
2
Error
Amplifier
1
1.0 V
R
Current Sense
Comparator
Gnd 5
Primary Circuitry
Isolation Boundary
Secondary Circuitry
V
sen
Gate
R3
OC2
OC1
V
Battery
V
sen
Gate
MC33340 or MC33342
2
3
Fast/
Trickle
F/T
Gnd 4
The MC33340/342 can be combined with any of the devices in the UC3842 family of current mode controllers to form a switch mode battery charger. In this example, optocouplers OC1 and OC2 are used to provide isolated control signals to the UC3842. During battery voltage sensing, OC2 momentarily grounds the Output/Compensation pin, effectively turning off the charger. When fast charge termination is reached, OC1 turns on, and grounds the lower side of R3. This reduces the peak switch current threshold of the Current Sense Comparator to a programmed trickle current level. For additional converter design in­formation, refer to the UC3842 and UC3844 device family data sheets.
Figure 14. Line Isolated Switch Mode Charger
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11
MC33340, MC33342
MC34166 or MC34167
I
Limit
OSC
S
Q
R
PWM
Thermal
UVLO
Gnd 3 Compensation 5
Ref
EA
C1 R3
V
sen
Gate
2
3
Fast/
Trickle
V
CC
+
4
Switch Output
2
Voltage Feedback Input
1
R1
MC33340/342
R2
Battery
Pack
V
sen
Gate
F/T
AC
Line
Input
R4
Gnd 4
The MC33340/342 can be used to control the MC34166 or MC34167 power switching regulators to produce an economical and efficient fast charger. These devices are capable of operating continuously in current limit with an input voltage range of 7.5 to 40 V. The typical charging current for the MC34166 and MC34167 is 4.3 A and 6.5 A respectively. Resistors R2 and R1 are used to set the battery pack fast charge float voltage. If precise float voltage control is not required, components R1, R2, R3 and C1 can be deleted, and Pin 1 must be grounded. The trickle current level is set by resistor R4. It is recommended that a redundant charge termination method be employed for end user protection. This is especially true for fast charger systems. For additional converter design information, refer to the MC34166 and MC34167 data sheets.
Figure 15. Switch Mode Fast Charger
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12
MC33340, MC33342
ORDERING INFORMATION
Device Package Shipping
MC33340D SO−8 MC33340DG SO−8
(Pb−Free) MC33340DR2 SO−8 MC33340DR2G SO−8
(Pb−Free) MC33340P PDIP−8 MC33340PG PDIP−8
(Pb−Free) MC33342D SO−8 MC33342DG SO−8
(Pb−Free) MC33342DR2 SO−8 MC33342DR2G SO−8
(Pb−Free) MC33342P PDIP−8 MC33342PG PDIP−8
(Pb−Free)
†For information on tape and reel specifications, including part orientation and tape sizes, please refer to our Tape and Reel Packaging
Specifications Brochure, BRD8011/D.
98 Units / Rail
2500 / Tape & Reel
1000 Units / Rail
98 Units / Rail
2500 / Tape & Reel
1000 Units / Rail
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13
NOTE 2
−T−
SEATING PLANE
H
58
−B−
14
F
−A−
C
N
D
G
0.13 (0.005) B
MC33340, MC33342
PACKAGE DIMENSIONS
PDIP−8
P SUFFIX
CASE 626−05
ISSUE L
NOTES:
1. DIMENSION L TO CENTER OF LEAD WHEN FORMED PARALLEL.
2. PACKAGE CONTOUR OPTIONAL (ROUND OR SQUARE CORNERS).
3. DIMENSIONING AND TOLERANCING PER ANSI Y14.5M, 1982.
DIM MIN MAX MIN MAX
A 9.40 10.16 0.370 0.400 B 6.10 6.60 0.240 0.260 C 3.94 4.45 0.155 0.175 D 0.38 0.51 0.015 0.020
L
J
K
M
M
A
T
M
M
F 1.02 1.78 0.040 0.070
G 2.54 BSC 0.100 BSC
H 0.76 1.27 0.030 0.050 J 0.20 0.30 0.008 0.012 K 2.92 3.43 0.115 0.135 L 7.62 BSC 0.300 BSC
M −−− 10 −−− 10
N 0.76 1.01 0.030 0.040
INCHESMILLIMETERS
__
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14
−Y−
−Z−
MC33340, MC33342
PACKAGE DIMENSIONS
SOIC−8 NB
CASE 751−07
ISSUE AG
NOTES:
−X− A
58
B
1
S
0.25 (0.010)
4
M
M
Y
K
G
N
C
SEATING PLANE
0.10 (0.004)
H
D
0.25 (0.010) Z
M
SXS
Y
X 45
_
M
J
1. DIMENSIONING AND TOLERANCING PER ANSI Y14.5M, 1982.
2. CONTROLLING DIMENSION: MILLIMETER.
3. DIMENSION A AND B DO NOT INCLUDE MOLD PROTRUSION.
4. MAXIMUM MOLD PROTRUSION 0.15 (0.006) PER SIDE.
5. DIMENSION D DOES NOT INCLUDE DAMBAR PROTRUSION. ALLOWABLE DAMBAR PROTRUSION SHALL BE 0.127 (0.005) TOTAL IN EXCESS OF THE D DIMENSION AT MAXIMUM MATERIAL CONDITION.
6. 751−01 THRU 751−06 ARE OBSOLETE. NEW STANDARD IS 751−07.
MILLIMETERS
DIMAMIN MAX MIN MAX
4.80 5.00 0.189 0.197
B 3.80 4.00 0.150 0.157 C 1.35 1.75 0.053 0.069 D 0.33 0.51 0.013 0.020 G 1.27 BSC 0.050 BSC H 0.10 0.25 0.004 0.010 J 0.19 0.25 0.007 0.010 K 0.40 1.27 0.016 0.050
M 0 8 0 8
____
N 0.25 0.50 0.010 0.020 S 5.80 6.20 0.228 0.244
INCHES
SOLDERING FOOTPRINT*
1.52
0.060
7.0
0.275
0.6
0.024
*For additional information on our Pb−Free strategy and soldering
details, please download the ON Semiconductor Soldering and Mounting Techniques Reference Manual, SOLDERRM/D.
4.0
0.155
1.270
0.050
SCALE 6:1
ǒ
inches
mm
Ǔ
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15
MC33340, MC33342
ON Semiconductor and are registered trademarks of Semiconductor Components Industries, LLC (SCILLC). SCILLC reserves the right to make changes without further notice
to any products herein. SCILLC makes no warranty, representation or guarantee regarding the suitability of its products for any particular purpose, nor does SCILLC assume any liability arising out of the application or use of any product or circuit, and specifically disclaims any and all liability, including without limitation special, consequential or incidental damages. “Typical” parameters which may be provided in SCILLC data sheets and/or specifications can and do vary in different applications and actual performance may vary over time. All operating parameters, including “Typicals” must be validated for each customer application by customer’s technical experts. SCILLC does not convey any license under its patent rights nor the rights of others. SCILLC products are not designed, intended, or authorized for use as components in systems intended for surgical implant into the body, or other applications intended to support or sustain life, or for any other application in which the failure of the SCILLC product could create a situation where personal injury or death may occur. Should Buyer purchase or use SCILLC products for any such unintended or unauthorized application, Buyer shall indemnify and hold SCILLC and its officers, employees, subsidiaries, affiliates, and distributors harmless against all claims, costs, damages, and expenses, and reasonable attorney fees arising out of, directly or indirectly, any claim of personal injury or death associated with such unintended or unauthorized use, even if such claim alleges that SCILLC was negligent regarding the design or manufacture of the part. SCILLC is an Equal Opportunity/Affirmative Action Employer. This literature is subject to all applicable copyright laws and is not for resale in any manner.
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For additional information, please contact your local Sales Representative.
MC33340/D
16
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