OMRON V700 User Manual

Cat. No. Q113-E1-06
V700-series
Electromagnetic Inductive RFID System
V700-series Electromagnetic Inductive RFID System
Revised March 2008
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READ AND UNDERSTAND THIS DOCUMENT
Please read and understand this document before using the products. Please consult your OMRON representative if you have any questions or comments.
WARRANTY
OMRON’s exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year (or other period if specified) from date of sale by OMRON.
OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, REGARDING NON–INFRINGE­MENT, MERCHANTABILITY, OR FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS. ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE. OMRON DISCLAIMS ALL OTHER WARRANTIES, EXPRESS OR IMPLIED.
LIMITATIONS OF LIABILITY
OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL, INDIRECT, OR CONSEQUENTIAL DAMAGES, LOSS OF PROF­ITS OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED ON CONTRACT, WARRANTY, NEGLIGENCE, OR STRICT LIABILITY.
In no event shall responsibility of OMRON for any act exceed the individual price of the product on which liability is asserted.
IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY, REPAIR, OR OTHER CLAIMS REGARDING THE PRODUCTS UNLESS OMRON’S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED, STORED, INSTALLED, AND MAINTAINED AND NOT SUBJECT TO CONTAMINATION, ABUSE, MISUSE, OR INAP­PROPRIATE MODIFICATION OR REPAIR.
SUITABILITY FOR USE
THE PRODUCTS CONTAINED IN THIS DOCUMENT ARE NOT SAFETY RATED. THEY ARE NOT DESIGNED OR RATED FOR ENSURING SAFETY OF PERSONS, AND SHOULD NOT BE RELIED UPON AS A SAFETY COMPONENT OR PRO­TECTIVE DEVICE FOR SUCH PURPOSES. Please refer to separate catalogs for OMRON’s safety rated products.
OMRON shall not be responsible for conformity with any standards, codes, or regulations that apply to the combination of prod­ucts in the customer’s application or use of the product.
At the customer’s request, OMRON will provide applicable third party certification documents identifying ratings and limitations of use that apply to the products. This information by itself is not sufficient for a complete determination of the suitability of the products in combination with the end product, machine, system, or other application or use.
The following are some examples of applications for which particular attention must be given. This is not intended to be an exhaustive list of all possible uses of the products, nor is it intended to imply that the uses listed may be suitable for the products:
Outdoor use, uses involving potential chemical contamination or electrical interference, or conditions or uses not described in this document.
Nuclear energy control systems, combustion systems, railroad systems, aviation systems, medical equipment, amusement machines, vehicles, safety equipment, and installations subject to separate industry or government regulations.
Systems, machines, and equipment that could present a risk to life or property.
Please know and observe all prohibitions of use applicable to the products. NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON PRODUCT IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIP­MENT OR SYSTEM.
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PERFORMANCE DATA
Performance data given in this document is provided as a guide for the user in determining suitability and does not constitute a warranty. I t may represent the result of OMRON’s test conditions, and the users must correlate it to actual application require­ments. Actual performance is subject to the OMRON Warranty and Limitations of Liability.
CHANGE IN SPECIFICATIONS
Product specifications and accessories may be changed at any time based on improvements and other reasons.
It is our practice to change model numbers when published ratings or features are changed, or when significant construction changes are made. However, some specifications of the product may be changed without any notice. When in doubt, special model numbers may be assigned to fix or establish key specifications for your application on your request. Please consult with your OMRON representative at any time to confirm actual specifications of purchased products.
DIMENSIONS AND WEIGHTS
Dimensions and weights are nominal and are not to be used for manufacturing purposes, even when tolerances are shown.
ERRORS AND OMISSIONS
The information in this document has been carefully checked and is believed to be accurate; however, no responsibility is as­sumed for clerical, typographical, or proofreading errors, or omissions.
PROGRAMMABLE PRODUCTS
OMRON shall not be responsible for the user’s programming of a programmable product, or any consequence thereof.
COPYRIGHT AND COPY PERMISSION
This document shall not be copied for sales or promotions without permission.
This document is protected by copyright and is intended solely for use in conjunction with the product. Please notify us before copying or reproducing this document in any manner, for any other purpose. If copying or transmitting this document to another, please copy or transmit it in its entirety.
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Precautions for Safe Use
To ensure safety, be sure to follow the following precautions:
1. Do not operate this device in any flammable, explosive, or corrosive gas environment.
2. Do not disassemble, repair, or remodel this device.
3. Tighten the base lock screws and terminal block screws completely.
4. Be sure to use wiring crimp terminals of the specified size.
5. If any cable has a locking mechanism, be sure to check that it has been locked before using it.
6. The DC power supply must meet the following items:
(1) The DC power supply must be used for the V700 Series only and must not be connected to any other
devices or apparatuses.
(2) The voltage of the DC power supply must be within the specified rating (24 VDC+10%–10%).
7. Be sure to follow any other warnings, cautions, and notices given in this manual.
8. In the event that the system gives out a foul smell, is heated abnormally in the main body portion, emits smoke,
or exhibits any other abnormal condition, immediately stop using the system and turn off the power.
9. Dispose of this product as industrial waste.
Precautions for Correct Use
Please observe the following precautions to prevent failure to operate, malfunctions, or undesirable effects on product performance.
Installation Site
Install the product at a location where:
It is not exposed to corrosive gases, dust, metal chips, or salt.
The working temperature is within the range stipulated in the specifications.
There are no sudden variations in temperature (no condensation).
The relative humidity is within the range stipulated in the specifications.
No vibration or shock exceeding the values stipulated in the specifications is transmitted directly to the body
of the product.
It is not subject to splashing water, oil, or chemical substances.
Installation
125 kHz frequency band to communicate with ID Tags. Some devices, such as some transceivers, motors, inverters, switchingpower supplies, and monitoring devices, generate electromagnetic waves (i.e., noise) that can affect communications with ID Tags. If any of these devices are nearby, communications with Data Carriers may be affected or Data Carriers may be destroyed. If the product is to be used near such devices, check the effects on communications before using the product.
To minimize the general influence of noise, follow the following precautions:
(1) Ground any metallic material located around this device to 100 or less. (2) Wire this device keeping the wiring away from high voltage and heavy current.
Connectors are not waterproof. Do not use the product in a humid environment.
Do not use any chemical that may affect the materials of the product.
Cleaning
Do not use any thinner. Resin material and case paint are dissolved by thinner.
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OMRON, 1998
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form, or by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written permis­sion of OMRON.
No patent liability is assumed with respect to the use of the information contained herein. Moreover, because OMRON is constantly striving to improve its high-quality products, the information contained in this manual is subject to change without notice. Every precaution has been taken in the preparation of this manual. Nevertheless, OMRON assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the informa­tion contained in this publication.
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TABLE OF CONTENTS
PRECAUTIONS xiii. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1 Intended Audience xiv. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2 General Precautions xiv. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3 Safety Precautions xiv. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4 Application Precautions xiv. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5 Correct Use xv. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6 Standard Conformity xv. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 1
Characteristics and System Configuration 1. . . . . . . . . . .
1-1 Characteristics 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-2 System Configuration 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-3 Outline of Operation 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 2
Specifications and Performance 7. . . . . . . . . . . . . . . . . . . .
2-1 Controller 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-2 Antenna 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-3 ID Tag 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-4 Cable 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-5 External Communications Specifications 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-6 V700 Communications Specifications 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 3
Functions 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-1 Single, FIFO Read/Write, and Multiple, Simultaneous Access Functions 24. . . . . . . . . . . .
3-2 Write Protect Function 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-3 Memory Check Function 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-4 Mutual Interference Preventive Function (Synchronous Function) 26. . . . . . . . . . . . . . . . .
3-5 Energy-saving Mode 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-6 Long-distance Mode and Stable Communications Mode
(Communications Distance Setting) 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-7 Noise Environment Measurement Function 29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-8 Error Logging Function 29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 4
Setting, Mounting, and Connection Methods 31. . . . . . . . .
4-1 Controller 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-2 Installation of Antenna 52. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-3 ID Tag 54. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 5
Communications Functions 57. . . . . . . . . . . . . . . . . . . . . . . .
5-1 Commands and Responses 58. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-2 Movement of ID Tag and Command 59. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-3 Communications Operating Sequence 59. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-4 Command and Response Frame Structure 67. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-5 Command List 69. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-6 List of Options 70. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-7 Data Code Designation 70. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-8 Explanation of Commands and Responses 73. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-9 ACK/NACK Control 73. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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TABLE OF CONTENTS
5-10 Communications Commands 74. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-11 Communications Subcommands 84. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-12 Control Commands 85. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-13 Host Command 86. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-14 Host Subcommands 86. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-15 Other Command 87. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-16 Response Codes 87. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-17 Connecting Commands 88. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-18 Communications Programming Example 89. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 6
Programming Console 91. . . . . . . . . . . . . . . . . . . . . . . . . . . .
6-1 Introduction 92. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6-2 Nomenclature 92. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6-3 External Dimensions 92. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6-4 Connecting the Programming Console 93. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6-5 Operation 95. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6-6 Functions 96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 7
Startup and Full Operation 109. . . . . . . . . . . . . . . . . . . . . . . .
7-1 Trial Operation 110. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7-2 Self-diagnostic Function 111. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7-3 List of Errors 111. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7-4 Errors and Remedies 112. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7-5 Maintenance and Inspection 113. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7-6 Troubleshooting 115. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 8
Reference Data 121. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8-1 Maximum Communications Distance 122. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8-2 Communications Distance Characteristics vs. Ambient Noise 123. . . . . . . . . . . . . . . . . . . . .
8-3 Communications Areas 125. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8-4 Communications Time 129. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8-5 Influence of Background Metal on Antenna 131. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8-6 Mutual Interference between Antennas 134. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8-7 Mutual Interference between Proximity Sensor and Antenna 136. . . . . . . . . . . . . . . . . . . . . .
8-8 Influence of Background Metal on ID Tag 137. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8-9 Influence of ID Tag Incline 140. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8-10 Influence of ID Tag Angle 140. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8-11 Chemical Resistance of ID Tag 141. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8-12 Relationship between ID Tag and Metal Sensor 142. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Appendices
A ASCII Code 143. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
B Standard Models 145. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Index 147. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Revision History 151. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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About this Manual:
This manual describes the installation and operation of the V700-series Electromagnetic Inductive RFID System and includes the sections described below.
Please read this manual carefully and be sure you understand the information provided before attempting to install and operate the V700-series Electromagnetic Inductive RFID System.
Section 1 provides the characteristics and system configuration of the V700 System as well as an outline of its operation.
Section 2 provides the specifications and performance characteristics of each component of the V700 System.
Section 3 provides the modes and functions in detail. Section 4 provides installation information for the V700 System. Section 5 provides the communications functions and provides details on communications-related data
and commands.
Section 6 provides the installation and use of the Programming Console in relation to the V700 System. Section 7 provides information on trial operation, errors and remedies, and maintenance and trouble-
shooting. Section 8 provides reference data relating to V700 communications, ID Tags, Antennas, and proximity
sensors. The Appendices provide an ASCII code table and a list of standard models.
!
WARNING Failure to read and understand the information provided in this manual may result in
personal injury or death, damage to the product, or product failure. Please read each section in its entirety and be sure you understand the information provided in the section and related sections before attempting any of the procedures or operations given.
xi
PRECAUTIONS
This section provides general precautions for using the V700-series Electromagnetic Inductive RFID System and related de­vices.
The information contained in this section is important for the safe and reliable application of the V700-series Electro­magnetic Inductive RFID System. You must read this section and understand the information contained before at­tempting to set up or operate a V700-series Electromagnetic Inductive RFID System.
1 Intended Audience xiv. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2 General Precautions xiv. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3 Safety Precautions xiv. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4 Application Precautions xiv. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5 Correct Use xv. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6 Standard Conformity xv. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
xiii
1 Intended Audience
This manual is intended for the following personnel, who must also have knowl­edge of electrical systems (an electrical engineer or the equivalent).
Personnel in charge of installing FA systems.
Personnel in charge of designing FA systems.
Personnel in charge of managing FA systems and facilities.
2 General Precautions
The user must operate the product according to the performance specifications described in the operation manuals.
Before using the product under conditions which are not described in the manual or applying the product to nuclear control systems, railroad systems, aviation systems, vehicles, combustion systems, medical equipment, amusement ma­chines, safety equipment, and other systems, machines, and equipment that may have a serious influence on lives and property if used improperly, consult your OMRON representative.
Make sure that the ratings and performance characteristics of the product are sufficient for the systems, machines, and equipment, and be sure to provide the systems, machines, and equipment with double safety mechanisms.
This manual provides information for installing and operating the V700-series Electromagnetic Inductive RFID System. Be sure to read this manual before at­tempting to use the System and keep this manual close at hand for reference during operation.
4Application Precautions
WARNING It is extremely important that a V700-series Electromagnetic Inductive RFID
!
System be used for the specified purpose and under the specified conditions, especially in applications that can directly or indirectly affect human life. You must consult with your OMRON representative before applying the System to the above-mentioned applications.
3 Safety Precautions
WARNING Always connect to a class-3 ground (to 100 or less) when installing the
!
System. Not connecting to a class-3 ground may result in electric shock.
WARNING Do not touch any of the terminals or terminal blocks while the power is being
!
supplied. Doing so may result in electric shock.
WARNING Do not attempt to take any unit apart or touch the inside while the power is being
!
supplied. Doing so may result in electric shock.
4 Application Precautions
Caution Be sure to observe the following precautions to ensure safety in installing or op-
!
erating the System.
xiv
Do not use the System in an environment subject to flammable, explosive, or corrosive gases.
Do not attempt to take any Units apart, to repair any Units, or to modify any Units in any way.
5 Correct Use
Caution Do not install the V700-H01, V700-H02 or V700-CD1D System in the following
!
6Standard Conformity
Be sure that all the mounting screws, terminal screws, and cable connector screws are tightened to the torque specified in the relevant manuals.
Use crimp terminals of specified size for wiring.
Be sure that the items with locking devices are properly locked into place be-
fore using the System.
Be sure that the DC Power Supply Unit exclusively designed for the V700 Se­ries is used and is not connected to any other device.
Be sure that the power supply voltage is within the rated range of 24 VDC+10% and –15%.
Do not remove the ferrite cores attached to the V700-H01 and V700-H02.
Install the ferrite core supplied with the V700-CD1D according to the specified
instructions.
Be sure to observe all warnings, cautions, and safety precautions specified in the manual.
locations:
Locations subject to direct sunlight.
Locations subje c t t o c o n d e n s a t i o n a s t h e result of severe changes in tempera-
ture.
Locations subject to corrosive or flammable gases.
Locations subject to shock or vibration.
Caution Be sure to observe the following wiring precautions:
!
Do not wire the lines of the RFID System alongside high-tension or power lines.
Check the polarity of each terminal and make sure not to make mistakes in po­larity.
Caution Be sure to observe the following precaution when cleaning the V700-H01,
!
V700-H02, or V700-CD1D:
Organic solvents may damage the paint coating on the casing or resin part of the product. Do not use paint thinner or any other organic solvent to clean the product.
6 Standard Conformity
1. FCC (U.S. Federal Communications Commission)
FCC Part 15 Subpart C FCC ID: E6CYCIDV7000198
Heed the following precautions when using the product.
Shielded cables and connectors must be used for connection to the computer and peripheral devices to meet FCC emission limits.
The included ferrite cores (TDK Type ZCAT2032-0930 or the equivalent) must be attached to the DC power supply line and the D-type ground line to sup­press RF interference.
To suppress RF interference, do not remove the ferrite core (TDK ZCAT2035-0930A-BK) that is attached to the antenna cable.
xv
Heed the following precautions when using the product.
The V700-CD1D-V3, V700-CD2D-V3, V700-H01, and V700-H02 are not com­pliant with European radio standards.
Shielded cables and connectors must be used for connection to the computer and peripheral devices to meet regulated emission limits.
The included ferrite cores (TDK Type ZCAT2032-0930 or the equivalent) must be attached to the DC power supply line and the D-type ground line to sup­press RF interference.
To suppress RF interference, do not remove the ferrite core (TDK ZCAT2035-0930A-BK) that is attached to the antenna cable.
6Standard Conformity
xvi
SECTION 1
Characteristics and System Configuration
This section provides the characteristics and system configuration of the V700 System as well as an outline of its operation.
1-1 Characteristics 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-2 System Configuration 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-2-1 Example of V700-CD1D-V3 System Configuration 4. . . . . . . . . . . . . . . . . . . . . . .
1-2-2 Example of V700-CD2D-V3 System Configuration 5. . . . . . . . . . . . . . . . . . . . . . .
1-3 Outline of Operation 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1
1-1 Characteristics
The V700-series Electromagnetic Inductive RFID System is ideal for the construction of highly functional, long-distance wireless ID systems for material control and logistics.
1-1SectionCharacteristics
V700-D23P31 V700-D23P41
V700-D23P31 V700-D23P41
V700-CD1D-V3/ V700-CD2D-V3 (RFID) Controller
V700-H01 and V700-H02 (RFID) R/W Antennas
V700-CD1D-V3 V700-CD2D-V3
V700-CD1D-V3 V700-CD2D-V3
The V700-CD1D-V3/V700-CD2D-V3 incorporates an RS-232C interface, thus connecting to personal computers and Programmable Controllers (PCs) over RS-232C to process large amounts of data flexibly with simple commands.
The V700-H01 is a standard antenna that is 250 by 200 mm in size, ideal for long-distance communications, and ensuring a minimum communications dis­tance of 250 mm. The V700-H02 is a wide-field antenna th at i s 650 by 200 mm in size. Compared with the V700-H01, the V700-H02 provides rough positioning and better communications with ID Tags moving at high-speed.
V700-D23P31 and V700-D23P41 (RFID) Tags
Highly Functional RFID System
Ease of Use
The V700-D23P31 Data Carrier has a memory capacity of 240 bytes. It is coin– shaped and measures only 20 mm across. It resists water , chemicals, and other elements of harsh environments and can hold data for 200 hours at 180°C. The V700-D23P41 Data Carrier also has a memory capacity of 240 bytes. It is bar­shaped and only 3.9 mm in diameter and 25 mm long. It mounts easily in drill holes or other tight locations, simplifying mounting to machines or products. It holds up under harsh environments and can hold data from –40 to 110°C, is highly resistant to water and can be stored at a wide range of temperatures.
The RFID System operates in either multiple, simultaneous access mode or FIFO (first-in, first-out) read/write mode. In multiple, simultaneous access mode, if there is more than one ID Tag in the communications area, the RFID System reads and writes data from and to the all ID Tags at one time. In FIFO read/write mode, the RD-ID System reads and writes data to one ID Tag after another as they come into the communications area.
The C200H-PRO27-E Programming Console (sold separately) can be con­nected to the RFID System over the V700-P10 Programming Console Conver­sion Cable (sold separately). With the Programming Console, the communica­tions condition of the System can be monitored on-line. Furthermore, the error log of the System and the ambient noise measurement in the communications area can be read with ease. All these functions make it possible to start up the System quickly and improve the efficiency of on-site maintenance work on the System.
2
1-1SectionCharacteristics
Differences between V700-CD1D-V2 and V700-CD1D-V3
The V700-CD1D-V3 adds the following features to those of the V700-CD1D-V2. They are upwardly compatible with the V700-CD1D-V2, so the V700-CD1D-V2 can be replaced by the V700-CD1D-V3 just as it is.
1, 2, 3... 1. Communications Format Settings
BBC can be enabled or disabled in the command and response format be­tween the host and the Controller.
BCC Enabled
Node No.
STX
jj
12
Text
BCC Disabled
Node No.
STX
jj
12
Text
This setting is made at pin 1 of DIP switch SW3.
ETX BCC
1
1
ETX
1
Node Number Switches
DIP Switches
Programming Console Port
SW3, pin 1 Setting
ON BCC disabled OFF BCC enabled (default)
2. Checking the Communications Format Using the Programming Console The Controller’s communications format settings can be checked in the Pro­gramming Console’s settings display.
BCC Enabled (Pin 1 Set to OFF)
3
BCC Disabled (Pin 1 Set to ON)
1-2 System Configuration
1-2-1 Example of V700-CD1D-V3 System Configuration
The V700-CD1D-V3 has a built-in serial interface conforming to RS-232C, thus making it possible to communicate with personal computers and PCs. The host issues all commands to process all communications with the Tag ID.
Host
1-2SectionSystem Configuration
Desktop Personal Computer Notebook Personal Computer PC
RS-232C
V700-P10
V700-CD1D-V3 Programming Console
V700-AF
V700-H01
j
ID Tag
Clothes
4
1-2-2 Example of V700-CD2D-V3 System Configuration
The V700-CD2D-V3 has a built-in RS-485 interface, so a maximum of 31 RS-485 Controllers can be connected to a single host device such as a personal computer or PC. The maximum total length of the RS-485 cable is 300 meters.
Host
Desktop Personal Computer Notebook Personal Computer PC
RS-485
1-2SectionSystem Configuration
RS-485
V700-CD2D-V3 V700-CD2D-V3 V700-CD2D-V3
V700-A4j V700-A4j V700-A4j
V700-H01 V700-H01 V700-H01
ID Tag
Clothes
RS-485
5
1-3 Outline of Operation
The following provides an overview of the operation of the RFID System using an example that sorts items of clothing each attached with an ID Tag.
Host
Desktop Personal Computer Notebook Personal Computer PC
READ Command Response
1-3SectionOutline of Operation
V700-CD1D-V3
V700-H01
Communication
ID Tag
Clothes
I/O control
Processing (Sorting)
1, 2, 3... 1. When the host sends the command to the Controller, the Antenna stands by
for the arrival of the ID Tag.
2. When the ID Tag arrives in the communications area, the Controller re­ceives data in the memory area of an ID Tag specified by the READ com­mand and sends the data as a response to the host.
3. The host sorts the clothes on the basis of the data.
6
SECTION 2
Specifications and Performance
This section provides the specifications and performance characteristics of each component of the V700 System.
2-1 Controller 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-1-1 Nomenclature 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-1-2 Specifications 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-1-3 Dimensions 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-2 Antenna 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-2-1 Specifications 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-2-2 Dimensions 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-3 ID Tag 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-3-1 Specifications 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-3-2 Dimensions 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-3-3 Memory Map 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-3-4 V700-A80 Attachment (For V700-DjjP31) 19. . . . . . . . . . . . . . . . . . . . . . . . . . .
2-4 Cable 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-4-1 Specifications 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-4-2 Dimensions 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-5 External Communications Specifications 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-6 V700 Communications Specifications 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7
2-1 Controller
2-1-1 Nomenclature
V700-CD1D-V3
2-1SectionController
1 Node Number Switches
2 DIP Switches
3 Indicators
4 Cover
5 Programming Console Port
6 Antenna Port
7 RS-232C Port
8 Power Supply and Ground Terminals
9 SYNC Terminals
10 RESET terminals
V700-CD2D-V3
1 Node Number Switches
2 DIP Switches 3 Indicators
4 Cover
5 Programming Console Port
6 Antenna Port
7 RS-232C Port
8 Power Supply and Ground Terminals
9 SYNC Terminals
10 RESET terminals
8
Refer to all sections following this section for the functions of the Controller in
gp
l
l
g
detail. Refer to Section 4 Setting, Mounting and Connection Methods for the set­tings and connections of the Controller.
No. Name Function Description
1 Node number
switch
2 DIP switch Used for mode
3
Indicator The following indicators are available. RUN Green RUN indicator Turns ON when the Controller is in normal operation. COMM Green Communications
NORM Green Normal indicator Turns ON and OFF once when the communications finish with no
ERR Red Error indicator Turned ON and OFF once if a communications error results.
4 Cover Protection of SW1
5 Programming
Console port
6 Antenna Port Connecting to the
7 RS-232C port Connecting to host
8
Power supply terminals
24 VDC+ 24 VDC– GR Connecting to ground Ground this terminal at a resistance of less than 100.
9
SYNC terminals Used for synchronization SYNC+
SYNC–
10
RESET terminals Connecting to RESET signal RST RESET signal COM COMMON signal
Used for node number settings
settings
indicator
through SW4 and the Programming Console port
Connecting to the Programming Console
Antenna
devices Connecting to power supply
Connecting to power supply
Connecting to synchronous signa
The node number is used to identify each Controller when a single host computer is connected to a maximum of 32 Controllers.
Various settings are possible (e.g., communications synchronization, energy-saving, communications distance, terminating resistance, baud rate, data length, parity, stop bit length, communications mode, and time-out settings).
Turns ON when the Controller is in communications with the ID Tag.
error.
Turned ON if a system error results. Open the cover only when necessary.
OMRON’s C200H-PRO27-E Programming Console (sold separately) can be connected through the V700-P10 Programming Console Conversion Cable (sold separately). The V700-P10 is provided with a dedicated key sheet used for the operation of the Programming Console.
A single Antenna can be connected through the V700-A4j Antenna Cable (sold separately).
The following Antennas are available.
V700-H01 (standard antenna, 250 x 200 mm in size)
V700-H02 (wide-field antenna, 650 x 200 mm in size)
Personal computers and PCs can be connected over RS-232C.
Connect 24 VDC. Connect 0 V.
These terminals are used together for synchronizing more than one Controller in order to reduce the distance of mutua interference of each corresponding Antenna.
These terminals are used together in order to use external RESET input.
2-1SectionController
9
2-1-2 Specifications
General Specifications
Item Specification
Supply voltage 24 VDC Power consumption 20 W max. including the power consumption of the Antenna (1.1 A at 12 V) and the
Programming Console (150 mA at 5 V)
Insulation resistance 20 M min. (at 100 VDC) between the ground and both power supply terminals,
both power supply terminals and both I/O terminals, both power supply terminals and casing, both I/O terminals and ground, both I/O terminals and casing, and
ground terminal and casing. Dielectric strength 500 VAC (50/60 Hz) for 1 minute in any of the above combinations. Vibration resistance Destruction: 10 to 150 Hz, 0.3-mm double amplitude at 20 m/s2 in X, Y, and Z
Shock resistance Destruction: 200 m/s2 in X. Y. and Z directions 3 times each Ambient operating temperature –10°C to 55°C (with no icing) Ambient operating humidity 35% to 85% (with no condensation) Ambient storage temperature –25°C to 65°C (with no icing) Ground Ground at a resistance of less than 100 . Construction Panel-mounting Material PC/ASA resin Weight Approx. 290 g Number of connectable Antennas 1 Applicable standards EN50081-2, EN50082-2
+10%
/
–15%
directions four times each for 8 minutes
2-1SectionController
Performance Specifications
Item Specification
Self-diagnostics CPU, host communications, Controller communications, and synchronous
communications errors are checked.
I/O Specifications
External RESET Input
Input voltage 24 VDC
Input impedance 2.2 k
Input current 10 mA TYP (24 VDC)
ON voltage 19 V min.
OFF voltage 5 V max.
Input response time 70 ms max.
Circuit Configuration
Controller
2.2 k
RESET terminal
24 VDC
COM (0 V)
+10%
/
(including ripples)
–15%
Internal circuit
SYNC
10
I/O interface Conforms to RS-485
Circuit Configuration
2-1SectionController
Controller
Terminating resistance
Positive terminal
Internal circuit
!
The positive SYNC or negative SYNC terminal is not an RS-485 terminal. Do not
connect anything other than coaxial cables to these terminals.
Negative terminal
CAUTION
Positive terminal
Negative terminal
Another Controller
Another Controller
11
Wiring Example
C200H-PRO27-E Programming Console
V700-P10 Programming Console Conversion Cable
V700-CD1D-V3 Controller
V700-CD1D-V3
2-1SectionController
V700-Hjj Antenna
Host PC
V700-A4j Antenna Cable
24-VDC power supply
+ –
Another Controller
Shielded wire
+
12
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