OMRON V400-H111, V400-H211 User Guide

Handheld 2D Code Reader
V400-H111/211
User’s Manual
Cat. No.
Z228-E1-01
Introduction
Thank you for purchasing the OMRON V400-H111/H211. This manual describes the functions, performance, and application methods of the V400-H111/H211.
This manual is intended for personnel with knowledge of electrical systems. Be sure to read and understand this manual thoroughly before using the product, and keep this manual in an easily accessible location for quick reference when required.
Introduction
ÇÕǹÇ?Ç ëÊ 1 èÕ ëÊ 2 èÕ ëÊ 3 èÕ ëÊ 4 èÕ
Introduction
Introduction
Section 1
Section 2
Section 3
Section 4
Section 5
Application Considerations (Read and understand this information first.)
Section 1 Section 2 Section 3 Section 4 Section 5
Product Overview
Installation and Connections
Reading 2D Code
System Settings
Troubleshooting
Appendices
Appendices
Specifications and Dimensions
Handheld 2D Code Reader User’s Manual
V400-H111/211
Introduction
Introduction
READ AND UNDERSTAND THIS DOCUMENT
Please read and understand this document before using the products. Please consult your OMRON representative if you have any questions or comments.
WARRANTY
OMRON’s exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year (or other period if specified) from date of sale by OMRON.
OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, REGARDING NON-INFRINGEMENT, MERCHANTABILITY, OR FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS. ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE. OMRON DISCLAIMS ALL OTHER WARRANTIES, EXPRESS OR IMPLIED.
LIMITATIONS OF LIABILITY
OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL, INDIRECT, OR CONSEQUENTIAL DAMAGES, LOSS OF PROFITS OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED ON CONTRACT, WARRANTY, NEGLIGENCE, OR STRICT LIABILITY.
In no event shall responsibility of OMRON for any act exceed the individual price of the product on which liability is asserted.
IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY, REPAIR, OR OTHER CLAIMS REGARDING THE PRODUCTS UNLESS OMRON’S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED, STORED, INSTALLED, AND MAINTAINED AND NOT SUBJECT TO CONTAMINATION, ABUSE, MISUSE, OR INAPPROPRIATE MODIFICATION OR REPAIR.
SUITABILITY FOR USE
THE PRODUCTS CONTAINED IN THIS DOCUMENT ARE NOT SAFETY RATED. THEY ARE NOT DESIGNED OR RATED FOR ENSURING SAFETY OF PERSONS, AND SHOULD NOT BE RELIED UPON AS A SAFETY COMPONENT OR PROTECTIVE DEVICE FOR SUCH PURPOSES. Please refer to separate catalogs for OMRON's safety rated products.
OMRON shall not be responsible for conformity with any standards, codes, or regulations that apply to the combination of products in the customer’s application or use of the product.
At the customer’s request, OMRON will provide applicable third party certification documents identifying ratings and limitations of use that apply to the products. This information by itself is not sufficient for a complete determination of the suitability of the products in combination with the end product, machine, system, or other application or use.
The following are some examples of applications for which particular attention must be given. This is not intended to be an exhaustive list of all possible uses of the products, nor is it intended to imply that the uses listed may be suitable for the products:
• Outdoor use, uses involving potential chemical contamination or electrical interference, or conditions or uses not described in this document.
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Introduction
• Nuclear energy control systems, combustion systems, railroad systems, aviation systems, medical equipment, amusement machines, vehicles, safety equipment, and installations subject to separate industry or government regulations.
• Systems, machines, and equipment that could present a risk to life or property.
Please know and observe all prohibitions of use applicable to the products. NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON PRODUCT IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM.
PERFORMANCE DATA
Performance data given in this document is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the result of OMRON’s test conditions, and the users must correlate it to actual application requirements. Actual performance is subject to the OMRON Warranty and Limitations of Liability.
CHANGE IN SPECIFICATIONS
Product specifications and accessories may be changed at any time based on improvements and other reasons.
Introduction
It is our practice to change model numbers when published ratings or features are changed, or when significant construction changes are made. However, some specifications of the product may be changed without any notice. When in doubt, special model numbers may be assigned to fix or establish key specifications for your application on your request. Please consult with your OMRON representative at any time to confirm actual specifications of purchased products.
DIMENSIONS AND WEIGHTS
Dimensions and weights are nominal and are not to be used for manufacturing purposes, even when tolerances are shown.
ERRORS AND OMISSIONS
The information in this document has been carefully checked and is believed to be accurate; however, no responsibility is assumed for clerical, typographical, or proofreading errors, or omissions.
PROGRAMMABLE PRODUCTS
OMRON shall not be responsible for the user’s programming of a programmable product, or any consequence thereof.
COPYRIGHT AND COPY PERMISSION
This document shall not be copied for sales or promotions without permission.
This document is protected by copyright and is intended solely for use in conjunction with the product. Please notify us before copying or reproducing this document in any manner, for any other purpose. If copying or transmitting this document to another, please copy or transmit it in its entirety.
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Introduction
Introduction
Meanings of Signal Words
In this manual, precautions are indicated using the following symbols and signal words to ensure safe
use of the
important for safety and must be observed.
V400-H111/211. The precautions indicated by these symbols and signal words are
Indicates a potentially hazardous situation which, if not avoided, will
WARNING
result in minor or moderate injury, or may result in serious injury or death. Additionally there may be significant property damage.
Meanings of Alert Symbols
Indicates the possibility of explosion under specific conditions.
Indicates general prohibitions for which there is no specific symbol.
Alert Statements in this Manual
WARNING
This product is not designed or rated for ensuring safety of persons. Do not use it for such purposes.
A lithium battery is built into the Controller and may occasionally combust, explode, or burn if not treated properly. Dispose of the Controller as industrial waste, and never disassemble, apply pressure that would deform, heat to 100 °C or higher, or incinerate the Controller.
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Introduction
Regulations and Standards
The V400-H111/211 complies with the international regulations and standards listed below.
EC Directives EMC Directive:No.89/336/EEC
EN Standards (European Standards)
EN61326: 1997, +A1: 1998 +A2: 2001 (EMI: Class A) Power line: 10 m max. Signal line: 30 m max.
Precautions for Safe Use
Observe the following precautions to ensure safe use of the product.
Installation Environment Precautions
Do not use the product in environments with flammable or explosive gases.
Do not install outdoors.
Introduction
Power Supply and Wiring Precautions
Use the product with the power supply voltages specified in this manual.
Use the cables specified in this manual.
Keep the power supply cable as short as possible (10 m maximum).
Use a DC power supply with countermeasures against high-voltage spikes (safe
extra low-voltage circuits on the secondary side).
p.29
Other Precautions
Do not attempt to disassemble, repair, or modify the product. Doing so may cause product failure or a fire.
If the product becomes extremely hot, or abnormal odors or smoke occurs, stop using the product immediately, turn OFF the power, and consult with your OMRON representative.
Dispose of the product as industrial waste.
Do not apply pressure or deform the product when disposing of it.
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Introduction
Introduction
Precautions for Correct Use
Always observe the following precautions to prevent operation failures, malfunctions, and adverse effects on performance and equipment.
Operating Environment
Do not install the product in the following locations:
Locations subject to ambient temperature that exceeds the rated temperature range
Locations subject to rapid changes in temperature (causing condensation)
Locations subject to relative humidity that exceeds the rated humidity range
Locations subject to corrosive or flammable gases
Locations subject to dust, salt, or metallic powder
Locations subject to direct vibration or shock outside the specified ranges
Locations subject to direct sunlight
Locations subject to oil or chemical spray
Installation and Handling of Components
Use the cables specified in this manual.
p.18
Connecting and Removing Cables
Do not connect a cable to the Handheld 2D Code Reader if the other end of the cable is connected to a personal computer or a Programmable Controller.
To prevent damage from static electricity, use a wrist strap or another device for preventing electrostatic charges when touching terminals or signal lines inside connectors.
Memory Cards
Do not remove the Memory Card when the Memory Card indicator is lit. Doing so may result in damage to the Memory Card or the Handheld 2D Code Reader.
OMRON shall not be responsible in any way for damage or loss of Memory Card data as a result of mishandling.
p.32
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Turning OFF the Power Supply
Do not turn OFF the power supply while a message is being displayed indicating that processing is being performed. Data in memory will be destroyed, and the product may not operate correctly the next time it is started.
How to Use This Manual
Introduction
Page Format
System Settings
Creating Setting Files Using the 2DCR Configear
Creates the data setting file for loading set da ta to the Handheld 2D Code Reader.
Make the settings for the communications conditions, func tions, and display conversion.
Se lect Setting Reader - Create Data... from the menu.
The following window for creating the setting data file will be displayed.
Open
Opens the previously created data setting file f or editing.
The [Receive (R
Reader and edit it.
Save
Saves the created data setting file.
Communication Settings
The settings shown in the following table are set in the Communication Settings Tab
Page in the Create Setting Data Window.
Header/Footer Prefix
The default settings are indicated with an asterisk.
)] function can be used to open the data file downloaded f rom the Code
To save data to the Memory Card, create a folder with the name SETTINGS, and save. If the data is
saved to a folder other than “SETTINGS”, it cannot be uploaded.
Setting item Settings
Baud Rate
Parity
Data Length
Stop Bit
*
9,600
, 19,200, or 38,400
*
None
, odd, or even
8 bits
77 bits or
*
1sbit
or 2 bits
None*, 02 <STX>, or 1B <ESC>
Suffix
ETX, 0A LF,
FCS
ON or
OFF
0D CR
*
*
*
, or 0D0A CR+LF
Section 4
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Section 4
System Settings
Section 4 Creating Setting Files Using the 2DCR Configear
65
Section title
Outline
Move to the setting screen.
Screen display
Section 4 Uploading from the Memory Card
Index label
Provides the section number and subject matter. Can be used to immediately open the desired page.
Describes the settings.
Introduction
How to Use This Manual
Procedure and additional explanations
Information useful during the operation and reference pages are provided here with special marks to indicate the kind of information being
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*This page does not actually exist in this manual.
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Introduction
Visual Aids
Introduction
Visual Aids
Indicates points that are important in using product functions or in application procedures.
Indicates page numbers providing related information.
Indicates helpful information when a problem occurs and explanations of technical terms.
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Contents
Introduction
Introduction 1
Meanings of Signal Words 4
Meanings of Alert Symbols 4
Alert Statements in this Manual 4
Regulations and Standards 5
Precautions for Safe Use 5
Precautions for Correct Use 6
How to Use This Manual 7
Visual Aids 8
Contents 9
Section 1 Product Overview 11
Features 12
Operation Overview 15
Introduction
Contents
Section 2 Installation and Connections 17
Basic System Configuration 18
Component Names and Functions 19
Cable 20
Power Supply 29
Contactor (Optional) 31
Memory Cards 32
Section 3 Reading 2D Code 35
Basic Operation 36
Startup 37
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Introduction
Reading 2D Code 38
Outputting Results 39
Introduction
Contents
Functions 42
Section 4 System Settings 43
Overview 44
Making Settings on the Main Body 46
Uploading from the Memory Card 53
Restoring the Factory Setting Data 57
Installing the 2DCR Configear 58
Communicating Using 2DCR Configear 60
Creating Setting Files Using the 2DCR Configear 63
Section 5 Troubleshooting 75
Troubleshooting 76
Appendices 77
Maintenance 78
Specifications and Dimensions 79
ASCII Table 84
FCS Calculation Method 85
Data Capacity Tables 87
Revision History 91
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Section 1 Product Overview
This section provides an introduction to the Handheld 2D Code Reader's features, functions, basic configuration, and operation flow.
Features 12
Operation Overview 15
Section 1 Product Overview
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Section 1 Product Overview
Features
Section 1 Features
The 2D Code Reader is designed to read two-dimensional code. A built-in monitor and zoom lens are ideal for reading directly marked 2D code. A Memory Card Slot is also provided along with a range of useful functions.
Readable Codes
Readable codes DataMatrix QR Code
Readable sizes (symbol size)
ECC200
10 × 10 to 64 × 64
8 × 18 to 16 × 48
Model 1 or 2
21 × 21 to 57 × 57
(Version 1 to Version 10)
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Zoom Lens (Manual)
The zoom lever can be used to change the field of view, enabling a variety of applications with a single Unit. Two lens variations provide wide-angle and telescopic views, covering all viewing needs from paper level to complicated code.
Dual System Lighting
Coaxial lighting and oblique lighting are provided in a single Unit. The type of the lighting is automatically selected.
V400-H111: RGB 3 color coaxial, red
oblique lighting
V400-H211: Red coaxial, red oblique
lighting Workpieces with different optical characteristics can be read with a single Unit, and workpieces with a range of direct markings can also be read.
Section 1
Product Overview
Section 1 Features
Liquid Crystal Display
A 1.8-inch liquid crystal monitor is provided to enable alignment when reading while observing the image. The Handheld 2D Code Reader enables confirmation of read data and images, previously not possible with handheld readers.
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Section 1 Product Overview
Memory Card Slot
A Memory Card slot is provided to back up settings on Memory Cards and upload data
Section 1 Features
from Memory Cards. A function is also provided for saving 2D code data that was read as files in the Memory Card.
p.32
Memory Card
Useful Functions
Data Conversion on Display
This function converts data that is read and displays it as a separate text string.
p.67
Data Accumulation
This function writes data that is read to the Memory Card.
p.65
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Operation Overview
Installation and Connections Section 2 p.17
Prepare the required components and connect them.
Main Peripheral Devices
Cable
Power supply device
Contactor
Reading 2D Code Section 3 p.35
Section 1
Product Overview
Section 1 Operation Overview
Turn ON the power and press the trigger buttons to read the code.
Reading method
Field of view setting
Display details
System Settings Section 4 p.43
Basically, no settings are required. However, in the following cases, the settings may need to be changed using the Setup window of the Code Reader or the special tool [2DCR Configear].
To change the communication conditions (See note.)
To use various functions
If [2DCR Configear] is used, the changes you have made will be reflected to the Code Reader using the Memory Card or the communication function of [2DCR Configear].
*1 The default settings are as follows: Baud rate: 9,600 bps; Parity: None;
Data length: 8 bits; Stop bits: 1 bit
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Section 1 Operation Overview
Section 1 Product Overview
MEMO
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Section 2 Installation and Connections
This section describes the methods used to connect cables and perform other installation procedures and connections.
Basic System Configuration 18
Component Names and Functions 19
Cable 20
Power Supply 29
Contactor (Optional) 31
Memory Cards 32
Section 2 Installation and Connections
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Section 2 Installation and Connections
Basic System Configuration
The basic system configuration is shown in the following diagram.
Section 2 Basic System Configuration
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Installation and Connections
Component Names and Functions
1 Left trigger button
2 Buzzer
3 Monitor
1 Right trigger button
4 Memory card indicator
7 Power indicator
5 Memory card slot
6 Zoom lever
Section 2
Section 2 Component Names and Functions
8 Image plane
9 Cable connector
Name Details
1 Trigger buttons (Right,
Left)
2 Buzzer A high- or low-tone buzzer sounds depending on the operation.
3 Monitor Displays the read image/results, and other data.
4 Memory card indicator Lit while the Memory Card is being accessed. (Do not remove the Memory Card if the
5 Memory card slot Slot for inserting Memory Card.
6 Zoom lever Changes the field of view.
7 Power indicator Lit when power is first turned ON and remains lit during operation.
Inputs a trigger, cancels sleep state or when setting mode is entered.
p.38
p.37
p.39
indicator is lit.)
p.41
p.41
8 Image plane Camera image plane
9 Cable connector Connects to a cable (V400-W20-2M/5M, V400-W21-2M/5M, V400-W22-2M/5M).
p.23
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Section 2 Installation and Connections
Cable
The Cables are specifically designed for the V400. Using other Cables may damage the devices.
Connecting a Personal Computer (V400-W21-2M/5M Cable)
Section 2 Cable
Connector The connector used for V400-W21-2M and V400-W21-5M Cables is a D-sub, 9-pin connector (female). The connector is compatible with the connection port on the IBM PC/AT or compatible.
2D code reader
V400-H111/211
Special round connector
Name
SD
RD
SG
+5 V
IBM PC/AT or compatible
D-sub, 9-pin
Name Pin No.
-1
RD 2
SD 3
ER 4
SG 5
DR 6
RS 7
CS 8
-9
Shield wire Connector cover
0 V
+5 V
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(View of mating section)
Section 2
Installation and Connections
Connecting a Personal Computer (V400-W22-2M/5M Cable)
Connector The connector used for V400-W22-2M and V400-W22-5M cables is a D-sub 9-pin connector (female). The connector is compatible with the connection port on the IBM PC/AT or compatible.
2D code reader
V400-H111/211
Special round connector
Name
SD
RD
SG
+5 V
IBM PC/AT or compatible
D-sub, 9-pin
Name Pin No.
-1
RD 2
SD 3
ER 4
SG 5
DR 6
RS 7
CS 8
-9
Shield wire Connector cover
0 V
+5 V
Section 2 Cable
(View of mating section)
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Section 2 Installation and Connections
Connecting a Programmable Controller (V400-W20-2M/5M Cable)
Section 2 Cable
Connector The connector used for V400-W20-2M and V400-W20-5M Cables is a D-sub, 9-pin connector (male). The connector is compatible with the connection port on OMRON CJ-series and CS­series Programmable Controller.
2D code reader V4 00 -H111 /211
Special round connector
Name
SD
RD
SG
+5 V
Programmable Controller
D-sub, 9-pin
Name Pin No.
-1
SD 2
RD 3
RS 4
CS 5
-6
-7
-8
SG 9
Shield wire Connector cover
0 V
+5 V
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(View of mating section)
Section 2
Installation and Connections
Connecting Cables to the Handheld 2D Code Reader
Connect one end of the cable to a personal computer or Programmable Controller before connecting the other end of the cable to the Handheld 2D Code Reader.
1. Attach the provided ferrite cores to the cable.
Attach the ferrite cores in two locations; one at the Handheld 2D Code Reader end of the cable, and the other at the host device end of the cable. Close the ferrite cores until a click is heard. Separate from the power lines.
Ferrite cores
Section 2 Cable
2. Remove the cover from the Code Reader.
Loosen the four screws to detach the cover.
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Section 2 Installation and Connections
3. Connect the cable.
Grasp the cable plug (part A). Line up the alignment mark on the plug with the alignment mark on the Handheld 2D Code Reader connector and push the plug in straight.
Section 2 Cable
Cable
Cable port
Plug
A
Use a force of no more than 15 to 20 N to plug in the connector. Pull gently on the cable (approximately 10 N) to make sure the connector is securely connected. After the connector is plugged in, do not apply a force of more than 30 N to the connector in the following directions. Excessive force will damage the connector.
30 N
30 N
D
C
D
Alignment marks
C
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30 N
4. Fit the bush into the slot on the case.
5. Attach the cover and secure it with the four
screws.
Section 2
Installation and Connections
Section 2 Cable
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Section 2 Installation and Connections
Disconnecting the Cable from the Handheld 2D Code
Reader
1. Disconnect the cable connector from the host device.
Section 2 Cable
p.28
2. Remove the cover from the Code Reader.
Remove the four screws to detach the cover.
3. Remove the bush from the slot on the case.
4. Disconnect the cable.
Grasp the coupling (part B) on the plug and pull the plug out straight as shown in the diagram below.
Coupling on the plug
Cable
B
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5. Attach the cover and secure it with the four
screws.
Section 2
Installation and Connections
Section 2 Cable
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Section 2 Installation and Connections
Connecting the Cable to the Host Device
1. Connect the cable connector to the RS-232C
Section 2 Cable
interface on the host device.
Make sure that the connector is oriented correctly and not inserted at an angle. Secure the connector using the screws on both sides of the connector.
Removing the Cable from the Host Device
1. Remove the cable.
Loosen the screws on both sides of the connector and pull the connector out straight.
Loosen the screws sufficiently on both sides of the connector to remove it. Do not remove the connector by force.
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