OMRON V400-F050, V400-F250, V400-F350 User Guide

2D Code Reader
V400-F050/250/350
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Cat. No.
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Introduction

Thank you for purchasing the OMRON V400-F050/250/350. This manual describes the functions, performance, and application methods of the V400-F050/250/350.
This manual is intended for personnel with knowledge of electrical systems. Be sure to read and understand this manual thoroughly before using the product, and keep this manual in an easily accessible location for quick reference when required.
Introduction
ÇÕǹÇ?Ç ëÊ 1 èÕ ëÊ 2 èÕ ëÊ 3 èÕ ëÊ 4 èÕ
Introduction
Introduction
Section 1
Section 2
Section 3
Section 4
Section 5
Application Considerations (Read and understand this information first.)
Section 1 Section 2 Section 3 Section 4 Section 5
Studying the V400-F
Changing Reading Conditions
Setting RS-232C and Discrete I/O Communication Conditions
Other Settings
Communicating with PC and Programmable Controller
Section 6
Section 6
Appendix
Troubleshooting
2D Code Reader
Appendix
User’s Manual
V400-F050/250/350
Introduction
Introduction
READ AND UNDERSTAND THIS DOCUMENT
Please read and understand this document before using the products. Please consult your OMRON representative if you have any questions or comments.

WARRANTY

OMRON’s exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year (or other period if specified) from date of sale by OMRON.
OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, REGARDING NON-INFRINGEMENT, MERCHANTABILITY, OR FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS. ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE. OMRON DISCLAIMS ALL OTHER WARRANTIES, EXPRESS OR IMPLIED.
LIMITATIONS OF LIABILITY
OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL, INDIRECT, OR CONSEQUENTIAL DAMAGES, LOSS OF PROFITS OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED ON CONTRACT, WARRANTY, NEGLIGENCE, OR STRICT LIABILITY.
In no event shall responsibility of OMRON for any act exceed the individual price of the product on which liability is asserted.
IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY, REPAIR, OR OTHER CLAIMS REGARDING THE PRODUCTS UNLESS OMRON’S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED, STORED, INSTALLED, AND MAINTAINED AND NOT SUBJECT TO CONTAMINATION, ABUSE, MISUSE, OR INAPPROPRIATE MODIFICATION OR REPAIR.
SUITABILITY FOR USE
THE PRODUCTS CONTAINED IN THIS DOCUMENT ARE NOT SAFETY RATED. THEY ARE NOT DESIGNED OR RATED FOR ENSURING SAFETY OF PERSONS, AND SHOULD NOT BE RELIED UPON AS A SAFETY COMPONENT OR PROTECTIVE DEVICE FOR SUCH PURPOSES. Please refer to separate catalogs for OMRON's safety rated products.
OMRON shall not be responsible for conformity with any standards, codes, or regulations that apply to the combination of products in the customer’s application or use of the product.
At the customer’s request, OMRON will provide applicable third party certification documents identifying ratings and limitations of use that apply to the products. This information by itself is not sufficient for a complete determination of the suitability of the products in combination with the end product, machine, system, or other application or use.
The following are some examples of applications for which particular attention must be given. This is not intended to be an exhaustive list of all possible uses of the products, nor is it intended to imply that the uses listed may be suitable for the products:
• Outdoor use, uses involving potential chemical contamination or electrical interference, or conditions or uses not described in this document.
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Introduction
• Nuclear energy control systems, combustion systems, railroad systems, aviation systems, medical equipment, amusement machines, vehicles, safety equipment, and installations subject to separate industry or government regulations.
• Systems, machines, and equipment that could present a risk to life or property.
Please know and observe all prohibitions of use applicable to the products. NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON PRODUCT IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM.
PERFORMANCE DATA
Performance data given in this document is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the result of OMRON’s test conditions, and the users must correlate it to actual application requirements. Actual performance is subject to the OMRON Warranty and Limitations of Liability.
CHANGE IN SPECIFICATIONS
Product specifications and accessories may be changed at any time based on improvements and other reasons.
Introduction
It is our practice to change model numbers when published ratings or features are changed, or when significant construction changes are made. However, some specifications of the product may be changed without any notice. When in doubt, special model numbers may be assigned to fix or establish key specifications for your application on your request. Please consult with your OMRON representative at any time to confirm actual specifications of purchased products.
DIMENSIONS AND WEIGHTS
Dimensions and weights are nominal and are not to be used for manufacturing purposes, even when tolerances are shown.
ERRORS AND OMISSIONS
The information in this document has been carefully checked and is believed to be accurate; however, no responsibility is assumed for clerical, typographical, or proofreading errors, or omissions.
PROGRAMMABLE PRODUCTS
OMRON shall not be responsible for the user’s programming of a programmable product, or any consequence thereof.
COPYRIGHT AND COPY PERMISSION
This document shall not be copied for sales or promotions without permission.
This document is protected by copyright and is intended solely for use in conjunction with the product. Please notify us before copying or reproducing this document in any manner, for any other purpose. If copying or transmitting this document to another, please copy or transmit it in its entirety.
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Introduction
Introduction

Meanings of Signal Words

In this manual, precautions are indicated using the following symbols and signal words to ensure safe
use of the
are important for safety and must be observed.
V400-F050/250/350. The precautions indicated by these symbols and signal words
Indicates a potentially hazardous situation which, if not avoided, will
WARNING
result in minor or moderate injury, or may result in serious injury or death. Additionally there may be significant property damage.

Meanings of Alert Symbols

Indicates the possibility of explosion under specific conditions.
Indicates general prohibitions for which there is no specific symbol.

Alert Statements in this Manual

WARNING
This product is not designed or rated for ensuring safety of persons. Do not use it for such purposes.
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Introduction

Regulations and Standards

The V400-F050/250/350 complies with the international regulations and standards listed below.
EC Directives EMC Directive:No.89/336/EEC
EN Standards (European Standards)
EN61326: 1997, +A1: 1998 +A2: 2001 (EMI: Class A) Power line: 10 m max. Signal line: 30 m max.

Precautions for Safe Use

Observe the following precautions to ensure safe use of the product.
Installation Environment Precautions
Do not use the product in environments with flammable or explosive gases.
Do not install outdoors.
Do not install the product close to high-voltage devices and power devices in order to
secure the safety of operation and maintenance.
During installation, make sure that screws are tightened firmly.
Introduction
Power Supply and Wiring Precautions
Use the product with the power supply voltages specified in this manual.
Use a DC power supply with countermeasures against high-voltage spikes (safe
extra low-voltage circuits on the secondary side).
p.20
Other Precautions
If the product becomes extremely hot, or abnormal odors or smoke occurs, stop using the product immediately, turn OFF the power, and consult with your OMRON representative.
Dispose of the product as industrial waste.
Do not apply pressure or deform the product when disposing of it.
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Introduction
Introduction

Precautions for Correct Use

Always observe the following precautions to prevent operation failures, malfunctions, and adverse effects on performance and equipment.
Installation of the Product
Do not install the product in the following locations:
Locations subject to ambient temperature that exceeds the rated temperature range
Locations subject to rapid changes in temperature (causing condensation)
Locations subject to relative humidity that exceeds the rated humidity range
Locations subject to corrosive or flammable gases
Locations subject to dust, salt, or metallic powder
Locations subject to direct vibration or shock outside the specified ranges
Locations subject to direct sunlight
Locations subject to oil or chemical spray
Ambient Temperature
Maintain a minimum clearance of 50 mm above and below the product to improve air circulation.
Do not install the product immediately above significant heat sources, such as heaters, transformers, or large-capacity resistors.
Do not let the ambient operating temperature exceed 45°C.
Provide a forced-air fan cooling or air conditioning if the ambient temperature is near
45°C so that the ambient temperature never exceeds 45°C.
Noise Resistance
Do not install the product in areas where high­voltage equipment is installed.
Do not install the product within 200 mm of power
Power cable
200mm min.
cables.
POWER OK NG
Main unit
200mm min.
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Introduction
Installation and Handling of Components
Use the cables specified in this manual.
p.20
Keep the power supply cable as short as possible (10 m maximum).
The power lines and discrete I/O lines of the communication/power cable should not
be short-circuited with each other.
Power output lines of the monitor cable should not be short-circuited with each other.
Do not supply power from the monitor's power cable, since it is provided for output
only.
Do not attempt to dismantle, repair, or modify the product. Failure to observe this may result in breakdown or fire.
Connecting and Removing Cables
Do not connect or disconnect the cables while power is supplied.
Do not connect a cable to the 2D Code Reader if the other end of the cable is
connected to a personal computer or a Programmable Controller.
To prevent damage from static electricity, use a wrist strap or another device for preventing electrostatic charges when touching terminals or signal lines inside connectors.
Introduction
Turning OFF the Power Supply
Do not turn OFF the power supply while a message is being displayed indicating that processing is being performed. Data in memory will be destroyed, and the product may not operate correctly the next time it is started.
Do not turn OFF the power while the setting data is being saved. Data in memory will be corrupted, and the product may not operate correctly the next time it is started.
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Introduction

How to Use This Manual

How to Use This Manual
Page Format
Setting Reading Conditions Manually
This section explains how to set reading conditions manually.
1.
Switch to the setting mode.
Hold down the center button for more than two seconds to
activate the setting mode.
“Changing Settings” p.24
2.
Select [Bank Setting] from [Setting Menu].
The [Bank Setting] screen will appear.
3.
From [Bank #00] to [Bank #09], select the
bank to which you want to set reading
condition.
The contents of the selected bank are displayed in the
right area of the screen.
The edit menu will be displayed.
STILL/LIVE MODE TRIG
UP EXECUTE DOWN
Hold down for more
than two seconds.
Section 2
Changing Reading Conditions
Section title
Outline
Section 2 Setting Reading Conditions Manually
Index label
Provides the section number and subject matter. Can be used to immediately open the desired page.
Screen display
Setting item Settings Details
Light Channel
Code Type Set the code type.
Shape
Select the light to be used. (For V400-F050)
Right CH.* The light connected to the right light connector will be used.
Left CH. The light connected to the left light connector will be used.
None No
DataMatrix The code will be read as a DataMatrix type code.
QRCode The code will be read as a QRCode type code.
Auto* The code type will be identified automatically.
Select the code shape. This item is effective only when [DataMatrix] is selected for [Code Type].
Square The code will be read as a square code.
Rectangle The code will be read as a rectangular code.
Auto* The code shape will be identified automatically.
light will be used.
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User's Manual
Describes the settings.
31
Procedure and additional explanations
Information useful during the operation and reference pages are provided here with special marks to indicate the kind of information being provided.
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*This page does not actually exist in this manual.

Visual Aids

Introduction
Introduction
Indicates points that are important in using product functions or in application procedures.
Indicates page numbers providing related information.
Indicates helpful information when a problem occurs and explanations of technical terms.
Visual Aids
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Introduction
Introduction

Contents

Contents
Introduction
Meanings of Signal Words 4
Meanings of Alert Symbols 4
Alert Statements in this Manual 4
Regulations and Standards 5
Precautions for Safe Use 5
Precautions for Correct Use 6
How to Use This Manual 8
Visual Aids 9
Contents 10
Section 1 Studying the V400-F 13
Features and Functions of V400-F 14
Installing and Connecting the Code Reader 18
Simple Teaching 22
Changing Settings 24
Reading Results 26
Section 2 Changing Reading Conditions 29
Setting Reading Conditions by Teaching 30
Setting Reading Conditions Manually 32
Selecting the Bank to be Used Normally 37
Copying a Bank 38
Deleting the Content of a Bank 40
Setting the Retry Method 41
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Introduction
Section 3 Setting RS-232C and Discrete I/O Communication Conditions 43
Setting RS-232C Communication Conditions 44
Introduction
Setting Discrete I/O Communication Conditions 48
Section 4 Other Settings 51
Setting Screen Display 52
Viewing the Images Read in the Past 53
Saving/Initializing All the Settings 56
Displaying the Version Information 58
Section 5 Communicating with PC and Programmable Controller 59
RS-232C Communication 60
Discrete I/O Communication 73
Contents
Section 6 Troubleshooting 81
Error Codes and Corrective Actions 82
Troubleshooting 82
Appendix 85
Lens and Lighting 86
Line Speed and Reading Time/Exposure Time 91
Maintenance 93
Specifications and Dimensions 94
ASCII Table 99
Ladder Programming Example for Connecting to a PLC 100
FCS Check Program Example (BASIC) 104
Data Capacity Table 106
Menu Hierarchy 109
Revision History 110
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Introduction
Contents
Introduction
MEMO
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Section 1 Studying the V400-F

This section provides items, such as the V400-F is features, installation, connections and operation flow, with which the operator should be familiar to use the V400-F.
Features and Functions of V400-F 14
Compact and Easy-to-Operate 14 Advanced Functions 16 Other Features 17
Installing and Connecting the Code Reader 18
Mounting the Main Unit 18 Connecting Peripheral Devices 20
Simple Teaching 22
Section 1 Studying the V400-F
Changing Settings 24
Reading Results 26
Monitor Display 26 RS-232C Communications Output 28
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Section 1 Studying the V400-F

Features and Functions of V400-F

Section 1 Features and Functions of V400-F
This fixed type 2D code reader provides advanced reading functions and is designed for easy operation by anyone. It reads 2D codes directly marked on boards and metal materials. Two types of code reader are available: the V400-F250/350, whose lens and light are integrated into one compact body, and the V400-F050, to which a C-mount lens can be attached to enable use of various lights.

Compact and Easy-to-Operate

Light/Lens Integrated Type
Light and Lens are Integrated
Eliminates troublesome lens mounting and light.
V400-F250 V400-F350
Narrow-field light Wide-field light
C-mount Type
Allows Mounting of a C-mount Type Lens Provides Two Connectors that
Allow Direct Connection of Light
No power source is required for the light.
V400-F250/350
External size: 40 × 50 × 97 mm
V400-F050
Supports DataMatrix ECC200 (max. 64 × 64)
Readable codes
DataMatrix QRCode
• ECC200 10 × 10 to 64 × 64 8 × 18 to 16 × 48
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C-mount type lens (Recommended: p.89)
• Model 1, 2 21 × 21 to 57 × 57 (Version 1 to Version 10)
(Recommended:
p.86)
External size:
Direct ring light
Back light
40 × 50 × 75 mm
Low-angle ring light
Reflected light
Coaxial light
Checking Reading Results by Easy-to-See LEDs
Section 1
Studying the V400-F
Easy Operations with 3 Buttons
POWER LED (green) OK LED (blue) NG LED (red)
Lit when power is ON.
Left button
Switches between still and real­time images.
(* Monitor required)
Adjusts brightness (hold down for two seconds).
(* Monitor required)
Center button
----------­Switches to setting mode (hold down for two seconds)
(* Monitor required)
Programmable controller
PC
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Power supply device
POWER OK NG
STILL/LIVE MODE TRIG
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Lights up when reading is successful.
EXECUTE DOWN
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“Simple Teaching” (p.22)
Teaching/reading can be executed and completed by just holding down the right button for two seconds. Reading can be started without monitor.
Various Retry Functions
( p.41)
Retry can be performed not only with different exposure time, but also with two or more reading conditions that are switched automatically.
Section 1 Features and Functions of V400-F
Lights up when reading has failed.
Right button
Performs reading. “Simple Teaching” (Hold down for two seconds)
Communication/power cable connector
Monitor cable connector
POWER
SYNC
Connecting to a Monitor Allows Advanced Settings
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Section 1 Studying the V400-F

Advanced Functions

Section 1 Features and Functions of V400-F
Retrying by switching to another bank automatically ( p.41)
Retry is performed by switching the reading condition (Bank) among the maximum five conditions. Two condition switching methods are available: one which determines the order of the conditions to be used automatically according to the frequency of their use, and the other that switches them according to the registered order. Combining with the retry settings that are made for each reading condition enables various retry settings.
[Automatically determining the order according to frequency of use]
1st Bank
Successful retry count: 25
2nd Bank
Successful retry count: 1
3rd Bank
Successful retry count: 50
4th Bank
Successful retry count: 15
5th Bank
Successful retry count: 9
Previous reading was successful. Reading condition (example: 5th Bank) 3rd Bank
Successful retry count: 50
1st Bank
Successful retry count: 25
4th Bank
Successful retry count: 15
2nd Bank
Successful retry count: 1
For the 2nd and subsequent retries, the reading
condition used for the 1st retry will be excluded.
Setting the reading region ( p.33)
Set the image region to be read. This shortens the processing time.
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Setting a filter ( p.34)
Performing image processing before reading reduces possibility of reading error. Filtering can be performed in 3 steps.
• Smooth, Dilate/Erosion, Median
Section 1
Studying the V400-F
Enables switching between two lights (V400-F050 only) ( p.34)
The light to be used can be switched between two lights according to the situation. Combining this function with the auto bank switch retry function enables the code reader to handle partially reflecting work pieces.

Other Features

Saves up to 10 reading conditions ( p.30) Saves up to 28 past read images ( p.53)
This allows you to identify the errors that occurred, by checking the saved past images.
Supports NPN/PNP by simply exchanging the cable.
Section 1 Features and Functions of V400-F
Allows direct power supply to the monitor.
Use of the monitor cable (V400-WM0) and LCD monitor (F150-M05L-2D) enables the V400-F to supply power to the monitor, making settings monitoring and maintenance easy.
Displays results in various ways ( p.26)
Highlights the reading state.
Highlighting ( p.26)
Displays the RS-232C communication history.
Communication history display
( p.27)
Displays analysis result of code quality numerically and graphically (bar).
Code quality analysis display ( p.27)
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Section 1 Studying the V400-F

Installing and Connecting the Code Reader

Section 1 Installing and Connecting the Code Reader
.

Mounting the Main Unit

Mount the reader at a distance where the code image can be shot correctly. There are two mounting methods: “DIN track mounting” and “Base mounting”.
Field of Vision and Distance from the Code
• An accurate image will not be obtained if the installation distance is too long or too short. Always use the installation distance given below.
• The field of vision and installation distance of the V400-F050 vary with the lens to be used.
“Selecting a Lens” p.89
V400-F250 V400-F350
MADE IN JAPAN
CN2
DOWN
TRIG
NG
OK
MODE
POWER
EXECUTE
UP
STILL/LIVE
Omron Corporation
CN1
Installation distance:
200 mm Installation distance: 100 mm
Code
Code
Field of vision 14 × 18.5 mm
Field of vision
31 × 42 mm
Glossy Workpieces
Install the Main Unit at an angle so that regular reflective light is not included in the image.
Recommended Installation Angle
Model Recommended angle
V400-F250 10°
V400-F350 5°
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Section 1
Studying the V400-F
Base Mounting
Mount the reader with four M3 screws.
Mounting dimensions
2-M3 (Screw fitting length: 5 mm or less)
(Unit: mm)
Mounting the Mount Seat
First mount the mount seat, then mount the reader to the seat with two M4 screws. The reader can also be mounted with one 1/4-20UNC screw.
Mounting dimensions
(Unit: mm)
Section 1 Installing and Connecting the Code Reader
2-M4 (Screw fitting length: 8 mm or less)
DIN Track Mounting
1. Mount the mount seat to the
undersurface of the base of the reader with M3 screws (supplied with the reader).
1/4-20 UNC (Screw fitting length: 8 mm or less)
2.
Slide the seat into the DIN rail, and then tighten the two screws at one edge of the rail using the hexagonal wrench (supplied with the reader).
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Section 1 Studying the V400-F

Connecting Peripheral Devices

Connect peripheral devices to the reader.
Section 1 Installing and Connecting the Code Reader
Always turn OFF the reader before connecting or disconnecting a peripheral device's cable. Peripheral devices may be damaged if the cable is connected or disconnected with the power ON. The connector (CN2) for the monitor is capped when the reader is shipped. The cap must be left on those connectors that are not used to protect them from dust, dirt and static electricity.
MonitorMain
F150-M05L-2D
Align the marks.
Attach a ferrite core.
The ferrite core must be located at least 10 mm away from the base of the connector.
Programmable controller PC
Communication/
power cable
Power supply device
Recommended: OMRON S8VS-03024
Programmable controller
V400-W23 (NPN type) V400-W23P (PNP type)
Blue
Brown
or
Align the marks.
When plugging in a connector, push it with a force of no more than 15 to 20 N. Then, pull gently on the cable (approximately 10 N) to make sure the connector is securely connected.
Monitor cable
V400-W24 (NPN type) V400-W24P (PNP type)
Brown
Blue
Recommended: OMRON S8VS-03024
V400-WM0
PC
+24 V Brown0VBlue
Communication/
power cable
Power supply device
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Discrete I/O
Wiring method: p.73
Make sure that the connector is oriented correctly and not inserted at an angle. Secure the connector using the screws on both sides of the connector.
RS-232C connector (male)
RS-232C connector RS-232C connector
RS-232C connector (female)
Make sure that the connector is oriented correctly and not inserted at an angle. Secure the connector using the screws on both sides of the connector.
Section 1
Studying the V400-F
Lens and light (for V400-F050 only)
Left-side light cable connector
Right-side light cable connector
To the light
Align the projection on the light cable is connector with the slot on the connector of the reader.
C-mount type lens
Recommended lens: p.89
Light cable
Light
To the light
Recommended light: p.86
Power
For V400-F050/250/350, a power supply device must be provided separately. Wire the power supply independently of other devices. In particular, keep the power supply wired separately from inductive loads.
Use a DC power supply with safety measures against high-voltage spikes (safety extra low­voltage circuits on the secondary side). If UL recognition is required for the overall system, use a UL Class II DC power supply.
Use a power supply that meets the following requirements.
Output current 1.2 A min. Power supply voltage 24 VDC ±10% Recommended S8VS-03024
Section 1 Installing and Connecting the Code Reader
Connect the brown wire to the positive (+) side of the power supply and the blue wire to the negative (-) side.
Handling the Cable
After the connector is plugged in, do not apply a force of more than 30 N to the connector in the directions shown below. Excessive force will damage the connector.
30 N max.30 N max.
30 N max.
(+) side
(-) side
Brown
Blue
When disconnecting a cable, hold the part of the plug shown below and then pull it out straight.
Hold this part.
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Section 1 Studying the V400-F

Simple Teaching

Section 1 Simple Teaching
Use “Simple Teaching” to check whether codes on the work piece are readable. “Simple Teaching” enables you to set necessary reading conditions automatically by simple operations. To change reading conditions or set them in detail, use the setting mode.
Turning ON the power
Turn ON the power to the monitor.
• When using F150-M05L-2D, make sure that it is connected before turning ON the power to the power supply device.
Turn ON the power to the power supply device.
The POWER LED (green) will light up.
The POWER LED
(green) will light up.
Performing teaching
Capture the work piece.
Switch to the real-time image display mode, and adjust the position and brightness of the work piece while observing the image on the monitor.
[STILL]: Still image [LIVE]: Real-time image
Display switching
Press the left button to switch from the still image to the real­time image or vice versa.
Brightness adjustment
Hold down the left button for more than two seconds, to display the exposure time adjustment screen. The brightness will be adjusted based on the exposure time.
Press
Hold down for
more than two
seconds.
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Perform teaching.
Hold down the right button for more than two seconds, to perform “Simple Teaching”.
When teaching is completed successfully, the teaching and reading results will be displayed. Three indicators will light: Power (green), OK (blue), and NG (red). Select [OK] to save the results.
Indicators light:
Power (green), OK (blue),
NG (red).
Hold down for
more than two
seconds.
Section 1
Studying the V400-F
• The teaching results will be overwritten, registered to [Bank #00], and saved.
• If [Cancel] is selected in the result display screen, the results will not be saved.
Exiting
Turn OFF the power to the power supply device and then to the monitor.
Section 1 Simple Teaching
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Section 1 Studying the V400-F

Changing Settings

Section 1 Changing Settings
The setting mode allows you to make changes to reading conditions and system settings. This section explains operations for the setting mode.
Switch to the setting mode.
Hold down the center button for more than two seconds. All the LEDs will light up and the [Setting Menu] appears.
Hold down for more than two seconds.
All LEDs light up.
Make settings
Basic operation for setting mode
Use the right and left buttons to select the desired item, and then press the center button to confirm the selection.
To close the current menu, select [Exit] and then press the center button.
Name of currently selected menu
Selectable menus are enclosed in a white frame.
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Select an item.
Confirm
(Example) When [Bank Setting] is selected
Indicates that this reading condition is normally used. * Only when [Bank Setting] is selected
Select an item.
Numerical value inputting method
Move the cursor to the desired item and press the center button.
Change the value using the right and left buttons.
Press the center button to confirm the setting.
Select [Exit] to close the menu.
The currently selected item is enclosed in a blue frame. (Cursor)
Section 1
Studying the V400-F
Section 1 Changing Settings
Setting the reading conditions
Select [Bank Setting] from [Setting Menu].
Other settings
Select [System Setting] from [Setting Menu].
[RS-232C]
[Data Format]
[Discrete I/O]
[Display]
[Image Store]
[Bank Switching]
[Version Information]
Set RS-232C communication related parameters such as baud rate and parity.
Set data format setting for RS-232C communication.
Set discrete I/O related settings including trigger mode and busy input.
Change the monitor display method.
Select the methods for storing images and referring to stored images.
Change the automatic bank switch retry setting.
Displays the software version.
p.29
• Up to 10 reading conditions are available.
• When a reading condition is selected, its settings will be displayed in the right area of the screen.
• Select the desired reading condition from among the ten conditions, and set each condition item manually or by teaching.
• Reading conditions can be copied or deleted.
Reading condition [Bank #00] contains the contents of “Simple Teaching”.
p.44
p.46
p.48
p.52
p.53
p.41
p.58
Saving the settings
Select [Save] from [Setting Menu]. All the settings including reading conditions will be saved.
Before exiting, make sure to save the settings in the setting mode. If the settings are not saved, the reading conditions and other settings will be lost.
p.56
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Section 1 Studying the V400-F

Reading Results

Section 1 Reading Results
This section explains details of the read results.

Monitor Display

Explanation of reading results displayed on the monitor is given below. There are four display methods: normal display, highlighting display, code quality analysis display and communication display. The desired display method can be set in the setting mode.
Display setting: p.52
Normal Display
Normal screen
Reading status
The reading status is displayed. OK (blue):Reading is
completed
NG (red): Reading has
• Error code contents
?E000
?E100
?E200
successfully.
failed.
Error code Action
2D code cannot be found, possibly due to uneven background. Check the work piece surface and lighting condition.
2D code cell cannot be recognized correctly. Check the marking and lighting conditions, and then perform teaching again.
Reading was not completed within the specified period of time. Check the work piece and lighting condition, then perform teaching again. Increase the reading timeout value.
Read data
The read data is displayed. (Max. 208 characters = 8 lines × 26 characters) An error code is displayed in case of reading error.
Highlighting Display
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If reading has failed, it may be possible that the cause can be identified by checking the read image.
p.53
The screen is enclosed in a frame whose color that indicates the reading status.
Reading status
The reading status is displayed. OK (blue):Reading is
completed successfully.
NG (red): Reading has failed.
Read data
The read data is displayed. (Max. 26 characters) An error code is displayed in case of reading error.
Section 1
Studying the V400-F
Code quality analysis display
This screen displays analysis result of code quality numerically and graphically (bar).
Reading status
The reading status is displayed. OK (blue):Reading is
completed successfully.
NG (red): Reading has failed.
Read data
The read data is displayed. (Max. 26 characters) An error code is displayed in case of reading error.
Code quality analysis
The code quality analysis result is displayed numerically (0 to 100) and graphically (bar).
• Code quality analysis items
Item Description
Reading Rate Displays the rate of successful reading count to the total reading count.
Contrast Evaluates the code is white/black contrast that varies with the lighting condition.
The larger the difference between the white and black parts of the code, the larger the contrast. “1” will be displayed if the code is contrast is the minimum readable level.
Focus Evaluates the focus level of the image.
If the code is out of focus, it can no longer be recognized. The more the code is out of focus, the smaller the value displayed.
Cell Evaluates the number of recognition fails for each cell in the finder pattern, timing pattern
and data. The more cells in which recognition failure occurs and the more unstable the reading is, the smaller the value displayed.
Section 1 Reading Results
Communication Display
This screen displays the RS-232C communication history.
Reading status
The reading status is displayed. OK (blue):Reading is
completed successfully.
NG (red): Reading has failed.
Communication history
The RS-232C communication history is indicated by yellow and green characters. Communication contents are displayed from the bottom to the top of the history display area.
Yellow: Indicates that the content was input to the main body. Green: Indicates that the content was output from the main body.
Read data
The read data is displayed. (Max. 26 characters) An error code is displayed in case of reading error.
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Section 1 Studying the V400-F

RS-232C Communications Output

Section 1 Reading Results
This section explains the reading results to be output via RS-232C communication.
When reading is successful
The read data is output in the following format.
Number of read data digits
“Number of read data digits” and “Code quality” are output only if [Digit Data] and [Checker Data] are set to [ON] in the data format setting.
p.46
Read dataCode quality
When reading has failed
By factory default, an error code is output in the following format. However, it is possible to make a data format setting so that no error code will be output.
Error code output setting: p.47
Header Footer?E000
Error code: p.26, p.82
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Section 2 Changing Reading Conditions

This section provides information required for changing reading conditions.
Setting Reading Conditions by Teaching 30
Setting Reading Conditions Manually 32
Selecting the Bank to be Used Normally 37
Copying a Bank 38
Deleting the Content of a Bank 40
Setting the Retry Method 41
Setting the Bank Switching Retry Function 41
Section 2 Changing Reading Conditions
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Section 2 Changing Reading Conditions

Setting Reading Conditions by Teaching

Teaching uses one sample to read it and sets a reading condition based on the results.
Section 2 Setting Reading Conditions by Teaching
1. Switch to the setting mode.
Hold down the center button for more than two seconds to activate the setting mode.
“Changing Settings” p.24
2. Select [Bank Setting] from [Setting Menu].
The [Bank Setting] screen will appear.
3. From [Bank #00] to [Bank #09], select the
bank to which the teaching results are to be saved.
The contents of the selected bank are displayed in the right area of the screen.
[Bank #00] contains the reading condition set by “Simple Teaching”.
The edit menu will be displayed.
STILL/LIVE MODE TRIG
UP EXECUTE DOWN
Hold down for more
than two seconds.
4. Select [Teaching].
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The [Teaching] screen will appear and the screen brightness is adjusted automatically.
Menu name
Displays the name of the currently selected menu and the name of the upper hierarchical level.
Exposure time
Displays the currently set exposure time.
Guidance
Displays the operating method in brief.
5. Adjust the brightness.
Check the automatically adjusted brightness. To change the brightness, press the right and left buttons.
The brightness is adjusted based on the exposure time. The longer the exposure time, the brighter the image but the image is easily blurred if the work piece is not stationary.
p.91
Section 2
Changing Reading Conditions
STILL/LIVE MODE TRIG
UP EXECUTE DOWN
Press
Section 2 Setting Reading Conditions by Teaching
6. Confirm the brightness.
Press the center button.
Teaching will start. When teaching is complete, the teaching results are displayed.
7. Checking the results.
Check the teaching results. To change the reading condition, select the condition item to be changed. For details, refer to “Setting Reading Conditions Manually” p.32.
8. Confirm the reading condition.
Select [OK] to confirm the reading condition. This will bring you to the operation menu. If you select [Cancel], the operation menu will reappear without reflecting the teaching results.
STILL/LIVE MODE TRIG
UP EXECUTE DOWN
Press
9. Save the settings.
Select [Save] from [Setting Menu] to save the changes you have made to the reading condition.
p.56
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Section 2 Changing Reading Conditions

Setting Reading Conditions Manually

This section explains how to set reading conditions manually.
Section 2 Setting Reading Conditions Manually
Hold down the center button for more than two seconds to activate the setting mode.
“Changing Settings” p.24
1. Switch to the setting mode.
STILL/LIVE MODE TRIG
UP EXECUTE DOWN
Hold down for more
than two seconds.
2. Select [Bank Setting] from [Setting Menu].
The [Bank Setting] screen will appear.
3. From [Bank #00] to [Bank #09], select the
bank to which you want to set reading condition.
The contents of the selected bank are displayed in the right area of the screen.
The edit menu will be displayed.
4. Select [Edit].
5. Make changes to the reading condition.
6. Confirm the reading condition.
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The reading condition change menu will appear.
For reading condition items, refer to “Reading Condition Items” ( p.33).
Select [OK] to confirm the reading condition. This will bring you to the operation menu. If you select [Cancel], the operation menu will reappear without reflecting the changes.
Changing Reading Conditions
7. Save the settings.
Select [Save] from [Setting Menu] to save the changes you have made to the reading condition.
p.56
Reading Condition Items
Section 2
[Exposure Time]
Set the desired exposure time. The longer the exposure time, the brighter the image is, but the image is blurred easily if the work piece is not stationary. p.91
The brightness changes in real time as you change the setting.
Set the desired exposure time.
0.03 to 10.00 (msec) Select [OK] to confirm the changes and return to the edit menu. Select [Cancel] to cancel the changes and return to the edit menu.
[Search Region]
Set the image region to be read. The region enclosed by the red and green boundary lines will be the subject of reading.
Start Y
Start X
Terminal X
Terminal Y
Set the region boundary lines. Select [OK] to confirm the changes and return to the edit menu. Select [Cancel] to cancel the changes and return to the edit menu.
The region boundary lines move in real time as you change the setting.
Line type
Red: Currently
changed region boundary line
Green: Region
boundary line
Black: Boundary line
outside region
In the actual screen, the same line type and thickness are used. Different type and thickness are used to make color distinction easier.
Section 2 Setting Reading Conditions Manually
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Section 2 Changing Reading Conditions
[Filter]
Set the image processing to be performed at completion of reading. This will lower the possibility of reading failure. Filtering can be performed in 3 steps (filter type can be selected from Smooth, Dilate, Erosion and Median).
Section 2 Setting Reading Conditions Manually
The image changes in real time as you change the setting.
Filter Select [OK] to confirm the changes and return to the edit menu. Select [Cancel] to cancel the changes and return to the edit menu.
Settings Details
Smooth 3 × 3 Smoothing filter. This filter smooths the image.
Smooth 5 × 5
Dilate 3 × 3 Dilate filter. This filter makes the cell smaller if the code is black.
Dilate 5 × 5
Erosion 3 × 3 Erosion filter. This filter makes the cell larger if the code is black.
Erosion 5 × 5
Median 3 × 3 Median filter. This filter eliminates noise.
Median 5 × 5
None* No filtering is performed.
The default settings are indicated with an asterisk (*).
The filter size can be selected from 3 × 3 and 5 × 5.
The filter size can be selected from 3 × 3 and 5 × 5.
The filter size can be selected from 3 × 3 and 5 × 5.
The filter size can be selected from 3 × 3 and 5 × 5.
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Other Settings
Setting item Settings Details
Light Channel (For V400-F050)
Lighting (For V400-F250/
350)
Code Type Set the code type.
Select the light to be used.
Left CH.* The light connected to the left light connector will be used.
Right CH. The light connected to the right light connector will be used.
None No light will be used.
ON* The light will be used.
OFF The light will not be used.
DataMatrix The code will be read as a DataMatrix type code.
QRCode The code will be read as a QRCode type code.
Auto* The code type will be identified automatically.
Section 2
Changing Reading Conditions
Setting item Settings Details
Shape Select the code shape.
This item is effective only when [DataMatrix] is selected for [Code Type].
Square The code will be read as a square code.
Rectangle The code will be read as a rectangular code.
Auto* The code shape will be identified automatically.
Model Select the QR code model.
This item can be selected only when [QRCode] is selected for [Code Type].
Model 1 The code will be handled as Model 1 code.
Model 2 The code will be handled as Model 2 code.
Auto* The code model will be identified automatically.
Ecc Level Select the error correction level (ECC level).
200 The code will be read as the ECC level recommended by ECC200
(AIM). Only this item is available if [DataMatrix] is selected for [Code Type].
L (7%)* Up to 7% damage can be handled.
This item can be selected only when [QRCode] is selected for [Code Type].
M (15%) Up to 15% damage can be handled.
This item can be selected only when [QRCode] is selected for [Code Type].
Q (25%) Up to 25% damage can be handled.
This item can be selected only when [QRCode] is selected for [Code Type].
H (30%) Up to 30% damage can be handled.
This item can be selected only when [QRCode] is selected for [Code Type].
Auto* The ECC level will be identified automatically.
Size Select the number of cells present for each side of the code. The size varies with the
code.
10 × 10 to 64 × 64 This item can be selected only when [Square] is selected for
[Shape].
8 × 18 to 16 × 48 This item can be selected only when [Rectangle] is selected for
[Shape].
21 × 21 to 57 × 57 This item can be selected only when [QRCode] is selected for
[Code Type].
Auto* The size will be identified automatically.
Length Enter the code length (the length on the screen) in pixels.
50 to 480 -
Auto* The length will be identified automatically.
Mirror Select the mirror image.
Normal The code will be read as a non-reverse image (in normal direction).
Reverse The code will be read as a mirrored image (in reverse direction).
Auto* Whether the code is a normal or reverse image will be identified
automatically.
Section 2 Setting Reading Conditions Manually
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Section 2 Changing Reading Conditions
Setting item Settings Details
Color Set the code cell color.
Black The code will be read as a black code.
White The code will be read as a white code.
Auto* The color will be identified automatically.
Timeout Enter the time (in msec) allowed before reading is completed after it is started.
Section 2 Setting Reading Conditions Manually
Retry Set this item when you need to retry (capture the image twice or more) after reading is
Step 0.01 to 05.00*
Increment 0 to 4 (2*) Set the number of times (Times) the exposure time is to be
Decrement 0 to 4 (2*) Set the number of times (Times) the exposure time is to be
Interval 32 to 999 (100*) Set the interval (msec) at which capture is to be performed.
Max Count 0 to 8 (4*) Set the number of times (Times) capture is to be repeated.
The default settings are indicated with an asterisk (*). However, in the case of [Bank #00], [Exposure] will be set for [Retry] as the default.
100 to 9999 (2000*)
executed. Capturing the image can be performed with a different exposure time.
It is possible to retry capturing the image twice or more with different reading
conditions.
-
Setting the Bank Switching Retry Function” p.41
None* Capture will not be retried (i.e. capture will be performed only
once).
Exposure Allows retry with different exposure time. Capturing the image can
be performed twice or more with a different exposure time. For instance, if [02.00 msec] is set for [Step], [2 times] for [Increment] and [2 times] for [Decrement], the exposure time will be changed each time capture is performed, starting from 10 msec to 12 msec, 8 msec, 14 msec and then 6 msec (if the original exposure time is 10 msec).
Normal Simple retry. Capture will be retried with the same reading
condition.
Set the step (msec) in which the exposure time is changed.
(0.30*)
This item can be selected only when [Exposure] is selected for [Retry].
increased. This item can be selected only when [Exposure] is selected for [Retry].
decreased. This item can be selected only when [Exposure] is selected for [Retry].
This item can be selected only when [Normal] is selected for [Retry].
This item can be selected only when [Normal] is selected for [Retry].
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Changing Reading Conditions

Selecting the Bank to be Used Normally

This section explains how to select the bank that is to be used normally.
Section 2
1. Switch to the setting mode.
Hold down the center button for more than two seconds to activate the setting mode.
“Changing Settings” p.24
2. Select [Bank Setting] from [Setting Menu].
The [Bank Setting] screen will appear.
3. From [Bank #00] to [Bank #09], select the
bank that is to be used normally.
The contents of the selected bank are displayed in the right area of the screen.
The edit menu will be displayed.
4. Select [Set Use Bank].
STILL/LIVE MODE TRIG
UP EXECUTE DOWN
Hold down for more
than two seconds.
Section 2 Selecting the Bank to be Used Normally
A confirmation message will be displayed.
5. Confirm the reading condition.
Select [OK] to confirm the setting. This will bring you to the operation menu. If you select [Cancel], the operation menu will reappear without reflecting the changes.
An asterisk (*) will appear at both right and left ends of the reading condition to be normally used.
6. Save the settings.
Select [Save] from [Setting Menu] to save the changes you have made to the reading condition.
p.56
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Section 2 Changing Reading Conditions

Copying a Bank

This section explains how to copy the content of one bank to another bank.
Section 2 Copying a Bank
Hold down the center button for more than two seconds to activate the setting mode.
“Changing Settings” p.24
1. Switch to the setting mode.
STILL/LIVE MODE TRIG
UP EXECUTE DOWN
Hold down for more
than two seconds.
2. Select [Bank Setting] from [Setting Menu].
The [Bank Setting] screen will appear.
3. From [Bank #00] to [Bank #09], select the
bank whose content is to be copied to another bank.
The contents of the selected bank are displayed in the right area of the screen.
The edit menu will be displayed.
4. Select [Copy].
5. Select the copy destination bank.
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A confirmation message will be displayed.
If you select [Cancel], the operation menu will reappear without reflecting the changes.
A confirmation message will be displayed.
6. Execute copy.
Select [OK] to execute copy. This will bring you to the operation menu. If you select [Cancel], the previous menu will reappear without reflecting the changes.
7. Save the settings.
Select [Save] from [Setting Menu] to save the changes you have made.
p.56
Section 2
Changing Reading Conditions
Section 2 Copying a Bank
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Section 2 Changing Reading Conditions

Deleting the Content of a Bank

This section explains how to delete the content of a bank and restore the default settings for that bank.
Section 2 Deleting the Content of a Bank
1. Switch to the setting mode.
Hold down the center button for more than two seconds to activate the setting mode.
“Changing Settings” p.24
2. Select [Bank Setting] from [Setting Menu].
The [Bank Setting] screen will appear.
3. From [Bank #00] to [Bank #09], select the
bank whose content is to be deleted.
The contents of the selected bank are displayed in the right area of the screen.
The edit menu will be displayed.
4. Select [Delete].
STILL/LIVE MODE TRIG
UP EXECUTE DOWN
Hold down for more
than two seconds.
5. Execute deletion.
6. Save the settings.
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A confirmation message will be displayed.
Select [OK] to confirm the settings. This will bring you to the operation menu. If you select [Cancel], the operation menu will reappear without deletion.
The content of the selected bank will be deleted, and the default settings will be restored for that bank.
Select [Save] from [Setting Menu] to save the settings.
p.56
Section 2
Changing Reading Conditions

Setting the Retry Method

This section explains how to set the retry method (to execute reading and then capture an image twice or more). Two retry methods are available: “Same bank” and “Bank Switching”.
Item Details
Same bank Exposure time
change retry (Exposure)
Simple retry (Normal) Capture is performed the specified number of times for the same
Automatic bank switch retry (Bank Switching) Capture is performed continuously by switching from one bank

Setting the Bank Switching Retry Function

Capture is performed for the same bank by changing the exposure time in steps.
p.36
bank.
p.36
to another.
Section 2 Setting the Retry Method
1. Switch to the setting mode.
Hold down the center button for more than two seconds to activate the setting mode.
“Changing Settings” p.24
2. Select [System Setting] [Bank Switch] from
[Setting Menu].
3. Make the desired bank switch settings.
4. Confirm the settings.
Select [OK] to confirm the settings. This will bring you to the operation menu. If you select [Cancel], the operation menu will reappear without reflecting the settings.
STILL/LIVE MODE TRIG
UP EXECUTE DOWN
Hold down for more
than two seconds.
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Section 2 Setting the Retry Method
Section 2 Changing Reading Conditions
5. Save the settings.
Select [Save] from [Setting Menu] to save the settings.
p.56
Setting item Settings Details
Switch Function OFF*/ON If [ON] is selected, the bank will be switched from one to
another as specified.
1st Bank 2nd Bank 3rd Bank 4th Bank 5th Bank
Total Timeout 1000 to 9999 (9999*) Set the time at which reading is to be stopped following start of
Switch Order Select the reading condition switching method.
1st Bank: #00 to #09 (*#00) Other: #00 to #09, None*
Auto* The switching order is determined automatically based on the
Fixed Banks will be switched in the order they have been registered,
Select the reading conditions to be switched. No reading condition will be selected if [None] is selected.
bank switch retry in case of reading failure.
frequency of use.
starting from [1st Bank].
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Section 3 Setting RS-232C and Discrete I/O Communication Conditions

This section explains how to set RS-232C and discrete I/O communication conditions.
Setting RS-232C Communication Conditions 44
Setting Communication Conditions 44 Setting the Data Format 46
Setting Discrete I/O Communication Conditions 48
Section 3 Setting RS-232C and Discrete I/O Communication Conditions
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Section 3 Setting RS-232C and Discrete I/O Communication Conditions

Setting RS-232C Communication Conditions

This section explains how to set RS-232C communication conditions and data format.

Setting Communication Conditions

Set RS-232C communication conditions as follows.
Section 3 Setting RS-232C Communication Conditions
1. Switch to the setting mode.
2. Select [System Setting] [RS-232C] from [Setting Menu].
3. Make the desired changes to the settings.
4. Confirm the changes.
5. Save the settings.
Hold down the center button for more than two seconds to activate the setting mode.
“Changing Settings” p.24
The RS-232C setting menu will appear.
Select [OK] to confirm the changes made to the [RS­232C] settings. This will bring you to the operation menu. If you select [Cancel], the operation menu will reappear without reflecting the changes.
Select [Save] from [Setting Menu] to save the settings.
p.56
STILL/LIVE MODE TRIG
UP EXECUTE DOWN
Hold down for more
than two seconds.
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Setting RS-232C and Discrete I/O Communication Conditions
Setting item Settings Details
Baud Rate 9600*/19200/38400/
57600/115200
Parity Select the desired parity. Parity is used to detect data failure.
None* No parity will be used.
Odd Odd parity will be used.
Even Even parity will be used.
Data Length 8*/7 Select the data length to be used.
Stop Bit 1*/2 Select the stop bit length to be used.
The default settings are indicated with an asterisk (*).
Select the desired baud rate (bps).
Baud rates exceeding 20 kbps are not defined in the RS­232C standards. Therefore, if [38400 bps] or higher baud rate is selected, communications may be unreliable depending on the cable length. If there are problems with communications, a baud rate of [19200 bps] or below must be used.
The data length is the number of bits required to send one character.
The stop bit indicates the end of data.
Section 3
Section 3 Setting RS-232C Communication Conditions
Make the communication settings as follows when using save or load command (e.g. CB, CU).
Parity: None, Data Length: 8, Stop Bit: 1
p.71
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Section 3 Setting RS-232C and Discrete I/O Communication Conditions

Setting the Data Format

Set the RS-232Cdata format as follows.
1. Switch to the setting mode.
Section 3 Setting RS-232C Communication Conditions
2. Select [System Setting] [Data Format] from [Setting Menu].
3. Make the desired changes to the settings.
4. Confirm the changes.
Hold down the center button for more than two seconds to activate the setting mode.
“Changing Settings” p.24
The [Data Format] setting menu will appear.
“Description of Format” p.63
Select [OK] to confirm the changes made to the [Data Format] settings. This will bring you to the operation menu. If you select [Cancel], the operation menu will reappear without reflecting the changes.
STILL/LIVE MODE TRIG
UP EXECUTE DOWN
Hold down for more
than two seconds.
5. Save the settings.
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Select [Save] from [Setting Menu] to save the settings.
p.56
Section 3
Setting RS-232C and Discrete I/O Communication Conditions
Setting item Settings Details
Input Set the basic input format items.
Output Set the basic output format items.
Prefix None*/STX/ESC Select the symbol that indicates the beginning (header) of the
command format. No symbol will be selected if [None] is selected.
Suffix CR*/CR+LF/ETX/LF Select the symbol that indicates the end (footer) of the
command format.
FCS OFF*/ON Select whether to use the frame check sequence to detect data
input/output errors. Use of FCS will improve communication reliability.
“FCS Check Program Example (BASIC)” p.104
Checker Data OFF*/ON Select whether to add a value that indicates the code quality
when the data is output.
Digit Data Select whether to add a value that indicates the number of read data digits when the
data is output.
OFF* No value will be added.
ON 2Byte A 2-byte value will be added.
ON 4Byte A 4-byte value will be added.
NG Output OFF/ON* Select whether to output an error code when reading fails.
Limit Data OFF*/ON Set the read data output range. If [ON] is selected, the settings
made for [Start Point] and [End Point] will be effective.
Start Point 001 to 999 (001*) Enter the start digit position.
End Point 001 to 999 (999*) Enter the end digit position.
The default settings are indicated with an asterisk (*).
Section 3 Setting RS-232C Communication Conditions
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Section 3 Setting RS-232C and Discrete I/O Communication Conditions

Setting Discrete I/O Communication Conditions

This section explains the procedure of setting the input/output of discrete I/O.
Section 3 Setting Discrete I/O Communication Conditions
1. Switch to the setting mode.
Hold down the center button for more than two seconds to activate the setting mode.
“Changing Settings” p.24
2. Select [System Setting] [Discrete I/O] from [Setting Menu].
The [Discrete I/O] setting menu will appear.
3. Make the desired changes to the settings.
4. Confirm the changes.
Select [OK] to confirm the changes made to the [Discrete I/O] settings. This will bring you to the operation menu. If you select [Cancel], the operation menu will reappear without reflecting the changes.
5. Save the settings.
Select [Save] from [Setting Menu] to save the settings.
p.56
STILL/LIVE MODE TRIG
UP EXECUTE DOWN
Hold down for more
than two seconds.
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Section 3
Setting RS-232C and Discrete I/O Communication Conditions
Setting item Settings Details
Trigger Mode Select how to use the trigger signal for discrete I/O.
One Shot* Reading is performed once at the rise of trigger signal (OFF
ON). If reading is successful, it will be exited and the reading results will be output. Since the trigger signal is synchronized with the camera shutter input, shooting of moving workpieces can be performed at accurate positions.
Level Reading is repeated while the trigger signal is ON, until reading
is successful. If reading is not successful, “NG” will be output when the trigger signal is turned OFF.
Continuous Reading is performed continuously while the trigger signal is
ON.
Trigger Error Select whether to output a discrete I/O error when a trigger is received during BUSY.
ON* A discrete I/O error will be output when a trigger is received
during BUSY.
OFF No discrete I/O error will be output even if a trigger is received
during BUSY.
Polarity Set the trigger signal active polarity.
Low Active* The trigger signal is active when it is low.
High Active The trigger signal is active when it is high.
OK/NG Output Select the OK/NG signal output method.
OK Pulse* A pulse signal will be output when reading is successful.
NG Pulse A pulse signal will be output when reading fails.
Level Output Outputs OK/NG at low/high levels.
Pulse Width 10 to 100 (10*) Specify the width (msec) of the pulse signal if a pulse signal is
to be output.
The default settings are indicated with an asterisk (*).
Section 3 Setting Discrete I/O Communication Conditions
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Section 3 Setting Discrete I/O Communication Conditions
Section 3 Setting RS-232C and Discrete I/O Communication Conditions
MEMO
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Section 4 Other Settings

This section explains how to set screen display, operate images read in the past, save and initialize settings of the V400-F.
Setting Screen Display 52
Viewing the Images Read in the Past 53
Viewing Stored Images 53 Selecting the Images to be Stored 55
Saving/Initializing All the Settings 56
Saving All the Settings 56 Initializing All the Settings 57
Displaying the Version Information 58
Section 4 Other Settings
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Section 4 Other Settings

Setting Screen Display

Set how the reading results and standby state are to be displayed.
Section 4 Setting Screen Display
1. Switch to the setting mode.
Hold down the center button for more than two seconds to activate the setting mode.
“Changing Settings” p.24
STILL/LIVE MODE TRIG
UP EXECUTE DOWN
Hold down for more
than two seconds.
2. Select [System Setting] [Display] from [Setting Menu].
The [Display] menu will be displayed.
3. Select the desired display mode.
Setting item Settings Details
Display Mode Select the reading result display method.
Normal* Normal display
Checker Displays analysis result of code quality numerically and
graphically (bar).
COM Monitor This screen displays the RS-232C communication history.
Emphasis Highlights the reading state.
Image State Select how the standby state is to be displayed at completion of start-up.
STILL* Displays a still image.
LIVE Displays a real-time image.
The default settings are indicated with an asterisk (*).
4. Select [OK] to close the [Display] menu.
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The [System Setting] menu will be displayed.
Section 4
Other Settings

Viewing the Images Read in the Past

This section explains how to view the images that were read in the past and stored in the reader temporarily. This will help you analyze the causes of reading failures. Up to 28 images can be stored in the reader. If more than 28 images are taken, the stored images will be replaced with new ones, starting from the oldest image. These images will be deleted when the power is turned OFF.

Viewing Stored Images

View the images that were read in the past and stored in the reader temporarily.
1. Switch to the setting mode.
Hold down the center button for more than two seconds to activate the setting mode.
“Changing Settings” p.24
STILL/LIVE MODE TRIG
UP EXECUTE DOWN
Hold down for more
than two seconds.
Section 4 Viewing the Images Read in the Past
2. Select [System Setting] [Image Store] [Refer to Image] from [Setting Menu].
The [Reference] screen will be displayed.
Menu name
Displays the name of the currently selected menu and the name of the upper hierarchical level.
Saved image No.
Image Nos. (Last 00 to 27) are assigned to the images, starting from the latest image. For instance, when a new image is taken, the image “Last00” will change to “Last01”.
Status display
Displays an error code or reading status.
Guidance
Displays the operating method in brief.
3. Press the left or right button to select a saved
image.
STILL/LIVE MODE TRIG
UP EXECUTE DOWN
Press
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Section 4 Other Settings
Section 4 Viewing the Images Read in the Past
4. After you have viewed the desired image,
press the center button to close the [Refer to Image] screen.
The [Image Store] menu will be displayed.
5. Select [Cancel] to close the [Image Store]
menu.
If the current setting for [Store Mode] is satisfactory, select [OK] to close the menu.
The [System Setting] menu will be displayed.
STILL/LIVE MODE TRIG
UP EXECUTE DOWN
Press
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Selecting the Images to be Stored

Select the read images to be stored in the reader temporarily.
Section 4
Other Settings
1. Switch to the setting mode.
Hold down the center button for more than two seconds to activate the setting mode.
“Changing Settings” p.24
STILL/LIVE MODE TRIG
UP EXECUTE DOWN
Hold down for more
than two seconds.
2. Select [System Setting] [Image Store] [Store Mode] from [Setting Menu].
3. Select the images to be stored.
Setting item Settings Details
Store Mode NG only* Only the reading-failed images will be stored.
All All the images will be stored.
The default settings are indicated with an asterisk (*).
4. Select [OK] to close the [Image Store] menu.
Section 4 Viewing the Images Read in the Past
The [System Setting] menu will be displayed.
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Section 4 Other Settings

Saving/Initializing All the Settings

This section explains how to save all the settings including reading conditions and system settings, as well as initializing them to the factory settings.

Saving All the Settings

Save all the settings including reading conditions and system settings to the internal ROM as follows. Once they are saved to the internal ROM, they will not be deleted even if the power is turned OFF.
Section 4 Saving/Initializing All the Settings
1. Switch to the setting mode.
Hold down the center button for more than two seconds to activate the setting mode.
“Changing Settings” p.24
STILL/LIVE MODE TRIG
UP EXECUTE DOWN
Hold down for more
than two seconds.
2. Select [Save] from [Setting Menu].
A confirmation menu will appear.
3. Select [OK].
All the settings will be saved, and the [Setting Menu] will reappear.
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Section 4
Other Settings

Initializing All the Settings

Reset all the settings including reading conditions and system settings to the factory settings as follows.
To initialize reading conditions individually, select [Delete] from the [Bank Setting] menu.
p.40
1. Switch to the setting mode.
Hold down the center button for more than two seconds to activate the setting mode.
“Changing Settings” p.24
STILL/LIVE MODE TRIG
UP EXECUTE DOWN
Hold down for more
than two seconds.
2. Select [Initialize] from [Setting Menu].
A confirmation menu will appear.
3. [Select [OK].
All the settings will be initialized to the factory settings, and the [Setting Menu] will reappear.
Section 4 Saving/Initializing All the Settings
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Section 4 Other Settings

Displaying the Version Information

Display the software version as follows.
1. Switch to the setting mode.
Hold down the center button for more than two seconds to activate the setting mode.
“Changing Settings” p.24
STILL/LIVE MODE TRIG
UP EXECUTE DOWN
Hold down for more
than two seconds.
2. Select [System Setting] [Version Information] from [Setting Menu].
Section 4 Displaying the Version Information
The version information appears.
3. Select [Exit].
The [System Setting] menu will reappear.
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Section 5 Communicating with PC and Programmable Controller

This section explains the commands required to make a connection and communicate with a PC or programmable controller via RS-232C or discrete I/O.
RS-232C Communication 60
Wiring Diagram 60 List of Commands 62
Discrete I/O Communication 73
Internal Specifications 74 Description of I/O Terminals 75 Timing Charts 76
Section 5 Communicating with PC and Programmable Controller
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Section 5 Communicating with PC and Programmable Controller

RS-232C Communication

It is possible to input a reading trigger and output reading results via RS-232C. This section explains connecting method and commands. For the setting method of communication mode and conditions, refer to “Setting Communication Conditions” (p.44).

Wiring Diagram

PC
A D-SUB 9-pin connector (female) is used for the cable type V400-W24 (NPN type) and V400-W24P (PNP type). The connector is compatible with the connection port on the DOS/V PC.
2D code reader
V400-F050/250/350
Cable V400-W24 (NPN type) V400-W24P (PNP type)
Section 5 RS-232C Communication
Not used with RS-232C communication.
POWER OK NG
STILL/LIVE MODE TRIG
UP
EXECUTE DOWN
CN1
Omron Corporation
V400-F050/250/350
Special round connector
CN2
2D code reader
Name
SD
RD
+24V
GND
TRIG
RESET
RUN
OK/NG
ERROR
BUSY
Power supply device
Recommended: OMRON
24VDC
S8VS-03024
Shield wire
+24 V (Brown)
0 V (Blue)
TRIG (Pink) RESET (Orange) RUN (Green) OK/NG (Black) ERROR (Gray) BUSY (Yellow)
PC
DOS/V PC
D-sub, 9-pin
Name Pin No.
-1
RD 2
SD 3
ER 4
SG 5
DR 6
RS 7
CS 8
-9
Connector cover
(View of mating section)
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Section 5
Communicating with PC and Programmable Controller
Programmable Controller
A D-SUB 9-pin connector (male) is used for the cable type V400-W23 (NPN type) and V400-W23P (PNP type). The connector is compatible with the connection port on OMRON CJ-series and CS-series Programmable Controller.
2D code reader V400-F050/250/350
POWER OK NG
STILL/LIVE MODE TRIG
EXECUTE DOWN
UP
CN1
Omron Corporation
CN2
Cable V400-W23 (NPN type) V400-W23P (PNP type)
Power supply device
24VDC
Recommended: OMRON
S8VS-03024
Programmable controller CJ Series CS Series
2D code reader
V400-F050/250/350
Special round connector
Name
SD
RD
+24V
GND
TRIG
RESET
RUN
OK/NG
ERROR
BUSY
Not used with RS-232C communication.
Programmable controller
Shield wire
+24 V (Brown) 0 V (Blue)
TRIG (Pink) RESET (Orange) RUN (Green) OK/NG (Black) ERROR (Gray) BUSY (Yellow)
D-sub, 9-pin
Name Pin No.
-1
SD 2
RD 3
RS 4
CS 5
-6
-7
-8
SG 9
Connector cover
(View of mating section)
Section 5 RS-232C Communication
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Section 5 Communicating with PC and Programmable Controller

List of Commands

Communication is carried out via RS-232C using the following commands while the reading screen is active.
Commands that Control Controller Operations
Use the following commands to instruct the controller to perform certain operations, such as executing reading and switching reading condition.
Command
GL Performs one reading. p.64
GO Performs a level trigger. p.64
SO Stops the level trigger. p.64
GC Performs continuous reading. p.65
SC Stops continuous reading. p.65
RD Outputs the previous send data (polling). p.65
DC Switches the image display mode (still image/real-time image). p.66
GM Switches the currently used trigger mode. p.67
SN Confirms/switches reading condition. p.68
Section 5 RS-232C Communication
GT Performs teaching. p.68
LC Switches the light to be turned ON from one to another. p.69
LT Adjusts the exposure time. p.70
FT Performs teaching without changing the exposure time. p.70
VR Checks the software version. p.71
Function Page
Commands that Save and Load Data
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Use the following commands to back up the settings you made to the code reader or PC.
Command Function Page
CB Backs up the setting data to the PC. p.71
CU Loads the setting data from the PC. p.71
SV Saves the setting data to the flash memory. p.72
Section 5
Communicating with PC and Programmable Controller
Description of Format
Commands must be input in ASCII code. They can be input in either upper-case or lower-case.
Input
Header Command Parameter FCS Footer
1 2 4 5 6
No. Item
1 Header (Prefix) 1
2 Command 2
3Space 1
4 Parameter Not fixed
5FCS
(Frame check sequence)
6 Footer(Suffix) 1 to 2
In the explanation of the format for each command, only the items “command (2)” to “parameter (4)” are given.
Number of characters
3
Settings
Enter the symbol that indicates the beginning of the command format. This item is not available if [None] is selected for [Prefix] setting mode.
p.47
These characters indicate the operation content.
A space must be inserted between the command (2) and parameter (4).
This parameter needs to be specified depending on the command (3). If needed, enter a numerical value.
2
Specify the FCS to be used. This item is not available if [OFF] is selected for [FCS] setting mode.
p.47
Enter the symbol that indicates the end of the command format.
p.47
Section 5 RS-232C Communication
Output
Header
Number of read data digits
• In the explanation of the format for each command, only “content of reply” when a command is executed correctly is given.
• The content of reply when a command is not executed will be .
No. Item
1 Number of read
data digits (Digit Data)
2 Code quality
(Checker Data)
3 Read data
Content of reply
FCS Footer
Code quality
Read data
1 2 3
Number of characters
2 or 4
Depends on the read data.
Returns the number of reading data digits. The number of characters must be set in [Digit Data] of the setting mode. This item is not available if [OFF] is set.
p.47
12
Returns the code quality of the read data. This item is not available if [OFF] is selected for [Checker Data] setting mode.
p.47
Returns the read data.
Settings
ER
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Section 5 Communicating with PC and Programmable Controller
Data Format for Each Command
GL
Function... Performs one reading.
Reading is executed with the retry condition that is set when a trigger is input. “Number of read data digits” and “Code quality” are output only if they are set.
p.47
Input
Output
Section 5 RS-232C Communication
GL
• When reading is successful
Read data
• When reading has failed
NG
?
Error Code
GO
Function... Execute a level trigger.
“Number of read data digits” and “Code quality” are output only if they are set.
p.47
Input
Output
GO
• When reading is successful
Read data
• When reading has failed
NG
?
Error Code
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Reading is repeated until it is successful.
SO
Function... Stops the level trigger.
This command is effective only when a level trigger is being executed.
Input
Output
SO
OK
Communicating with PC and Programmable Controller
GC
Function... Performs continuous reading.
“Number of read data digits” and “code quality” are output only if they are set.
p.47
Section 5
Input
Output
GC
• When reading is successful
Read data
• When reading has failed
NG
?
Error Code
Data is output each time reading is executed.
SC
Function... Stops continuous reading.
This command is effective only when a continuous trigger is being executed.
Input
Output
SC
OK
Section 5 RS-232C Communication
RD
Function... Outputs the previous send data. (Polling command)
Use this command to resend data that has been lost due to communication error.
Input
Output
RD
• When reading is successful
Read data
• When reading has failed
NG
?
Error Code
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Section 5
Ent
Communicating with PC and Programmable Controller
DC
Function 1...
Input
Output
Function 2...
Section 5 RS-232C Communication
Input
Checks the monitor image display mode (still image/real-time image).
DC
OK
Image display
state
0 Switches to still image.
1 Switches to real-time image.
Image display state
Details
Switches the monitor image display mode (still image/real-time image).
DC
Image display state
er the image display state.
Image display
state
0 Switches to still image.
1 Switches to real-time image.
Details
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Output
OK
GM
Set the desired tri
Section 5
Communicating with PC and Programmable Controller
Function 1...
Input
Output
Function 2...
Input
Output
Checks the currently used trigger mode.
GM
OK
Trigger mode
Switches the trigger mode. Only the mode is switched (no trigger is input).
GM
Trigger mode
gger mode as shown below.
Trigger mode Details
0 One-shot trigger
1 Continuous trigger
2 Level trigger
OK
Section 5 RS-232C Communication
If the level trigger is selected, error code for reading failure will not be output.
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Section 5 Communicating with PC and Programmable Controller
SN
Function 1...
Input
Output
Function 2...
Input
Output
Section 5 RS-232C Communication
Checks the currently used reading condition No. (Bank #00 to #09).
SN
OK
Switches the reading condition No. (Bank #00 to #09) to be used.
SN
Set a reading condition No. (0 to 9).
OK
Reading condition No.
Reading condition No.
GT
Function... Performs teaching.
Input
Output
GT
Set a reading condition No. (0 to 9). If no reading condition No. is specified, the currently used bank will be overwritten with the teaching results.
• When teaching is successful
OK
• When teaching has failed
NG
?
Error Code
Reading condition No.
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LC
Section 5
Communicating with PC and Programmable Controller
Function 1...
Input
Output
Function 2...
Input
Checks the lighting state.
LC
OK
Lighting state
0
1
2 The light is OFF. The light is OFF.
Lighting state
For V400-F050 For V400-F250/350
The light connected to the left connector (L) is ON.
The light connected to the right connector (R) is ON.
Details
The light is ON.
The light is OFF.
Switches the light to be turned ON from one to another.
LC
Light
Specify the light to be turned ON.
Light
0
1
2 Turns OFF the light. Turns OFF the light.
Turns ON the light connected to the left connector (L).
Turns ON the light connected to the right connector (R).
For V400-F050 For V400-F250/350
Details
Turns ON the light.
Turns OFF the light.
Section 5 RS-232C Communication
Output
OK
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Section 5 Communicating with PC and Programmable Controller
LT
Function 1...
Input
Output
Checks the exposure time.
LT
OK
Exposure time
The exposure time is output with a 4-digit numerical value at 1/100 msec. If the exposure time is set automatically, "OK AUTO" is output. Example: When the exposure time is 5.47 msec.
OK 0547
Function 2...
Input
Section 5 RS-232C Communication
Adjusts the exposure time.
LT
Exposure time
Enter the exposure time with a 4-digit numerical value. To automatically set the exposure time, enter "LT AUTO".
Output
OK
The value specified with the LT command causes a difference of max. 0.04 msec. However, it will not affect the reading process.
FT
Function... Performs teaching without changing the exposure time.
The exposure time is fixed to the currently set value.
Input
Output
FT
Specify the reading condition No. between 0 and 9. If no reading condition No. is specified, the currently used bank will be overwritten with the teaching results.
• When teaching is successful
OK
• When teaching has failed
NG
?
Error Code
Reading condition No.
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Communicating with PC and Programmable Controller
VR
Function... Checks the version information.
Section 5
Input
Output
VR
1.00
* The above value is given as an example.
CB
Function... Backs up the setting data to the PC.
Input
Output
CB
Specify the data to be backed up.
Backup source Details
AL All data
SY System data
BK All reading condition data
B0 to 9 Corresponding reading condition data
00 to 27 Corresponding image No.
READY
After “READY” is output, the main unit switches to XMODEM communication automatically, and outputs when communication is completed successfully.
Backup source
Section 5 RS-232C Communication
OK
CU
Function... Loads the setting data from the PC.
Input
Output
CU
Specify the data to be uploaded from the PC.
Upload source Details
AL All data
SY System data
BK All reading condition data
B0 to 9 Corresponding reading condition data
00 to 27 Corresponding image No.
READY
After “READY” is output, the controller switches to XMODEM communication automatically, and outputs when communication is completed successfully.
Upload source
OK
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Section 5 Communicating with PC and Programmable Controller
SV
Function... Saves the reading conditions and system settings to the flash memory
of the reader.
Input
Output
Section 5 RS-232C Communication
SV
OK
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Section 5
Communicating with PC and Programmable Controller

Discrete I/O Communication

It is possible to execute reading from the programmable controller and output reading result (OK/NG) via discrete I/O. For the setting method of communication mode and conditions necessary to communicate via discrete I/O, refer to “Setting Discrete I/O Communication Conditions” (p.48).
Connecting Diagram
2D code reader V400-F050/250/350
POWER OK NG
STILL/LIVE MODE TRIG
UP
EXECUTE DOWN
CN1
Omron Corporation
CN2
Cable V400-W23/W24 (NPN type) V400-W23P/W24P (PNP type)
Power supply device
Recommended: OMRON
24VDC
S8VS-03024
Programmable controller CJ Series CS Series
Cable Wiring
Cable and signal assignment on the main unit are shown below. Just wire only necessary terminals.
2D code reader
V400-F050/250/350
Special round connector
Name Description Wire color
TRIG Input signal: Reading trigger signal Pink
RESET Input signal: Restart Orange
RUN Output signal: Output while the reading screen is
displayed.
OK/NG Output signal: (OK) (reading is successful) or (NG)
(reading fails) is output.
ERROR Output signal: Output when an error occurs. Gray
BUSY Output signal: Output while processing is in
progress.
* The brown and blue wires must be connected to the power supply device.
Discrete I/O
Green
Black
Yellow
Section 5 Discrete I/O Communication
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Section 5 Communicating with PC and Programmable Controller

Internal Specifications

Input specifications
Item Specifications
Cable model V400-W23/24 (NPN type) V400-W23P/24P (PNP type)
Input voltage 12 to 24V ±10%
Input ON current *1 5 to 15 mA
Input ON voltage *1 7 V min.
Input OFF current *2 0.1 mA max.
Input OFF voltage *2 5 V max.
Input ON delay RESET: 10 msec max.
TRIG: 0.5 msec max.
Input OFF delay RESET: 15 msec max.
TRIG: 0.5 msec max.
Internal circuit diagram
24V (Brown)
Input terminal
(TRIG, RESET)
Section 5 Discrete I/O Communication
24 VDC
Input terminal
(TRIG, RESET)
12 V to 24 V DC
GND (Blue)
*1: ON current/ON voltage
This refers to the current or voltage values needed to shift from the OFF ON state. The ON voltage value is the following potential difference.
• NPN type: Potential difference between 24 V terminal and input terminal
• PNP type: Potential difference between input terminal and GND terminal
*2: OFF current/OFF voltage
This refers to the current or voltage values needed to shift from the ON
OFF state.
The OFF voltage value is the following potential difference.
• NPN type: Potential difference between 24 V terminal and input terminal
• PNP type: Potential difference between input terminal and GND terminal
Output specifications
Item Specifications
Cable model V400-W23/24 (NPN Type) V400-W23P/24P (PNP Type)
Output voltage 12 to 24 V ±10%
Output load current 45 mA max.
ON residual voltage 1.5 V max.
OFF leakage current 0.1 mA max.
Internal circuit
24 V (Brown)
24 V (Brown)
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Load
Output terminal
GND (Blue)
24 VDC
Output terminal
Load
GND (Blue)
24 VDC
Communicating with PC and Programmable Controller

Description of I/O Terminals

Terminal Description
Input TRIG Inputs a reading trigger from a photoelectric sensor etc.
Make sure that the TRIG is ON for at least 0.5 ms. The interval at which the TRIG can be input depends on the reading time. The BUSY signal is output during reading process to disable input of the TRIG.
RESET Resets the controller.
Output RUN This signal is ON while V400-F050/250/350 is active.
OK/NG Outputs OK when reading is successful, and outputs “NG” when reading
has failed. It is also possible to specify whether the signal is to be output when reading is successful or when reading has failed.
p.49
ERROR This signal is turned ON when an error occurs.
BUSY This signal is turned ON while the controller is performing reading.
TRIG and commands will not be accepted while the BUSY signal is ON.
Section 5
Section 5 Discrete I/O Communication
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Section 5 Communicating with PC and Programmable Controller

Timing Charts

When [One Shot] is Selected as Trigger Mode and [OK Pulse] is
Selected for [OK/NG Output]
The OK/NG signal is not output when reading has failed.
• If [NG Pulse] is selected for [OK/NG Output], the OK/NG signal will not be output when reading is
successful.
• If [OFF] is selected for [NG Output], no outputs will be made via RS-232C when reading has failed.
Section 5 Discrete I/O Communication
Power ON Power OFF
RUN
OFF
ON
TRIG
OFF
ON
BUSY
OFF
ON
OK/NG
OFF
ON
(RS-232C)
Completion of start-up
Reader is active.
Trigger input Trigger input Trigger input
Reading in progress
By pulse width
Serial communication in progress
Reading in progress Reading in progress
Serial communication in progress Serial communication in progress
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Section 5
Communicating with PC and Programmable Controller
When [One Shot] is Selected as Trigger Mode and [Level] is
Selected for [OK/NG Output]
The OK and NG signals are expressed as level signals. The signals are input when the BUSY signal switches from ON to OFF.
If [OFF] is selected for [NG Output], no outputs will be made via RS-232C when reading has failed.
Power ON Power OFF
RUN
OFF
ON
TRIG
OFF
ON
BUSY
OFF
ON
OK/NG
OFF
ON
(RS-232C)
Completion of start-up
Reader is active.
Trigger input Trigger input Trigger input
Reading in progress
Serial communication in progress
Reading in progress Reading in progress
Serial communication in progress Serial communication in progress
Section 5 Discrete I/O Communication
If [Level] is selected for [OK/NG Output], this signal is turned ON/OFF to indicate the reading result (i.e. whether reading is successful or has failed). The signal is ON when reading is successful, and it is OFF when reading has failed.
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Section 5 Communicating with PC and Programmable Controller
When [Level] is Selected as Trigger Mode and [OK Pulse] is
Selected for [OK/NG Output]
Reading is repeated while the TRIG signal is ON until reading is successful, and reading is exited when it is successful. Therefore, this setting executes one output per trigger input. If the TRIG signal is turned OFF before reading is successful, reading failure will result.
Even if an item other than [NG Pulse] is selected for [OK/NG Output], this signal will perform the same operation as when [One Shot] is selected.
Section 5 Discrete I/O Communication
Power ON Power OFF
RUN
OFF
ON
TRIG
OFF
ON
BUSY
OFF
ON
Reading in progress (NG)
OK/NG
OFF
ON
(RS-232C)
Completion of start-up
Reader is active.
Trigger input Trigger input Trigger input
Reading in progress (NG) Reading in progress (OK)
By pulse width
Serial communication in progress
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Section 5
Communicating with PC and Programmable Controller
When [Continuous] is Selected as Trigger Mode and [OK Pulse] is
Selected for [OK/NG Output]
Reading and result output are repeated while the TRIG signal is ON. The BUSY signal will remain ON while reading is executed repeatedly.
With this setting, correct detection is not possible if [Level] is selected for [OK/NG Output]. Set [OK Pulse] or [NG Pulse] for [OK/NG Output].
Power ON Power OFF
RUN
OFF
ON
TRIG
OFF
ON
BUSY
OFF
ON
OK/NG
OFF
ON
(RS-232C)
Completion of start-up
Trigger input
Reading in progress
By pulse width
Serial communication in progress
Reader is active.
Reading in progress Reading in progress
Serial communication in progress Serial communication in progress
Section 5 Discrete I/O Communication
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Section 5 Discrete I/O Communication
Section 5 Communicating with PC and Programmable Controller
MEMO
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80

Section 6 Troubleshooting

This section explains the countermeasures to take when reading cannot be executed correctly or when a problem occurs.
Error Codes and Corrective Actions 82
Troubleshooting 82
Connection Errors 82 Reading Errors 82 Discrete I/O Errors 83 RS-232C Errors 83
Section 6 Troubleshooting
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Section 6 Troubleshooting

Error Codes and Corrective Actions

This section lists the error codes that may be displayed on the screen when reading fails, along with their corrective actions. They are given in error code order.
Error Code Action
?E000
?E100
?E200
2D code cannot be found, possibly due to uneven background. Check the workpiece surface and lighting condition.
2D code cell cannot be recognized correctly. Check the marking and lighting conditions, and then perform teaching again.
Reading was not completed within the specified period of time. Check the workpiece and lighting condition, then perform teaching again. Increase the reading timeout value.

Troubleshooting

Connection Errors

Section 6 Error Codes and Corrective Actions
Symptom Action Page
The POWER indicator is not lit.
Monitor image is not clear. • Is the monitor cable connected correctly? p.20
No images are displayed on monitor. (For V400-F050)
No codes are displayed on monitor.
No menu is displayed. • Hold down the center button for more than two seconds. p.24
• Is the power supply device connected properly?
• Is power current capacity sufficient?
• Is the lens cap removed?
• Is the lens attached correctly?
• Press the left button to switch to the real-time image, or execute teaching and check the image.
p.20
-
p.21
p.22 p.30

Reading Errors

Symptom Action Page
Not possible to read, though teaching was successful.
• Does the teaching condition match the code conditions?
Code type Symbol size Mirror status Reverse
• Check the content of the bank.
p.30
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Discrete I/O Errors

Symptom Action Page
Failed to respond to signals from input terminals.
No signal is output from output terminal.
• Is the signal cable wired correctly? p.73
• Is the signal cable wired correctly? p.73

RS-232C Errors

Symptom Action Page
Cannot communicate. • Is the cable connected correctly?
• Do the communication specifications match those of the host device?
• Is the correct communication mode selected?
Communication status is unknown.
• Switch to the communication display. Communication status is displayed in the left area of the monitor screen.
Section 6
Troubleshooting
p.20 p.44 p.45
p.52
Section 6 Troubleshooting
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Section 6 Troubleshooting
MEMO
Section 6 Troubleshooting
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84

Appendix

Lens and Lighting 86
Light and Lens V400-F050 86
Line Speed and Reading Time/Exposure Time 91
Exposure Time 91 Reading Time 92
Maintenance 93
Handling the Code Reader 93 Inspection 93
Specifications and Dimensions 94
ASCII Table 99
Appendix
Ladder Programming Example for Connecting to a PLC 100
FCS Check Program Example (BASIC) 104
Data Capacity Table 106
Menu Hierarchy 109
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Appendix

Lens and Lighting

Please note that the field of vision and installation distance differ between V400-F250 and V400-F350. When choosing a lens and light for V400-F050, refer to the explanation given below.

Light and Lens V400-F050

If V400-F250/350 do not meet the requirements of field of vision and installation distance, use V400-F050, which is a C-mount type and allows connection of an external light. Refer to the following to choose the appropriate light and lens.
Lights
The following Moritex lights are recommended. * Refer to the following website for details on Moritex products.
http://www.moritex.co.jp/home/english/index.html
Back lights
A stable, high-contrast image can be obtained.
Appendix Lens and Lighting
Model Emitting
MEBL-CR25 Red 25 × 25
MEBL-CG25 Green 25 × 25
MEBL-CB25 Blue 25 × 25
MEBL-CR50 Red 50 × 50
MEBL-CG50 Green 50 × 50
MEBL-CB50 Blue 50 × 50
Reflected lights
Partially reflecting workpieces can be read.
The lights to be used are the same as those used for back lighting.
Emitting size
color
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Appendix
Ring lights
Light can be shone uniformly on workpieces.
Direct ring light
Model Emitting
color
MDRL-CR16 Red Ø16 Ø48 76°
MDRL-CR28 Red Ø28 Ø50 75°
MDRL-CR31 Red Ø31 Ø66 75°
MDRL-CR35 Red Ø35 Ø70 90°
Low-angle ring light
Model Emitting
color
MLRL-CR48 Red Ø48 Ø74 30°
Coaxial light
Inner ring
diameter
Inner ring
diameter
Outer ring
diameter
Outer ring
diameter
Emitting
angle
Emitting
angle
A stable image can be obtained with few shadows from uneven surfaces on workpieces.
Lens
Adapter
Base
Coaxial light
Model Emitting
color
MSCL-CR24 Red 24 6.8
MSCL-CG24 Green 24 6.8
MSCL-CB24 Blue 24 6.8
MSCL-CR39 Red 39 1.2
MSCL-CG39 Green 39 1.2
MSCL-CB39 Blue 39 1.2
Attach the following bases and adapters.
Model Type Applicable lens
MLA-SCM255
MLA-SCM270 M27P0.5 lens
MLA-SCM305 M30.5P0.5 lens
MLA-SCBS Base -
Adapter
Box height
(mm)
M25.5P0.5 lens
Light path
extension distance
(mm)
Appendix Lens and Lighting
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Appendix
Setting the Field of Vision and Working Distance
Refer to the following formula to calculate the field of vision and working distance.
(Code size: C) + 2 × (Cell size: S) < (Field of vision: A) < 121 × (Cell size: S)
Appendix Lens and Lighting
Number of effective pixels of camera
Code size C (mm)
Symbol size M × M
(Cell size) S (mm) = C/M
Field of vision Max.: A (mm) = S/4 × 480
640 (H) × 480 (V)
4 pixels/cell required A margin for one cell is required.
Min.: A (mm) = C + S × 1 × 2
S
C
A
Set an appropriate field of vision with workpiece positioning accuracy taken into account.
Example: When the code size is 3 mm and the symbol size is 12 × 12
• Cell size: S = 3/12 = 0.25 mm
• Max. field of vision: 0.25/4 × 480 = 30 mm
• Min. field of vision: 3 + 0.25 × 1 × 2 = 3.5 mm If the positioning accuracy is ±5 mm, the field of vision must be set between
13.5 mm or higher and below 30 mm.
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Appendix
Selecting a Lens
Select a lens according to the required field of vision and working distance between the workpiece and lens.
•The longer the extension tube, the lower the brightness.
•The longer the working distance, the larger the depth of field.
•Make sure that the working distance can be adjusted since there are individual differences among cameras.
CCTV lens
The following Moritex lenses are recommended. * Refer to the following website for details on Moritex products.
http://www.moritex.co.jp/home/english/index.html
CCTV Lenses and Dimensions
CCTV lens
Model ML-0614 ML-0813 ML-1214 ML-1614 ML-2514
External dimensions
Lock mechanism
Mount C-mount
Model ML-3519 ML-5018 ML-7527 ML-10035
External dimensions
Lock mechanism
Mount C-mount
With focus/diaphragm lock mechanism
With focus/diaphragm lock mechanism
Extension tube
Model Configuration
ML-EXR Thickness: 7 rings/set (0.5 mm, 1 mm, 2 mm, 5 mm, 10 mm, 20 mm, 40 mm)
Appendix Lens and Lighting
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Appendix
The table below shows the field of vision and working distance for each lens when an extension tube is attached to the lens.
V400-F050
Extension tube (mm)
Lens
Appendix Lens and Lighting
Working distance: WD (mm)
Workpiece
Field of vision (mm)
(Unit: mm)
ML-0614 ML-0813 ML-1214 ML-1614 ML-2514 ML-3519 ML-5018 ML-7527 ML-10035
Exten-
sion
Field
tube
of
(mm)
vision
124.0 200.0 72.0 147.7 77.0 247.7 81.8 357.8 64.9 457.7 49.1 500.0 67.6 943.0 45.0 1000.0 34.8 1000.0
0
44.6
0.5
32.8
22.3
1
18.9
1.5
2
5
10
15
20
25
30
35
40
45
50
60
Source: Lenses, lighting, and peripheral devices for image processing catalog from Moritex Note: Since values shown in the table are calculated values they may differ from actual measured values. They must be used as your reference.
WD
63.2
43.0
24.8
19.0
Field
of
vision
57.4
31.9
28.7
20.5
19.1
15.1
WD
115.2
59.0
51.8
33.7
30.6
21.7
Field
of
vision
89.1
41.3
44.6
28.2
29.7
21.4
22.3
17.3
WD
289.2
125.0
135.9
80.0
84.9
56.7
59.3
42.4
Field
of
vision
116.7
48.1
58.4
34.1
38.9
26.4
29.2
21.5
11. 7
10.2
Field
of
WD
vision
514.6
181.2
206.1
47.8
251.8
90.6
142.8
37.8
164.2
60.4
108.2
31.3
120.3
45.3
86.3
26.7
41.5
18.1
35.4
14.2
5.8
15.2
14.0
9.1
8.0
6.0
5.5
4.5
4.2
5.4
WD
1270.0
338.2
636.5
268.5
425.3
222.8
319.7
190.6
129.6
103.1
66.3
59.6
45.2
42.7
34.6
33.6
Field
of
vision
251.4
41.1
125.7
35.3
83.8
31.0
62.8
27.6
25.1
16.6
12.6
10.0
Field
of
WD
vision
2458.7
422.1
1240.0
366.1
833.8
115.1
323.9
42.6
630.7
86.3
290.9
37.9
265.1
34.5
184.8
22.9
143.2
17.3
120.6
13.8
8.4
102.6
93.0
82.2
77.6
70.1
67.8
11. 5
9.8
8.6
7.7
6.9
6.3
5.8
5.3
4.9
4.6
4.3
4.1
7.2
6.3
5.6
5.0
4.6
WD
1576.5
609.9
1193.0
547.6
502.6
347.0
272.5
225.7
195.8
173.5
157.5
144.5
134.4
126.0
119.1
113.1
108.1
103.7
99.9
96.5
Field
of
vision
138.2
32.3
55.3
22.6
27.6
15.1
18.4
11. 4
13.8
11. 1
Field
of
WD
WD
vision
3188.9
776.1
1421.7
71.3
20.5
35.7
14.3
23.8
11. 3
17.8
14.3
11. 9
10.2
2412.7
724.2
1431.6
608.6
1104.6
545.7
941.0
9.2
505.3
842.9
7.8
478.1
777.5
6.7
457.6
730.8
5.9
442.6
8.9
695.8
5.3
430.1
7.9
668.5
4.8
420.7
7.1
646.7
4.4
412.3
5.9
614.0
3.7
400.1
607.0
832.7
474.7
636.3
408.4
538.2
9.1
368.5
479.2
7.6
341.9
9.2
440.0
6.5
322.8
7.9
411.9
5.7
308.5
6.9
390.9
5.1
297.4
6.1
374.5
4.6
288.5
5.5
361.4
4.1
281.3
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Appendix

Line Speed and Reading Time/Exposure Time

The following points must be observed when reading moving workpieces.
• Make sure that the still image display mode is constantly selected.

Exposure Time

To eliminate image blurring and stabilize reading, refer to the following formula to set the lower limit of exposure time.
(Exposure time: T)
W 0.1 ×
Exposure time T (s)
Code size C (mm)
Symbol size M
Field of vision A (mm)
Number of image pickup pixels (Moving direction)
Pixels/cell n = (C × N)/(A × M) *1
Moving shift tolerance W = C/M × 0.1 (mm) *2
Reading time R (s)
Code pitch L (mm)
Line speed V (mm/s)
*1: “Pixels/cell > 4” must be satisfied with sufficient margin taken into account. *2: The moving shift tolerance is 10% of the cell size.
N
(Moving shift tolerance: W)
(Max. line speed: V)
(Code size: C)
(Symbol size: M)
C
Appendix Line Speed and Reading Time/Exposure Time
A
Example: When V = 60 mm/s, C = 1.6 mm, M = 16, A = 10 mm, N = 512, R = 300 ms
and L = 30 mm The exposure time is calculated as follows, which will not cause problems with reading.
n
1.6 × 512 (10 × 16)
= 5.12 > 4
The exposure time is as follows.
T
0.1 × 1.6
(16 × 60)
0.17 msec
=
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Appendix
If you want to set the exposure time, hold down the left button for more than two seconds to change the current one or set it in the setting mode.

Reading Time

The reading time can be calculated using the formula below.
If the exposure time does not meet the following, the image will be blurred causing adverse effects on reading.
T
p.22, p.32
W
V
=
0.1 C (MV)
Appendix Line Speed and Reading Time/Exposure Time
(Reading time: R)
(Code pitch: L)
(Max. line speed: V)
If the reading time does not meet this formula, the code will be outside the field of vision so the code cannot be read even if the requirement of exposure time is satisfied.
Example: When the line speed is 60 mm/s and code pitch is 30 mm
30
R
= 0.5 s = 500 ms
60
The above calculation indicates that the code cannot be read unless the reading time is 500 ms or shorter. If the reading time is 500 ms or longer, the line speed must be decreased or the code pitch increased.
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Maintenance

Handling the Code Reader

The main unit, lens and light are optical components. so they must be handled carefully. If they get dirty or scratched, image pickup will deteriorate, disabling code reading.
•Do not touch the lens and light cover surface with your fingers or any pointed object.
•The code reader must be used in a dust-free environment. If the lens or light cover get dirty, clean them with lens-cleaning cloth or air brush.
•When attaching a lens to the main unit (V400-F050), take care not to touch the CCD pickup surface of the lens and not to let dust collect on it.
p.21
Appendix

Inspection

To maintain the code reader in the best condition, perform the following regularly.
•Remove dirt from the lens and LED light using lens-cleaning cloth or air brush.
•Wipe off dirt on the main unit gently with a soft cloth.
Inspection items Details Required tools
Measure the power supply voltage at the power terminal block,
Power supply
Ambient operating
temperature
Ambient operating
humidity
Installation
condition
• Turn OFF the power and take safety precautions before conducting maintenance or inspections.
• Do not use thinners or benzene to clean the code reader.
and make sure that it is within the rated voltage range (21.6 to
26.4 VDC).
Measure the ambient operating temperature inside the cabinet, and make sure that it is between 0 and +45 °C.
Measure the ambient operating humidity inside the cabinet, and make sure that it is between 35% and 85% RH.
Cables and connectors connected to each device must be correctly inserted and locked. The lens must be secured firmly. The lens mount must be secured firmly.
Multimeter
Thermometer
Hygrometer
Screwdriver
Appendix Maintenance
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Appendix

Specifications and Dimensions

Main unit V400-F050
Light connector
50
(R-CH)
(84.1)
75.3
1.6
Power/ communication connector
(Unit: mm)
Monitor cable connector
Appendix Specifications and Dimensions
Light connector (L-CH)
V400-F250/350
50
40
40
1"-32UN-2A (C-mount)
25.4
26.8
(105.9)
97.1
25.4
Ø11.5 Ø11.5
(13.1)
4-M3 Depth 5
(16.8)
(Unit: mm)
Power/ communication connector
Ø11.5 Ø11.5
Monitor cable connector
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94
25.4
48.6 25.4
4-M3 Depth 5
(13.1)
(16.8)
Mount seat
Appendix
(Unit: mm)
2-M2,
Dep
t
h 5
1/4-20 UNC through
15
31.6
35.2
44
25.4
2-M4 through
4-holes (Ø3.4)
4-spot facing, Ø5.4, depth 2.2
44
20
25.4
8
General specifications
Model V400-F050 V400-F250 V400-F350
External size 40 × 50 × 75 mm 40 × 50 × 97 mm
Focal length (WD)
Field of vision
Light Up to two lights can be
Sensing element 1/3-inch CCD
Number of effective pixels
Power supply voltage 24 VDC±10%
Power consumption 0.5 A max.
Insulation resistance 20 M or higher
Dielectric strength 1000 V AC (1 minute)
Leakage current 0.25 mA max.
Noise resistance Power line: 2 kVp-p; Pulse width: 50 ns; Rise time: 5 ns
Applicable standards CE...EN61326: 1997,+A1: 1998+A2: 2001 (EMI: Class A)
Vibration resistance 10 to 150 Hz at a single-amplitude of 0.35 mm (maximum acceleration: 50 m2/s),
Shock resistance 150 m/
Operating ambient temperature
Storage ambient temperature
Ambient humidity 25% to 85% RH (with no icing or condensation)
Ambient environment No corrosive gases
Installation Mount the reader with four M3 screws or fixture (supplied with the reader).
Degree of protection None IP67 (IEC60529)
Weight Approx. 150 g
Depends on the lens used.
Depends on the lens used.
directly driven.
Burst continuation time: 15 ms; Period: 300 ms
10 times for 8 minutes each in 3 directions
Approx. 100 mm Approx. 200 mm
Approx. 14 × 18 mm Approx. 31 × 42 mm
Red LED
640 × 480 dots
2
; 3 times each in 6 directions
0 to +45 °C
-25 to +65 °C
Appendix Specifications and Dimensions
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Appendix
Communication Cable V400-W23/23P/24/24P
39.8
12-pin round connector
L (Note 1)
20
(Unit: mm)
50
500
50
Appendix Specifications and Dimensions
Ø15.5.
Vinyl insulated round cord Ø6.8, 12 cores
Note 1: The cable length (L1) must be as follows.
Length L
Nameplate
D-sub 9-pin connector
General specifications
Model V400-W23/P V400-W24/P
I/F connector D-sub 9-pin connector (male)
PLC connection type
Power supply wire Brown: +24V, Blue: GND
I/O type V400-W23, V400-W24: NPN
V400-W23P, V400-W24P: PNP
Operating ambient temperature
Storage ambient temperature -25 to +65 °C
Ambient humidity 25% to 85% RH (with no icing or condensation)
Ambient environment No corrosive gases
Materials Cable sheath: Heat-resistant vinyl chloride
Special connector: PPS, PBT, POM
Minimum bending radius 42 mm
Accessories Ferrite core (×1)
0 to +50 °C
D-sub connector: ABS
D-sub 9-pin connector (female)
DOS/V PC connection type
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96
Monitor cable V400-WM0
12-pin round connector
L (See note 1.)
Appendix
(Unit: mm)
RAC Jack
Ø12.2
Ø15.5.
Vinyl insulated round cord Ø6.5, 3 cores
Nameplate
Note 1: The cable length (L1) must be as follows.
Length L
Note 2: These two wires are for a 24-V output.
Do not use them for input; doing so may result in malfunction.
General specifications
Operating ambient temperature 0 to +50 °C
Storage ambient temperature 25 to +65 °C
Ambient humidity 25% to 85% RH (with no icing or condensation)
Ambient environment No corrosive gases
Materials Cable sheath: Heat-resistant vinyl chloride
Special connector: PPS, PBT, POM
(See note 2.)
Appendix Specifications and Dimensions
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97
Appendix
Color LCD Monitor F150-M05L-2D
(Unit: mm)
Mountable plate thickness 1.6 to 4.8
(46 max)
Mounting fixture
POWER
SYNC
143
132
(145)
(155)
Appendix Specifications and Dimensions
(100)
185
174
42.2
(5.5)
• Tolerance: ±1 mm
Panel cutout dimensions
+0.5 mm
133.5
0
+0.5 mm
175.5
0
General specifications
Power supply voltage 20.4 to 26.4 VDC
Current consumption 700 mA max.
Vibration resistance 10 to 150 Hz at a single-amplitude of 0.1 mm (maximum acceleration: 15 m/s
10 times for 8 minutes each in 3 directions
2
Shock resistance 150m/s
; 3 times each in 6 directions
Ambient temperature Operating: 0 to +50°C; Storage: -25 to +65°C (with no icing or condensation)
Ambient humidity Operating and storage: 35% to 85% RH (with no condensation)
Ambient environment No corrosive gases
Degree of protection IEC60529 IP20
Materials Case: ABS/PC; Display surface: PMMA (Acrylic)
Weight Approx. 610 g
Accessories Mounting bracket (×4)
Performance Specifications
Panel size 5.5 inches (111.36 (H) × 83.52 (V) mm)
Panel type TFT color liquid crystal display
Resolution 320 × 240 dots
Image pitch 0.348 (H) × 0.348 (V) mm
Contrast 85:1 (TYP)
Viewable angle 25° up/down and 50° left/right (with a contrast ratio > 10)
2
Luminance 250 cd/m
Backlight Cold cathode fluorescent light
Response time 60 ms max.
Input signals NTSC composite video (1.0 V/75 W termination)
(TYP)
2
),
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