Omron CX-Motion-NCF 1.8, SYSMAC CXONE-AL**C-V3, SYSMAC CXONE-AL**D-V3 Operation Manual
Cat. No. W436-E1-08
Cat. No. Z264-E2-04-X Smart Sensor ZFX-C USER´S MANUAL
SYSMAC
CXONE-AL_C-V3/
CXONE-AL_D-V3
CX-Motion-NCF Ver. 1.8
OPERATION MANUAL
CXONE-AL@@C-V3/
CXONE-AL@@D-V3
CX-Motion-NCF Ver. 1.8
Operation Manual
Revised October 2008
iv
v
Notice:
OMRON products are manufactured for use according to proper procedures by a qualified operator
and only for the purposes described in this manual.
The following conventions are used to indicate and classify precautions in this manual. Always heed
the information provided with them. Failure to heed precautions can result in injury to people or damage to property.
!DANGER Indicates an imminently hazardous situation which, if not avoided, will result in death or
serious injury. Additionally, there may be severe property damage.
!WARNING Indicates a potentially hazardous situation which, if not avoided, could result in death or
serious injury. Additionally, there may be severe property damage.
!Caution Indicates a potentially hazardous situation which, if not avoided, may result in minor or
moderate injury, or property damage.
OMRON Product References
All OMRON products are capitalized in this manual. The word “Unit” is also capitalized when it refers to
an OMRON product, regardless of whether or not it appears in the proper name of the product.
The abbreviation “Ch,” which appears in some displays and on some OMRON products, often means
“word” and is abbreviated “Wd” in documentation in this sense.
The abbreviation “PLC” means Programmable Controller.
Visual Aids
The following headings appear in the left column of the manual to help you locate different types of
information.
Note Indicates information of particular interest for efficient and convenient opera-
tion of the product.
1,2,3... 1. Indicates lists of one sort or another, such as procedures, checklists, etc.
OMRON, 2004
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form, o
r
by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written permission o
f
OMRON.
No patent liability is assumed with respect to the use of the information contained herein. Moreover, because OMRON is constantly striving to improve its high-quality products, the information contained in this manual is subject to change without
notice. Every precaution has been taken in the preparation of this manual. Nevertheless, OMRON assumes no responsibility
for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained in
this publication.
vi
vii
TABLE OF CONTENTS
PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xix
1 Intended Audience. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xx
2 General Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xx
3 Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xx
4 Operating Environment Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xxi
5 Application Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xxi
SECTION 1
CX-Motion-NCF Overview . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1-1 What is CX-Motion-NCF? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1-2 System Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1-3 Function List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1-4 Operation Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
SECTION 2
Setup. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2-1 Installing and Uninstalling the Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2-2 Connecting to PLC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
SECTION 3
Basic Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3-1 Screen Name . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3-2 Basic Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3-3 Operations Listed by Purpose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
SECTION 4
Creating Projects . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
4-1 Creating a New Project . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
4-2 Adding and Deleting Position Control Units. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
4-3 Adding and Deleting Servo Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
SECTION 5
Editing Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
5-1 Editing Unit Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
5-2 Editing Servo Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
viii
TABLE OF CONTENTS
SECTION 6
Saving and Reading Projects . . . . . . . . . . . . . . . . . . . . . . . . . 43
6-1 Saving Project . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
6-2 Reading Project . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
6-3 Import . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
6-4 Export . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
6-5 Print . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
SECTION 7
Transferring and Comparing Data . . . . . . . . . . . . . . . . . . . . 49
7-1 Initial Setting for Connecting Online . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
7-2 Setting/Changing Communications Specific. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
7-3 Downloading Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
7-4 Uploading Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
7-5 Comparing Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
7-6 Writing to Flash Memory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66
SECTION 8
Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
8-1 Unit Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
8-2 Axis Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
SECTION 9
Test Run Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
9-1 Test Run . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
SECTION 10
Absolute Encoder Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
10-1 Absolute Encoder Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
SECTION 11
Error Log and Troubleshooting . . . . . . . . . . . . . . . . . . . . . . 91
11-1 Error Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
11-2 Error Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
11-3 Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
Index. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
Revision History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
ix
About this Manual:
This manual describes the installation, and operation of the CX-Motion-NCF software package and
includes the sections described below. The CX-Motion-NCF runs on Windows 2000, XP, and Vista and
is used to set and transfer data used by CS1W-NCF71/CS1W-NC471/CS1W-NC271/CJ1W-NCF71/
CJ1W-NC471/CJ1W-NC271 Position Control Units (also referred to as NC Units), save and print the
Position Control Unit data, and monitor the Position Control Unit’s operating status.
Please read this manual carefully and be sure you understand the information provided before
attempting to install or operate the CX-Motion-NCF. Be sure to read the precautions provided in the following section. Please read the following manuals carefully and be sure you understand the informa-
tion provided before setting up or using an application for a Position Control Unit.
For details on procedures for installing the CX-Motion-NCF from the CX-One FA Integrated Tool Package, refer to the CX-One Ver. 3.0 Setup Manual provided with CX-One.
Name Contents Cat. No.
(suffixes omitted)
SYSMAC CX-Motion-NCF
Operation Manual
Describes the operating procedures for the CX-Motion-NCF W436 (this manual)
SYSMAC CJ1W-NCF71/
CS1W-NCF71/
Position Control Units
Operation Manual
Describes the basic operation of the Position Control Units. W426
Cat. No. Model Name Contents
W463 CXONE-AL@@C-V3/
CXONE-AL@@D-V3
CX-One Ver. 3.0 Setup
Manual
Installation and overview of CX-One FA Integrated Tool Package.
x
Precautions provide general precautions for using the CX-Motion-NCF, Programmable Controller, and
related devices.
Section 1 provides an overview of the CX-Motion-NCF, and describes the functions and system configuration required to operate the CX-Motion-NCF.
Section 2 provides information on installing the CX-Motion-NCF and CX-Server, and connecting to the
PLC.
Section 3 describes each of the screens and basic operations.
Section 4 provides information on creating projects and adding/deleting Position Control Units and
Servo Drives.
Section 5 describes the operations used to edit Unit Parameters and Servo Parameters.
Section 6 describes the operations used to save and read newly created projects. Information is also
provided on importing, exporting, and printing procedures.
Section 7 describes the operations used to transfer or compare data between the personal computer
and Position Control Unit/Servo Drive, and to write data transferred to the Position Control Unit to the
Position Control Unit's flash memory.
Section 8 provides information on the Monitor Windows that are used to display the Position Control
Unit's communications status, error status, and axis's present position and status.
Section 9 describes the test run operation for each axis.
Section 10 describes the absolute encoder setup operation.
Section 11 provides information on troubleshooting errors that may occur, meanings of error codes,
and the procedures required to reset errors in the Unit or axes.
!WARNING Failure to read and understand the information provided in this manual may result in per-
sonal injury or death, damage to the product, or product failure. Please read each section
in its entirety and be sure you understand the information provided in the section and
related sections before attempting any of the procedures or operations given.
xi
Read and Understand this Manual
Please read and understand this manual before using the product. Please consult your OMRON
representative if you have any questions or comments.
Warranty and Limitations of Liability
Application Considerations
WARRANTY
(1) The warranty period for the Software is one year from either the date of purchase or the date on which
the Software is delivered to the specified location.
(2) If the User discovers a defect in the Software (i.e., substantial non-conformity with the manual), and
returns it to OMRON within the above warranty period, OMRON will replace the Software without charge
by offering media or downloading services from the Internet. And if the User discovers a defect in the
media which is attributable to OMRON and returns the Software to OMRON within the above warranty
period, OMRON will replace the defective media without charge. If OMRON is unable to replace the
defective media or correct the Software, the liability of OMRON and the User's remedy shall be limited to
a refund of the license fee paid to OMRON for the Software.
LIMITATIONS OF LIABILITY
(1) THE ABOVE WARRANTY SHALL CONSTITUTE THE USER'S SOLE AND EXCLUSIVE REMEDIES
AGAINST OMRON AND THERE ARE NO OTHER WARRANTIES, EXPRESSED OR IMPLIED,
INCLUDING BUT NOT LIMITED TO, WARRANTY OF MERCHANTABILITY OR FITNESS FOR A
PARTICULAR PURPOSE. IN NO EVENT WILL OMRON BE LIABLE FOR ANY LOST PROFITS OR
OTHER INDIRECT, INCIDENTAL, SPECIAL, OR CONSEQUENTIAL DAMAGES ARISING OUT OF
USE OF THE SOFTWARE.
(2) OMRON SHALL ASSUME NO LIABILITY FOR DEFECTS IN THE SOFTWARE BASED ON
MODIFICATION OR ALTERATION OF THE SOFTWARE BY THE USER OR ANY THIRD PARTY.
(3) OMRON SHALL ASSUME NO LIABILITY FOR SOFTWARE DEVELOPED BY THE USER OR ANY
THIRD PARTY BASED ON THE SOFTWARE OR ANY CONSEQUENCE THEREOF.
SUITABILITY FOR USE
THE USER SHALL NOT USE THE SOFTWARE FOR A PURPOSE THAT IS NOT DESCRIBED IN THE
ATTACHED USER MANUAL.
xii
Disclaimers
CHANGE IN SPECIFICATIONS
The software specifications and accessories may be changed at any time based on improvements or for
other reasons.
EXTENT OF SERVICE
The license fee of the Software does not include service costs, such as dispatching technical staff.
ERRORS AND OMISSIONS
The information in this manual has been carefully checked and is believed to be accurate; however, no
responsibility is assumed for clerical, typographical, or proofreading errors, or omissions.
xiii
Version Upgrade Information
Improvements from Version 1.6 to Version 1.8
Support for New Models
Improvements from Version 1.5 to Version 1.6
New Applicable Hardware
Improvements from Version 1.4 to Version 1.5
New Operating System Support
Improvements from Version 1.3 to Version 1.4
New Applicable Hardware
Item Ver. 1.6 Ver. 1.8
Position
Control
Units
CS1W-NCF71
CJ1W-NCF71
CS1W-NCF71
CS1W-NC471
CS1W-NC271
CJ1W-NCF71
CJ1W-NC471
CJ1W-NC271
Item Ver. 1.5 Ver. 1.6
Applicable
Servo
Drives
W-series Servo Drives with
Built-in MECHATROLINK-II
Communications
SMARTSTEP Junior Servo
Drives with Built-in
MECHATROLINK-II Communications
W-series Servo Drives
W-series Servo Drives with Built-in MECHATROLINK-II Communications
SMARTSTEP Junior Servo Drives with Built-in MECHATROLINK-II Communi-
cations
G-series Servo Drives with Built-in MECHATROLINK-II Communications
PLCs CS/CJ-series PLCs
(excluding CJ2 CPU Units)
CP-series PLCs
NSJ-series Controllers
FQM1-series Motion Con-
trollers
CS/CJ-series PLCs (including CJ2 CPU Units)
CP-series PLCs
NSJ-series Controllers
FQM1-series Motion Controllers
Item Ver. 1.4 Ver. 1.5
Operating
system
Windows 98, Me, NT 4.0,
2000, and XP supported
Windows 98, Me, NT 4.0, 2000, XP, and Vista supported
Item Ver. 1.3 Ver. 1.4
Position
Control
Units
Functions in Position Control Units with unit version
1.3 or earlier are supported
Functions in Position Control Units with unit version 2.0 or earlier are supported.
• Origin Search Operation Mode has been added.
• Preset function for origin searches has been added.
Applicable
Servo
Drives
W-series Servo Drives
W-series Servo Drives with
Built-in MECHATROLINK-II
Communications
W-series Servo Drives
W-series Servo Drives with Built-in MECHATROLINK-II Communications and
SMARTSTEP Junior Servo Drives with Built-in MECHATROLINK-II Communications
xiv
Improvements from Version 1.2 to Version 1.3
Setting Up an Absolute Encoder
New Applicable Hardware
Note Only FQM1 Flexible Motion Controllers with unit version 3.0 or later are sup-
ported.
Improvements from Version 1.1 to Version 1.2
Installing the CX-Motion-NCF from the CX-One FA Integrated Tool Package
CX-Motion-NCF Startup Method
Improvements from Version 1.0 to Version 1.1
Supporting New Models of W-series Servo Drive
Ver. 1.2 Ver. 1.3
An absolute encoder could not be set up. An absolute encoder can be set up by communicating through the Position
Control Unit.
Item Ver. 1.2 Ver. 1.3
Position
Control
Units
CJ1W-NCF71 CJ1W-NCF71 and CS1W-NCF71
PLCs CJ-series PLCs CS/CJ-series PLCs, CP-series PLCs, NSJ-series NSJ Controllers, and FQM1
Flexible Motion Controllers (See note.)
Ver. 1.1 Ver. 1.2
The CX-Motion-NCF could be installed
only independently.
The CX-Motion-NCF can be installed as one of the functions of the CX-One
Integrated Tool Package.
Ver. 1.1 Ver. 1.2
The CX-Motion-NCF could be started
only from the Windows Start Menu.
The CX-Motion-NCF can also be started by right-clicking the following Position
Control Unit in the I/O Table Window opened from the CX-Programmer that
was installed from the CX-One and selecting Start Special Application from
the pop-up menu.
• CJ1W-NC71
Note When Start with Settings Inherited is selected, a new project will be
created and a Position Control Unit will be automatically added.
Item Ver. 1.0 Ver. 1.1
Applicable Servo Drives W-series Servo Drives W-series Servo Drives
W-series Servo Drives with Built-in MECHATROLINK Communications
xv
Versions and Applicable Models
Versions of Support Software and Applicable Models
The models that are supported by the CX-Motion-NCF Position Control Unit Support Software are listed in the
following table.
Version Position Control
Unit
PLC Servo Drive
Software
version
CX-One Version
Ver. 1.0 Not supported CJ1W-NCF71 CJ-series PLCs (except for CJ2
CPU Units)
W-series Servo Drives
Ver. 1.1 Not supported CJ1W-NCF71 CJ-series PLCs (except for CJ2
CPU Units)
W-series Servo Drives
W-series Servo Drives with Built-
in MECHATROLINK-II Communications
Ver. 1.2 Ver. 1.@ CJ1W-NCF71 CJ-series PLCs (except for CJ2
CPU Units)
W-series Servo Drives
W-series Servo Drives with Built-
in MECHATROLINK-II Communications
Ver. 1.30 Ver. 1 . @ CS1W-NCF71
CJ1W-NCF71
CS/CJ-series PLCs (except for
CJ2 CPU Units)
CP-series PLCs
NSJ-series NSJ Controllers
FQM1 Flexible Motion Control-
lers (See note.)
W-series Servo Drives
W-series Servo Drives with Built-
in MECHATROLINK-II Communications
Ver. 1.31 Ver. 2 . @ CS1W-NCF71
CJ1W-NCF71
CS/CJ-series PLCs (except for
CJ2 CPU Units)
CP-series PLCs
NSJ-series NSJ Controllers
FQM1 Flexible Motion Control-
lers (See note.)
W-series Servo Drives
W-series Servo Drives with Built-
in MECHATROLINK-II Communications
SMARTSTEP Junior Drives with
Built-in MECHATROLINK-II
Communications
Ver. 1.4 Ver. 2.@ CS1W-NCF71
CJ1W-NCF71
CS/CJ-series PLCs (except for
CJ2 CPU Units)
CP-series PLCs
NSJ-series NSJ Controllers
FQM1 Flexible Motion Control-
lers (See note.)
W-series Servo Drives
W-series Servo Drives with Built-
in MECHATROLINK-II Communications
SMARTSTEP Junior Servo
Drives with Built-in MECHATROLINK-II Communications
Ver. 1.50 Ver. 2 . @ CS1W-NCF71
CJ1W-NCF71
CS/CJ-series PLCs (except for
CJ2 CPU Units)
CP-series PLCs
NSJ-series NSJ Controllers
FQM1 Flexible Motion Control-
lers (See note.)
W-series Servo Drives
W-series Servo Drives with Built-
in MECHATROLINK-II Communications
SMARTSTEP Junior Servo
Drives with Built-in MECHATROLINK -II Communications
Ver. 1.51 Ver. 2 . @ CS1W-NCF71
CJ1W-NCF71
CS/CJ-series PLCs (except for
CJ2 CPU Units)
CP-series PLCs
NSJ-series NSJ Controllers
FQM1 Flexible Motion Control-
lers (See note.)
W-series Servo Drives
W-series Servo Drives with Built-
in MECHATROLINK-II Communications
SMARTSTEP Junior Servo
Drives with Built-in MECHATROLINK-II Communications
G-series Servo Drives with Builtin MECHATROLINK-II Communications
xvi
Note Only FQM1 Flexible Motion Controllers with unit version 3.0 or later are sup-
ported.
Ver. 1.6 Ver. 3.@ CS1W-NCF71
CJ1W-NCF71
CS/CJ-series PLCs (except for
CJ2 CPU Units)
CP-series PLCs
NSJ-series NSJ Controllers
FQM1 Flexible Motion Control-
lers (See note.)
W-series Servo Drives
W-series Servo Drives with Built-
in MECHATROLINK-II Communications
SMARTSTEP Junior Servo
Drives with Built-in MECHATROLINK-II Communications
G-series Servo Drives with Builtin MECHATROLINK-II Communications
Ver. 1.7 Ver. 2.@ CS1W-NCF71
CS1W-NC471
CS1W-NC271
CJ1W-NCF71
CJ1W-NC471
CJ1W-NC271
CS/CJ-series PLCs (except for
CJ2 CPU Units)
CP-series PLCs
NSJ-series NSJ Controllers
FQM1 Flexible Motion Control-
lers (See note.)
W-series Servo Drives
W-series Servo Drives with Built-
in MECHATROLINK-II Communications
SMARTSTEP Junior Servo
Drives with Built-in MECHATROLINK-II Communications
G-series Servo Drives with Builtin MECHATROLINK-II Communications
Ver. 1.8 Ver. 3.@ CS1W-NCF71
CS1W-NC471
CS1W-NC271
CJ1W-NCF71
CJ1W-NC471
CJ1W-NC271
CS/CJ-series PLCs (except for
CJ2 CPU Units)
CP-series PLCs
NSJ-series NSJ Controllers
FQM1 Flexible Motion Control-
lers (See note.)
W-series Servo Drives
W-series Servo Drives with Built-
in MECHATROLINK-II Communications
SMARTSTEP Junior Servo
Drives with Built-in MECHATROLINK-II Communications
G-series Servo Drives with Builtin MECHATROLINK-II Communications
Version Position Control
Unit
PLC Servo Drive
Software
version
CX-One Version
xvii
Unit Versions
A “unit version” has been introduced to manage Position Control Units according to differences in functionality accompanying Unit upgrades.
Notation of Unit Versions
on Products
The unit version is given to the right of the lot number on the nameplate of the
products for which unit versions are being managed, as shown below.
The unit version of Position Control Units starts with unit version 1.0
for the CJ1W-NCF71 and unit version 1.3 for the CS1W-NCF71.
Confirming Unit Versions
with Support Software
CX-Programmer version 4.0 or higher can be used to confirm the unit version
using the Unit Manufacturing Information.
1,2,3... 1. In the IO Table Window, right-click the Position Control Unit and select Unit
Manufacturing information.
2. The following Unit Manufacturing information Dialog Box will be displayed.
Use the following display to confirm the unit version of the Position Control
Unit connected online.
The unit version is displayed as 1.0 in the Unit Version Number field of the
above example.
Using Unit Version Label A unit version label is provided with the Position Control Unit. This label can
be attached to the front of the Position Control Unit to differentiate between
Position Control Units with different unit versions.
CJ1W-NCF71
NC UNIT
Lot No. 040401 0000 Ver.1.0
OMRON Corporation MADE IN JAPAN
Example: CJ1W-NCF71
RU
N
E
R
C
ER
H
E
R
M
M
LK
N
C
F71
U
N
IT
No.
M
LK
0
1
2
3
4
5
6
7
8
9
A
B
C
D
E
F
Unit version
Example for unit version 1.0
Product nameplate
Unit version
xviii
Functions Supported According to Position Control Unit Versions
Support Software and Unit Version Support
Function support that depends on the combination of the software version of the CX-Motion-NCF Support Software and the unit version of the Position Control Unit is as shown in the following table.
Note The function to re-establishing connections added in the unit version 2.0 is not
supported by the CX-Motion-NCF. The Position Control Unit communicates
with all of axes registered in a scan list when the CX-Motion-NCF starts communications between a Position Control Unit and a Servo Drive. The connected axis designation will be invalid.
Model CJ1W-NCF71/CS1W-NCF71
Unit Ver. 1.0 Unit Ver. 1.1 Unit Ver. 1.2 Unit Ver. 1.3 Unit Ver. 2.0
Linear interpolation Not supported. Supported. Supported. Supported. Supported.
Setting up an absolute encoder Not supported. Not supported. Supported. Supported. Supported.
Resetting the error counter Not supported. Not supported. Not supported. Supported. Supported.
Establishing connections when there are
unconnected axes or alarms that cannot
be reset
Not supported. Not supported. Not supported. Supported. Supported.
Transferring Servo parameters when
there is an axis error
Not supported. Not supported. Not supported. Supported. Supported.
Locking the Servo when a software limit
has been detected when using a motor
with an absolute encoder
Not supported. Not supported. Not supported. Supported. Supported.
Detecting drive circuit OFF error only
when the Servo is locked
Not supported. Not supported. Not supported. Supported. Supported.
Allocating H512 and latter addresses in
the Holding Area in function blocks.
Not supported. Not supported. Not supported. Supported. Supported.
SMARTSTEP Junior Servo Drives (R7DZN@-ML2)
Not supported. Not supported. Not supported. Not supported. Supported.
Re-establishing connections Not supported. Not supported. Not supported. Not supported. Supported.
Improving the connection limits when
Servo Drive alarms occur (Possible to
establish connection when A.C90
occurs.)
Not supported. Not supported. Not supported. Not supported. Supported.
Origin Search Operation Mode Not supported. Not supported. Not supported. Not supported. Supported.
Preset function for origin searches Not supported. Not supported. Not supported. Not supported. Supported.
Support Software
function
Support
Software
version
Un it Ve r. 1. 0 Un it Ve r. 1. 1 Unit Ve r. 1.2 Uni t Ver. 1.3 U nit Ver. 2 .0
W-series Servo Drives with
MECHATROLINK communications
1.1 or higher Supported. Supported. Supported. Supported. Supported.
Bundling in CX-One 1.2 or higher Supported. Supported. Supported. Supported. Suppor ted.
Setting up an absolute
encoder
1.3 or higher Not supported. Not supported. Supported. Supported. Supported.
Transferring Servo parameters when there is an axis
error
1.3 or higher Not supported. Not supported. Not supported. Supported. Supported.
Origin Search Operation
Mode added in Position
Control Units with unit version 2.0
1.4 or higher Not supported. Not supported. Not supported. Not supported. Supported.
Preset function for origin
searches added in Position Control Units with unit
version 2.0
1.4 or higher Not supported. Not supported. Not supported. Not supported. Supported.
SMARTSTEP Junior with
Built-in MECHATROLINK-II
Communications
1.4 or higher Not supported. Not supported. Not supported. Not supported. Supported.
xix
PRECAUTIONS
This section provides general precautions for using the CX-Motion-NCF software package.
The information contained in this section is important for the safe and reliable application of the CX-Motion-NCF.
You must read this section and understand the information contained before attempting to set up or operate the CXMotion-NCF.
1 Intended Audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xx
2 General Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xx
3 Safety Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xx
4 Operating Environment Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xxi
5 Application Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xxi
xx
Intended Audience 1
1 Intended Audience
This manual is intended for the following personnel, who must also have
knowledge of electrical systems (an electrical engineer or the equivalent).
• Personnel in charge of installing FA systems.
• Personnel in charge of designing FA systems.
• Personnel in charge of managing FA systems and facilities.
2 General Precautions
The user must operate the product according to the performance specifications described in the operation manuals.
Before using the product under conditions which are not described in the
manual or applying the product to nuclear control systems, railroad systems,
aviation systems, vehicles, combustion systems, medical equipment, amusement machines, safety equipment, and other systems, machines, and equipment that may have a serious influence on lives and property if used
improperly, consult your OMRON representative.
Make sure that the ratings and performance characteristics of the product are
sufficient for the systems, machines, and equipment, and be sure to provide
the systems, machines, and equipment with double safety mechanisms.
This manual provides information for programming and operating the Unit. Be
sure to read this manual before attempting to use the Unit and keep this manual close at hand for reference during operation.
!WARNING It is extremely important that the CX-Motion-NCF and related devices be used
for the specified purpose and under the specified conditions, especially in
applications that can directly or indirectly affect human life. You must consult
with your OMRON representative before applying Position Control Units and
related devices to the above-mentioned applications.
3 Safety Precautions
!WARNING Do not attempt to take any Unit apart while the power is being supplied. Doing
so may result in electric shock.
!WARNING Never touch any of the terminals while power is being supplied. Doing so may
result in serious electric shock.
!Caution Always back up parameters to the flash memory after it has been transferred
to the Position Control Unit. If transferred data is not backed up in flash memory, the previous settings may be used the next time the power is turned ON,
resulting in a malfunction.
!Caution Confirm safety at the destination node before transferring parameters to
another node. Doing either of these without confirming safety may result in
injury.
!Caution Check that the axis number is correct before operating an axis from the CX-
Motion-NCF.
xxi
Operating Environment Precautions 4
4 Operating Environment Precautions
!Caution Do not operate the control system in the following locations:
• Locations subject to direct sunlight.
• Locations subject to temperatures or humidity outside the range specified
in the specifications.
• Locations subject to condensation as the result of severe changes in temperature.
• Locations subject to corrosive or flammable gases.
• Locations subject to dust (especially iron dust) or salts.
• Locations subject to exposure to water, oil, or chemicals.
• Locations subject to shock or vibration.
!Caution Take appropriate and sufficient countermeasures when installing systems in
the following locations:
• Locations subject to static electricity or other forms of noise.
• Locations subject to strong electromagnetic fields.
• Locations subject to possible exposure to radioactivity.
• Locations close to power supplies.
5 Application Precautions
Observe the following precautions when using the CX-Motion-NCF.
• Confirm that the correct unit number is specified for the destination node
before transferring parameters to the Position Control Unit.
• Confirm that set parameters operate properly before using them in actual
applications.
• Always turn ON the power to the Unit again or restart the CPU Bus Unit
after transferring the following parameter settings and writing them to
flash memory. Otherwise, the changed parameter settings will not be
enabled.
• Common parameters
•Axis parameters
• Do not turn OFF the power to the Unit while writing to flash memory.
Doing so may result in damage to the flash memory.
• Confirm that no adverse effect will occur in the system before attempting
any of the following. Not doing so may result in an unexpected operation.
• Changing the operating mode of the PLC (including changing the Startup Mode).
• Force-setting/force-resetting any bit in memory.
• Changing the present value of any word or any set value in memory.
• Do not turn OFF the power to the personal computer while installing or
uninstalling the CX-Motion-NCF. Doing so may result in corrupted data in
the personal computer.
xxii
Application Precautions 5
1
SECTION 1
CX-Motion-NCF Overview
This section provides an overview of the CX-Motion-NCF, and describes the functions and system configuration required
to operate the CX-Motion-NCF.
1-1 What is CX-Motion-NCF? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1-2 System Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1-3 Function List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1-4 Operation Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2
What is CX-Motion-NCF? Section 1-1
1-1 What is CX-Motion-NCF?
What is CX-MotionNCF?
The CX-Motion-NCF is a software package that helps to set, transfer, save,
and print various data used for the CS1W-NC271/471/F71/CJ1W-NC271/471/
F71 Position Control Units (also referred to as NC Units) and to monitor the
operation status of the Position Control Unit.
The CX-Motion-NCF runs on Windows 2000, XP or Vista.
Applicable Position
Control Units
The CX-Motion-NCF supports the following Position Control Units.
Note Only FQM1 Flexible Motion Controllers with unit version 3.0 or later are sup-
ported.
R
UN
ERC
ER
H
ERM
MLK
NCF71
U
N
IT
No.
M
LK
0
1
2
3
4
5
6
7
8
9
A
B
C
D
E
F
Position Control Unit
Parameters used with
the Position Control Unit
are set and transferred.
The Position Control
Unit's operating status
(e.g., present position,
I/O status, and error
display) is monitored.
Computer with
Windows
operating system
Applicable Position
Control Units
Applicable Controllers
CS1W-NC271
CS1W-NC471
CS1W-NCF71
CS-series PLCs
CJ1W-NC271
CJ1W-NC471
CJ1W-NCF71
CJ-series PLCs, CP-series PLCs, NSJ-series NSJ Controllers, and FQM1 Flexible Motion Controllers (See
note.)
3
What is CX-Motion-NCF? Section 1-1
Features
Data Management and
Editing in Project Units
The CX-Motion-NCF manages data for several Position Control Units as one
project. Position Control Units are displayed under a PLC and several Servo
Drives (CS1W-NCF71/CJ1W-NCF71: 16 axes max., CS1W-NC471/CJ1WNC471: 16 axes max., CS1W-NC271/CJ1W-NC271: 16 axes max.) are displayed under a Position Control Unit, both in tree format.
Communications with
Position Control Units via
Networks
The CX-Motion-NCF communicates with Position Control Units using CXServer.
Host Link (SYSMAC WAY) or peripheral bus (Toolbus) can be used to perform
online operations (transferring, comparing, and monitoring parameter data)
with the Position Control Unit on the PLC.
Editing Servo Parameters Parameters of Servo Drives connected to a Position Control Unit can be
edited using the CX-Motion-NCF.
Displaying Error
Information
Information on the error that is currently occurring on a Position Control Unit
or the error log can be displayed.
Applicable
Computers
Refer to the CX-One Ver. 3.0 Setup Manual (Cat. No. W463) for the computer
system requirements for the CX-Motion-NCF.
CX-Motion-NCF Data The CX-Motion-NCF is used to create project files with the configuration
shown below. The file extension for project files is .mnf.
Software Structure The CX-Motion-NCF exchanges data (online communications) with Position
Control Units via CX-Server. In order to execute functions online, CX-Server
must be installed on the same computer that has the CX-Motion-NCF
installed.
NC
NC
NC
NC
PLC
Project File
(
*.mnf)
Unit Parameter
Servo Parameter
4
System Configuration Section 1-2
1-2 System Configuration
The system configuration for Position Control Units is shown below.
The example shown here is for the CJ1W-NCF71.
1-3 Function List
Group Function Details Reference
Editing projects Create project Used to create project files (*.mnf) 4-1 Creating a New
Project
Create Position Control Unit Used to add Position Control Unit data to a
project.
4-2 Adding and
Deleting Position
Control Units
Create Servo Drive Used to add Servo Drive data to a project. 4-3 Adding and
Deleting Servo
Drives
Editing data Edit Unit Parameters Used to edit Unit Parameters. 5-1 Editing Unit
Parameters
Edit Servo Parameters Used to edit Servo Parameters. 5-2 Editing Servo
Parameters
Saving and reading
project files
Save project Used to save data as a project file (*.mnf). 6-1 Saving Project
Read project Used to read a project file (*.mnf). 6-2 Reading Project
Toolbus/
Host Link
Power
Supply Unit
CJ-series
CPU Unit
Position Control Unit
(CJ1W-NCF71)
CX-Motion-NCF
Editing/Transferring
parameters
Monitor
File management, etc.
CX-Programmer
Creating/Transferring
ladder program
Monitor
File management, etc.
Servo Drive
Servomotor
Servo Drive
Servo Drive
Servomotor
External input
Forward rotation limit input signal
Reverse rotation limit input signal
Origin input signal
Origin proximity input signal
Interrupt input signal
24-V DC power supply for
interface
:
External input
Forward rotation limit input signal
Reverse rotation limit input signal
Origin input signal
Origin proximity input signal
Interrupt input signal
24-V DC power supply for
interface
MECHATROLINK-II
(16 axes max.)
5
Function List Section 1-3
Importing and
exporting data
Import Used to import Unit/Servo Parameters. 6-3 Import
Export Used to export Unit/Servo Parameters. 6-4 Export
Printing Print Used to print the data displayed on the
screen.
6-5 Print
Online Initial setting Used to setup CPU Unit or Position Control
Unit.
7-1 Initial Setting for
Connecting Online
Communications setting Used to make communications settings. 7-2 Setting/Chang-
ing Communications
Specific
Download
Upload
Compare
Used to download, compare, or upload Unit
or Servo Parameters.
7-3 Downloading
Data
7-4 Uploading Data
7-5 Comparing Data
Write to flash memory Used to save the downloaded Unit Parame-
ters.
7-6 Writing to Flash
Memory
Monitor Used to display the Unit's status, axis
present position, axis status, and error information.
8-1 Unit Monitor
8-2 Axis Monitor
Device information Used to read the Position Control Unit
model, Position Control Unit internal software version, and other Unit-related information.
---
Absolute encoder setup Used to set up an absolute encoder. 10-1 Absolute
Encoder Setup
JOG JOG Used to execute JOG operation. 9-1 Test Run
Error Error log Used to display the error log. 11-1 Error Log
Group Function Details Reference
6
Operation Procedure Section 1-4
1-4 Operation Procedure
The outline of the procedures required to install the CX-Motion-NCF and CXServer, create various data, transfer it to Position Control Units, and use in
actual operations is shown below.
Installing CX-Server
Installing CX-Motion-NCF
Connecting to Built-in RS-232C port on
CPU Unit
Starting CX-Motion-NCF
Creating a New Project
Adding Position Control Unit to Project
Starting Axis Map Setting Window
CX-Motion-MCF Basic Window
Axis Map Setting Window
CX-Motion-NCF Basic Window
Adding Servo Drive to Position Control Unit
Editing/Transferring Unit
Parameters/Servo Parameters
Writing to Flash Memory
Position Control Unit Positioning Operation
Monitoring
Quitting Axis Map Setting Window
Saving Project
Quitting CX-Motion-NCF
Refer to section 2-1.
Refer to section 2-1.
Refer to section 2-2.
Refer to section 3-2.
Refer to section 4-1.
Refer to section 4-2.
Refer to section 3-2.
Refer to section 4-3.
Refer to sections 5-1, 5-2, 7-3, and 7-4.
Refer to section 7-6.
Refer to the Position Control
Unit's operation manual.
Refer to SECTION 8.
Refer to section 3-2.
Refer to section 6-1.
Refer to section 3-2.
7
SECTION 2
Setup
This section provides information on installing the CX-Motion-NCF and CX-Server, and connecting to the PLC.
2-1 Installing and Uninstalling the Software. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2-1-1 Software That Must Be Installed . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2-2 Connecting to PLC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2-2-1 Connecting to CS/CJ-series PLCs . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2-2-2 Connecting to CP-series PLCs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2-2-3 Connecting to CJ2 PLCs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
8
Installing and Uninstalling the Software Section 2-1
2-1 Installing and Uninstalling the Software
2-1-1 Software That Must Be Installed
The following software must be installed on the same computer to use the CXMotion-NCF.
1,2,3... 1. CX-Motion-NCF
2. CX-Server (the communications driver)
Installing of CX-MotionNCF
Refer to the CX-One Ver. 3.0 Setup Manual (Cat. No. W463) (supplied with
the CX-One FA Integrated Tool Package) for information on how to install or
uninstall the CX-Motion-NCF from the CX-One FA Integrated Tool Package.
2-2 Connecting to PLC
To transfer the project data that was created using CX-Motion-NCF to the
Position Control Unit. The personal computer and PLC (CPU Unit) must be
physically connected with a cable and also connected online.
2-2-1 Connecting to CS/CJ-series PLCs
Connection Format Using either the Host Link (SYSMAC WAY) or Toolbus, connect the personal
computer to the peripheral port or RS-232C port on the PLC.
Note The cable model CS1W-CN118 is used as a relay cable to connect the per-
sonal computer to the CPU Unit's peripheral port using the RS-232C cable
(model XW2Z-@@@@-@@) as shown below.
Cat. No. Model Manual name Contents
W463 CXONE-AL@@C-V3/
CXONE-AL@@D-V3
CX-One Ver. 3.0
Setup Manual
An overview of the CX-One
FA Integrated Tool Package
and the CX-One installation
procedure
Personal
computer
Connecting to Peripheral Port Connecting to RS-232C Port
IBM PC/AT
or compatible
N
E
C
P
C
9
8
0
1
B
X
10-pin
CS1W-CN118 (0.1 m) (See note.)
CS1W-CN226 (2.0 m)
CS1W-CN626 (6.0 m)
CS1W-CN118
CS1W-CN226
CS1W-CN626
9-pin
male
9-pin
female
Peripheral port
(10-pin female)
(See note.)
9-pin
female
NE
C
PC
-98
01
B
X
XW2Z-200S-CV / 200S-V (2.0 m)
XW2Z-500S-CV / 500S-V (5.0 m)
XW2Z-200S-CV / -200S-V
XW2Z-500S-CV / -500S-V
9-pin
male
9-pin
female
9-pin
male
9-pin
female
9-pin
male
RS-232C port
(9-pin female)
N
EC
P
C
-9
8
0
1
BX
CS1W-CN118
RS-232C Cable
Peripheral Por
t
9
Connecting to PLC Section 2-2
Note Two network types (serial communications mode), SYSMAC WAY and Tool-
bus, are supported when connecting CX-Motion-NCF to the PLC. The characteristics of the network types are as shown below.
Connection Method Use one of the following method to connect the personal computer (CX-
Motion-NCF) and PLC (CPU Unit). It is also possible to connect the personal
computer to the port on the CS/CJ-series Serial Communications Unit. In that
case, the only network type that can be used is Host Link.
Connection Cables
Note When connecting the connectors of the above cables to the PLC's RS-232C
port, discharge any static build-up (e.g., by touching a grounded metal object)
before touching the connectors. Although XW2Z-@@@S-CV Cables use the
anti-static XM2S-0911-E Connector Hood (thus reducing the possibility of
static build-up), be sure to discharge any static as a safety precaution.
Network type Characteristics
Toolbus Faster communications. If possible, use this network type.
• For CS/CJ Series, the baud rate on the peripherals can be
detected automatically, and be connected.
• Only 1 on 1 connection possible.
• For CX-Motion-NCF, it can also be connected to a modem.
SYSMAC WAY
(Host Link)
Used for communications with general host computers.
• Slower than Toolbus.
• Not only 1 on 1 connection, but also 1-many connection possible.
• Connecting to a modem and optical adaptor possible.
Connecting to Peripheral Port Connecting to RS-232C Port
IBM PC/AT or compatible IBM PC/AT or compatible
9-pin connector
9-pin connector
9-pin connector
CS1W-CN118 (0.1 m)
CS1W-CN226 (2.0 m)
CS1W-CN626 (6.0 m)
XW2Z-200S-CV (2.0 m)
XW2Z-500S-CV (5.0 m)
Peripheral port
on CPU Unit
Built-in RS-232C port
on CPU Unit or Serial
Communications Unit
Unit Port on Unit Computer Port on
computer
Network type
(serial commu-
nications
mode)
Model number Length Remarks
CPU Unit Built-in
peripheral
port
IBM PC/AT
compatible
D-Sub, 9pin, male
SYSMAC WAY CS1W-CN226 2 m ---
CS1W-CN626 6 m
Built-in RS232C port
(D-Sub, 9-pin,
female)
IBM PC/AT
compatible
D-Sub, 9pin, male
SYSMAC WAY XW2Z-200S-CV 2 m Uses anti-static
connector
XW2Z-500S-CV 5 m
Serial
Communications
Unit
RS-232C port
(D-Sub, 9-pin,
female)
IBM PC/AT
compatible
D-Sub, 9pin, male
SYSMAC WAY XW2Z-200S-CV 2 m Uses anti-static
connector
XW2Z-500S-CV 5 m
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