Omron NY532-1*00-112*13**0, NY532-1*00-111*13**0 User Manual

Industrial PC Platform

NY-series

IPC Machine Controller

Industrial Box PC

Hardware User's Manual

NY512-1500-1XX£13££X
NY512-1400-1XX£13££X
NY512-1300-1XX£13££X

Industrial Box PC

W556-E2-04

NOTE

All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or

transmitted, in any form, or by any means, mechanical, electronic, photocopying, recording, or other-

wise, without the prior written permission of OMRON.

No patent liability is assumed with respect to the use of the information contained herein. Moreover,

because OMRON is constantly striving to improve its high-quality products, the information contained

in this manual is subject to change without notice. Every precaution has been taken in the preparation

of this manual. Nevertheless, OMRON assumes no responsibility for errors or omissions. Neither is

any liability assumed for damages resulting from the use of the information contained in this publica-

tion.

Trademarks

• Sysmac and SYSMAC are trademarks or registered trademarks of OMRON Corporation in Japan

and other countries for OMRON factory automation products.

• Windows, Visual Basic and V

soft Corporation in the USA and other countries.

isual Studio are either registered trademarks or trademarks of Micro-

• EtherCAT® is registered trademark and patented technology, licensed by Beckhoff Automation

GmbH, Germany.

• ODVA, CIP, CompoNet, DeviceNet, and EtherNet/IP are trademarks of ODVA.

• The SD and SDHC logos are trademarks of SD-3C, LLC.

• Intel, the Intel Logo, Celeron and Intel Core are trademarks or registered trademarks of Intel Corpo-

ration or its subsidiaries in the USA and other countries.

Other company names and product names in this document are the trademarks or registered trade-

marks of their respective companies.

Copyrights

Microsoft product screen shots reprinted with permission from Microsoft Corporation.

Introduction

Thank you for purchasing the IPC Machine Controller.

This manual contains information that is necessary to use the IPC Machine Controller. Please read

this manual and make sure you understand the functionality and performance of the Box PC before

attempting to use it in a control system.

Keep this manual in a safe place where it will be available for reference during operation.

Part of the specifications and restrictions for the IPC Machine Controller are available in other man-

uals.

Refer to Relevant Manuals on page 2 and Related Manuals on page 32.

Intended Audience

This manual is intended for the following personnel, who must also have knowledge of electrical sys-

tems (an electrical engineer or the equivalent).

• Personnel in charge of introducing Factory Automation systems.

• Personnel in charge of designing Factory Automation systems.

• Personnel in charge of installing and maintaining Factory Automation systems.

• Personnel in charge of managing Factory Automation systems and facilities.

For programming, this manual is intended for personnel who understand the programming language

specifications in international standard IEC 61131-3.

Introduction

Applicable Products

This manual covers following Industrial Box PC with Machine Automation Control Software configura-

tions:

NY512-1500-1XX£13££X

NY512-1400-1XX£13££X

NY512-1300-1XX£13££X

Additional Information

Refer to 1-4 Product Configuration on page

1 - 6 for configuration details.

NY-series Industrial Box PC Hardware User's Manual (W556)

1

Relevant Manuals

Relevant Manuals

The following sections provide the relevant manuals for the IPC Machine Controller.

Read all of the manuals that are relevant to your system configuration and application before you use

the IPC Machine Controller.

Overview Relevant Manuals

Basic Information

Industrial Panel PC

Hardware User's Manual

Purpose of use

NY-series

IPC Machine Controller

NY-series

IPC Machine Controller

Industrial Box PC

Hardware User's Manual

IPC Machine Controller

Industrial Panel PC

Setup User's Manual

/ Industrial Box PC

Manual

NY-series

NY-series

IPC Machine Controller

Industrial Panel PC

Software User's Manual

/ Industrial Box PC

NY-series

Instructions Reference Manual

Motion Control User's Manual

NY-series

IPC Machine Controller

Industrial Panel PC

/ Industrial Box PC

NY-series Motion Control

Instructions Reference Manual

NY-series

IPC Machine Controller

Industrial Panel PC

Built-in EtherCAT Port User's Manual

/ Industrial Box PC

NY-series

IPC Machine Controller

Industrial Panel PC

Built-in EtherNet/IP Port User's Manual

/ Industrial Box PC

NY-series

T
roubleshooting Manual

Introduction to NY-series
Panel PC

Introduction to NY-series Box
PC

Setting devices and hard­ware

Using motion control

Using EtherCAT

Using EtherNet/IP

Making setup

Making initial settings

Preparing to use Control­lers

Software settings

Using motion control

Using EtherCAT

Using EtherNet/IP

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NY-series Industrial Box PC Hardware User's Manual (W556)

Basic Information

NY-series

IPC Machine Controller

Industrial Panel PC

Hardware User's Manual

NY-series

IPC Machine Controller

Industrial Box PC

Hardware User's Manual

Industrial Panel PC / Industrial Box PC

Setup User's Manual

Manual

NY-series

IPC Machine Controller

NY-series

IPC Machine Controller

Industrial Panel PC / Industrial Box PC

Software User's Manual

NY-series

Instructions Reference Manual

Motion Control User's Manual

Relevant Manuals

NY-series

IPC Machine Controller

Industrial Panel PC / Industrial Box PC

NY-series Motion Control

Instructions Reference Manual

NY-series

IPC Machine Controller

Industrial Panel PC / Industrial Box PC

Built-in EtherCA

NY-series

IPC Machine Controller

Industrial Panel PC / Industrial Box PC

Built-in EtherNet/IP Port User's Manual

NY-series

Troubleshooting Manul

Purpose of use

Writing the user program

Using motion control

Using EtherCAT

Using EtherNet/IP

Programming error proc­essing

Testing operation and debug­ging

Using motion control

Using EtherCAT

Using EtherNet/IP

Learning about error man-

agement and corrections

Maintenance

Using motion control

Using EtherCAT

Using EtherNet/IP

*1. Refer to the NY

overview of the error items. Refer to the manuals that are indicated with triangles for details on errors for the
corresponding Units.

*1

-series Troubleshooting Manual (Cat. No. W564) for the error management concepts and an

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NY-series Industrial Box PC Hardware User's Manual (W556)

3

CONTENTS

CONTENTS

Introduction .............................................................................................................. 1

Intended Audience

Applicable Products ......................................................................................................................................... 1

Relevant Manuals..................................................................................................... 2

Overview Relevant Manuals ............................................................................................................................ 2

Manual Information.................................................................................................. 9

Page Structure.................................................................................................................................................9

Special Information ........................................................................................................................................ 10

Terms and Conditions Agreement........................................................................ 11

Warranty and Limitations of Liability .............................................................................................................. 11

Application Considerations ............................................................................................................................12

Disclaimers ....................................................................................................................................................12

...........................................................................................................................................1

Safety Precautions................................................................................................. 14

Definition of Precautionary Information.......................................................................................................... 14

Symbols ......................................................................................................................................................... 14

Warnings........................................................................................................................................................ 15

Cautions......................................................................................................................................................... 17

Precautions for Safe Use ...................................................................................... 18

Disassembly, Dropping, Mounting, Installation and Storage .........................................................................18

Wiring............................................................................................................................................................. 18

Power Supply Design and Turning ON/OFF the Power Supply.....................................................................18

Actual Operation ............................................................................................................................................ 19

Operation ....................................................................................................................................................... 19

General Communications ..............................................................................................................................20

EtherNet/IP Communications ........................................................................................................................20

EtherCAT Communications............................................................................................................................20

Motion Control ...............................................................................................................................................21

Restoring Data...............................................................................................................................................22

Battery Replacement .....................................................................................................................................22

Product Replacement ....................................................................................................................................23

Cleaning, Maintenance and Disposal ............................................................................................................23

Precautions for Correct Use ................................................................................. 24

Storage, Installation and Mounting ................................................................................................................24

Wiring............................................................................................................................................................. 24

Actual Operation and Operation ....................................................................................................................25

Error Processing ............................................................................................................................................ 25

Restoring Data...............................................................................................................................................26

Task Settings .................................................................................................................................................26

Motion Control ...............................................................................................................................................26

EtherCAT Communications............................................................................................................................26

Battery Replacement .....................................................................................................................................26

SD Memory Cards .........................................................................................................................................27

Regulations and Standards .................................................................................. 28

Conformance to EU Directives ......................................................................................................................28

Conformance to KC Standards......................................................................................................................29

Conformance to UL and CSA Standards.......................................................................................................29

Software Licenses and Copyrights ................................................................................................................29

Versions.................................................................................................................. 30

Check Unit Versions ......................................................................................................................................30

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NY-series Industrial Box PC Hardware User's Manual (W556)

CONTENTS

Check Hardware Revision .............................................................................................................................30

Related Manuals

Related IPC Machine Controller Manuals...................................................................................................... 32

Related Products Manuals............................................................................................................................. 34

..................................................................................................... 32

Terminology and Abbreviations ........................................................................... 35

Industrial PC Platform ...................................................................................................................................35

Hardware ......................................................................................................................................................35

Software......................................................................................................................................................... 36

Revision History..................................................................................................... 37

Sections in this Manual ......................................................................................... 39

Section 1 Introduction to the Industrial Box PC

1-1 Intended Use ........................................................................................................................1 - 2

1-2

Features ................................................................................................................................ 1 - 3

1-2-1 Hardware Features ...................................................................................................................1 - 3

1-2-2 Machine Controller Software Features......................................................................................1 - 4

1-3 ID Information Label ............................................................................................................1 - 5

1-3-1 Label with Controller License (Optional) ...................................................................................1 - 5

1-4 Product Configuration.........................................................................................................1 - 6

1-5 Overall Operating Procedure..............................................................................................1 - 7

Section 2 System Configurations

2-1 Basic Configurations...........................................................................................................2 - 2

2-2

EtherCAT Network Configuration.......................................................................................2 - 3

2-2-1 Related EtherCAT Hardware.....................................................................................................2 - 4

2-3 EtherNet/IP Network Configuration....................................................................................2 - 5

2-3-1 Related EtherNet/IP Hardware..................................................................................................2 - 5

2-4 Connection with the Sysmac Studio..................................................................................2 - 7

2-4-1 Configurations That Allow Online Connections.........................................................................2 - 7

2-4-2 Configurations That Do Not Allow Online Connections.............................................................2 - 8

Section 3 Hardware Overview

3-1 Component Names and Functions.....................................................................................3 - 3

3-1-1 Front and Top of the Industrial Box PC .....................................................................................3 - 3

3-1-2 Back of the Industrial Box PC ...................................................................................................3 - 6

3-2 LED Indicators......................................................................................................................3 - 7

3-2-1 PWR LED Indicator ...................................................................................................................3 - 7

3-2-2 ERR LED Indicator....................................................................................................................3 - 8

3-2-3 HDD LED Indicator....................................................................................................................3 - 8

3-2-4 RUN LED Indicator....................................................................................................................3 - 8

3-3 Power Button........................................................................................................................3 - 9

3-4 Drive Bays ..........................................................................................................................3 - 10

3-5 SD Memory Card Slot ........................................................................................................3 - 11

3-6 PCIe Card Slot....................................................................................................................3 - 12

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CONTENTS

3-7 Connectors.........................................................................................................................3 - 13

3-8 Spare Parts.........................................................................................................................3 - 18

3-9 Optional Hardware.............................................................................................................3 - 20

3-7-1

3-7-2 I/O Connector..........................................................................................................................3 - 13

3-7-3 USB Connectors .....................................................................................................................3 - 14

3-7-4 Ethernet Connectors ...............................................................................................................3 - 15

3-7-5 DVI Connector.........................................................................................................................3 - 15

3-7-6 RS-232C Connector (Optional) ...............................................................................................3 - 16

3-7-7 DVI-D Connector (Optional) ....................................................................................................3 - 16

3-7-8 NY Monitor Link Connector (Optional) ....................................................................................3 - 17

3-8-1 Battery.....................................................................................................................................3 - 18

3-8-2 Fan Unit...................................................................................................................................3 - 18

3-8-3 Accessory Kit ..........................................................................................................................3 - 19

3-9-1 Mounting Brackets ..................................................................................................................3 - 20

3-9-2 SD Memory Cards...................................................................................................................3 - 20

3-9-3 USB Flash Drives....................................................................................................................3 - 21

3-9-4 Storage Devices......................................................................................................................3 - 21

3-9-5 DVI Cables ..............................................................................................................................3 - 22

3-9-6 USB Type-A to USB Type-B Cables .......................................................................................3 - 22

3-9-7 NY Monitor Link Cables ..........................................................................................................3 - 23

3-9-8 Industrial Monitor ....................................................................................................................3 - 24

3-9-9 Power Supply ..........................................................................................................................3 - 24

3-9-10 UPS.........................................................................................................................................3 - 25

3-9-11 UPS Communication Cable ....................................................................................................3 - 25

Power Connector ....................................................................................................................3 - 13

Section 4 Specifications

4-1 General Specifications ....................................................................................................... 4 - 2

4-1-1

4-1-2 General Electrical Specifications...............................................................................................4 - 3

4-1-3 Power Consumption Specifications...........................................................................................4 - 3

4-1-4 CPU Specifications ...................................................................................................................4 - 4

4-1-5 Memory Specifications ..............................................................................................................4 - 4

4-1-6 Storage Device Specifications ..................................................................................................4 - 5

4-1-7 PCIe Card Specifications ..........................................................................................................4 - 7

4-1-8 Bracket Specifications...............................................................................................................4 - 8

4-2 Connector Specifications ...................................................................................................4 - 9

4-2-1 Power Connector Specifications ...............................................................................................4 - 9

4-2-2 I/O Connector Specifications...................................................................................................4 - 10

4-2-3 USB Connector Specifications ................................................................................................4 - 14

4-2-4 Ethernet Connector Specifications..........................................................................................4 - 15

4-2-5 DVI Connector Specifications .................................................................................................4 - 19

4-2-6 DVI-D Connector Specifications..............................................................................................4 - 20

4-2-7 RS-232C Connector Specifications.........................................................................................4 - 21

4-2-8 NY Monitor Link Connector Specifications..............................................................................4 - 21

4-3 Environmental Specifications...........................................................................................4 - 23

4-3-1 Operation Environment Specifications ....................................................................................4 - 23

4-3-2 Temperature and Humidity Specifications...............................................................................4 - 24

4-3-3 Recycling Specifications .........................................................................................................4 - 26

Dimensions and Weight ............................................................................................................4 - 2

Section 5 Installation

5-1 Unpack..................................................................................................................................5 - 2

5-1-1

5-1-2 Items Supplied ..........................................................................................................................5 - 3

5-2 Install Options......................................................................................................................5 - 5

5-2-1 Install a Drive ............................................................................................................................5 - 5

6

Unpack Procedure ....................................................................................................................5 - 2

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5-2-2 Install the PCIe Card .................................................................................................................5 - 9

5-3

Mount ..................................................................................................................................5 - 14

5-3-1 Installation Method in Control Panels......................................................................................5 - 14

5-3-2 Product Orientation .................................................................................................................5 - 15

5-3-3 Temperature ............................................................................................................................5 - 15

5-3-4 Humidity ..................................................................................................................................5 - 18

5-3-5 Vibration and Shock ................................................................................................................5 - 18

5-3-6 Atmosphere.............................................................................................................................5 - 19

5-3-7 Electrical Environment ............................................................................................................5 - 19

5-3-8 Book Mount Procedure ...........................................................................................................5 - 24

5-3-9 Wall Mount Procedure.............................................................................................................5 - 25

5-4 Wire .....................................................................................................................................5 - 26

5-4-1 Wiring Warnings and Cautions................................................................................................5 - 26

5-4-2 Ground ....................................................................................................................................5 - 27

5-4-3 Wire the Power Connector ......................................................................................................5 - 34

5-4-4 Wire the I/O Connector ...........................................................................................................5 - 37

5-5 Connect...............................................................................................................................5 - 40

5-5-1 Connector Identification ..........................................................................................................5 - 41

5-5-2 Connection Procedure ............................................................................................................5 - 42

5-5-3 Ethernet Connection Procedure..............................................................................................5 - 44

5-5-4 Connect UPS ..........................................................................................................................5 - 45

5-6 Initial Power ON .................................................................................................................5 - 48

5-6-1 Initial Power ON Procedure.....................................................................................................5 - 48

Section 6 Operating Procedures

6-1 Power ON..............................................................................................................................6 - 2

6-1-1

6-1-2 Power ON Using the Power ON/OFF Input...............................................................................6 - 2

6-1-3 Power ON Using Safe Mode .....................................................................................................6 - 3

6-1-4 Auto Power ON .........................................................................................................................6 - 3

Power ON Using the Power Button...........................................................................................6 - 2

6-2 Power OFF............................................................................................................................6 - 4

6-2-1 Power OFF Using the Power Button .........................................................................................6 - 4

6-2-2 Power OFF Using the Power ON/OFF Input.............................................................................6 - 4

6-2-3 Forced Power OFF Using the Power Button.............................................................................6 - 5

Section 7 Maintenance

7-1 Preventive Maintenance......................................................................................................7 - 2

7-1-1

7-1-2 Clean the Box PC......................................................................................................................7 - 3

7-2 Corrective Maintenance ......................................................................................................7 - 4

7-2-1 Remove the Cover ....................................................................................................................7 - 4

7-2-2 Replace the Fan Unit ................................................................................................................7 - 5

7-2-3 Replace the Battery...................................................................................................................7 - 7

7-2-4 Replace a Drive.........................................................................................................................7 - 9

7-2-5 Replace the PCIe Card ...........................................................................................................7 - 14

Preventive Maintenance Schedule............................................................................................7 - 2

Appendices

A-1 BIOS ..................................................................................................................................... A - 2

A-1-1 BIOS Overview......................................................................................................................... A - 2

A-1-2 BIOS - Main.............................................................................................................................. A - 4

A-1-3 BIOS - Advanced ..................................................................................................................... A - 5

A-1-4 BIOS - Chipset ......................................................................................................................... A - 8

A-1-5 BIOS - Boot .............................................................................................................................. A - 9

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CONTENTS

A-2 Allocate a Drive in Windows ............................................................................................ A - 11

A-3 DVI Connector Pin Details................................................................................................ A - 12

A-4 RS-232C Connector Pin Details....................................................................................... A - 15

Index

A-1-6 BIOS - Security ...................................................................................................................... A - 10

A-1-7

A-3-1 DVI-I Connector Pin Details ................................................................................................... A - 12

A-3-2 DVI-D Connector Pin Details.................................................................................................. A - 13

BIOS - Save & Exit................................................................................................................. A - 10

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NY-series Industrial Box PC Hardware User's Manual (W556)

Manual Information

A

B

C

E

F

B

C

H

5 Installation

5 - 3

N

Y-series User's Manual (W555)

5-1 Unpack

5

5-1-1 Unpack Procedure

G

5-1

Unpack

This section provides details on how to unpack the Industrial Panel PC.

5-1-1

Unpack Procedure

1 Check the package for damage.

If there is any visible damage:

• Take photos of the package and save them.

• Inform your supplier immediately.

2 Open the package.

Ensure not to damage the contents.

3 Ensure that all items are present.

Additional Information

Refer to 5-1-2 Items Supplied with the Product

for the items supplied.

This section provides information about this manual.

Page Structure

The following page structure is used in this manual.

Manual Information

Note: This illustration is provided as a sample. It will not literally appear in this manual.

Item Explanation Item Explanation

A Level 1 heading E Special Information

B Level 2 heading F Manual name

C Level 3 heading G Page tab with the number of the main section

D Step in a procedure H Page number

NY-series Industrial Box PC Hardware User's Manual (W556)

9

Manual Information

Special Information

Special information in this manual is classified as follows:

Precautions for Safe Use

Precautions on what to do and what not to do to ensure safe usage of the product.

Precautions for Correct Use

Precautions on what to do and what not to do to ensure proper operation and performance.

Additional Information

Additional information to read as required.
This information is provided to increase understanding or make operation easier

Version Information

.

Information on differences in specifications and functionality between different versions.

10

NY-series Industrial Box PC Hardware User's Manual (W556)

Terms and Conditions Agreement

Terms and Conditions Agreement

Warranty and Limitations of Liability

Warranty

• Exclusive Warranty

Omron’s exclusive warranty is that the Products will be free from defects in materials and workman-

ship for a period of twelve months from the date of sale by Omron (or such other period expressed

in writing by Omron). Omron disclaims all other warranties, expressed or implied.

• Limitations

OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, ABOUT

NON-INFRINGEMENT, MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OF

THE PRODUCTS. BUYER ACKNOWLEDGES THAT IT ALONE HAS DETERMINED THAT THE

PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE.

Omron further disclaims all warranties and responsibility of any type for claims or expenses based

on infringement by the Products or otherwise of any intellectual property right.

• Buyer Remedy

Omron’s sole obligation hereunder shall be, at Omron’s election, to (i) replace (in the form originally

shipped with Buyer responsible for labor charges for removal or replacement thereof) the non-com-

plying Product, (ii) repair the non-complying Product, or (iii) repay or credit Buyer an amount equal

to the purchase price of the non-complying Product; provided that in no event shall Omron be re-

sponsible for warranty, repair, indemnity or any other claims or expenses regarding the Products un-

less Omron’s analysis confirms that the Products were properly handled, stored, installed and main-

tained and not subject to contamination, abuse, misuse or inappropriate modification. Return of any

Products by Buyer must be approved in writing by Omron before shipment. Omron Companies shall

not be liable for the suitability or unsuitability or the results from the use of Products in combination

with any electrical or electronic components, circuits, system assemblies or any other materials or

substances or environments. Any advice, recommendations or information given orally or in writing,

are not to be construed as an amendment or addition to the above warranty.

See http://www.omron.com/global/ or contact your Omron representative for published information.

Limitations of Liability

OMRON COMPANIES SHALL NOT BE LIABLE FOR SPECIAL, INDIRECT, INCIDENTAL, OR CON-

SEQUENTIAL DAMAGES, LOSS OF PROFITS OR PRODUCTION OR COMMERCIAL LOSS IN ANY

WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED IN CONTRACT,

WARRANTY, NEGLIGENCE OR STRICT LIABILITY. Further, in no event shall liability of Omron Com-

panies exceed the individual price of the Product on which liability is asserted.

NY-series Industrial Box PC Hardware User's Manual (W556)

11

Terms and Conditions Agreement

Application Considerations

Suitability for Use

Omron Companies shall not be responsible for conformity with any standards, codes or regulations

which apply to the combination of the Product in the Buyer

er’s request, Omron will provide applicable third party certification documents identifying ratings and

limitations of use which apply to the Product. This information by itself is not sufficient for a complete

determination of the suitability of the Product in combination with the end product, machine, system, or

other application or use. Buyer shall be solely responsible for determining appropriateness of the par-

ticular Product with respect to Buyer’s application, product or system. Buyer shall take application re-

sponsibility in all cases.

NEVER USE THE PRODUCT FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR

PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO

ADDRESS THE RISKS, AND THAT THE OMRON PRODUCT(S) IS PROPERLY RATED AND IN-

STALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM.

’s application or use of the Product. At Buy-

Programmable Products

• Omron Companies shall not be responsible for the user’s programming of a programmable Product,

or any consequence thereof.

•

Omron Companies shall not be responsible for the operation of the user accessible operating sys-

tem (e.g. Windows, Linux), or any consequence thereof.

Disclaimers

Performance Data

Data presented in Omron Company websites, catalogs and other materials is provided as a guide for

the user in determining suitability and does not constitute a warranty

Omron’s test conditions, and the user must correlate it to actual application requirements. Actual per-

formance is subject to the Omron’s Warranty and Limitations of Liability.

Change in Specifications

. It may represent the result of

12

Product specifications and accessories may be changed at any time based on improvements and oth-

er reasons. It is our practice to change part numbers when published ratings or features are changed,

or when significant construction changes are made. However

be changed without any notice. When in doubt, special part numbers may be assigned to fix or estab-

lish key specifications for your application. Please consult with your Omron’s representative at any

time to confirm actual specifications of purchased Product.

NY-series Industrial Box PC Hardware User's Manual (W556)

, some specifications of the Product may

Terms and Conditions Agreement

Errors and Omissions

Information presented by Omron Companies has been checked and is believed to be accurate; how-

ever

, no responsibility is assumed for clerical, typographical or proofreading errors or omissions.

NY-series Industrial Box PC Hardware User's Manual (W556)

13

Safety Precautions

Safety Precautions

Definition of Precautionary Information

The following notation is used in this manual to provide precautions required to ensure safe usage of

the IPC Machine Controller. The safety precautions that are provided are extremely important to safe-

ty.

Always read and heed the information provided in all safety precautions.

The following notation is used.

Indicates a potentially hazardous situation which, if not avoid-

WARNING

Caution

ed, could result in death or serious injury

may be severe property damage.

Indicates a potentially hazardous situation which, if not avoid-

ed, may result in minor or moderate injury

. Additionally, there

, or property damage.

Symbols

The circle and slash symbol indicates operations that you must not do. The
specific operation is shown in the circle and explained in text.
This example indicates prohibiting disassembly

The triangle symbol indicates precautions (including warnings). The specific
operation is shown in the triangle and explained in text.
This example indicates a precaution for electric shock.

The triangle symbol indicates precautions (including warnings). The specific
operation is shown in the triangle and explained in text.
This example indicates a general precaution.

The filled circle symbol indicates operations that you must do. The specific
operation is shown in the circle and explained in text.
This example shows a general precaution for something that you must do.

.

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NY-series Industrial Box PC Hardware User's Manual (W556)

Warnings

Disassembly and Dropping

Do not attempt to disassemble, repair, or modify the product in any way. Do­ing so may result in malfunction or fire.

Installation

Always connect to a ground of 100 Ω or less when installing the product.

Safety Precautions

WARNING

Ensure that installation and post-installation checks of the product are per­formed by personnel in charge who possess a thorough understanding of
the machinery to be installed.

Fail-safe Measures

Provide safety measures in external circuits to ensure safety in the system if
an abnormality occurs due to malfunction of the product or due to other ex­ternal factors af
dents due to incorrect operation.

Emergency stop circuits, interlock circuit, limit circuits, and similar safety
measures must be provided in external control circuits.

The product will turn OFF all outputs from Output Units in the following cas­es. The slaves will operate according to the settings in the slaves.

• If an error occurs in the power supply

• If a CPU watchdog timer error or CPU reset occurs

• If a major fault level Controller error occurs

• While the product is on standby until RUN mode is entered after the pow-

er is turned ON

• If a system initialization error occurs

External safety measures must be provided to ensure safe operation of the
system in such cases.

If external power supplies for slaves or other devices are overloaded or
short-circuited, the voltage will drop, outputs will turn OFF
may be unable to read inputs. Provide external safety measures in controls
with monitoring of external power supply voltage as required so that the sys­tem operates safely in such a case.

Unintended behavior may occur when an error occurs in internal memory of
the product. As a countermeasure for such problems, external safety meas­ures must be provided to ensure safe operation of the system.

fecting operation. Not doing so may result in serious acci-

, and the system

NY-series Industrial Box PC Hardware User's Manual (W556)

15

Safety Precautions

Provide measures in the communications system and user program to en­sure safety in the overall system even if errors or malfunctions occur in data
link communications or remote I/O communications.

If there is interference in remote I/O communications or if a major fault level
error occurs, output status will depend on the products that are used. Con­firm the operation that will occur when there is interference in communica­tions or a major fault level error
of the settings in the slaves and Units.

The use of an uninterruptible power supply (UPS) allows normal operation
to continue even if a momentary power failure occurs, possibly resulting in
the reception of an erroneous signal from an external device affected by the
momentary power failure. Take external fail-safe measures. Where neces­sary, monitor the power supply voltage on the system for external devices
and use it as an interlock condition.

Downloading

, and implement safety measures. Adjust all

Always confirm safety at the destination before you transfer a user program,
configuration data, setup data, or device variables from the Sysmac Studio.
The devices or machines may perform unexpected operation regardless of
the operating mode of the product.

Actual Operation

Check the user program, data, and parameter settings for proper execution
before you use them for actual operation.

Security setting adjustments should only be performed by the engineer in
charge that possesses a thorough understanding of the security settings.
Selecting non-recommended security settings can put your system at risk.

Changing BIOS information is only allowed for the engineer in charge that
possesses a thorough understanding of the BIOS settings because it can
change the behavior of the product.

16

NY-series Industrial Box PC Hardware User's Manual (W556)

Cautions

Industrial PC Platform Product

Non-isolated

Device

Non-isolated

Interface

24 VDC

0 VDC

Wiring

The product has an internal non-isolated DC power supply. Circuit ground (0
VDC) and frame ground are connected together. When connecting a non­isolated device or a non-isolated interface to the product, take appropriate
actions to avoid communication failures or damage to the mentioned ports.

Safety Precautions

Caution

Never ground the 24 VDC side of the power supply. This may cause a short
circuit.

Online Editing

Execute online editing only after confirming that no adverse effects will be
caused by deviations in the timing of I/O. If you perform online editing, the
task execution time may exceed the task period, I/O may not be refreshed
with external devices, input signals may not be read, and output timing may
change.

NY-series Industrial Box PC Hardware User's Manual (W556)

17

Precautions for Safe Use

Precautions for Safe Use

Disassembly, Dropping, Mounting, Installation and Storage

• Do not drop the product or subject it to abnormal vibration or shock. Doing so may result in product

malfunction or burning.

• When unpacking, check carefully for any external scratches or other damages. Also, shake the

product gently and check for any abnormal sound.

• Always use the devices specified in the relevant manual.

• The product must be installed in a control panel.

• Always install equipment that is included in the product specifications. Not doing so may result in

failure or malfunction.

• If the storage period exceeds 6 months, check the performance of the Fan Unit before production

starts.

• Install the product in the correct orientation and temperature according to the specifications in the

manual to prevent overheating. Not doing so may result in malfunction.

• When connecting peripheral devices to the product, ensure sufficient countermeasures against

noise and static electricity during installation of the peripheral devices.

Wiring

• Follow the instructions in the manual to correctly perform connector wiring and insertion. Double-

• Always ensure connectors, cables, PCIe Cards and Storage devices are completely locked in place

• Before you connect a computer to the product, disconnect the power supply plug of the computer

• Do not bend or pull the cables beyond normal limit. Do not place heavy objects on top of the cables

• Always use power supply wires with sufficient wire diameters to prevent voltage drop and burning.

• Be sure that all mounting bracket screws and cable connector screws are tightened to the torque

• Use crimp terminals for wiring.

• For an NY Monitor Link connection, always follow the cable type and connection method specifica-

check all wiring and connector insertion before turning ON the power supply.

to prevent accidental disconnection.

from the AC outlet. Also, if the computer has an FG terminal, make the connections so that the FG

terminal has the same electrical potential as the product. A difference in electrical potential between

the computer and the product may cause failure or malfunction.

or other wiring lines. Doing so may break the cables.

Make sure that the current capacity of the wire is sufficient. Otherwise, excessive heat may be gen-

erated. When cross-wiring terminals, the total current for all the terminals will flow in the wire. When

wiring cross-overs, make sure that the current capacity of each of the wires is not exceeded.

specified in the relevant manuals. The loose screws may result in fire or malfunction.

tions in the manual. Otherwise, communications may be faulty.

Power Supply Design and Turning ON/OFF the Power Supply

• Always use a power supply that provides power within the rated range in the manual.

• Do not perform a dielectric strength test.

18

NY-series Industrial Box PC Hardware User's Manual (W556)

Precautions for Safe Use

• Always use the recommended uninterruptable power supply (UPS) to prevent data loss and other

system file integrity issues caused by unexpected power interruption. Back up the system files in the

planned way to prevent data loss and other system file integrity issues caused by incorrect opera-

tion.

•

Use an Omron S8BA UPS with the correct revision number to prevent improper system shutdown.

• It takes up to approximately 10 to 20 s to enter RUN mode after the power is turned ON. The out-

puts during this time behave according to the slave or Output Unit specifications. Implement fail-safe

circuits so that external devices do not operate incorrectly.

• Power ON after the DVI or NY Monitor Link cable is connected between the product and an external

monitor.

• Always check the power supply and power connections before applying power. Incorrect power con-

nections can damage the product or cause burning.

• Always turn OFF the power supply to system before you attempt any of the following.

• Inserting or removing PCIe Cards

• Connecting cables

• Connecting or disconnecting the connectors

• Wiring the system

• Replacing or removing the HDD/SSD

• Replacing the Battery

• Replacing the Fan Unit

Actual Operation

• Choose a OS password that is not obvious to prevent unauthorized access.

Remember the OS user name and password. The product is inaccessible without it.

•

• Before operating the system , please make sure the appropriate software is installed and config-

ured. Doing so may prevent unexpected operation.

• Install all updates and ensure the browser stays up-to-date.

• Install all updates and ensure the firewall stays up-to-date.

• Make sure that your OS environment is protected against malicious software and viruses.

• Install all updates and ensure virus definitions stay up-to-date.

• Do not remove the fan cover while the power is ON. Contact with a rotating fan may result in injury.

• Virtual memory settings can affect the performance of the system. Disable the paging file after in-

stallation of applications or updates.

• Correctly perform wiring and setting, and ensure that the shutdown by the UPS can be executed.

Operation

• Confirm that no adverse effect will occur in the system before you attempt any of following.

Changing the operating mode of the product (including changing the setting of the Startup Mode)

•

• Changing the user program or settings

• Changing set values or present values

• Forced refreshing

• Do not carry out the following operations when accessing a USB device or an SD Memory Card.

• Turn OFF the power supply of the product.

• Press the Power Button of the product.

• Remove a USB device or SD memory card.

NY-series Industrial Box PC Hardware User's Manual (W556)

19

Precautions for Safe Use

• If two different function modules are used together, such as when you see PCIe connected board

and EtherCA

that safety is maintained in the controlled system if one of the function modules stops. The relevant

outputs will behave according to the slave or Output Unit specifications if a partial fault level error

occurs in one of the function modules.

• Do not attempt to remove or touch the fan unit while the product is powered ON or immediately after

the power supply is turned OFF. If you attempt to replace the fan unit then, there is a risk of personal

injury due to hot or rotating parts.

• Press the power button for several seconds to force the product shutdown. Always back up files in

the planned way to prevent data loss or system file corruption.

• Do not touch any product housing when power is being supplied or immediately after the power sup-

ply is turned OFF. Doing so may result in burn injury.

• Always confirm safety at the connected equipment before you perform the following operations

when the device output hold configuration is set to enable. The equipment may operate unexpected-

ly because the last status for outputs is retained.

• Changing the operating mode of the product

• When downloaded

T slaves, take suitable measures in the user program and external controls to ensure

General Communications

• Unexpected operation may result if inappropriate data link tables are set. Even if appropriate data

link tables have been set, confirm that the controlled system will not be adversely af

you transfer the data link tables. The data links start automatically after the data link tables are

transferred.

• Separate the machine network segment from the office network to avoid communication failures.

EtherNet/IP Communications

• Make sure that the communications distance, number of nodes connected, and method of connec-

tion for EtherNet/IP are within specifications. Do not connect EtherNet/IP communications to Ether-

T or other networks. An overload may cause the network to fail or malfunction.

CA

• All related EtherNet/IP nodes are reset when you transfer settings for the built-in EtherNet/IP port

(including IP addresses and tag data links settings). The settings can only be enabled after the re-

set. Confirm that the system will not be adversely affected by resetting nodes before you transfer the

settings.

• If EtherNet/IP tag data links (cyclic communications) are used with a repeating hub, the communica-

tions load on the network will increase. This will increase collisions and may prevent stable commu-

nications. Do not use repeating hubs on networks where tag data links are used. Use an Ethernet

switch instead.

fected before

EtherCAT Communications

• Malfunctions or unexpected operation may occur for some combinations of EtherCAT revisions of

the master and slaves. If you disable the revision check in the network settings, use the Sysmac

Studio to check the slave revision settings in the master and the actual slave revisions, and then

make sure that functionality is compatible in the slave manuals or other references. Y

the actual slave revisions from the Sysmac Studio or on slave nameplates.

20

ou can check

NY-series Industrial Box PC Hardware User's Manual (W556)

Precautions for Safe Use

• If the Fail-soft Operation parameter is set to stop operation, process data communications will stop

for all slaves when an EtherCA

Drive will operate according to the Servo Drive specifications. Make sure that the Fail-soft Operation

parameter setting results in safe operation when a device error occurs.

• If noise occurs or an EtherCAT slave is disconnected from the network, any current communications

frames may be lost. If frames are lost, slave I/O data is not communicated, and unintended opera-

tion may occur. The slave outputs will behave according to the slave specifications. Refer to the

manual for the slave. If a noise countermeasure or slave replacement is required, perform the fol-

lowing processing.

• Program the Input Data Invalid system-defined variable as an interlock condition in the user pro-

gram.

• Set the PDO communications timeout detection count setting in the EtherCAT master to at least 2.

Refer to the NY-series IPC Machine Controller Industrial Panel PC / Industrial Box PC Built-in

EtherCAT Port User’s Manual (Cat. No. W562) for details.

• EtherCAT communications are not always established immediately after the power supply is turned

ON. Use the system-defined variables in the user program to confirm that communications are es-

tablished before attempting control operations.

• When an EtherCAT slave is disconnected or disabled, communications will stop and control of the

outputs will be lost not only for the disconnected slave, but for all slaves connected after it. Confirm

that the system will not be adversely affected before you disconnect or disable a slave.

• You cannot use standard Ethernet hubs or repeater hubs with EtherCAT communications. If you use

one of these, a major fault level error or other error may occur.

• Always use the specified EtherCAT slave cables. If you use any other cable, the EtherCAT master

or the EtherCAT slaves may detect an error and one of the following may occur.

• Continuous refreshing of process data communications will not be possible.

• Continuous refreshing of process data communications will not end during the set cycle.

T communications error is detected in a slave. At that time, the Servo

Motion Control

• The motor is stopped if communications are interrupted between the Sysmac Studio and the product

during an MC T

curely and confirm that the system will not be adversely affected before you perform an MC Test

Run.

• The positive drive prohibit input (POT), negative drive prohibit input (NOT), and home proximity in-

put (DEC) of the Servo Drive are used by the MC Function Module as the positive limit input, nega-

tive limit input, and home proximity input. Make sure that the signal widths for all of these input sig-

nals are longer than the control period of the MC Function Module. If the input signal widths are

shorter than the control period, the MC Function Module may not be able to detect the input signals,

resulting in incorrect operation.

• Always execute the Save Cam Table instruction if you change any of the cam data from the user

program in the CPU Unit or from the Sysmac Studio. If the cam data is not saved, the previous con-

dition will be restored when the power is turned ON again, possibly causing unexpected machine

operation.

• Confirm the axis number carefully before you perform an MC Test Run.

• Use the NX_AryDOutTimeStamp (Write Digital Output Array with Specified Time Stamp) instruction

only after you confirm that InOperation from the MC_DigitalCamSwitch (Enable Digital Cam Switch)

instruction is TRUE.

est Run. Connect the communications cable between the computer and product se-

NY-series Industrial Box PC Hardware User's Manual (W556)

21

FirstOnPosition LastOnPosition

OnCompensation

FirstOnPosition

after compensation

FirstOnPosition LastOnPosition

OffCompensation

LastOnPosition

after compensation

Precautions for Safe Use

• Always use the axis at a constant velocity for the MC_DigitalCamSwitch (Enable Digital Cam

Switch) instruction.

If you set the Count Mode to Rotary Mode, the following operation will occur if you use OnCompen-

sation

• If the value of OnCompensation or OffCompensation is equivalent to the time for half a rotation or

• If the value of OnCompensation results in exceeding LastOnPosition, the output timing will be un-

• If the value of OffCompensation results in exceeding FirstOnPosition, the output timing will be un-

or OffCompensation and the axis velocity changes abruptly.

more, InOperation will be FALSE.

stable.

stable.

Restoring Data

• The absolute encoder home offsets are backed up with a non-volatile memory in the product as ab-

solute encoder information. If any of the following conditions is met, clear the absolute encoder

home of

fsets from the list of data items to restore, and then restore the data. Then, define the abso-

lute encoder home again. If you do not define home, unintended operation of the controlled system

may occur.

• The Servomotor or Servo Drive was changed since the data was backed up.

• The absolute encoder was set up after the data was backed up.

• The absolute data for the absolute encoder was lost.

• You can partially or cannot at all back up, restore, or compare data of the settings depending on

slaves and Units. Also, you cannot back up, restore, or compare data for disabled slaves or Units.

After you restore data, sufficiently confirm that operation is correct before you start actual operation.

Battery Replacement

• Dispose of any Battery that has been dropped on the floor or otherwise subjected to excessive

shock. Batteries that have been subjected to shock may leak if they are used.

UL standards require that only an experienced engineer replace the Battery. Make sure that an ex-

•

perienced engineer is in charge of Battery replacement.

• The Battery may leak, rupture, heat, or ignite. Never short-circuit, charge, disassemble, heat, or in-

cinerate the Battery or subject it to strong shock.

22

NY-series Industrial Box PC Hardware User's Manual (W556)

Product Replacement

• Make sure that the required data, including the user program, configurations, settings and variables

is transferred to a product that was replaced and to externally connected devices before restarting

operation.

Be sure to include the tag data link settings and routing tables, which are stored in the product.

Cleaning, Maintenance and Disposal

• Do not use corrosive substances to clean the product. Doing so may result in the failure or malfunc-

tion.

Dispose of the product and batteries according to local ordinances as they apply.

•

• The following information must be displayed for all products that contain primary lithium batteries

with a perchlorate content of 6 ppb or higher when shipped to or transported through the State of

California, USA.

Perchlorate Material - special handling may apply

See http://www.dtsc.ca.gov/hazardouswaste/perchlorate.

• The product contains a lithium battery with a perchlorate content of 6ppb or higher. When exporting

an end product containing the product to or shipping through California, USA, label all packing and

shipping containers appropriately.

Precautions for Safe Use

.

NY-series Industrial Box PC Hardware User's Manual (W556)

23

Precautions for Correct Use

Precautions for Correct Use

Storage, Installation and Mounting

• Do not operate or store the product in the following locations. Operation may stop or malfunctions

may occur.

• Locations subject to direct sunlight

• Locations subject to temperatures or humidity outside the range specified in the specifications

• Locations subject to condensation as the result of severe changes in temperature

• Locations subject to corrosive or flammable gases

• Locations subject to dust (especially iron dust) or salts

• Locations subject to exposure to water, oil or chemicals

• Locations subject to shock or vibration

• Locations outdoors subject to direct wind and rain

• Locations subject to strong ultraviolet light

• Always install the product with sufficient surrounding space to allow for adequate heat dissipation

and cooling effect.

• Take appropriate and sufficient countermeasures when installing the product in the following loca-

tions

• Locations subject to strong, high-frequency noise

• Locations subject to static electricity or other forms of noise

• Locations subject to strong electromagnetic fields

• Locations subject to possible exposure to radioactivity

• Locations close to power lines

• Always touch a grounded piece of metal to discharge static electricity from your body before starting

an installation or maintenance procedure.

• Insert USB devices and PCIe devices correctly to avoid the burning, failure or malfunction.

• Execute a backup of the product before PCIe addition or replacement. Be sure that the PCIe device

works correctly before you use them for actual operation. PCIe devices and their related software

may cause an OS boot failure or crash.

• Ensure the selected operating system supports ACPI to enable operating system shutdown using

the power button.

• Download the enhanced Video Driver from the OMRON Download Center and install it on the Indus-

trial PC.

Wiring

24

• Always ensure the rated supply voltage is connected to the product.

• Do not allow wire clippings, shavings, or other foreign material to enter the product. Otherwise, burn-

ing, failure, or malfunction may occur. Cover the product or take other suitable countermeasures, es-

pecially during wiring work.

• Do not use cables exceeding the maximum specified length. Doing so may cause malfunction.

• Do not connect an AC power supply to the DC power connector.

• Observe the following precautions to prevent broken wires.

• When you remove the sheath, be careful not to damage the conductor.

• Connect the conductor without twisting the wires.

NY-series Industrial Box PC Hardware User's Manual (W556)

• Do not weld the conductors. Doing so may cause the wires to break with vibration.

Actual Operation and Operation

• After an OS update or a peripheral device driver update for the product is executed, the product be-

havior might be dif

• Ensure the fan is operational to provide adequate cooling while the power is turned ON.

• HDD and SSD storage devices, SD Memory Cards, power buttons, fan units and batteries have fi-

nite lives and if those are exceeded, the product may fail or malfunction.

• Always monitor the fan status. If a fan is used beyond its service life, the Low Revolution Speed

warning message is displayed and the product overheating may occur.

• Always monitor the battery warning message. When a battery has low voltage, the system time will

be lost.

• Do not reset or power OFF the product while the password is being changed. If you fail to save the

password there is a possibility that the project will not work.

• Always confirm safety at the connected equipment before you reset Controller errors with an event

level of partial fault or higher from the EtherCAT master Function Module. When the Error is reset,

all slaves that were in any state other than Operational state due to a Controller error with an event

level of partial fault or higher (in which output are disabled) will go to Operational state and the out-

puts will be enabled. Before you reset all errors or restart a slave, confirm that no Controller errors

with an event level of partial fault have occurred for the EtherCAT Master Function Module.

• The functions that are supported depend on the unit version of the product. The version of Sysmac

Studio that supports the functions that were added for an upgrade is also required to use those func-

tions. Refer to Version Information for NY-series Controllers for the relationship between the unit

versions of the controller and the Sysmac Studio versions, and for the functions that are supported

by each unit version.

• If the product experiences a sudden loss of power or disconnecting the cable while saving a setting

or transfer of data is underway, the changes may not be stored and unexpected behavior may occur.

• Ensure that available software checks are performed by personnel in charge who possess a thor-

ough understanding of the software.

• Always create a Rescue Disk using the Rescue Disk Utility and restore to recover the HDD/SSD

configuration if necessary.

• Confirm the device output hold configuration before you change the operating mode of the product

or execute the download.

ferent. Confirm that operation is correct before you start actual operation.

Precautions for Correct Use

Error Processing

• In applications that use the results of instructions that read the error status, consider the effect on

the system when errors are detected and program error processing accordingly

the detection of a minor error, such as Battery replacement during operation, can affect the system

depending on how the user program is written.

• If you change the event level of a Controller error, the output status when the error occurs may also

change. Confirm safety before you change an event level.

NY-series Industrial Box PC Hardware User's Manual (W556)

. For example, even

25

Precautions for Correct Use

Restoring Data

• When you edit the restore command file, do not change anything in the file except for the “yes” and

“no” specifications for the selectable data groups. If you change anything else in the file, the Control-

ler may perform unexpected operation when you restore the data.

Task Settings

• If a Task Period Exceeded error occurs, shorten the programs to fit in the task period or increase the

setting of the task period.

Motion Control

• Before you start an MC Test Run, make sure that the operation parameters are set correctly.

Do not download motion control settings during an MC Test Run.

•

EtherCAT Communications

• Set the Servo Drives to stop operation if an error occurs in EtherCAT communications between the

Controller and a Servo Drive.

If you need to disconnect the cable from an EtherCAT slave during operation, first disconnect the

•

software connection to the EtherCAT slave or disable the EtherCAT slave and all of the EtherCAT

slaves that are connected after it.

• Make sure that all of the slaves to be restored are participating in the network before you reset a

Network Configuration Verification Error, Process Data Communications Error, or Link OFF Error in

the EtherCAT Master Function Module. If any slave is not participating when any of these errors is

reset, the EtherCAT Master Function Module may access slave with a different node address than

the specified node address or the error may not be reset correctly.

• Make sure that the communications distance, number of devices connected, and method of connec-

tion for EtherCAT are within specifications. Do not connect EtherCAT communications to

EtherNet/IP, a standard in-house LAN, or other networks. An overload may cause the network to fail

or malfunction.

• After you transfer the user program, the product is restarted and communications with the EtherCAT

slaves are cut off. During that period, the slave outputs behave according to the slave specifications.

The time that communications are cut off depends on the EtherCAT network configuration. Before

you transfer the user program, confirm that the system will not be adversely affected.

Battery Replacement

• Turn ON the power after replacing the battery for a product that has been unused for an extended

period of time. Leaving the product unused without turning ON the power even once after the battery

is replaced may result in a shorter battery life.

Make sure to use a battery of the correct type, install the battery properly.

•

• Apply power for at least five minutes before changing the battery. Mount a new battery within five

minutes after turning OFF the power supply. If power is not supplied for at least five minutes, the

clock data may be lost. Check the clock data after changing the battery.

26

NY-series Industrial Box PC Hardware User's Manual (W556)

SD Memory Cards

• Insert an SD Memory Card completely and ensure it is in place.

Precautions for Correct Use

NY-series Industrial Box PC Hardware User's Manual (W556)

27

Regulations and Standards

Regulations and Standards

Conformance to EU Directives

The IPC Machine Controller complies with EU Directives. To ensure that the machine or device in

which the IPC Machine Controller is used complies with EU Directives, the following precautions must

be observed:

• The IPC Machine Controller must be installed within a control panel.

• The IPC Machine Controller that complies with EU Directives also conforms to the Common Emis-

sion Standard. Radiated emission characteristics (10-m regulations) may vary depending on the

configuration of the control panel used, other devices connected to the control panel, wiring, and

other conditions. You must therefore confirm that the overall machine or equipment in which the IPC

Machine Controller is used complies with EU Directives.

• This is a Class A product (for industrial environments). In a residential environment, it may cause

radio interference. If radio interference occurs, the user may be required to take appropriate meas-

ures.

Applicable Directive

EMC Directive

EMC Directive

OMRON devices that comply with EU Directives also conform to the related EMC standards so that

they can be more easily built into other devices or the overall machine. The actual products have been

checked for conformity to EMC standards.

Applicable EMC (Electromagnetic Compatibility) standards are as follows:

• EMS (Electromagnetic Susceptibility): EN 61131-2

• EMI (Electromagnetic Interference): EN 61131-2 (Radiated emission: 10-m regulations)

Whether the products conform to the standards in the system used by the customer, however, must be

checked by the customer. EMC-related performance of the OMRON devices that comply with EU Di-

rectives will vary depending on the configuration, wiring, and other conditions of the equipment or con-

trol panel on which the OMRON devices are installed. The customer must, therefore, perform the final

check to confirm that devices and the overall machine conform to EMC standards.

28

NY-series Industrial Box PC Hardware User's Manual (W556)

Conformance to KC Standards

Observe the following precaution if you use Industrial PC Platform products in Korea.

Class A Device (Broadcasting Communications Device for Office Use).

This device obtained EMC registration for of

other than homes.

Sellers and/or users need to take note of this.

fice use (Class A), and it is intended to be used in places

Conformance to UL and CSA Standards

Some Industrial PC Platform products comply with UL and CSA standards. If you use a product that

complies with UL or CSA standards and must apply those standards to your machinery or devices,

refer to this manual. This manual provides the application conditions for complying with the standards.

If the product is used in a manner not specified in the Instruction Sheet or in the product manuals then

the protection provided by the equipment may be impaired.

Regulations and Standards

Software Licenses and Copyrights

This product incorporates certain third party software. The license and copyright information associat-

ed with this software is available at http://www

.fa.omron.co.jp/nj_info_e/.

NY-series Industrial Box PC Hardware User's Manual (W556)

29

Versions

Versions

Hardware revisions and unit versions are used to manage the hardware and software in NY-series

products. The hardware revision or unit version is updated each time there is a change in hardware or

software specifications. Even when two products have the same model number, they will have func-

tional or performance differences if they have different hardware revisions or unit versions.

Check Unit Versions

You can check unit versions on the ID Information Label or with the Sysmac Studio.

Check Unit Versions on ID Information Label

The unit version is given on the ID information label on the product.

Additional Information

• Refer to 3-1-2 Back of the Industrial Box PC on page 3 - 6 for the label location.

• Refer to 1-3 ID Information Label on page 1 - 5 for label details.

Check Unit Versions with the Sysmac Studio

You can use the Sysmac Studio to check unit versions.

Additional Information

Refer to the NY-series IPC Machine Controller Industrial Panel PC / Industrial Box PC Software
User’s Manual (Cat. No. W558) for the Sysmac Studio procedures to determine versions.

Check Hardware Revision

You can check the hardware revision with the Industrial PC Support Utility or with the Sysmac Studio.

The hardware revision is not displayed on the ID Information Label.

Check Hardware Revision with the Industrial PC Support Utility

30

You can check the hardware revision version with the Industrial PC Support Utility.

Additional Information

Refer to NY-series IPC Machine Controller Industrial Panel PC / Industrial Box PC Setup User’s
Manual (Cat. No. W568) for Industrial PC Support Utility details.

NY-series Industrial Box PC Hardware User's Manual (W556)

Check Hardware Revision with the Sysmac Studio

You can use the Sysmac Studio to check hardware revisions.

Additional Information

Versions

Refer to the NY
User’s Manual (Cat. No. W558) for the Sysmac Studio procedures to determine hardware revi­sions.

-series IPC Machine Controller Industrial Panel PC / Industrial Box PC Software

NY-series Industrial Box PC Hardware User's Manual (W556)

31

Related Manuals

Related Manuals

The following manuals are related. Use these manuals for reference.

Related IPC Machine Controller Manuals

This table contains all related manuals, including this manual.

Manual name

NY-series
IPC Machine Controller
Industrial Panel PC
Hardware User's Man­ual

NY-series
IPC Machine Controller
Industrial Box PC
Hardware User's Man­ual

NY-series
IPC Machine Controller
Industrial Panel PC
dustrial Box PC
Setup User's Manual

/ In-

Cat.

No.

W557

W556

W568

Model numbers Application Description

NY532-££££

Learning all basic infor­mation about the
trial Panel PC with Ma­chine Automation Con­trol Software. This in­cludes introductory in­formation, installation,
operating procedures
and maintenance.
Mainly hardware infor­mation is provided.

Indus-

An introduction to the
Industrial Panel PC with
Machine Automation
Control Software is pro­vided along with the fol­lowing information:

• Overview

• System Configura-

tions

• Specifications

• Installation

• Operating Proce-

dures

• Maintenance

NY512-1££££

Learning all basic infor­mation about the
trial Box PC with Ma­chine Automation Con­trol Software. This in­cludes introductory in­formation, installation,
operating procedures
and maintenance.
Mainly hardware infor­mation is provided.

Indus-

An introduction to the
Industrial Box PC with
Machine Automation
Control Software is pro­vided along with the fol­lowing information:

• Overview

• System Configura-

tions

• Specifications

• Installation

• Operating Proce-

dures

• Maintenance

NY532-££££
NY512-1££££

Learning the initial set­tings of the NY-series
Industrial PC with Ma­chine Automation Con­trol Software and prep­arations to use Control­lers.

The following informa­tion is provided on an
introduction to the en­tire NY-series system:

• Two OS systems

• Initial settings

• Industrial PC Support

Utility

• IPC Compolet

• IPC .NET API

• Backup and recovery

32

NY-series Industrial Box PC Hardware User's Manual (W556)

Related Manuals

Manual name

NY-series
IPC Machine Controller
Industrial Panel PC
dustrial Box PC
Software User's Manual

NY-series
Instruction Reference
Manual

NY-series
IPC Machine Controller
Industrial Panel PC
dustrial Box PC
Motion Control User's
Manual

NY-series
Motion Control Instruc­tions Reference Manual

NY-series
IPC Machine Controller
Industrial Panel PC
dustrial Box PC
Built-in EtherCAT® Port
User’s Manual

NY-series
IPC Machine Controller
Industrial Panel PC
dustrial Box PC
Built-in EtherNet/IP™
Port User’s Manual

NY-series

roubleshooting Manual

T

/ In-

/ In-

/ In-

/ In-

Cat.

No.

W558

W560

W559

W561

W562

W563

W564

Model numbers Application Description

NY532-££££
NY512-1££££

NY532-££££
NY512-1££££

NY532-££££
NY512-1££££

NY532-££££
NY512-1££££

NY532-££££
NY512-1££££

NY532-££££
NY512-1££££

NY532-££££
NY512-1££££

Learning how to pro­gram and set up the
Machine Automation
Controller functions in
an NY-series Industrial
PC with Machine Auto­mation Control Soft­ware.

Learning detailed speci­fications on the basic
instructions of an NY
series Industrial PC
with Machine Automa­tion Control Software.

Learning about motion
control settings and
programming concepts
of an NY-series Indus­trial PC with Machine
Automation Control
Software.

Learning the specifica­tions of the motion con­trol instructions of an

-series Industrial PC

NY
with Machine Automa­tion Control Software.

Using the built-in Ether­CAT port in an NY-ser­ies Industrial PC with
Machine Automation
Control Software.

Using the built-in Ether­Net/ IP port in an NY­series Industrial PC
with Machine Automa­tion Control Software.

Learning about the er­rors that may be detect­ed in an NY-series In­dustrial PC with Ma­chine Automation Con­trol Software.

The following informa­tion is provided on Ma­chine Automation Con­troller functions:

• Controller operation

• Controller features

• Controller settings

• Programming based

on IEC 61131-3 lan­guage specifications

The instructions in the
instruction set (IEC

-

61131-3 specifications)
are described.

The settings and opera­tion of the Controller
and programming con­cepts for motion control
are described.

The motion control in­structions are descri­bed.

Information on the built­in EtherCAT port is pro­vided. This manual pro­vides an introduction
and provides informa­tion on the configura­tion, features, and set­up.

Information on the built­in EtherNet/IP port is
provided. Information is
provided on the basic
setup, tag data links,
and other features.

Concepts on managing
errors that may be de­tected in an NY-series
Controller and informa­tion on individual errors
are described..

NY-series Industrial Box PC Hardware User's Manual (W556)

33

Related Manuals

Manual name

Sysmac Studio Version
1
User's Manual

Cat.

No.

W504

Related Products Manuals

This section provides on overview of the manuals of related products.

UPS S8BA

Manual name

UPS
S8BA User's Manual

Cat.

No.

U702 S8BA Learning the informa-

Model numbers Application Description

SYSMAC-SE2££££

Model numbers Application Description

Learning about the op­erating procedures and
functions of the Sysmac
Studio.

tion that is necessary to
use the Uninterruptible
Power Supply (UPS)
Unit.

Describes the operating
procedures of the Sys­mac Studio.

An introduction to the
UPS is provided along
with the following infor­mation:

• Overview

• Preparation

• Installation and Con-

nection

• Check and Start Op-

eration

• Maintenance and In-

spection

• Shutdown Process-

ing

• I/O Signal Functions

• T

roubleshooting

34

Industrial Monitor Manual

This table contains the related manual of the Industrial Monitor.

Manual name

Industrial Monitor Us-

’s Manual

er

Cat.

No.

W554

Model numbers Application Description

NYM15W-C100£
NYM15W
NYM12W-C100£
NYM12W-C106£

-C106£

Learning all basic infor­mation about the
trial Monitor. This in­cludes introductory in­formation with features,
hardware overview,
specifications, mount­ing, wiring, connecting,
operating and maintain­ing the Industrial Moni­tor.

NY-series Industrial Box PC Hardware User's Manual (W556)

Indus-

An introduction to the
Industrial Monitor is
provided along with the
following information:

• Overview

• Hardware

• Software

• Specifications

• Installation

• Operating Proce-

dures

• Maintenance

Terminology and Abbreviations

Terminology and Abbreviations

Industrial PC Platform

Term / Abbreviation Description

Industrial PC Platform An integrated range of OMRON products designed for use in any industrial applica-

tion that will benefit from advanced PC technology

Industrial Monitor An industrial monitor with a touchscreen as the user interface designed to work in

industrial environments

Industrial Panel PC An industrial PC with an integrated touchscreen monitor designed to work in indus-

trial environments

Industrial Box PC A box-shaped industrial PC including an OS designed to work in industrial environ-

ments

IPC Industrial PC

Sysmac OMRON’s brand name of the product family for the industrial automation equip-

ment

Hardware

Term / Abbreviation Description

BMC Board Management Controller

CPU A Central Processing Unit is the hardware within a computer that executes the in-

DVI Digital Visual Interface

DVI-D A Digital Visual Interface with only Digital signals

DVI-I A Digital Visual Interface with Analog and Digital signals

Ethernet A network communication protocol used in TCP/IP network

HDD A Hard Disk Drive storage device

HMI A Human Machine Interface that facilitates machine operation and control

iMLC Industrial Multi-Level Cell type of SSD storage device

NYML NY Monitor Link interface with video signals and USB signals

PCIe The PCI Express is a high-speed computer bus standard called Peripheral Compo-

SATA The Serial AT Attachment is a serial bus interface primarily used with mass storage

SLC Single-Level Cell type of SSD storage device

SO-DIMM Small Outline Dual Inline Memory Module

SSD A Solid State Drive storage device

USB Universal Serial Bus

structions of a computer program

nent Interconnect Express

devices such as hard disk drives

NY-series Industrial Box PC Hardware User's Manual (W556)

35

Terminology and Abbreviations

Software

Term / Abbreviation Description

API Application Programming Interface

BIOS Basic Input Output System. The first software run by a PC when powered on.

Developer Any person involved with the development of software

DST Daylight Saving Time

EtherCAT A real time Ethernet protocol standard

EtherNet/IP An industrial Ethernet protocol standard

EWF Enhanced Write Filter

FBWF File-Based Write Filter

IEC 61131-3 Industrial standard for programming languages for PLCs and the Machine control-

IIoT Industrial Internet of Things

Machine Controller Soft­ware

MSDN Microsoft Developer Network

Merge module A module providing a standard method by which developers deliver shared Win-

NUI Natural User Interface

OS Operating System

PLC Programmable Logic Controller

SDK Software Development Kit

Sysmac Studio An OMRON computer software application for setting, programming, debugging

TCP/IP Transmission Control Protocol / Internet Protocol, a core member of the Internet

TPM Trusted Platform Module

Windows An Operating System designed by Microsoft

ler

Software acting as a machine controller providing an IEC 61131-3 runtime, a mo­tion control engine and potentially a robotics engine

dows installer components and setup logic to their applications

and troubleshooting NY series controllers. It also provides operations for motion
control and a simulator

protocol suite

.

36

NY-series Industrial Box PC Hardware User's Manual (W556)

Revision History

W556-E2-04

Cat. No.

Revision code

On the front and back covers of the manual a manual revision code appears as a suffix to the catalog

number.

Revision History

Revision

code

04 June 2017

03 April 2017

02 December 2016

01 September 2016 First release

Date Revised content

• Added Storage Device Considerations

• Added 2 preventive maintenance actions

• Added NY Monitor Link option

• Modified UPS configuration procedure

• Minor modifications

• Made changes accompanying release of unit version 1.14 of the Controllers

• Improved UPS Connect procedure

• Minor modifications

• UL implementation

• KC Standard implementation

• Minor modifications

NY-series Industrial Box PC Hardware User's Manual (W556)

37

Revision History

38

NY-series Industrial Box PC Hardware User's Manual (W556)

Sections in this Manual

Operating Procedures

Specifications

Installation

Hardware Overview

System Configurations

Introduction to the Industrial Box PC

1

2

3

4

5

6

1

2

3

4

6

5

1

7

7

Appendices

Maintenance

A

A

Sections in this Manual

NY-series Industrial Box PC Hardware User's Manual (W556)

39

Sections in this Manual

40

NY-series Industrial Box PC Hardware User's Manual (W556)

Introduction to the
Industrial Box PC

This section provides an introduction to the NY-series IPC Machine Controller.

1

1

1-1 Intended Use

1-2 Features ........................................................................................................ 1 - 3

1-2-1 Hardware Features ....................................................................................... 1 - 3

1-2-2 Machine Controller Software Features ......................................................... 1 - 4

1-3 ID Information Label..................................................................................... 1 - 5

1-3-1 Label with Controller License (Optional)....................................................... 1 - 5

1-4 Product Configuration .................................................................................1 - 6

1-5 Overall Operating Procedure ...................................................................... 1 - 7

................................................................................................. 1 - 2

NY-series Industrial Box PC Hardware User's Manual (W556)

1 - 1

1 Introduction to the Industrial Box PC

1-1

Intended Use

The IPC Machine Controller is an industrial-grade PC intended for use within factory automation envi-

ronments. This Box PC simultaneously uses the standard Windows operating system and programs

alongside OMRON's Sysmac Machine Controller Software to serve as a powerful PC based machine

control platform.

The Box PC can be easily integrated in manufacturing innovations like big data, NUI and IIoT without

compromising on the proven reliability and robustness of a PLC.

The IPC Machine Controller has a compact design that offers flexibility, expandability and easy main-

tenance for applications in factory automation environments.

1 - 2

NY-series Industrial Box PC Hardware User's Manual (W556)

1 Introduction to the Industrial Box PC

1-2

Features

This section provides an overview of the features of the IPC Machine Controller.

• Concurrent Operation of Windows and Real-time OS

The Box PC is provided with two operating systems: Windows and a real-time OS. It can concur-

rently perform both machine control functions by using the Controller Function on the real-time OS

and application processing on Windows.

With one IPC Machine Controller, you can control the equipment with the Controller, get the equip-

ment data from the Windows application, and communicate with other factory automation systems.

• Ensuring Operating System Independency

Windows and the real-time Operating System run independently. The Controller continues control-

ling even if Windows makes an unexpected stop.

• Machine Controller Software

The Sysmac NY-series IPC Machine Controller are next-generation machine automation controllers

that provide the functionality and high-speed performance that are required for machine control.

They provide the safety, reliability, and maintainability that are required of industrial controllers. The

IPC Machine Controller provide the functionality of previous OMRON machine controllers, and they

also provide the functionality that is required for motion control. Synchronized control of I/O devices

on high-speed EtherCAT can be applied to safety devices, vision systems, motion equipment, dis-

crete I/O, and more. OMRON offers the new Sysmac Series of control devices designed with unified

communications specifications and user interface specifications. The IPC Machine Controller are

part of the Sysmac Series. You can use them together with EtherCAT slaves, other Sysmac prod-

ucts, and the Sysmac Studio Automation Software to achieve optimum functionality and ease of op-

eration. With a system that is created from Sysmac products, you can connect components and

commission the system through unified concepts and usability.

1-2 Features

1

1-2-1 Hardware Features

1-2-1

Hardware Features

Depending on the product configuration the Industrial Box PC with Machine Automation Control Soft-

ware provides the following hardware features:

• Compact design with two mounting orientation options

The Box PC has a compact design to minimize panel space while allowing for two mounting orienta-

tions.

• Powerful CPU

A powerful CPU provides high performance for various applications.

• Parallel Execution of Tasks with a Multi-core Processor

With a multi-core processor, the IPC Machine Controller can execute the task, the tag data link serv-

ice, and system services in parallel. This enables high-speed control of even large-scale devices.

• Easy access to storage devices and the PCI Express Card

Adding or changing storage devices (HDD, SSD) and the PCI Express Card is fast and simple.

• LED indicators

The LED indicators provide clear indication of the operational status of the Box PC.

• DVI visual interface

The video interface for the Box PC is provided with a DVI connector for connection to a monitor.

An extra (optional) DVI interface is available for connection to a second monitor.

NY-series Industrial Box PC Hardware User's Manual (W556)

1 - 3

1 Introduction to the Industrial Box PC

• NY Monitor Link interface

The interface combines video signals and USB signals for a connection to an OMRON

Monitor using a single NY Monitor Link cable up to 100 meter.

• 3 Ethernet ports 1Gb/s

Three ports support EtherCAT, EtherNet/IP, and Ethernet (for Windows) for interfacing with multiple

network types.

• EtherCAT Control Network Support

The IPC Machine Controller provides an EtherCAT master port for EtherCAT communications.

EtherCAT is an advanced industrial network system that achieves faster, more-efficient communica-

tions. It is based on Ethernet. Each node achieves a short fixed communications cycle time by trans-

mitting Ethernet frames at high speed.

The standard-feature EtherCAT control network allows you to connect all of the devices required for

machine control (e.g., I/O systems, Servo Drives, Inverters, and machine vision) to the same net-

work.

• Support for EtherCAT Slave Terminals

You can use EtherCAT Slave Terminals to save space. You can also flexibly build systems with the

wide variety of NX Units.

• Achieving a Safety Subsystem on EtherCAT

You can use NX-series Safety Control Units to integrate safety controls in a sequence and motion

control system as a subsystem on EtherCAT.

• Built-in I/O

Built-in I/O for UPS status and Box PC shutdown control are provided.

• 4 USB ports

2 USB2.0 ports and 2 USB3.0 ports are provided for connection to external USB devices such as

keyboards, memory sticks, or other peripheral hardware.

• Built-in SD Memory Card slot

An SD Memory Card slot is provided for removable memory.

Industrial

1-2-2

Machine Controller Software Features

The Machine Controller Software of the Box PC provides the following features:

Data Exchange between Windows and Controller

•

The Windows and the Controller on the real-time OS can exchange data while each makes an inde-

pendent operation. Through the shared folder on the Windows, you can get data from and write data

into the Controller. Also, you can shut down or restart the Windows from the Controller.

1 - 4

NY-series Industrial Box PC Hardware User's Manual (W556)

CUSTOM ID

Corporation Kyoto, 600-8530 JAPAN MADE IN THE NETHERLANDS

PRODUCT NAME

B

A

H EG

C

D

Ver. .

F

IPC Programmable Multi Axis Controller license number

1 Introduction to the Industrial Box PC

1-3 ID Information Label

1-3

ID Information Label

The ID information label contains relevant information about the IPC Machine Controller.

The following example will be different from your product label.

Item Name Description

A Product name IPC Machine Controller

B

C Power rating Power rating details

D Custom ID

E Standards and QR

F Unit Ver. Unit version of the Machine Controller Software

G LOT number and

H

*1. Refer to 1-4 Product Configuration on page
*2. Refer to 4-2-4 Ethernet Connector Specifications on page 4 - 15 for Ethernet specifications.

*1

Model

(Optional)

code

serial number

MAC ADDRESS

Model and configuration details

A custom ID [NYC£££-££££££££]

Only for Industrial Monitor

The applicable standards and a QR code for OMRON internal use

Production details, consisting of:

• The lot number of the IPC Machine Controller

DDMYY with Month number 1 to 9 for January to September, X for October, Y
for November, and Z for December.
£: For use by OMRON

s and Industrial Panel PCs with a custom logo *1.

in the format DDMYY£.

• Serial number (4 digits)

*2

T 1: the MAC address of Ethernet port 1

• POR

• PORT 2: the MAC address of Ethernet port 2

• PORT 3: the MAC address of Ethernet port 3

1 - 6 for model details.

1

1-3-1 Label with Controller License (Optional)

Additional Information

Refer to 3-1-2 Back of the Industrial Box PC on page
tion.

1-3-1

Label with Controller License (Optional)

This license label contains the license key for the Industrial PC with Programmable Multi Axis Control-

.

NY-series Industrial Box PC Hardware User's Manual (W556)

ler

3 - 6 for the ID Information label loca-

1 - 5

N Y

1

2 3 4 5 6 7 8 9

10 11 12 13 14 15 16 17

1 Introduction to the Industrial Box PC

1-4

Product Configuration

This section provides an overview of the product configurations available for the IPC Machine Control-

ler.

The product configuration is visible in the model-type that is mentioned on the ID information label of

the product.

The structure of the model-type is: NY£££-££££-£££££££££.

Each item in the model-type has a specific meaning.

Item Description Option / Description

1 Series name NY: NY-series Industrial PC Platform

2 Controller specifications 5: "5" series: Large scale, high speed and high precision control

application for up to 64 axes.

3 Model type 1: Industrial Box PC

3: Industrial Panel PC

4 Sequential number 2 or more

5 Function module 1: Standard

6 Number of axes for motion con-

trol

7 Additional Function Software

Module

8 Reserved 0: ---

9 Expansion slots 1: 1 PCIe slot

10 Frame type 1: Aluminum frame, black, Projected Capacitive Touch type

11 Display size 1: 12.1 inch model

12 Operating system 1: Windows Embedded Standard 7 - 32 bit

13 Processor

14 Main memory 3: 8 GB Non-ECC

15 Storage 8: 32 GB, SSD SLC

16 Optional interface 1: RS-232C

17 Logo 0: OMRON

3: 16 axes
4: 32 axes
5: 64 axes

0: ---

X: No display (Industrial Box PC

2: 15.4 inch model
X: No display (Industrial Box PC

2: Windows Embedded Standard 7 - 64 bit

1: Intel® Core™ i7-4700EQ
4th generation CPU with Fan Unit for active cooling

9: 64 GB, SSD SLC
C: 320 GB, HDD
K: 128 GB, SSD iMLC

2: DVI-D
6: NY Monitor Link

2: Customization
X: No display (

Industrial Box PC)

)

)

Processor

1 - 6

NY-series Industrial Box PC Hardware User's Manual (W556)

1 Introduction to the Industrial Box PC

1-5 Overall Operating Procedure

1-5

Overall Operating Procedure

This section gives the overall operating procedure of the IPC Machine Controller.

Step 1. Design the Factory Automation Software

Design the overall system configuration, machine control programs and Windows applications interacting with
the Machine Controller Software

Description Reference

Step 1-1 Design the machine control programs NY-series IPC Machine Controller Industrial

Step 1-2 Specify variables and data to be ex­changed between the
ware and Windows applications

Step 1-3 Design the Windows applications inter­acting with the Machine Controller Software

.

Machine Controller Soft-

Panel PC / Industrial Box PC Software User
Manual (Cat. No. W558)

• NY-series IPC Machine Controller Industrial

Panel PC / Industrial Box PC Software User’s
Manual (Cat. No. W558)

• NY-series IPC Machine Controller Industrial

Panel PC / Industrial Box PC Setup User’s
Manual (Cat. No. W568)

NY-series IPC Machine Controller Industrial
Panel PC / Industrial Box PC Setup User
ual (Cat. No. W568)

’s Man-

1

’s

Step 2. Setup the Machine Controller Software

Create the system configurations that you designed in step 1-1 and 1-2 and assign the variables. Create the
tasks and programs, and debug them, e.g., with simulations.

Description Reference

Step 2-1 Slave and Unit Configurations

Step 2-2 Controller Setup

Step 2-3 Programming

Step 2-4 Offline Debugging

Step 3. Setup the Windows Applications

Create the Windows applications that you designed in step
1-2 and 1-3 using the NY
PC System API.

Step 4. Install the Box PC

Mount the Box PC and implement it in the automation environment.

Description Reference

Step 4-1 Install options 5-2 Install Options

Step 4-2 Mount 5-3 Mount on page

Step 4-3 Wire 5-4 Wire

Step 4-4 Connect 5-5 Connect on page 5 - 40

-Compolet API and the Industrial

• NY-series IPC Machine Controller Industrial

Panel PC / Industrial Box PC Software User’s
Manual (Cat. No. W558)

• Sysmac Studio Version 1 Operation Manual

(Cat. No. W504)

NY-series IPC Machine Controller Industrial
Panel PC / Industrial Box PC Setup User
ual (Cat. No. W568)

on page 5 - 5

5 - 14

on page 5 - 26

’s Man-

NY-series Industrial Box PC Hardware User's Manual (W556)

1 - 7

1 Introduction to the Industrial Box PC

Step 5. Configure the Software

Configure Windows, install applications and download the machine control project.

Description Reference

Step 5-1 First time startup and configure Win­dows

Step 5-2 Configure shared folders NY-series IPC Machine Controller Industrial

Step 5-3 Install Windows applications

Step 5-4 Download the machine control project

• 5-6 Initial Power ON on page 5 - 48

• NY

-series IPC Machine Controller Industrial
Panel PC / Industrial Box PC Setup User’s
Manual (Cat. No. W568)

Panel PC / Industrial Box PC Setup User’s Man­ual (Cat. No. W568)

-series IPC Machine Controller Industrial

• NY

Panel PC / Industrial Box PC Software User’s
Manual (Cat. No. W558)

• Sysmac Studio Version 1 Operation Manual

(Cat. No. W504)

Step 6. Check and then Start Actual Operation

Configure Windows, install applications and download the machine control project.

Description Reference

Step 6-1 Check the machine control operation NY-series IPC Machine Controller Industrial

Panel PC / Industrial Box PC Software User
Manual (Cat. No. W558)

Step 6-2 Check the operation of the Windows
applications

Step 6-3 Create a system backup

Step 6-4 Start actual operation NY-series IPC Machine Controller Industrial

NY-series IPC Machine Controller Industrial
Panel PC / Industrial Box PC Setup User’s Man­ual (Cat. No. W568)

Panel PC / Industrial Box PC Software User
Manual (Cat. No. W558)

’s

’s

1 - 8

NY-series Industrial Box PC Hardware User's Manual (W556)

2

2

System Configurations

This section provides an overview of the system configurations for the IPC Machine
Controller

2-1 Basic Configurations ...................................................................................2 - 2

2-2 EtherCAT Network Configuration ............................................................... 2 - 3

2-3 EtherNet/IP Network Configuration ............................................................2 - 5

2-4 Connection with the Sysmac Studio ..........................................................2 - 7

.

2-2-1 Related EtherCAT Hardware ........................................................................ 2 - 4

2-3-1 Related EtherNet/IP Hardware ..................................................................... 2 - 5

2-4-1 Configurations That Allow Online Connections ............................................ 2 - 7

2-4-2 Configurations That Do Not Allow Online Connections ................................ 2 - 8

NY-series Industrial Box PC Hardware User's Manual (W556)

2 - 1

Real-time

Operating System

NY-series IPC Machine Controller

EtherCAT

Machine vision

Servo Drives and
I

nverters

Sysmac Studio Automation Software

I/O controls

Safety devices

EtherNet/IP

Ethernet

NJ/NX-series

HMI

Machine

Controller

Software

(Controller)

Windows

SD Memory

Card

PCIe Card

HDD / SSD

RS-232C DVI USB

Port 3

Po

rt 2

Port 1

NYML

2 System Configurations

2-1

Basic Configurations

The IPC Machine Controller supports the following system configurations.

The Windows operating system has all interfaces an Industrial PC requires:

1 Ethernet port to connect with regular Ethernet networks and to be able to connect with databases,

•

MES- and ERP systems and other IIoT applications

• 4 USB ports to connect peripheral device

• 1 or 2 DVI ports to connect one or two monitors

• 1 optional RS-232 port to connect (legacy) peripheral devices and factory automation devices

• 1 optional NYML port to connect an Omron Industrial Monitor using a single cable

• 2 bays for HDD and/or SSD storage devices

• 1 SD Memory Card slot for removable storage

• 1 PCIe Card Slot to add support for other (industrial) networks or peripheral ports

The Machine Controller Software has 2 Ethernet ports assigned.

• 1 EtherCAT port for (real-time) communication with EtherCAT Slaves, like I/O controls, servo drives

and safety devices.

• 1 EtherNet/IP port for machine-to-machine (M2M) communication, communication to other Control-

lers and HMI's. The EtherNet/IP port is also used to connect with the Box PC with the Sysmac Stu-

dio to configure, program and monitor the Machine Controller Software and connected EtherCAT

Slaves.

Additional Information

• The SD Memory Card slot and the USB ports are not available for the Machine Controller
Software.
Refer to 2-2 EtherCAT Network Configuration on page 2 - 3 for EtherCAT details.

•

• Refer to 2-3 EtherNet/IP Network Configuration on page 2 - 5 for EtherNet/IP details.

2 - 2

NY-series Industrial Box PC Hardware User's Manual (W556)

EtherCAT

Machine vision

Servo Drives and
I

nverters

I/O controls

Safety devices

NY-series
IPC Machine Controller

Sysmac Studio Automation Software

EtherNet/IP

Port 2

Port 3

2 System Configurations

2-2 EtherCAT Network Configuration

2-2

EtherCAT Network Configuration

The EtherCAT network configuration consists of an IPC Machine Controller and the EtherCAT Slaves.

You use the built-in EtherCAT master port on the Box PC to connect EtherCAT Slaves.

2

Additional Information

Refer to the NY
EtherCAT Port User’s Manual (Cat. No. W562) for EtherCAT network configuration details.

-series IPC Machine Controller Industrial Panel PC / Industrial Box PC Built-in

NY-series Industrial Box PC Hardware User's Manual (W556)

2 - 3

2 System Configurations

2-2-1

Related EtherCAT Hardware

IPC Machine Controller

The Machine Controller Software located on the Box PC is the central controller for machine automa-

tion. It executes tasks, refreshes I/O for other Units and is the EtherCA

EtherCAT slaves.

Ethernet port 3 on the Box PC is the built-in EtherCAT port.

Additional Information

• Refer to Relevant Manuals on page

• Refer to EtherCAT Connector Specifications on page 4 - 18 for port specifications.

2 for EtherCAT related manuals.

T master for all connected

EtherCAT Slaves

A device that exchanges data with the EtherCAT master built into Machine Controller Software through

the EtherCA

Slaves.

T network. The device provides non-synced EtherCAT Slaves and synced EtherCAT

Additional Information

Refer to the specific EtherCAT Slave manuals for details.

EtherCAT Cables

Use the recommended EtherCAT cables to connect the Box PC to the EtherCAT system.

Additional Information

Refer to the NY
EtherCAT Port User’s Manual (Cat. No. W562) for details.

-series IPC Machine Controller Industrial Panel PC / Industrial Box PC Built-in

2 - 4

NY-series Industrial Box PC Hardware User's Manual (W556)

Sysmac Studio Automation Software

EtherNet/IP

NJ/NX-series

HMI

Port 2

N

Y-series

IPC Machine Controller

2 System Configurations

2-3 EtherNet/IP Network Configuration

2-3

EtherNet/IP Network Configuration

The EtherNet/IP network configuration consists of an IPC Machine Controller and the EtherNet/IP De-

vices. You use the built-in EtherNet/IP port on the Box PC to connect EtherNet/IP Devices.

Additional Information

Refer to the NY
EtherNet/IP Port User's Manual (Cat. No. W563) for EtherNet/IP network configuration details.

-series IPC Machine Controller Industrial Panel PC / Industrial Box PC Built-in

2

2-3-1 Related EtherNet/IP Hardware

2-3-1

Related EtherNet/IP Hardware

IPC Machine Controller

The Machine Controller Software located on the Box PC is the central controller for machine automa-

tion.

Ethernet port 2 on the Box PC is the built-in EtherNet/IP port.

Additional Information

• Refer to Relevant Manuals on page

• Refer to EtherNet/IP Connector Specifications on page 4 - 17 for port specifications.

2 for EtherNet/IP related manuals.

EtherNet/IP Devices

A device that exchanges data with the Machine Controller Software through the EtherNet/IP network.

Additional Information

Refer to the specific EtherNet/IP Device manuals for details.

NY-series Industrial Box PC Hardware User's Manual (W556)

2 - 5

2 System Configurations

EtherNet/IP Cables

Use the recommended EtherNet/IP cables to connect the Box PC to the EtherNet/IP system.

Additional Information

Refer to the NY
EtherNet/IP Port User's Manual (Cat. No. W563) for details.

-series IPC Machine Controller Industrial Panel PC / Industrial Box PC Built-in

2 - 6

NY-series Industrial Box PC Hardware User's Manual (W556)

Sysmac Studio

EtherNet/IP

Built-in EtherNet/IP port

1:1 Connection

Sysmac Studio

EtherNet/IP

Built-in EtherNet/IP port

1:N Connections

NY-series PC NY-series PC

NJ/NX-series Controller

Sysmac Studio

U

SB

EtherNet/IP

2 System Configurations

2-4 Connection with the Sysmac Studio

2-4

2-4-1

Connection with the Sysmac Studio

This section describes the configurations to connect the Sysmac Studio to an IPC Machine Controller.

Configurations That Allow Online Connections

You can connect online from the Sysmac Studio to the built-in EtherNet/IP port of the NY-series Box

PC.

Connect with EtherNet/IP

2

2-4-1 Configurations That Allow Online Connections

• A direct connection is made from the computer that

runs Sysmac Studio. You do not need to specify the
IP address or connection device.

• You can make the connection either with or without

an Ethernet switch.

• You can use either a cross cable or a straight cable.

• Specify the IP address of the remote node from the

Sysmac Studio.

• You can use either a cross cable or a straight cable.

Connect to EtherNet/IP through USB

You can connect to the NY-series built-in EtherNet/IP port through a USB port of an NJ/NX-series Con-

troller

.

Connect a computer and the NJ/NX-series CPU Unit with a USB 2.0 certified cable. Do not use a USB

hub to connect them.

NY-series Industrial Box PC Hardware User's Manual (W556)

2 - 7

EtherNet/IP

CJ2 CPU Unit built-in EtherNet/IP port or EtherNet/IP Units

2 System Configurations

Additional Information

It is not possible to use a USB port of the Box PC to connect the Sysmac Studio with the Ma­chine Controller Software

.

2-4-2

Configurations That Do Not Allow Online Connections

This section gives information on configurations that do not provide a connection to the Sysmac Stu-

dio.

Routing through CS/CJ-series EtherNet/IP Units/Ports

You cannot connect to an NY-series Box PC by routing through a CS/CJ-series Ethernet/IP Unit or port

(CS1W

Net/IP port).

-EIP2, CJ1W-EIP21, CJ2 CPU Unit built-in EtherNet/IP port, or CJ2M CPU Unit built-in Ether-

2 - 8

NY-series Industrial Box PC Hardware User's Manual (W556)

Hardware Overview

3

3

This section provides an overview of the hardware of the IPC Machine Controller.

3-1

Component Names and Functions............................................................. 3 - 3

3-1-1 Front and Top of the Industrial Box PC......................................................... 3 - 3

3-1-2 Back of the Industrial Box PC ....................................................................... 3 - 6

3-2 LED Indicators .............................................................................................. 3 - 7

3-2-1 PWR LED Indicator....................................................................................... 3 - 7

3-2-2 ERR LED Indicator ....................................................................................... 3 - 8

3-2-3 HDD LED Indicator ....................................................................................... 3 - 8

3-2-4 RUN LED Indicator ....................................................................................... 3 - 8

3-3 Power Button ................................................................................................ 3 - 9

3-4 Drive Bays................................................................................................... 3 - 10

3-5 SD Memory Card Slot ................................................................................ 3 - 11

3-6 PCIe Card Slot ............................................................................................ 3 - 12

3-7 Connectors ................................................................................................. 3 - 13

3-7-1 Power Connector ........................................................................................ 3 - 13

3-7-2 I/O Connector ............................................................................................. 3 - 13

3-7-3 USB Connectors ......................................................................................... 3 - 14

3-7-4 Ethernet Connectors................................................................................... 3 - 15

3-7-5 DVI Connector ............................................................................................ 3 - 15

3-7-6 RS-232C Connector (Optional)................................................................... 3 - 16

3-7-7 DVI-D Connector (Optional)........................................................................ 3 - 16

3-7-8 NY Monitor Link Connector (Optional)........................................................ 3 - 17

3-8 Spare Parts ................................................................................................. 3 - 18

3-8-1 Battery ........................................................................................................ 3 - 18

3-8-2 Fan Unit ...................................................................................................... 3 - 18

3-8-3 Accessory Kit .............................................................................................. 3 - 19

3-9 Optional Hardware ..................................................................................... 3 - 20

3-9-1 Mounting Brackets ...................................................................................... 3 - 20

3-9-2 SD Memory Cards ...................................................................................... 3 - 20

3-9-3 USB Flash Drives ....................................................................................... 3 - 21

3-9-4 Storage Devices ......................................................................................... 3 - 21

3-9-5 DVI Cables.................................................................................................. 3 - 22

3-9-6 USB Type-A to USB Type-B Cables ........................................................... 3 - 22

3-9-7 NY Monitor Link Cables .............................................................................. 3 - 23

3-9-8 Industrial Monitor ....................................................................................... 3 - 24

3-9-9 Power Supply.............................................................................................. 3 - 24

3-9-10 UPS ............................................................................................................ 3 - 25

NY-series Industrial Box PC Hardware User's Manual (W556)

3 - 1

3 Hardware Overview

3-9-11 UPS Communication Cable ........................................................................ 3 - 25

3 - 2

NY-series Industrial Box PC Hardware User's Manual (W556)

A

D

I

L

K

J

H

G

F

E

B

C

M

3 Hardware Overview

3-1

3-1-1

Component Names and Functions

3-1 Component Names and Functions

This section shows views of the IPC Machine Controller with information about all items.

Front and Top of the Industrial Box PC

This section shows the component names and functions for the front and top of the Box PC.

3

3-1-1 Front and Top of the Industrial Box PC

Item Name Description

A Cover Provides access to:

• The battery

• The fans (only for Box PCs that have active cooling)

• The battery replacement date

• The license key for the operating system (optional)

NY-series Industrial Box PC Hardware User's Manual (W556)

3 - 3

3 Hardware Overview

Item Name Description

B Option port Interface connection options for peripheral devices or an additional monitor:

C SD Memory Card slot SD Memory Card slot

D PCIe bay PCI Express mounting slot

E DVI connector Digital Visual Interface connector

F 10BASE-T/100BASE-

TX/1000BASE-T
Ethernet connectors

G USB 2.0 connectors 2 USB 2.0 interface connectors

H USB 3.0 connectors 2 USB 3.0 interface connectors

I

J I/O connector 2 inputs (Power ON/OFF Input and UPS Mode Input) and 1 output (Power

K LED indicators Visual indicators for the operating state of the IPC Machine Controller

L Power button Pushbutton to manually power ON/OFF the Box PC

M Power connector Lockable power connector

*1. Depending on the model one or two drives are supported.

*2. Installed storage and the operating system are depending on the configuration.

Drive bays

Refer to 4-1-4 CPU Specifications on page

Refer to 1-4 Product Configuration on page 1 - 6 for:

• installed drive (storage) details

• operating system details

• RS-232C connector

or

• DVI-D connector

or

• NYML connector

3 RJ45 Gb Ethernet interface connectors

*1

Two 2.5 inch drive bays for HDD/SSD storage devices:

• Drive bay A = Bay for an optional drive

main storage
Drive bay A is the bay at the side of the connectors

• Drive bay B = Bay for an optional drive

Drive bay B is the bay at the outside of the Box PC

Status Output)

4 - 4 for the number of supported drives.

*2

for the operating system and

*2

for additional storage

3 - 4

NY-series Industrial Box PC Hardware User's Manual (W556)

A

A

A

A

A

A

A

A

B

B

3 Hardware Overview

Ports for Windows and Ports for the Controller

The ports for Windows and the ports for the Machine Controller Software.

3-1 Component Names and Functions

3

3-1-1 Front and Top of the Industrial Box PC

Item Name Description

A Windows Operating

System

B Machine Controller

Software

*1. Refer to 4-2-4 Ethernet Connector Specifications on page 4 - 15 for Ethernet specifications.

Ports for the Windows Operating System.
These ports do not give access to the Machine Controller Software

Ethernet ports *1 for the Machine Controller Software
These connectors do not give access to the Windows Operating System.

Additional Information

The ports for Windows include the SD Memory Card slot and the USB connectors. These are
not accessible for the Machine Controller Software

NY-series Industrial Box PC Hardware User's Manual (W556)

.

.

.

3 - 5

A B

3 Hardware Overview

3-1-2

Back of the Industrial Box PC

This section shows the component names and functions for the back of the Industrial Box PC.

Item Name Description

A ID information label Label containing Model ID., LOT No. and other product specific information.

*1

B License label Optional label containing the license number. Only available on Industrial

PC with Programmable Multi Axis Controller models. *1

*1. Refer to 1-3 ID Information Label on page 1 - 5 for label details.
*2. Refer to 1-4 Product Configuration on page

1 - 6 for configuration details.

*2

3 - 6

NY-series Industrial Box PC Hardware User's Manual (W556)

A

B

C

D

3 Hardware Overview

3-2

LED Indicators

The Industrial Box PC has two rows of four LED indicators that show the operating status of the Box

PC. Both rows have the same function.

The following LED indicators are available:

3-2 LED Indicators

3

3-2-1 PWR LED Indicator

3-2-1

Item

A PWR Power Indicates the operating mode of the Box PC.

B ERR Error Indicates the presence and type of an error.

C HDD Hard Disk

D RUN Run Indicates the Machine Controller Software status.

LED

Indicator

Name Description

Indicates HDD/SSD activity.

Drive

PWR LED Indicator

The Power LED (PWR) indicates the operating mode of the Box PC.

Color Status Meaning

Green Not lit There is no power supplied or the Box PC is OFF.

Blinking Power is currently supplied and the Box PC is in

stand-by mode.

Lit Power is currently supplied and the Box PC is turned

ON.

NY-series Industrial Box PC Hardware User's Manual (W556)

3 - 7

3 Hardware Overview

3-2-2

3-2-3

ERR LED Indicator

The Error LED (ERR) indicates the presence and type of an error within your IPC Machine Controller.

Color Status Meaning

Red Not lit

Blinking

Lit

Additional Information

Refer to the NY

-series Troubleshooting Manual (Cat. No. W564) for error details.

• The 24 VDC power is not supplied

• No error is present

Fan Error

•

Battery low

•

Thermal shutdown

•

W

atchdog Error

•

Power Supply Undervoltage Error

•

Power Supply Overvoltage Error

•

• Power supply defective

Machine Controller Error

•

HDD LED Indicator

The Hard Disk Drive LED (HDD) indicates activity of the HDD or SSD.

3-2-4

Color Status Meaning

Yellow Flickering The HDD or SSD is active.

RUN LED Indicator

The RUN LED indicates the status of the Machine Controller Software.

Color Status Meaning

Green Not lit Machine Controller Software is not active. Operation is

stopped in PROGRAM mode when a Machine Control­ler Software reset is in progress, or when any of the
following errors occurs.

• Controller error in the major fault level

• CPU error (WDT error)

Blinking Machine Controller Software is initializing.

Lit Machine Controller Software active and in RUN mode.

Additional Information

Refer to the NY

-series Troubleshooting Manual (Cat. No. W564) for error details.

3 - 8

NY-series Industrial Box PC Hardware User's Manual (W556)

3 Hardware Overview

3-3

Power Button

The power button is used to manually switch the Box PC ON and OFF.

3-3 Power Button

3

Additional Information

• Refer to 6-1 Power ON on page

• Refer to 6-2 Power OFF on page 6 - 4 for OFF details.

6 - 2 for ON details.

NY-series Industrial Box PC Hardware User's Manual (W556)

3 - 9

3 Hardware Overview

3-4

Drive Bays

The drive bays in the IPC Machine Controller accept 2.5 inch Hard Disk Drives (HDD) or Solid State

Drives (SSD). Depending on the model one or two drives are supported.

Additional Information

• Refer to 4-1-4 CPU Specifications on page 4 - 4 for the number of supported drives.

• Refer to 4-1-6 Storage Device Specifications on page 4 - 5 for storage device specifica­tions.

• Refer to 5-2-1 Install a Drive on page 5 - 5 for install information.

• Refer to 7-2-4 Replace a Drive on page 7 - 9 for maintenance information.

3 - 10

NY-series Industrial Box PC Hardware User's Manual (W556)

3 Hardware Overview

3-5

SD Memory Card Slot

The SD Memory Card slot on the IPC Machine Controller accepts SD Memory Cards with the following

specifications.

• SDHC type (SD 2.0 specification)

• Up to 32 GB capacity

3-5 SD Memory Card Slot

3

Additional Information

Refer to 3-9-2 SD Memory Cards

on page 3 - 20 for SD Memory Card details.

NY-series Industrial Box PC Hardware User's Manual (W556)

3 - 11

A

B

3 Hardware Overview

3-6

PCIe Card Slot

The PCI Express (PCIe) Card slot of the IPC Machine Controller accepts various PCIe Cards for spe-

cific hardware needs.

The PCIe Card connectors are available behind the cover A and the PCIe Card is mounted in the

PCIe drawer B.

Additional Information

• Refer to 4-1-7 PCIe Card Specifications on page

• Refer to 5-2-2 Install the PCIe Card on page 5 - 9 for install information.

• Refer to 7-2-5 Replace the PCIe Card on page 7 - 14 for maintenance information.

4 - 7 for specifications.

3 - 12

NY-series Industrial Box PC Hardware User's Manual (W556)

3 Hardware Overview

3-7

3-7-1

Connectors

This section gives an overview of the available connectors for the IPC Machine Controller.

Power Connector

The power connector on the Box PC is used to supply 24 VDC power to the Box PC.

The power connector is supplied with the Box PC.

3-7 Connectors

3

3-7-1 Power Connector

3-7-2

Additional Information

• Refer to 4-2-1 Power Connector Specifications on page 4 - 9 for specifications.
Refer to 5-4-3 Wire the Power Connector on page 5 - 34 for wiring details.

•

• Refer to 5-5 Connect on page 5 - 40 for connection details.

I/O Connector

The I/O connector on the IPC Machine Controller provides discrete signals with the following func-

tions.

Input signal to the Box PC when a connected UPS switches to battery power.

•

• Input signal to the Box PC to perform a shutdown or power ON when the signal turns ON.

• Output signal from the Box PC to indicate the power status of the Box PC.

The I/O connector is supplied with the Box PC.

NY-series Industrial Box PC Hardware User's Manual (W556)

3 - 13

3 Hardware Overview

Additional Information

3-7-3

• Refer to 4-2-2 I/O Connector Specifications on page 4 - 10

• Refer to 5-4-4 Wire the I/O Connector on page 5 - 37 for wiring details.

• Refer to 5-5 Connect on page 5 - 40 for connection details.

for specifications.

USB Connectors

The USB connectors support USB 2.0 and USB 3.0 specifications.

All USB interfaces are protected against overcurrent and all ports support W

ake-on-USB.

3 - 14

Additional Information

• Refer to 4-2-3 USB Connector Specifications

• Refer to 5-5 Connect on page 5 - 40 for connection details.

on page 4 - 14 for specifications.

NY-series Industrial Box PC Hardware User's Manual (W556)

3 Hardware Overview

3-7-4

Ethernet Connectors

The Ethernet connectors provide 3 individual Ethernet ports on the IPC Machine Controller.

Each port of

fers 10BASE-T/100BASE-TX/1000BASE-T Ethernet speeds.

Additional Information

3-7 Connectors

3

3-7-4 Ethernet Connectors

3-7-5

• Refer to 4-2-4 Ethernet Connector Specifications on page 4 - 15 for specifications.

•

Refer to 5-5 Connect on page 5 - 40 for connection details.

DVI Connector

The DVI interfaces supported on this connector are dependent on the configuration of the IPC Ma-

chine Controller

.

Additional Information

• Refer to 1-4 Product Configuration on page 1 - 6 for configuration details.

• Refer to 4-2-5 DVI Connector Specifications on page 4 - 19 for specifications.

• Refer to 5-5 Connect on page 5 - 40 for connection details.

NY-series Industrial Box PC Hardware User's Manual (W556)

3 - 15

3 Hardware Overview

3-7-6

RS-232C Connector (Optional)

Depending on the product configuration an optional RS-232C connector is available.

Additional Information

• Refer to 1-4 Product Configuration on page 1 - 6 for configuration details.

• Refer to 4-2-7 RS-232C Connector Specifications on page 4 - 21 for specifications.

• Refer to 5-5 Connect on page 5 - 40 for connection details.

3-7-7

DVI-D Connector (Optional)

Depending on the product configuration an optional DVI-D connector is available. This interface only

supports digital video signals.

Additional Information

3 - 16

• Refer to 1-4 Product Configuration on page

• Refer to 4-2-6 DVI-D Connector Specifications on page 4 - 20 for specifications.

• Refer to 5-5 Connect on page 5 - 40 for connection details.

1 - 6 for configuration details.

NY-series Industrial Box PC Hardware User's Manual (W556)

3 Hardware Overview

3-7-8

NY Monitor Link Connector (Optional)

Depending on the product configuration this NY Monitor Link connector is available.

The NY Monitor Link interface connector connects an OMRON

Monitor.

Industrial PC Industrial Monitor

Industrial PC to the OMRON Industrial

3-7 Connectors

3

3-7-8 NY Monitor Link Connector (Optional)

Additional Information

• Refer to 1-4 Product Configuration on page

• Refer to 4-2-8 NY Monitor Link Connector Specifications on page 4 - 21 for specifications.

• Refer to 5-5 Connect on page 5 - 40 for connection details.

1 - 6 for configuration details.

NY-series Industrial Box PC Hardware User's Manual (W556)

3 - 17

3 Hardware Overview

3-8

3-8-1

Spare Parts

The following spare parts for the IPC Machine Controller are available.

Battery

One battery is supplied with the Box PC. The battery supplies power to the real-time clock.

The battery is located inside the Box PC.

Model Appearance Specifications

CJ1W-BAT01

Additional Information

Refer to 7-2-3 Replace the Battery on page 7 - 7 for the replacement procedure.

Service life: 5 years at 25°C

3-8-2

Fan Unit

The Fan Unit is available for the Box PC that has active cooling.

Model Appearance Specifications

NY000-AF00

Additional Information

Refer to 7-2-2 Replace the Fan Unit on page 7 - 5 for the replacement procedure.

• Service life: 70,000 hours of continuous op-

eration at 40°C with 15% to 65% relative
humidity

• Shelf life: 6 months

This is the storage limitation with no power
supplied. W
ance testing if the Fan Unit has been stored
over 6 months.

e highly recommend perform-

3 - 18

NY-series Industrial Box PC Hardware User's Manual (W556)

3 Hardware Overview

3-8-3

Accessory Kit

The accessory kit for the Box PC.

Model Appearance Specifications

NY000-AK00 Accessory Kit containing all accessories sup-

plied with the

• Power connector

• I/O connector

• Drive bracket for drive installation

• 4 mounting screws for drive installation

• PCIe Card support for PCIe Card installa-

tion

• PCIe Card clip for PCIe Card installation

Box PC.

3-8 Spare Parts

3

3-8-3 Accessory Kit

NY-series Industrial Box PC Hardware User's Manual (W556)

3 - 19

3 Hardware Overview

3-9

3-9-1

Optional Hardware

The following optional hardware is available for the IPC Machine Controller.

Mounting Brackets

Mounting brackets details are provided below.

Model Appearance Bracket type

NY000-AB00

Book mount

3-9-2

NY000-AB01 Wall mount

SD Memory Cards

SD Memory Card details are provided below.

OMRON is not responsible for the operation, performance or write life of any other brand of SD Memo-

ry Card.

Model Appearance Card type Capacity Format

HMC-SD291 SD Card 2 GB FAT16

HMC-SD491 SDHC Card 4 GB FAT32

3 - 20

NY-series Industrial Box PC Hardware User's Manual (W556)

FZ-MEM2G

3 Hardware Overview

3-9-3

3-9-4

USB Flash Drives

USB Flash Drive details are provided below.

OMRON is not responsible for the operation, performance, or write life of any other brand of USB

Flash Drives.

Model Appearance Capacity

FZ-MEM2G

FZ-MEM8G 8 GB

2 GB

Storage Devices

Storage device details are provided below.

OMRON is not responsible for the operation, performance, or write life of any other storage device.

Model Appearance Storage type Capacity

NY000-AH00

NY000-AS00 SSD SLC 32 GB

NY000-AS01 64 GB

NY000-AS02 SSD iMLC 128 GB

HDD 320 GB

3-9 Optional Hardware

3

3-9-3 USB Flash Drives

Additional Information

Refer to 4-1-6 Storage Device Specifications on page 4 - 5 for storage device specifications.

Storage Device Considerations

For a storage device that is not an OMRON NY000-A£££ consider the following:

OMRON is not responsible for the operation, performance or write life of any storage device other

•

than those supplied by OMRON.

• Test and measure the environmental performance of the intended storage device before actual op-

eration, using the SMART monitoring feature of the selected storage device.

• Ensure the temperature and vibrations of the storage device are within the operating temperature

specifications and vibration specifications during actual operation.

• Using a storage device with maximum power consumption exceeding 2W is not advised. Ensure

that the SMART monitor features of the storage device are used to detect overheating.

Additional Information

• Refer to 4-1-6 Storage Device Specifications on page 4 - 5 for storage device specifica­tions.
Refer to 4-3-1 Operation Environment Specifications on page 4 - 23 for environment specifi-

•
cations, specifically temperature and vibration specifications.

NY-series Industrial Box PC Hardware User's Manual (W556)

3 - 21

90 mm

60 mm

3 Hardware Overview

3-9-5

DVI Cables

DVI cable details are provided below.

OMRON is not responsible for the operation or performance of any other brand of DVI cable.

Model Appearance Cable length Specifications

NY000­AC00 2M

NY000­AC00 5M

2 m

5 m

• Supports DVI-D

• Minimum bend radius: 36 mm

DVI Cable Clearance

The DVI cable requires a minimum clearance of 90 mm from the connector entry to prevent excessive

strain on the connector and cable assembly

.

3-9-6

USB Type-A to USB Type-B Cables

USB Type-A to USB Type-B cable details are provided below.

OMRON is not responsible for the operation or performance of any other brand of USB T

Type-B cable.

Model Appearance Cable length Specifications

FH-VUAB 2M 2 m

FH-VUAB 5M 5 m

• USB 2.0

• Minimum bend radius: 25 mm

ype-A to USB

USB Type-A to USB Type-B Cable Clearance

The USB Type-A to USB Type-B cable requires a minimum clearance of 60 mm from the connector

entry to prevent excessive strain on the connector and cable assembly

.

3 - 22

NY-series Industrial Box PC Hardware User's Manual (W556)

3 Hardware Overview

3-9-7

NY Monitor Link Cables

The following table lists the recommended cables and connectors for the NY Monitor Link cable.

Intra cabinet or

Application

Maximum length 25 m 100 m 100 m

Manufacturer Lapp Lapp Lapp

Cable type 2170196 2170614 2170466

Category type Cat 6A Cat 7 Cat 6A

Cable sheath Halogen free Halogen free Halogen free

Conductor pairs/size/type 4 x 2 x AWG23/1 4 x 2 x AWG23/1 4 x 2 x AWG22/1

Overall shielding Aluminum foil Copper braid Copper braid

Pair shielding Aluminum foil Aluminum foil Aluminum foil

Maximum outer diameter 7.6 mm 7.7 mm 9.0 mm

Maximum bending radius of cable in a
fixed position

Maximum temperature for a cable in a
fixed position

RJ45 connectors Manufacturer Stewart Connector Stewart Connector Lapp

Partnumber SS39200-027 or

Connector length 30 mm 30 mm 50 mm

light industrial en-

vironment

31 mm 31 mm 90 mm

60°C 60°C 80°C

SS39200-030

Inter cabinet

SS39200-027 or
SS39200-030

Inter cabinet and

harsh industrial

environment

21700600 (T568A)
or 21700601
(T568B)

3-9 Optional Hardware

3

3-9-7 NY Monitor Link Cables

Additional Information

When making cables, connect the shield to the connectors at both ends.

NY Monitor Link Cable Clearance

The NY Monitor Link cable requires a minimum clearance from the connector entry to prevent exces-

sive strain on the connector and cable assembly

The minimum clearance consists of the sum of:

• Connector length

• Maximum bending radius of cable in a fixed position

.

NY-series Industrial Box PC Hardware User's Manual (W556)

3 - 23

3 Hardware Overview

3-9-8

3-9-9

Industrial Monitor

Details for the recommended monitor are provided below.

OMRON is not responsible for the operation or performance of any other monitor

Model Appearance Specifications

NYM15W-C100£
NYM15W
NYM12W-C100£
NYM12W-C106£

-C106£

Additional Information

Refer to the OMRON website for specifications and manuals.

• LCD touchscreen

• Multi-touch functionality

• Supply voltage: 24 VDC

• Up to 1,280 x 800 pixels at 60 Hz

• 2 USB T

• Programmable brightness control

Power Supply

.

ype-A Connectors

Details for the recommended power supply are provided below.

OMRON is not responsible for the operation or performance of any other power supply

Model Appearance Specifications

S8VK-G£££24

Additional Information

• Refer to 4-1-3 Power Consumption Specifications on page
tails.

• Refer to
Note that the power consumption details of the
of your power supply.

the OMRON website for specifications and manuals of the S8VK-G.

Box PC determine the minimum power rating

Output voltage: 24 VDC

4 - 3 for power consumption de-

.

3 - 24

NY-series Industrial Box PC Hardware User's Manual (W556)

A

3

3 Hardware Overview

3-9-10

UPS

Details for the recommended UPS are provided below.

OMRON is not responsible for the operation or performance of any other UPS.

Model Appearance Specifications

S8BA with revision number 04 or

*1

.

higher

*1. The revision number of the UPS can be retrieved from the serial number label on the product and the prod-

uct packaging.

Item Description

1 Product code

2 Product period and sequential number

3 Revision number

4 RoHS status

Output voltage during backup oper­ation: 24 VDC±5%

3-9 Optional Hardware

3

3-9-10 UPS

3-9-11

Precautions for Safe Use

Use an Omron S8BA UPS with the correct revision number to prevent improper system shut­down.

Additional Information

• Refer to 3-9-9 Power Supply on page 3 - 24

for power supply details.

• Refer to 4-1-3 Power Consumption Specifications on page 4 - 3 for power consumption de­tails.

• Refer to

the OMRON website for S8BA specifications or to the UPS S8BA User's Manual
(Cat. No. U702) for the UPS manual.
Note that the power consumption details determine the output current/capacity of your UPS.

UPS Communication Cable

Communication cable details are provided below.

OMRON is not responsible for the operation or performance of any other brand of communication ca-

ble.

Model Appearance Cable length Specifications

S8BW-C02

2 m Signals for

• Signal output (BL, TR, BU, WB)

• Remote ON/OFF input

• UPS Stop Signal input (BS)

NY-series Industrial Box PC Hardware User's Manual (W556)

3 - 25

3 Hardware Overview

3 - 26

NY-series Industrial Box PC Hardware User's Manual (W556)

Specifications

This section provides specifications of the IPC Machine Controller.

4

4

4-1

General Specifications ............................................................................... 4 - 2

4-1-1 Dimensions and Weight................................................................................ 4 - 2

4-1-2 General Electrical Specifications .................................................................. 4 - 3

4-1-3 Power Consumption Specifications .............................................................. 4 - 3

4-1-4 CPU Specifications ....................................................................................... 4 - 4

4-1-5 Memory Specifications.................................................................................. 4 - 4

4-1-6 Storage Device Specifications ...................................................................... 4 - 5

4-1-7 PCIe Card Specifications.............................................................................. 4 - 7

4-1-8 Bracket Specifications .................................................................................. 4 - 8

4-2 Connector Specifications ........................................................................... 4 - 9

4-2-1 Power Connector Specifications................................................................... 4 - 9

4-2-2 I/O Connector Specifications ...................................................................... 4 - 10

4-2-3 USB Connector Specifications.................................................................... 4 - 14

4-2-4 Ethernet Connector Specifications ............................................................. 4 - 15

4-2-5 DVI Connector Specifications ..................................................................... 4 - 19

4-2-6 DVI-D Connector Specifications ................................................................. 4 - 20

4-2-7 RS-232C Connector Specifications ............................................................ 4 - 21

4-2-8 NY Monitor Link Connector Specifications ................................................. 4 - 21

4-3 Environmental Specifications ................................................................... 4 - 23

4-3-1 Operation Environment Specifications........................................................ 4 - 23

4-3-2 Temperature and Humidity Specifications .................................................. 4 - 24

4-3-3 Recycling Specifications ............................................................................. 4 - 26

NY-series Industrial Box PC Hardware User's Manual (W556)

4 - 1

Z

Y

X

4 Specifications

4-1

4-1-1

General Specifications

This section provides general specifications of the IPC Machine Controller.

Dimensions and Weight

The following table provides specification details on dimensions and weights.

4 - 2

Item Specifications

Dimensions Width X = 282 mm

Depth Y = 195 mm
Y = 200 mm including the DVI
connectors
Height Z = 88.75 mm

Weight 3.8 kg 4.9 kg 4.1 kg

Specifications with book

mount bracket

Width X = 319 mm, this is the
bracket height
Depth Y = 207 mm
Height Z = 96 mm, this is the
bracket width

NY-series Industrial Box PC Hardware User's Manual (W556)

Specifications with wall

Width X = 282 mm
Depth Y = 245 mm, this is the
bracket length
Height Z = 92.2 mm

mount brackets

4 Specifications

4-1-2

General Electrical Specifications

The following table provides the general electrical specifications.

Item Specifications

Rated power supply voltage 24 VDC

Allowable power supply voltage range 20.4 to 28.8 VDC

Power supply standard SELV

Grounding method Ground to less than 100 Ω

Inrush current At 24 VDC: 12 A / 6 ms max. for cold start at room

temperature

Overvoltage category JIS B3502 and IEC 61131-2: Category II

EMC immunity level IEC 61132-2: Zone B

RTC accuracy At ambient temperature of 55°C: −3.5 to +0.5 min error

per month
At ambient temperature of 25°C: −1.5 to +1.5 min error
per month
At ambient temperature of 0°C: −3 to +1 min error per
month

Power button life 100,000 operations

Fan life 8 years of continuous operation at 40°C

Battery life 5 years at 25°C (for battery CJ1W-BAT01)

4-1 General Specifications

4

4-1-2 General Electrical Specifications

4-1-3

Power Consumption Specifications

The following tables provide details on the power consumption of the IPC Machine Controller.

The total power consumption is the sum of the power consumption of all items that are installed in

your Box PC.

Additional Information

Refer to 1-4 Product Configuration on page 1 - 6 for details.

Power Consumption with an Intel® Core™ i7-4700EQ CPU

Power consumption specifications for IPC Machine Controllers with an Intel® Core™ i7-4700EQ CPU.

Item Power consumption

Industrial Box PC with Intel® Core™ i7-4700EQ ex­cluding Drives and Expansions

*1

Drives

Expansions

*1. Refer to 1-4 Product Configuration on page
*2. Refer to the documentation of your expansions for their power consumption details.

*2

HDD 320 GB 2 W

SSD SLC 32 GB

SSD SLC 64 GB

SSD iMLC 128 GB

USB 14 W max. ((2 x 500 mA at 5 V) + (2 x 900 mA at 5 V))

PCIe 15 W max.

1 - 6 for product configuration details.

The total power consumption is the sum of the power consumption of all items that are installed in

your

IPC Machine Controller.

81 W

NY-series Industrial Box PC Hardware User's Manual (W556)

4 - 3

4 Specifications

4-1-4

The required supply specifications for a Box PC with an Intel® Core™ i7-4700EQ

Item Minimum power requirements

Power supply
Refer to 3-9-9 Power Supply on page
supply products.

UPS
Refer to 3-9-10 UPS

on page 3 - 25 for UPS products.

3 - 24 for power

240 W

120 W

CPU.

CPU Specifications

This section gives the specifications of the CPUs that are available for the IPC Machine Controller.

Refer to 1-4

Intel®

CPU specifications for IPC Machine Controllers with an Intel® Core™ i7-4700EQ CPU.

Cores / Threads

CPU base frequency 2.4 GHz

Cache 6 MB

Cooling details Requires active cooling (fan)

Drive bays (HDD/SSD) 2

Graphics controller Intel ® HD Graphics 4600. Up to two independent

*1. Only two cores are available for Windows.

Product Configuration on page 1 - 6 for product configuration details.

Core™ i7-4700EQ CPU Specifications

Item Specifications

4 *1 / 8

screens.

4-1-5

Memory Specifications

The following table provides specification details of the memory.

Item Specifications

Total Memory size / Memory size available for Win­dows

Memory type DDR3L

Package memory format SO-DIMM

Serial Presence Detect
(SPD)

Speed grade 1600 Mbps

CAS Latency CL11

Additional Information

The small outline dual in-line memory modules (SO-DIMM) cannot be added or replaced by
users.

8 GB / 6.5 GB for Windows 64 bit
8 GB / 3.3 GB for Windows 32 bit

4 - 4

NY-series Industrial Box PC Hardware User's Manual (W556)

4 Specifications

4-1-6

Storage Device Specifications

This section provides the specifications of the storage devices.

Hard Disk Drive Specifications

Specifications for the Hard Disk Drive (HDD) are provided in the table below.

Item

Model NY000-AH00

S.M.A.R.T. support Yes

Rotation speed 5,400 r/min

Interface Serial ATA 3.0

Operating temperature

Operating humidity

5 to 55°C

• 10% to 95% (with no condensation)

*2

• 29°C wet-bulb temperature max.

Storage temperature -40 to 65°C

Storage humidity

• 8% to 90% (with no condensation)

• 40°C wet-bulb temperature max.

Life Approximately 5 years or 20,000 powered-ON hours

(whichever comes first) under the following conditions:

• 25°C at 101.3 kPa

• Less than 333 powered-ON hours/month

• Less than 20% operation while powered-ON

• Less than 1.30 x 10

*1. Refer to 1-4 Product Configuration on page
*2. Refer to 4-3-1 Operation Environment Specifications on page 4 - 23 for the temperature specifications of

the complete Box PC
*3. Powered-ON hours include sleep and standby modes.
*4. Operation includes seeking, writing, and reading functions.

1 - 6 for product configuration details.

Model Specifications

320 GB

6

seeks/month

*1

*3

*4

4-1 General Specifications

4

4-1-6 Storage Device Specifications

Solid State Drive Specifications

Specifications for the Solid State Drive (SSD) are provided in the table below.

Item

Model NY000-AS00 NY000-AS01 NY000-AS02

Type SLC SLC iMLC

S.M.A.R.T. support Yes

Interface Serial ATA 3.1

Sustained read speed Up to 160 MB/s Up to 430 MB/s

Sustained write speed Up to 150 MB/s Up to 190 MB/s

Operating temperature

Operating humidity 10% to 95% (with no condensation)

Storage temperature -40 to 100°C

Storage humidity 10% to 95% (with no condensation)

NY-series Industrial Box PC Hardware User's Manual (W556)

0 to 70°C

32 GB

*2

Model Specifications

*1

64 GB

*1

128 GB

*1

4 - 5

4 Specifications

Item

Life 1500 TB/11 years at a

daily workload of 350 GB

32 GB

*1

3000 TB/23 years at a
daily workload of 350 GB

64 GB

*1

128 GB

*1

114 TB/3 years at a daily
workload of 100 GB

*1. Refer to 1-4 Product Configuration on page 1 - 6 for product configuration details.
*2. Refer to 4-3-1 Operation Environment Specifications on page 4 - 23 for the temperature specifications of

the complete Box PC

Model Specifications

4 - 6

NY-series Industrial Box PC Hardware User's Manual (W556)

A

A

4 Specifications

4-1-7

PCIe Card Specifications

The PCI Express (PCIe) Card slot of the IPC Machine Controller accepts various cards for specific

hardware needs.

Ensure that, according to the PCIe hardware specifications, the indent

The following tables provide PCIe Card details per CPU type.

is present in the PCIe Card.

4-1 General Specifications

4

4-1-7 PCIe Card Specifications

PCIe Card Slot Specifications with an Intel® Core™ i7-4700EQ CPU

™

The table below provides PCIe Card slot details for IPC Machine Controllers with an Intel®

i7-4700EQ CPU.

Item Specifications

Configuration X4 (4 lanes) up to Gen 3

Card height

Card length Half-length cards, 6.6 inches (167.65 mm)

Power consumption

*1. Low profile cards, 2.536 inches (64.4 mm) are not supported.

Standard height cards, 4.20 inches (106.7 mm)

Refer to Power Consumption with an
for the maximum power consumption

Intel® Core™ i7-4700EQ CPU on page 4 - 3

*1

Core

NY-series Industrial Box PC Hardware User's Manual (W556)

4 - 7

10.5 10.5

60

303

11.5

11.5

245

218

4 Specifications

4-1-8

Bracket Specifications

The metal mounting brackets mount your Box PC and they are the connection for the functional

ground.

Use metal screws with a diameter of 4 mm or 5 mm to mount the brackets.

Mounting screw locations for book mount and wall mount orientation:

Additional Information

• Refer to 5-3-8 Book Mount Procedure on page

• Refer to 5-3-9 Wall Mount Procedure on page 5 - 25 for wall mount details.

5 - 24 for book mount details.

4 - 8

NY-series Industrial Box PC Hardware User's Manual (W556)

2

1

4 Specifications

4-2

4-2-1

Connector Specifications

This section provides the Connector Specifications of the IPC Machine Controller.

Power Connector Specifications

4-2 Connector Specifications

The power supply connector can be locked to prevent unintentional disconnection.

The connector can only be inserted the correct way.

The connector is a Phoenix Contact type SPC5/2-STCL-7.62 BK (1711708).

The Box PC provides protection against reverse polarity.

4

4-2-1 Power Connector Specifications

The pin layout represents the power connector on the Box PC.

Pin Description

1 24 VDC

2 0 VDC

Item Specifications

Conductor isolation rating 90°C

Termination rating 90°C

Additional Information

• Refer to 5-4-3 W

• Refer to 5-4-2 Ground on page 5 - 27 for grounding details.

ire the Power Connector on page 5 - 34 for wiring details.

NY-series Industrial Box PC Hardware User's Manual (W556)

4 - 9

B

A

4 Specifications

Locking and Removing the Power Connector

The power connector automatically locks into place when the black part of the connector is held and

pushed in.

4-2-2

Pushing both orange sliders B towards the end of the connector A will release the lock when remov-

ing the connector

.

I/O Connector Specifications

Details of the I/O connector are provided below.

The I/O connector can be locked to prevent unintentional disconnection.

The connector can only be inserted in the correct way

The Lock-and-Release Latch connector is a Phoenix Contact type DFMC 1,5/ 3-ST-3,5-LR BK

(1711658).

.

4 - 10

Item Specifications

Conductor isolation rating 90°C

Termination rating 90°C

NY-series Industrial Box PC Hardware User's Manual (W556)

I/O Connector Pin Details

2 4

5

6

1

3

The pin details of the I/O connector.

4 Specifications

4-2 Connector Specifications

4

The pin layout represents the I/O connector on the Box PC.

The I/O signals connected must be powered from a power supply which conforms to the SELV stand-

ards.

Pin details of the I/O Connector:

Pin

1 Power Sta-

2

3 Power

4

Descrip-

tion

tus Output

*1

ON/OFF In-

*2

put

Type

Contact out­put

Isolated tran­sistor input
(sinking or
sourcing)

Electrical

Specifications

• SPST

-NO contact

configuration

• 24 VDC at 2A switch-

ing capacity (resistive
load)

• Operation lifetime

150,000 cycles at 2A
max.

• Connect to SELV

• ON: 8.8 VDC min./5

mA min.

• OFF: 1.1 VDC

max./0.5 mA max.

• Connect to SELV

Details

• Open: The Power Status Output is OFF

when the Box PC is OFF or has been dis­connected from the power supply.

• Closed: The Power Status Output is ON

when the Box PC has shutdown success­fully and is connected to the power supply
and has not been disconnected from that

power supply since power OFF.
Refer to I/O Connector Power Status Output
Details on page 4 - 12 for details.

If the signal changes from inactive to active,
the Box PC will perform one of the following
operations.

• When powered ON, the

down and power OFF.

Box PC will shut

• When powered OFF, the Box PC will power

ON.

5 UPS Mode

tails.

Input

6

*1. Refer to I/O Connector Power Status Output Details on page
*2. Refer to 6-1 Power ON on page 6 - 2 and 6-2 Power OFF on page 6 - 4 for Power ON/OFF Input de-

This input is provided to allow monitoring the
state of an external UPS unit that provides a
compatible power state output signal.

4 - 12 for Power Status Output details.

4-2-2 I/O Connector Specifications

Additional Information

Refer to 5-4-4 W

NY-series Industrial Box PC Hardware User's Manual (W556)

ire the I/O Connector on page 5 - 37 for I/O connector wiring details.

4 - 11

A

B

Power up
start

Power supply has
been disconnected

Open (OFF)

Closed (ON)
Relay

Open (OFF)

Closed (ON)
Relay

A

B

Product ON

Product OFF

A

B

4 Specifications

I/O Connector Power Status Output Details

This section provides details of the Power Status Output relay.

The Power Status Output is a relay between pin 1 and 2 of the I/O Connector

Power ON Power Status Output Operation

l

This section provides power ON details of the Power Status Output operation.

The Power Status Output turns ON to indicate that the system has been shut down and the power

supply to the Box PC can be turned OFF.

If power is not turned OFF, the Power Status output will turn OFF when the Box PC is turned ON.

.

The Power Status Output is ON

ed from the power supply

.

The Power Status Output is OFF

.

ply

Additional Information

Refer to 5-4-4 W

ire the I/O Connector on page 5 - 37 for I/O connector wiring details.

when the Box PC has been used and has not been disconnect-

when the Box PC has been disconnected from the power sup-

4 - 12

Power OFF Power Status Output Operation

l

This section provides power OFF details of the Power Status Output operation.

The Power Status Output turns ON to indicate that the system has been shut down and the power

supply to the Box PC

If power is not turned OFF, the Power Status output will stay ON

can be turned OFF.

. It will turn OFF when the Box

PC is turned ON.

If power is turned OFF

, the Power Status Output will turn OFF

NY-series Industrial Box PC Hardware User's Manual (W556)

.

Shutdown
start

Shutdown
finished

Power supply
removed

Open (OFF)

Closed (ON)
Relay

Open (OFF)

Closed (ON)
Relay

A

B

Product ON

Product OFF

Additional Information

B

A

4 Specifications

4-2 Connector Specifications

Refer to 5-4-4 W

ire the I/O Connector on page 5 - 37 for I/O connector wiring details.

Lock and Remove the I/O Connector

The I/O connector locks into place when the black part of the connector is held and pushed in.

4

4-2-2 I/O Connector Specifications

Tilting both levers B will release the I/O connector A from the Box PC.

NY-series Industrial Box PC Hardware User's Manual (W556)

4 - 13

1

2

3

4

4 Specifications

4-2-3

USB Connector Specifications

The IPC Machine Controller includes four USB connectors. Two connectors provide version 2.0 per-

formance and two connectors provide version 3.0 performance. Details of the USB interface connec-

tors are provided below

The connector layout represents the USB connectors on the Box PC.

.

Interface Connector Details

1

2

3

4

Additional Information

Refer to 5-4-2 Ground on page

• USB 3.0

• 900 mA maximum current

• 3 m maximum cable length

• Blue color

• USB 2.0

• 500 mA maximum current

• 5 m maximum cable length

• Black color

5 - 27 for grounding details.

4 - 14

NY-series Industrial Box PC Hardware User's Manual (W556)

13 2

4 Specifications

4-2-4

Ethernet Connector Specifications

Details of the RJ45 Ethernet connectors are provided below.

There are three Ethernet ports, each with a specific function.

Following ports are available:

Ethernet (general)

•

This port is available for the Windows Operating System.

• EtherNet/IP

This port is available for the Machine Controller Software.

Refer to EtherNet/IP Connector Specifications on page 4 - 17 for more details.

• EtherCAT

This port is available for the Machine Controller Software.

Refer to EtherCAT Connector Specifications on page 4 - 18 for more details.

The Ethernet connector locks automatically to prevent unintentional disconnection.

4-2 Connector Specifications

4

4-2-4 Ethernet Connector Specifications

The view represents the Ethernet connector on the Box PC.

The Ethernet connectors are designated in the following manner

• Connector number 1: Ethernet

• Connector number 2: EtherNet/IP

• Connector number 3: EtherCAT

.

NY-series Industrial Box PC Hardware User's Manual (W556)

4 - 15

B

A

4 Specifications

Ethernet Connector LED Indicators

Each connector has LED indicators for speed, link and activity.

Item

A Link/Act Yellow

B Speed Not lit Not lit 10 Mbps or no link

Indica-

tor

Color Status Description

Not lit No link

Lit Link

Flashing Link and activity

Green Lit 100 Mbps link

Orange

Lit 1 Gbps link

Ethernet Connector Specifications

This Ethernet connector is available in Windows and acts as regular Ethernet port.

Item Specifications

Ethernet connector number 1

Physical layer 10BASE-T, 100BASE-TX or 1000BASE-T

Frame length 1,514 bytes max.

Media access method CSMA/CD

Modulation Baseband

Topology Star

Transmission media STP (shielded, twisted pair) cable of Ethernet category

Maximum transmission distance between Ethernet
switch and node

Maximum number of cascade connections There are no restrictions if an Ethernet switch is used

5,5e or higher

100 m

4 - 16

NY-series Industrial Box PC Hardware User's Manual (W556)