Omron NY Hardware User Manual

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Industrial PC Platform

NY-series

IPC Programmable Multi Axis Controller

Industrial Box PC

Hardware User's Manual

NY512-A6001XX21391X

Industrial Box PC

W580-E2-03

NOTE

transmitted, in any form, or by any means, mechanical, electronic, photocopying, recording, or other-

wise, without the prior written permission of OMRON.

No patent liability is assumed with respect to the use of the information contained herein. Moreover,

because OMRON is constantly striving to improve its high-quality products, the information contained

in this manual is subject to change without notice. Every precaution has been taken in the preparation

of this manual. Nevertheless, OMRON assumes no responsibility for errors or omissions. Neither is

any liability assumed for damages resulting from the use of the information contained in this publica-

tion.

Trademarks

• Sysmac and SYSMAC are trademarks or registered trademarks of OMRON Corporation in Japan

and other countries for OMRON factory automation products.

• Windows, Visual Basic and V

soft Corporation in the USA and other countries.

isual Studio are either registered trademarks or trademarks of Micro-

• EtherCAT® is registered trademark and patented technology, licensed by Beckhoff Automation

GmbH, Germany.

• ODVA, CIP, CompoNet, DeviceNet, and EtherNet/IP are trademarks of ODVA.

• The SD and SDHC logos are trademarks of SD-3C, LLC.

• Intel, the Intel Logo, Celeron and Intel Core are trademarks or registered trademarks of Intel Corpo-

ration or its subsidiaries in the USA and other countries.

Other company names and product names in this document are the trademarks or registered trade-

marks of their respective companies.

Copyrights

Microsoft product screen shots reprinted with permission from Microsoft Corporation.

Introduction

Thank you for purchasing the IPC Programmable Multi Axis Controller.

This manual contains information that is necessary to use the IPC Programmable Multi Axis Controller

(hereafter also named as Box PC). Please read this manual and make sure you understand the func-

tionality and performance of the Box PC before attempting to use it.

Keep this manual in a safe place where it will be available for reference during operation.

Intended Audience

This manual is intended for the following personnel, who must also have knowledge of electrical sys-

tems (an electrical engineer or the equivalent).

• Personnel in charge of introducing Factory Automation systems.

• Personnel in charge of designing Factory Automation systems.

• Personnel in charge of installing and maintaining Factory Automation systems.

• Personnel in charge of managing Factory Automation systems and facilities.

Introduction

Applicable Products

This manual covers following IPC Programmable Multi Axis Controller product:

• NY512-A6001XX21391X

Additional Information

Refer to 1-5 Product Configuration on page 1 - 6 for configuration details.

NY-series IPC Programmable Multi Axis Controller Hardware User's Manual (W580)

CONTENTS

Introduction .............................................................................................................. 1

Intended Audience...........................................................................................................................................1

Applicable Products

Manual Information.................................................................................................. 7

Page Structure.................................................................................................................................................7

Special Information .......................................................................................................................................... 8

Terms and Conditions Agreement.......................................................................... 9

Warranty and Limitations of Liability ................................................................................................................ 9

Application Considerations ............................................................................................................................10

Disclaimers ....................................................................................................................................................10

Safety Precautions................................................................................................. 12

Definition of Precautionary Information.......................................................................................................... 12

Symbols ......................................................................................................................................................... 12

Warnings........................................................................................................................................................ 13

Cautions......................................................................................................................................................... 15

.........................................................................................................................................1

Precautions for Safe Use ...................................................................................... 16

Disassembly, Dropping, Mounting, Installation and Storage .........................................................................16

Wiring............................................................................................................................................................. 16

Power Supply Design and Turning ON/OFF the Power Supply.....................................................................16

Actual Operation ............................................................................................................................................ 17

Operation ....................................................................................................................................................... 17

General Communications ..............................................................................................................................18

Battery Replacement .....................................................................................................................................18

EtherCAT Communications............................................................................................................................18

Motion Control ...............................................................................................................................................19

Product Replacement ....................................................................................................................................19

Cleaning, Maintenance and Disposal ............................................................................................................19

Precautions for Correct Use ................................................................................. 20

Storage, Installation and Mounting ................................................................................................................20

Wiring............................................................................................................................................................. 20

Actual Operation and Operation ....................................................................................................................21

Battery Replacement .....................................................................................................................................21

SD Memory Cards .........................................................................................................................................21

USB Flash Drives ..........................................................................................................................................21

Motion Control ...............................................................................................................................................21

EtherCAT Communications............................................................................................................................22

Regulations and Standards .................................................................................. 23

Conformance to EU Directives ......................................................................................................................23

Conformance to KC Standards......................................................................................................................24

Conformance to UL and CSA Standards.......................................................................................................24

Software Licenses and Copyrights ................................................................................................................24

Related Manuals..................................................................................................... 25

Related Products Manuals............................................................................................................................. 25

Industrial Monitor Manual ..............................................................................................................................25

Terminology and Abbreviations ........................................................................... 26

Industrial PC Platform ...................................................................................................................................26

Hardware ......................................................................................................................................................26

Software......................................................................................................................................................... 27

NY-series IPC Programmable Multi Axis Controller Hardware User's Manual (W580)

Revision History..................................................................................................... 28

Sections in this Manual ......................................................................................... 29

ection 1 Overview

1-1 Intended Use .......................................................................................................................1 - 2

1-2 Hardware Features

1-3 Software Features................................................................................................................1 - 4

1-4 ID Information Label ............................................................................................................1 - 5

1-4-1 Label with Controller License (Optional) ...................................................................................1 - 5

1-5 Product Configuration.........................................................................................................1 - 6

1-6 Industrial PC Platform Overview ........................................................................................1 - 7

1-6-1 Industrial Monitor ......................................................................................................................1 - 7

1-6-2 Industrial Box PC .....................................................................................................................1 - 8

CONTENTS

...............................................................................................................1 - 3

Section 2 Hardware

2-1 System Configuration..........................................................................................................2 - 3

2-2 Component Names and Functions

2-2-1 Front and Top of the Industrial Box PC .....................................................................................2 - 4

2-2-2 Back of the Industrial Box PC ...................................................................................................2 - 6

2-3 LED Indicators......................................................................................................................2 - 7

2-3-1 PWR LED Indicator ...................................................................................................................2 - 7

2-3-2 ERR LED Indicator....................................................................................................................2 - 8

2-3-3 HDD LED Indicator....................................................................................................................2 - 8

2-3-4 RUN LED Indicator....................................................................................................................2 - 8

2-4 Power Button........................................................................................................................2 - 9

2-5 Drive Bays ..........................................................................................................................2 - 10

2-6 SD Memory Card Slot ........................................................................................................ 2 - 11

2-7 PCIe Card Slot ....................................................................................................................2 - 12

2-8 Connectors .........................................................................................................................2 - 13

2-8-1 Power Connector ....................................................................................................................2 - 13

2-8-2 I/O Connector..........................................................................................................................2 - 13

2-8-3 USB Connectors .....................................................................................................................2 - 14

2-8-4 Ethernet Connectors ...............................................................................................................2 - 15

2-8-5 DVI Connector.........................................................................................................................2 - 15

2-8-6 RS-232C Connector (Optional) ...............................................................................................2 - 16

2-9 Spare Parts .........................................................................................................................2 - 17

2-9-1 Battery.....................................................................................................................................2 - 17

2-9-2 Fan Unit...................................................................................................................................2 - 17

2-9-3 Accessory Kit ..........................................................................................................................2 - 18

2-10 Optional Hardware .............................................................................................................2 - 19

2-10-1 Mounting Brackets ..................................................................................................................2 - 19

2-10-2 SD Memory Cards...................................................................................................................2 - 19

2-10-3 USB Flash Drives....................................................................................................................2 - 20

2-10-4 Storage Devices......................................................................................................................2 - 20

2-10-5 DVI Cables ..............................................................................................................................2 - 21

2-10-6 USB Type-A to USB Type-B Cables .......................................................................................2 - 21

2-10-7 Industrial Monitor ....................................................................................................................2 - 22

2-10-8 Power Supply ..........................................................................................................................2 - 22

2-10-9 UPS.........................................................................................................................................2 - 23

.....................................................................................2 - 4

NY-series IPC Programmable Multi Axis Controller Hardware User's Manual (W580)

CONTENTS

2-10-10 UPS Communication Cable ....................................................................................................2 - 23

2-10-11

Recommended EtherCAT Cables...........................................................................................2 - 24

Section 3 Software

3-1 Windows Operating System ...............................................................................................3 - 2

3-1-1 Determine Y

3-2 Support Software .................................................................................................................3 - 3

3-2-1 Available IPC Programmable Multi Axis Controller Support Software ......................................3 - 3

3-2-2 Overview IPC Support Software for Windows...........................................................................3 - 4

3-2-3 Power PMAC Support Utility .....................................................................................................3 - 5

3-2-4 Industrial PC Support Utility .....................................................................................................3 - 6

3-2-5 Industrial PC Tray Utility .........................................................................................................3 - 10

3-2-6 Power Attendant Lite Utility .....................................................................................................3 - 13

3-3 Software for Developers....................................................................................................3 - 16

3-3-1 Overview IPC Developer Software for Windows.....................................................................3 - 16

3-3-2 Industrial PC System API .......................................................................................................3 - 16

our Version of the Windows Operating Systems ...................................................3 - 2

Section 4 Specifications

4-1 General Specifications .......................................................................................................4 - 2

4-1-1 Dimensions and W

4-1-2 General Electrical Specifications...............................................................................................4 - 3

4-1-3 Power Consumption Specifications...........................................................................................4 - 4

4-1-4 CPU Specifications ...................................................................................................................4 - 5

4-1-5 Memory Specifications ..............................................................................................................4 - 5

4-1-6 Storage Device Specifications ..................................................................................................4 - 6

4-1-7 PCIe Card Specifications ..........................................................................................................4 - 7

4-1-8 Bracket Specifications...............................................................................................................4 - 8

4-2 Connector Specifications ...................................................................................................4 - 9

4-2-1 Power Connector Specifications ...............................................................................................4 - 9

4-2-2 I/O Connector Specifications...................................................................................................4 - 10

4-2-3 USB Connector Specifications ................................................................................................4 - 14

4-2-4 Ethernet Connector Specifications..........................................................................................4 - 15

4-2-5 DVI Connector Specifications .................................................................................................4 - 18

4-2-6 RS-232C Connector Specifications.........................................................................................4 - 19

4-3 Software Specifications ...................................................................................................4 - 20

4-3-1 Available Windows Operating Systems...................................................................................4 - 20

4-3-2 Supported Languages.............................................................................................................4 - 20

4-4 Environmental Specifications...........................................................................................4 - 21

4-4-1 Operation Environment Specifications ....................................................................................4 - 21

4-4-2 Temperature and Humidity Specifications...............................................................................4 - 22

4-4-3 Recycling Specifications .........................................................................................................4 - 23

eight ............................................................................................................4 - 2

Section 5 Installation

5-1 Unpack ..................................................................................................................................5 - 3

5-1-1 Unpack Procedure ....................................................................................................................5 - 3

5-1-2 Items Supplied ..........................................................................................................................5 - 3

5-2 Install Options ......................................................................................................................5 - 6

5-2-1 Install a Drive ............................................................................................................................5 - 6

5-2-2 Install the PCIe Card ...............................................................................................................5 - 10

5-3 Mount ..................................................................................................................................5 - 15

5-3-1 Installation Method in Control Panels......................................................................................5 - 15

5-3-2 Product Orientation .................................................................................................................5 - 16

NY-series IPC Programmable Multi Axis Controller Hardware User's Manual (W580)

CONTENTS

5-3-3 Temperature ............................................................................................................................5 - 16

5-3-4 Humidity

5-3-5 Vibration and Shock ................................................................................................................5 - 19

5-3-6 Atmosphere.............................................................................................................................5 - 20

5-3-7 Electrical Environment ............................................................................................................5 - 20

5-3-8 Book Mount Procedure ...........................................................................................................5 - 25

5-3-9 Wall Mount Procedure.............................................................................................................5 - 26

5-4 Wire .....................................................................................................................................5 - 27

5-4-1 Wiring Warnings and Cautions................................................................................................5 - 27

5-4-2 Ground ....................................................................................................................................5 - 28

5-4-3 Wire the Power Connector ......................................................................................................5 - 35

5-4-4 Wire the I/O Connector ...........................................................................................................5 - 38

5-5 Connect...............................................................................................................................5 - 41

5-5-1 Connector Identification ..........................................................................................................5 - 42

5-5-2 Connection Procedure ............................................................................................................5 - 43

5-5-3 Ethernet Connection Procedure..............................................................................................5 - 44

5-6 Initial Power ON .................................................................................................................5 - 45

5-6-1 Initial Power ON Procedure.....................................................................................................5 - 45

5-6-2 Windows Startup First Time ....................................................................................................5 - 47

5-7 Install Software ..................................................................................................................5 - 49

5-7-1 Internet Browser......................................................................................................................5 - 49

5-7-2 Firewall....................................................................................................................................5 - 50

5-7-3 Anti-virus Software ..................................................................................................................5 - 50

5-7-4 Drivers and Custom Software .................................................................................................5 - 51

5-7-5 Customize Windows................................................................................................................5 - 51

5-8 Connect UPS ......................................................................................................................5 - 52

5-8-1 Connect UPS Using the USB Connector ................................................................................5 - 53

5-8-2 Connect UPS Using the I/O Connector...................................................................................5 - 56

5-9 Create a Windows System Repair Disk and a Windows Backup ..................................5 - 59

5-9-1 Industrial PC with Programmable Multi Axis Controller Backup..............................................5 - 59

5-9-2 Create a Windows System Repair Disk ..................................................................................5 - 59

..................................................................................................................................5 - 19

Section 6 Operating Procedures

6-1 Power ON..............................................................................................................................6 - 2

6-1-1 Power ON Using the Power Button

6-1-2 Power ON Using the Power ON/OFF Input...............................................................................6 - 2

6-1-3 Auto Power ON .........................................................................................................................6 - 2

6-2 Power OFF ............................................................................................................................6 - 3

6-2-1 Power OFF Using the Power PMAC Support Utility..................................................................6 - 3

6-2-2 Forced Power OFF Using the Power Button.............................................................................6 - 3

6-3 React to Product Messages ................................................................................................6 - 5

6-4 React to Windows Messages..............................................................................................6 - 6

Section 7 Maintenance

7-1 Preventive Maintenance ......................................................................................................7 - 2

7-1-1 Preventive Maintenance Schedule

7-1-2 Clean the Box PC......................................................................................................................7 - 4

7-1-3 Keep Software Updated ............................................................................................................7 - 4

7-1-4 Create a Custom Backup with Windows Backup ......................................................................7 - 5

7-2 Corrective Maintenance ......................................................................................................7 - 8

7-2-1 Warning and Error Messages....................................................................................................7 - 8

7-2-2 Remove the Cover ..................................................................................................................7 - 10

7-2-3 Replace the Fan Unit ..............................................................................................................7 - 11

7-2-4 Replace the Battery.................................................................................................................7 - 13

............................................................................................7 - 2

...........................................................................................6 - 2

NY-series IPC Programmable Multi Axis Controller Hardware User's Manual (W580)

CONTENTS

7-2-5 Replace a Drive.......................................................................................................................7 - 15

7-2-6 Replace the PCIe Card

7-2-7 Restore and Repair Data ........................................................................................................7 - 24

7-2-8 Allocate a Drive in Windows....................................................................................................7 - 29

7-2-9 Windows Event Viewer............................................................................................................7 - 30

Appendices

A-1 BIOS ..................................................................................................................................... A - 2

A-1-1 BIOS Overview

A-1-2 BIOS - Main.............................................................................................................................. A - 4

A-1-3 BIOS - Advanced ..................................................................................................................... A - 5

A-1-4 BIOS - Chipset ......................................................................................................................... A - 8

A-1-5 BIOS - Boot .............................................................................................................................. A - 9

A-1-6 BIOS - Security ...................................................................................................................... A - 10

A-1-7 BIOS - Save & Exit................................................................................................................. A - 10

A-2 Customize Windows ......................................................................................................... A - 11

A-2-1 Enhanced Write Filter..............................................................................................................A - 11

A-2-2 File-Based Write Filter............................................................................................................ A - 12

A-3 DVI-I Connector Pin Details ............................................................................................. A - 14

A-4 RS-232C Connector Pin Details....................................................................................... A - 16

...........................................................................................................7 - 20

......................................................................................................................... A - 2

Index

NY-series IPC Programmable Multi Axis Controller Hardware User's Manual (W580)

Manual Information

5 Installation

5 - 3

-series User's Manual (W555)

5-1 Unpack

5-1-1 Unpack Procedure

5-1

Unpack

This section provides details on how to unpack the Industrial Panel PC.

5-1-1

Unpack Procedure

1 Check the package for damage.

If there is any visible damage:

• Take photos of the package and save them.

• Inform your supplier immediately.

2 Open the package.

Ensure not to damage the contents.

3 Ensure that all items are present.

Additional Information

Refer to 5-1-2 Items Supplied with the Product

for the items supplied.

This section provides information about this manual.

Page Structure

The following page structure is used in this manual.

Manual Information

Note: This illustration is provided as a sample. It will not literally appear in this manual.

Item Explanation Item Explanation

A Level 1 heading E Special Information

B Level 2 heading F Manual name

C Level 3 heading G Page tab with the number of the main section

D Step in a procedure H Page number

NY-series IPC Programmable Multi Axis Controller Hardware User's Manual (W580)

Manual Information

Special Information

Special information in this manual is classified as follows:

Precautions for Safe Use

Precautions on what to do and what not to do to ensure safe usage of the product.

Precautions for Correct Use

Precautions on what to do and what not to do to ensure proper operation and performance.

Additional Information

Additional information to read as required. This information is provided to increase understanding or make operation easier.

Version Information

Information on differences in specifications and functionality between different versions.

NY-series IPC Programmable Multi Axis Controller Hardware User's Manual (W580)

Terms and Conditions Agreement

Warranty and Limitations of Liability

Warranty

• Exclusive Warranty

Omron’s exclusive warranty is that the Products will be free from defects in materials and workman-

ship for a period of twelve months from the date of sale by Omron (or such other period expressed

in writing by Omron). Omron disclaims all other warranties, expressed or implied.

• Limitations

OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, ABOUT

NON-INFRINGEMENT, MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OF

THE PRODUCTS. BUYER ACKNOWLEDGES THAT IT ALONE HAS DETERMINED THAT THE

PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE.

Omron further disclaims all warranties and responsibility of any type for claims or expenses based

on infringement by the Products or otherwise of any intellectual property right.

• Buyer Remedy

Omron’s sole obligation hereunder shall be, at Omron’s election, to (i) replace (in the form originally

shipped with Buyer responsible for labor charges for removal or replacement thereof) the non-com-

plying Product, (ii) repair the non-complying Product, or (iii) repay or credit Buyer an amount equal

to the purchase price of the non-complying Product; provided that in no event shall Omron be re-

sponsible for warranty, repair, indemnity or any other claims or expenses regarding the Products un-

less Omron’s analysis confirms that the Products were properly handled, stored, installed and main-

tained and not subject to contamination, abuse, misuse or inappropriate modification. Return of any

Products by Buyer must be approved in writing by Omron before shipment. Omron Companies shall

not be liable for the suitability or unsuitability or the results from the use of Products in combination

with any electrical or electronic components, circuits, system assemblies or any other materials or

substances or environments. Any advice, recommendations or information given orally or in writing,

are not to be construed as an amendment or addition to the above warranty.

See http://www.omron.com/global/ or contact your Omron representative for published information.

Limitations of Liability

OMRON COMPANIES SHALL NOT BE LIABLE FOR SPECIAL, INDIRECT, INCIDENTAL, OR CON-

SEQUENTIAL DAMAGES, LOSS OF PROFITS OR PRODUCTION OR COMMERCIAL LOSS IN ANY

WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED IN CONTRACT,

WARRANTY, NEGLIGENCE OR STRICT LIABILITY. Further, in no event shall liability of Omron Com-

panies exceed the individual price of the Product on which liability is asserted.

NY-series IPC Programmable Multi Axis Controller Hardware User's Manual (W580)

Terms and Conditions Agreement

Application Considerations

Suitability for Use

Omron Companies shall not be responsible for conformity with any standards, codes or regulations

which apply to the combination of the Product in the Buyer’

er’s request, Omron will provide applicable third party certification documents identifying ratings and

limitations of use which apply to the Product. This information by itself is not sufficient for a complete

determination of the suitability of the Product in combination with the end product, machine, system, or

other application or use. Buyer shall be solely responsible for determining appropriateness of the par-

ticular Product with respect to Buyer’s application, product or system. Buyer shall take application re-

sponsibility in all cases.

NEVER USE THE PRODUCT FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR

PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO

ADDRESS THE RISKS, AND THAT THE OMRON PRODUCT(S) IS PROPERLY RATED AND IN-

STALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM.

s application or use of the Product. At Buy-

Programmable Products

• Omron Companies shall not be responsible for the user’s programming of a programmable Product,

or any consequence thereof.

• Omron Companies shall not be responsible for the operation of the user accessible operating sys-

tem (e.g. Windows, Linux), or any consequence thereof.

Disclaimers

Performance Data

Data presented in Omron Company websites, catalogs and other materials is provided as a guide for

the user in determining suitability and does not constitute a warranty. It may represent the result of

Omron’

formance is subject to the Omron’s Warranty and Limitations of Liability.

s test conditions, and the user must correlate it to actual application requirements. Actual per-

Change in Specifications

Product specifications and accessories may be changed at any time based on improvements and oth-

er reasons. It is our practice to change part numbers when published ratings or features are changed,

or when significant construction changes are made. However, some specifications of the Product may

be changed without any notice. When in doubt, special part numbers may be assigned to fix or estab-

lish key specifications for your application. Please consult with your Omron’

time to confirm actual specifications of purchased Product.

NY-series IPC Programmable Multi Axis Controller Hardware User's Manual (W580)

s representative at any

Terms and Conditions Agreement

Errors and Omissions

Information presented by Omron Companies has been checked and is believed to be accurate; how-

ever, no responsibility is assumed for clerical, typographical or proofreading errors or omissions.

NY-series IPC Programmable Multi Axis Controller Hardware User's Manual (W580)

Safety Precautions

Definition of Precautionary Information

The following notation is used in this manual to provide precautions required to ensure safe usage of

the IPC Programmable Multi Axis Controller. The safety precautions that are provided are extremely

important to safety.

Always read and heed the information provided in all safety precautions.

The following notation is used.

Indicates a potentially hazardous situation which, if not avoid-

WARNING

Caution

ed, could result in death or serious injury. Additionally

may be severe property damage.

Indicates a potentially hazardous situation which, if not avoid-

ed, may result in minor or moderate injury, or property damage.

, there

Symbols

The circle and slash symbol indicates operations that you must not do. The specific operation is shown in the circle and explained in text. This example indicates prohibiting disassembly.

The triangle symbol indicates precautions (including warnings). The specific operation is shown in the triangle and explained in text. This example indicates a precaution for electric shock.

The triangle symbol indicates precautions (including warnings). The specific operation is shown in the triangle and explained in text. This example indicates a general precaution.

The filled circle symbol indicates operations that you must do. The specific operation is shown in the circle and explained in text. This example shows a general precaution for something that you must do.

NY-series IPC Programmable Multi Axis Controller Hardware User's Manual (W580)

Warnings

Disassembly and Dropping

Do not attempt to disassemble, repair, or modify the product in any way. Doing so may result in malfunction or fire. In particular, high-voltage parts are present in the Controller while power is supplied or immediately after power is turned OFF. Touching any of these parts may result in electric shock. There are also sharp internal parts that may cause injury.

Installation

Safety Precautions

WARNING

Always connect to a ground of 100 Ω or less when installing the product.

Ensure that installation and post-installation checks of the product are performed by personnel in charge who possess a thorough understanding of the machinery to be installed.

Fail-safe Measures

Provide safety measures in external circuits to ensure safety in the system if an abnormality occurs due to malfunction of the product or due to other external factors affecting operation. Not doing so may result in serious accidents due to incorrect operation.

Emergency stop circuits, interlock circuit, limit circuits, and similar safety measures must be provided in external control circuits.

The product will turn OFF all outputs from Output Units in the following cases. The slaves will operate according to the settings in the slaves.

• If an error occurs in the power supply

• If a controller error occurs

• While the product is in Standby until EtherCAT communication is started

after the power is turned ON External safety measures must be provided to ensure safe operation of the system in such cases.

If external power supplies for slaves or other devices are overloaded or short-circuited, the voltage will drop, outputs will turn OFF, and the system may be unable to read inputs. Provide external safety measures in controls with monitoring of external power supply voltage as required so that the system operates safely in such a case.

Unintended behavior may occur when an error occurs in internal memory of the product. As a countermeasure for such problems, external safety measures must be provided to ensure safe operation of the system.

NY-series IPC Programmable Multi Axis Controller Hardware User's Manual (W580)

Safety Precautions

Actual Operation

Check the user program, data, and parameter settings for proper execution before you use them for actual operation.

Security setting adjustments should only be performed by the engineer in charge that possesses a thorough understanding of the security settings. Selecting non-recommended security settings can put your system at risk.

Changing BIOS information is only allowed for the engineer in charge that possesses a thorough understanding of the BIOS settings because it can change the behavior of the product.

Transferring

Always confirm the safety status at the destination before you transfer a user program, configuration data, or setup data from POWER PMAC IDE. The devices or machines may perform unexpected operations regardless of the operating mode of the Controller.

Test Run

Before you start a Test Run, make sure that the operation parameters are set correctly.

NY-series IPC Programmable Multi Axis Controller Hardware User's Manual (W580)

Cautions

Industrial PC Platform Product

Non-isolated

Device

Non-isolated

Interface

24 VDC

0 VDC

Wiring

The product has an internal non-isolated DC power supply. Circuit ground (0 VDC) and frame ground are connected together. When connecting a nonisolated device or a non-isolated interface to the product, take appropriate actions to avoid communication failures or damage to the mentioned ports.

Safety Precautions

Caution

Never ground the 24 VDC side of the power supply. This may cause a short circuit.

NY-series IPC Programmable Multi Axis Controller Hardware User's Manual (W580)

Precautions for Safe Use

Disassembly, Dropping, Mounting, Installation and Storage

• Do not drop the product or subject it to abnormal vibration or shock. Doing so may result in product

malfunction or burning.

• When unpacking, check carefully for any external scratches or other damages. Also, shake the

product gently and check for any abnormal sound.

• Always use the devices specified in the relevant manual.

• The product must be installed in a control panel.

• Always install equipment that is included in the product specifications. Not doing so may result in

failure or malfunction.

• If the storage period exceeds 6 months, check the performance of the Fan Unit before production

starts.

• Install the product in the correct orientation and temperature according to the specifications in the

manual to prevent overheating. Not doing so may result in malfunction.

• When connecting peripheral devices to the product, ensure sufficient countermeasures against

noise and static electricity during installation of the peripheral devices.

Wiring

• Follow the instructions in the manual to correctly perform connector wiring and insertion. Double-

• Always ensure connectors, cables, PCIe Cards and Storage devices are completely locked in place

• Before you connect a computer to the product, disconnect the power supply plug of the computer

• Do not bend or pull the cables beyond normal limit. Do not place heavy objects on top of the cables

• Always use power supply wires with sufficient wire diameters to prevent voltage drop and burning.

• Be sure that all mounting bracket screws and cable connector screws are tightened to the torque

• Use crimp terminals for wiring.

• For an NY Monitor Link connection, always follow the cable type and connection method specifica-

check all wiring and connector insertion before turning ON the power supply.

to prevent accidental disconnection.

from the AC outlet. Also, if the computer has an FG terminal, make the connections so that the FG

terminal has the same electrical potential as the product. A difference in electrical potential between

the computer and the product may cause failure or malfunction.

or other wiring lines. Doing so may break the cables.

Make sure that the current capacity of the wire is sufficient. Otherwise, excessive heat may be gen-

erated. When cross-wiring terminals, the total current for all the terminals will flow in the wire. When

wiring cross-overs, make sure that the current capacity of each of the wires is not exceeded.

specified in the relevant manuals. The loose screws may result in fire or malfunction.

tions in the manual. Otherwise, communications may be faulty.

Power Supply Design and Turning ON/OFF the Power Supply

• Always use a power supply that provides power within the rated range.

• Do not perform a dielectric strength test.

NY-series IPC Programmable Multi Axis Controller Hardware User's Manual (W580)

Precautions for Safe Use

• Always use the recommended uninterruptible power supply (UPS) to prevent data loss and other

system file integrity issues caused by unexpected power interruption. Back up the system files in the

planned way to prevent data loss and other system file integrity issues caused by incorrect opera-

tion.

• Use an Omron S8BA UPS with the correct revision number to prevent improper system shutdown.

•

Power ON after the DVI cable is connected between the product and an external monitor.

• Always check the power supply and power connections before applying power. Incorrect power con-

nections can damage the product or cause burning.

• Always turn OFF the power supply to system before you attempt any of the following.

• Inserting or removing PCIe Cards

• Connecting cables

• Connecting or disconnecting the connectors

• Wiring the system

• Replacing or removing the HDD/SSD

• Replacing the Battery

• Replacing the Fan Unit

• Do not turn off the power supply or remove the USB memory device while the Controller is access-

ing the USB memory device. Data may become corrupted, and the Controller will not operate cor-

rectly if it uses corrupted data.

• Always turn OFF the power supply before you attempt any of the following. Connecting cables or

wiring the system Connecting or disconnecting the connectors.

• Do not disconnect the cable or turn OFF the power supply to the Controller when downloading data

or programs from Support Software. Doing so interrupts the data transfer, and a malfunction may

occur.

Actual Operation

• Choose a OS password that is not obvious to prevent unauthorized access.

Remember the OS user name and password. The product is inaccessible without it.

•

Before operating the system , please make sure the appropriate software is installed and config-

ured. Doing so may prevent unexpected operation.

• Install all updates and ensure the browser stays up-to-date.

• Install all updates and ensure the firewall stays up-to-date.

• Make sure that your OS environment is protected against malicious software and viruses.

• Install all updates and ensure virus definitions stay up-to-date.

• Do not remove the fan cover while the power is ON. Contact with a rotating fan may result in injury.

• Virtual memory settings can affect the performance of the system. Disable the paging file after in-

stallation of applications or updates.

• Correctly perform wiring and setting, and ensure that the shutdown by the UPS can be executed.

• The task execution times in the physical Controller depends on load of operating system applica-

tions. Before starting actual operation, you must test performance under all foreseeable conditions

on the actual system.

Operation

• Do not carry out the following operations when accessing a USB device or an SD Memory Card.

urn OFF the power supply of the product.

•

NY-series IPC Programmable Multi Axis Controller Hardware User's Manual (W580)

Precautions for Safe Use

• Press the Power Button of the product.

• Remove a USB device or SD memory card.

•

Do not attempt to remove or touch the fan unit while the product is powered ON or immediately after

the power supply is turned OFF. If you attempt to replace the fan unit then, there is a risk of personal

injury due to hot or rotating parts.

• Press the power button for several seconds to force the product shutdown. Always back up files in

the planned way to prevent data loss or system file corruption.

• Do not touch any product housing when power is being supplied or immediately after the power sup-

ply is turned OFF. Doing so may result in burn injury.

• Confirm that no adverse effects will occur in the system before you attempt any of the following.

• Changing the operating mode of the Controller (including changing the setting of the Startup

Mode).

• Changing the user program or settings.

• Changing set values or present values.

General Communications

• Separate the machine network segment from the office network to avoid communication failures.

Battery Replacement

• Dispose of any Battery that has been dropped on the floor or otherwise subjected to excessive

shock. Batteries that have been subjected to shock may leak if they are used.

UL standards require that only an experienced engineer replace the Battery. Make sure that an ex-

•

perienced engineer is in charge of Battery replacement.

•

The Battery may leak, rupture, heat, or ignite. Never short-circuit, charge, disassemble, heat, or in-

cinerate the Battery or subject it to strong shock.

EtherCAT Communications

• Make sure that the communications distance, number of nodes connected, and method of connec-

tion for EtherCA

in-house LAN, or other net-works. An overload may cause the network to fail or malfunction.

• If noise occurs or an EtherCAT slave is disconnected from the network, any current communications

frames may be lost. If frames are lost, slave I/O data is not communicated, and unintended opera-

tion may occur. The slave outputs will behave according to the slave specifications.

• EtherCAT communications are not always established immediately after the power supply is turned

ON. Use the ECAT Network General Configuration Elements in the user program to confirm that

communications are established before attempting control operations.

• When an EtherCAT slave is disconnected or disabled, communications will stop and control of the

outputs will be lost not only for the disconnected slave, but for all slaves connected after it. Confirm

that the system will not be adversely affected before you disconnect or disable a slave.

• You cannot use standard Ethernet hubs or repeater hubs with EtherCAT communications. If you use

one of these, a major fault level error or other error may occur.

• If you need to disconnect the cable from an EtherCAT slave during operation, change to Init Status

the EtherCAT slave and all of the EtherCAT slaves that are connected after it.

T are within specifications. Do not connect EtherCA

T communications to a standard

NY-series IPC Programmable Multi Axis Controller Hardware User's Manual (W580)

• For EtherCAT and EtherNet, use the connection methods and cables that are specified in this man-

ual. Otherwise, communications may be faulty.

•

It takes up to approximately 30 to 40 s to start EtherCAT communication after the power is turned

ON. The outputs during this time behave according to the slave or Output Unit specifications. Imple-

ment fail-safe circuits so that external devices do not operate incorrectly.

Motion Control

• The motor is stopped if communications are interrupted between the Power PMAC IDE and the

product during a T

securely and confirm that the system will not be adversely af

• Confirm the axis number carefully before you perform a Test Run.

est Run. Connect the communications cable between the computer and product

Product Replacement

• Make sure that the required data, including the user program, configurations, settings and variables

is transferred to a product that was replaced and to externally connected devices before restarting

operation.

Precautions for Safe Use

fected before you perform a Test Run.

Cleaning, Maintenance and Disposal

• Do not use corrosive substances to clean the product. Doing so may result in the failure or malfunc-

tion.

Dispose of the product and batteries according to local ordinances as they apply.

•

• The following information must be displayed for all products that contain primary lithium batteries

with a perchlorate content of 6 ppb or higher when shipped to or transported through the State of

California, USA.

Perchlorate Material - special handling may apply.

See http://www

• The product contains a lithium battery with a perchlorate content of 6ppb or higher. When exporting

an end product containing the product to or shipping through California, USA, label all packing and

shipping containers appropriately.

.dtsc.ca.gov/hazardouswaste/perchlorate.

NY-series IPC Programmable Multi Axis Controller Hardware User's Manual (W580)

Precautions for Correct Use

Storage, Installation and Mounting

• Do not operate or store the product in the following locations. Operation may stop or malfunctions

may occur.

• Locations subject to direct sunlight

• Locations subject to temperatures or humidity outside the range specified in the specifications

• Locations subject to condensation as the result of severe changes in temperature

• Locations subject to corrosive or flammable gases

• Locations subject to dust (especially iron dust) or salts

• Locations subject to exposure to water, oil or chemicals

• Locations subject to shock or vibration

• Locations outdoors subject to direct wind and rain

• Locations subject to strong ultraviolet light

• Always install the product with sufficient surrounding space to allow for adequate heat dissipation

and cooling effect.

• Take appropriate and sufficient countermeasures when installing the product in the following loca-

tions

• Locations subject to strong, high-frequency noise

• Locations subject to static electricity or other forms of noise

• Locations subject to strong electromagnetic fields

• Locations subject to possible exposure to radioactivity

• Locations close to power lines

• Always touch a grounded piece of metal to discharge static electricity from your body before starting

an installation or maintenance procedure.

• Insert USB devices and PCIe devices correctly to avoid the burning, failure or malfunction.

• Execute a backup of the product before PCIe addition or replacement. Be sure that the PCIe device

works correctly before you use them for actual operation. PCIe devices and their related software

may cause an OS boot failure or crash.

• Ensure the selected operating system supports ACPI to enable operating system shutdown using

the power button.

• Download the enhanced Video Driver from the OMRON Download Center and install it on the Indus-

trial PC.