Omron G7L DATASHEET

Page 1
Power Relay G7L
A High-capacity, High-dielectric-strength Relay Compatible with Momentary Voltage Drops
No contact chattering for momentary voltagedrops up to 50% of rated voltage.
Miniature hinge for maximum switching power, particularly for inductive loads.
Flame-resistance materials (UL94V-0-qualifying) used for all insulation material.
Quick-connect, screw,andPCBterminals,andDIN track mounting available.
Ordering Information
R
CE
Mounting type Contact form
E-bracket
E-bracket (with test button)
Upper bracket
Upper bracket (with test button) PCB mounting
1. When ordering, add the rated coil voltage to the model number.
Note:
Example: G7L-1A-T 12 VAC (~)
SPST-NO G7L-1A-T G7L-1A-B --­DPST-NO G7L-2A-T G7L-2A-B --­SPST-NO G7L-1A-TJ G7L-1A-BJ --­DPST-NO G7L-2A-TJ G7L-2A-BJ --­SPST-NO G7L-1A-TUB G7L-1A-BUB --­DPST-NO G7L-2A-TUB G7L-2A-BUB --­SPST-NO G7L-1A-TUBJ G7L-1A-BUBJ --­DPST-NO G7L-2A-TUBJ G7L-2A-BUBJ --­SPST-NO --- --- G7L-1A-P DPST-NO --- --- G7L-2A-P
Rated coil voltage
Quick-connect
terminals
Screw terminals
PCB terminals
1
Page 2
G7L
Accessories (Order Separately)
Terminals Contact form Model R99-07
E-brackets
P7LF-D DIN Track Mounting Adapter
G7L
P7LF-06 Front-con necting Socket
Quick-connect terminals
Screw terminals
G7L-1A-T/G7L-1A-TJ/G7L-1A-B/G7L-1A-BJ E-bracket R99-07 G7L-2A-T/G7L-2A-TJ/G7L-2A-B/G7L-2A-BJ Adapter P7LF-D G7L-1A-T/G7L-1A-TJ/G7L-2A-T/G7L-2A-TJ Front-connecting Socket P7LF-06 G7L-1A-B/G7L-1A-BJ/G7L-1A-BUB/G7L-1A-BUBJ
G7L-2A-B/G7L-2A-BJ/G7L-2A-BUB/G7L-2A-BUBJ
SPST-NO G7L-1A-T Yes Yes Yes
G7L-1A-TJ Yes Yes Yes
DPST-NO G7L-2A-T Yes Yes Yes
G7L-2A-TJ Yes Yes Yes
SPST-NO G7L-1A-B Yes Yes No
G7L-1A-BJ Yes Yes No
DPST-NO G7L-2A-B Yes Yes No
G7L-2A-BJ Yes Yes No
Applicable Relay Name Model
Cover P7LF-C
Model Number Legend
G7L - -
1234,5
1. Contact Form
1A: SPST-NO 2A: DPST-NO
2. Terminal Shape
T: Quick-connect terminals P: PCB terminals B: Screw terminals
3. Mounting Construction
Blank: E-bracket UB: Upper bracket
4. Special Functions
Blank: Standard mode J: With test button
5. Rated Coil Voltage
AC: 12, 24, 50, 100 to 120, 200 to 240 DC: 6, 12, 24, 48, 100
Application Examples
Compressors for air conditioners and heater switching
!
controllers. Switching controllers for power tools or motors.
!
Power controllers for water heaters.
!
Power controllers for dryers.
!
Lamp controls, motor drivers, and power supply switching in
!
copymachines,facsimilemachines,andother officeequipment. Lighting controllers.
!
Power controllers for packers or food processing equipment.
!
Magnetron control in microwaves.
!
2
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G7L
(
)
(
)
Specifications
Coil Ratings
Rated voltage Rated
AC (~)
DC (=)
Note:
12 V 142 mA --­24 V 71 mA --­50 V 34 mA --­100 to 120 V 17.0 to
200 to 240 V 8.5 to 10.2 mA --- 150 V 36 V 264 v 6V 317 mA 18.9 12 V 158 mA 75 24 V 79 mA 303 48 V 40 mA 1220 100 V 19 mA 5260
1. Theratedcurrentandcoilresistancearemeasuredatacoiltemperatureof 23#Cwithtolerances of+15%/--20%forAC ratedcurrent and$15% for DC coil resistance.
2. Performance characteristic data are measured at a coil temperature of 23#C.
3.~indicates AC and=indicates DC (IEC417 publications).
current
20.4 mA
Contact Ratings
Model
Rated load
Rated carry current
Max. switching voltage
Max. switching current
Max. switching power
Min. permissible load*
P level:
*Note:
&
60
G7L-1A-Tj/G7L-1A-B
Resistive load
(cos%=1)
30 A, 220 VAC
)
(
~
30 A 25 A 20 A
250 VAC
30 A 25 A 20 A
6,600 VAC
100 mA, 5 VDC
=0.1x10-6/operation
(
~
Coil resistance Must operate
--- 75 V 18 V 132 V
"
"
"
"
"
j
Inductive load
(cos%=0.4)
25 A, 220 VAC
)
(
~
)
) 5,500 VAC
(
~
)
(
=
) 5,500 VAC
(
~
voltage
75% max. of rated voltage rated voltage voltage (60 Hz)
75% max. of rated voltage rated voltage voltage
G7L-2A-Tj/G7L-2A-B
Resistive load
(cos%=1)
25 A, 220 VAC
(
Must release
voltage
15% min. of
15% min. of
Inductive load
(cos%=0.4)
) 20 A, 220 VAC
(
~
) 4,400 VAC
~
Max. voltage Power
110% of rated
110% of rated
j
G7L-1A-P/G7L-2A-P
Resistive load
(cos%=1)
(
~
)
(
~
)
G7L
consumption
(approx.)
1.7to2.5VA
1.9 W
Inductive load
(cos%=0.4)
3
Page 4
G7L
Characteristics
Contact resistance Operate time Release time Max. operating frequency
Insulation resistance Dielectric strength
Impulse withstand voltage Vibration resistance
Shock resistance
Life expectancy
Ambient temperature Ambient humidity Weight
The values given above are initial values.
Note:
50 m"max. 30 ms max. 30 ms max. Mechanical: 1,800 operations/hr
Electrical: 1,800 operations/hr (under rated load) 1,000 M"min. (at 500 VDC) 4,000 VAC min., 50/60 Hz for 1 min between coil and contacts
2,000 VAC, 50/60 Hz for 1 min between contacts of same polarity 2,000 VAC, 50/60 Hz for 1 min between contacts of different polarity (DPST-NO model)
10,000 V between coil and contact (with 1.2 x 50's impulse wave) Destruction: 10 to 55 Hz, 1.5-mm double amplitude
Malfunction: 10 to 55 Hz, 1.5-mm double amplitude Destruction: 1,000 m/s
Malfunction: 100 m/s Mechanical:1,000,000 operations min. (at 1,800 operations/hr)
Electrical: 100,000 operations min. (at 1,800 operations/hr under rated load) Operating: --25#Cto60#C (with no icing) Operating: 35% to 85% Quick-connect terminal models: approx. 90 g
PCB terminal models: approx. 100 g Screw terminal models: approx. 120 g
2
2
G7L
4
Page 5
G7L
FLA
/
LRA
VAC
,,,
,
Approved by Standards
UL 508, 1950 Recognitions (File No. E41643) CSA 22.2 No.14 Listings (File No.LR35535)
Model Contact Form Coil ratings Contact ratings Operations
G7L-1A-T G7L-1A-B
G7L-2A-T G7L-2A-B
j j
j j
G7L-1A-P SPST-NO
G7L-2A-P DPST-NO
SPST-NO 12 to 240 VAC
5to220VDC
DPST-NO
30 A, 277 VAC (RES)
100 x 10 25 A, 277 VAC (GEN) 30 A, 120 VAC (GEN)
1.5 kW, 120 VAC (T)
6x10
3
1.5 HP, 120 VAC 3 HP, 277 VAC 100 x 10
(CSA; 6 x 103) 20 FLA/120 LRA, 120 VAC
30 x 10 17 FLA/102 LRA, 265 VAC
TV-10, 120 VAC 25 x 10 25 A, 277 VAC (RES)
100 x 10 25 A, 277 VAC (GEN) 25 A, 120 VAC (GEN)
1.3 kW, 120 VAC (T)
6x10
3
1 HP, 120 VAC 2 HP, 277 VAC 100 x 10
(CSA; 6 x 103) 20 FLA/120 LRA, 120 VAC
30 x 10 17 FLA/102 LRA, 265 VAC
TV-8, 120 VAC 25 x 10 20 A, 277 VAC (RES)
100 x 10 20 A, 277 VAC (GEN) 20 A, 120 VAC (GEN)
1.5 kW, 120 VAC (T)
6x10
3
1.5 HP, 120 VAC 3 HP, 277 VAC 100 x 10
(CSA; 6 x 103) 20 FLA/120 LRA, 120 VAC
30 x 10 17 FLA/102 LRA, 265 VAC
TV-10, 120 VAC 25 x 10 20 A, 277 VAC (RES)
100 x 10 20 A, 277 VAC (GEN) 20 A, 120 VAC (GEN)
1.3 kW, 120 VAC (T)
6x10
3
1 HP, 120 VAC 2 HP, 277 VAC
20
120
, 120
17 FLA/102 LRA, 265 VAC
100 x 10
30 x 10 TV-8, 120 VAC 25 x 10
G7L
3
3
3
3
3
3
3
3
3
3
3
3
3
3 3 3
TÜV: File No. R9051158 (VDE 0435, IEC 255, IEC 950, EN60950)
Model Contact Form Coil ratings Contact ratings Operations
G7L-1A-B
G7L-2A-B
G7L-1A-T
G7L-2A-T
j
j
j
j
SPST-NO
DPST-NO
SPST-NO 25 A, 240 VAC (cos%=1.0)
DPST-NO 25 A, 240 VAC (cos%=1.0)
G7L-1A-P SPST-NO 20 A, 240 VAC (cos%=1.0)
G7L-2A-P DPST-NO 20 A, 240 VAC (cos%=1.0)
6, 12, 24, 48, 100, 110, 200, 220 VDC 12, 24, 50, 100 to 120, 200 to 240 VAC
30 A, 240 VAC (cos%=1.0) 25 A, 240 VAC (cos%=0.4) 30 A, 120 VAC (cos%=0.4)
25 A, 240 VAC (cos%=1.0) 25 A, 240 VAC (cos%=0.4)
25 A, 240 VAC (cos%=0.4)
25 A, 240 VAC (cos%=0.4)
20 A, 240 VAC (cos%=0.4)
20 A, 240 VAC (cos%=0.4)
100 x 10
3
5
Page 6
G7L
Engineering Data
G7L-1A-T/G7L-1A-B Maximum Switching Power
AC inductive load (cos%=0.4)
G7L
Life Expectancy
AC resistive load
3
220 VAC resistive load
Switching current (A)
Switching voltage (V)
G7L-2A-T/G7L-2A-B Maximum Switching Power
AC resistive load AC inductive load (cos%=0.4)
Switching current (A)Switching current (A)
Switching voltage (V)
G7L-1A-P/G7L-2A-P Maximum Switching Power
220 VAC inductive load
Life expectancy (x10 operations)
(cos%=0.4)
Switching current (A)
Life Expectancy
3
Life expectancy (x10 operations)
220 VAC resistive load
220 VAC inductive load (cos%=0.4)
Switching current (A)
Life Expectancy
AC resistive load AC inductive load (cos%=0.4)
3
220 VAC resistive load
220 VAC inductive load (cos%=0.4)
Life expectancy (x10 operations)
Switching voltage (V)
Switching current (A)
6
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G7L
Dimensions
1. All units are in millimeters unless otherwise indicated.
Note:
2. E-brackets are sold separately.
Quick-connect Terminals with E-bracket
G7L-1A-T
G7L-2A-T
Terminal Arrangement/ Internal Connections
(Top View)
Mounting Holes
Two, 4.5-dia. hole or M4 tapped holes
G7L
G7L-1A-TJ with Test Button
G7L-2A-TJ with Test Button
Quick-connect Terminals with DIN Track Mounting Adapter
1. The DIN Track Mounting Adapter and DIN tracks are sold separately.
Note:
2. The DIN Track Mounting Adapter can be track-mounted or screw-mounted.
G7L-1A-T
PFP-jN
G7L
P7LF-D
Terminal Arrangement/ Internal Connections
(Top View)
51.5 max.
01
Mounting Holes
Two, M4 or
4.5-dia. holes
55.5 max. 63 max.
66.5 max.
46
5
40$0.1
7
Page 8
G7L
G7L
G7L-2A-T
G7L-1A-TJ with Test Button
G7L-2A-TJ with Test Button
PFP-jN
PFP-jN
PFP-jN
55.5 max.
55.5 max.
G7L
63 max.
66.5 max.
G7L
2
63 max.
66.5 max.
G7L
P7LF-D
51.5 max.
P7LF-D
51.5 max.
P7LF-D
Terminal Arrangement/ Internal Connections
(Top View)
01
24 68
5
01
46
5
01
51.5 max.
Mounting Holes
Two, M4 or
4.5-dia. holes
40$0.1
2
55.5 max.
63 max.
66.5 max.
Quick-connect Terminals with Front-connecting Socket
1. The Front-connecting Socket and DIN tracks are sold separately.
Note:
2. The Front-connecting Socket can be track-mounted or screw-mounted.
G7L-1A-T
G7L-2A-T
PFP-jN
PFP-jN
Two, M3.5 screws for coil
55.5 max. Four, M4 screws
for contact
Two, M3.5 screws for coil
G7L
G7L
61.5 max. 65 max.
P7LF-06
51.5 max.
5
P7LF-06
51.5 max.
24 68
5
Terminal Arrangement/ Internal Connections
(Top View)
01
46
01
Mounting Holes
Two, M4 or
4.5-dia. holes
40$0.1
24 68
55.5 max. Four, M4 screws
for contact
61.5 max. 65 max.
5
8
Page 9
G7L
G7L
G7L-1A-TJ with Test Button
G7L-2A-TJ with Test Button
PFP-jN
PFP-jN
Two, M3.5 screws for coil
55.5 max. Two, M4 screws
for contact
55.5 max.
Two, M3.5 screws for coil
Four, M4 screws for contact
G7L
2
61.5 max. 65 max.
G7L
2
61.5 max.
65 max.
Quick-connect Terminals with Upper Bracket
G7L-1A-TUB
P7LF-06
P7LF-06
Terminal Arrangement/ Internal Connections
(Top View)
51.5 max.
5
51.5 max.
5
01
46
01
24 68
Terminal Arrangement/ Internal Connections
(Top View)
Mounting Holes
Two, M4 or
4.5-dia. holes
40$0.1
Mounting Holes
Two, 4.5-dia. hole or M4 tapped holes
G7L-2A-TUB
G7L-1A-TUBJ with Test Button
Terminal Arrangement/ Internal Connections
(Top View)
Terminal Arrangement/ Internal Connections
(Top View)
9
Page 10
G7L
G7L
G7L-2A-TUBJ with Test Button
Screw Terminals with E-bracket
E-brackets are sold separately.
Note:
G7L-1A-B
Two, M3.5 screws for coil
G7L-2A-B
Two, M3.5 screws for coil
Internal Connections
(Top View)
Two, M4 screws for contact
Terminal Arrangement/ Internal Connections
(Top View)
Four, M4 screws for contact
Mounting HolesTerminal Arrangement/
Two, 4.5-dia. hole or M4 tapped holes
Mounting Holes
Two, 4.5-dia. hole or M4 tapped holes
G7L-1A-BJ with Test Button
G7L-2A-BJ with Test Button
Two, M3.5 screws for coil
Two, M3.5 screws for coil
Two, M4 screws for contact
Four, M4 screws for contact
10
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G7L
Screw Terminals with DIN Track Mounting Adapter
1. The DIN Track Mounting Adapter and DIN tracks are sold separately.
Note:
2. The DIN Track Mounting Adapter can be track-mounted or screw-mounted.
G7L
G7L-1A-B
G7L-2A-B
G7L-1A-BJ with Test Button
PFP-jN
PFP-jN
PFP-jN
55.5 max.
55.5 max.
G7L
65.5 max. 69 max.
G7L
65.5 max. 69 max.
G7L
P7LF-D
P7LF-D
P7LF-D
51.5 max.
5
51.5 max.
5
Terminal Arrangement/ Internal Connections
(Top View)
01
46
01
24 68
Mounting Holes
Two, M4 or
4.5-dia. holes
40$0.1
2
55.5 max.
G7L-2A-BJ with Test Button
PFP-jN
2
55.5 max.
Screw Terminals with Upper Bracket
G7L-1A-BUB
Two, M3.5 screws for coil
65.5 max. 69 max.
G7L
65.5 max. 69 max.
51.5 max.
5
P7LF-D
51.5 max.
5
Two, M4 screws for contact
01
46
01
24 68
Terminal Arrangement/ Internal Connections
(Top View)
Mounting Holes
Two, 4.5-dia. hole or M4 tapped holes
11
Page 12
G7L
G7L-2A-BUB
G7L
G7L-1A-BUBJ with Test Button
G7L-2A-BUBJ with Test Button
Two, M3.5 screws for coil
Two, M3.5 screws for coil
Two, M3.5 screws for coil
Four, M4 screws for contact
Terminal Arrangement/ Internal Connections
(Top View)
Two, M4 screws for contact
Terminal Arrangement/ Internal Connections
(Top View)
Four, M4 screws for contact
Terminal Arrangement/ Internal Connections
(Top View)
Mounting Holes
Two, 4.5-dia. hole or M4 tapped holes
PCB Terminals with PCB Mounting
G7L-1A-P
G7L-2A-P
Mounting Holes
(Bottom View)
Terminal Arrangement/ Internal Connections
(Top View)
Mounting Holes
(Bottom View)
Terminal Arrangement/ Internal Connections
(Top View)
12
Page 13
G7L
G7L
R99-07G5D E-bracket
P7LF-D Adapter
P7LF-06 Front-connecting Socket
26 24 17.8
24
Two, M3.5 screws for coil
40
46
7
30
55
50
40$0.1
55.5 max.
Two, 4.5-dia. holes
8
Mounting Holes
(Bottom View)
Two, M4 or
10
3
19.7
4.4
4.5-dia. holes
40$0.1
Mounting Holes
(Bottom View)
Two, M4 or
4.5-dia. holes
40$0.1
35.2 max.
14.5
51.5 max.
5
Mounting Holes
(Bottom View)
Four, M4 screws for contact
P7LF-C Cover
Internal Coil Circuit
DC Operating Coil AC Operating Coil
34.5 max.
40$0.1
55.5 max.
50.5 max.
9.2
6max.
51.5 max.
25
46 max.
1
Put the P7LF-C cover onto the terminals in order to protect the user from electric shock.
5
Two, M4 or
4.5-dia. holes
40$0.1
13
Page 14
G7L
Precautions
Refer to page NO TAG for general precautions.
Handling
To preserve performance, do not drop or otherwise subject the
!
Power Relay to shock. Thecase is notdesigned to be removed during normal handling
!
and operation. Doing so may affect performance. Use the Power Relay in a dry environment free from excessive
!
dust, SO Do not allow a voltage greater than the maximum allowable coil
!
voltage to be applied continuously. Do not use the Power Relay outside of specified voltages and
!
currents. Do not allow the ambient operating temperature to exceed the
!
specified limit.
Installation
Although there are not specific limits on the installation site, it
!
should be as dry and dust-free as possible. PCB Terminal-equippedRelays weigh approximately 100 g. Be
!
sure that the PCB is strong enough to support them. We recommend dual-side through-hole PCBs to reduce solder cracking from heat stress.
Quick-connectterminals canbeconnectedtoFastonreceptacle
!
#250 and positive-lock connectors. Allowsuitableslack onleadswhenwiring,anddonot subjectthe
!
terminals to excessive force.
Cleaning PCB Terminals
PCB terminals have flux-tight construction which prevents flux
!
from penetrating into the Relay base housing, e.g., due to capillaryactionuptheterminals whenRelayis solderedontothe PCB. This type of Relay cannot be immersed for cleaning.
Connecting
Refer to the following table when connecting a wire with a
!
crimp-style terminal to the G7L.
Terminals
Coil
Contact
Rated Current Flow
When using B-series (screw) products, the rated current from the screw terminals (M4) should be 20 A or less according to jet stan­dard (electrical appliance and material control law of Japan).
S, or organic gas.
2,H2
Screw terminals Front-connecting
8
5.8 5
M3.5 M4
5.5
6.5
9.2
Socket
8
6.5
5.3
M3.5 M4
5.5 7
9.2
Operating Coil
As a rule, either a DC battery or a DC power supply with a
!
maximumof5%ripplemustbeusedfortheoperatingvoltagefor DC Relays. Before using a rectified AC supply,confirm that the rippleisnot greater than 5%. Ripplegreaterthan this can leadto variations in the operating and reset voltages.
As excessive ripple can generate pulses, the insertion of a smoothing capacitor is recommended as shown below.
Smoothing capacitor
Emin.Emax. Emean
% of ripple = x 100
Emax Emin. E mean
When driving a transistor, check the leakage current and
!
connect a bleeder resistor if necessary.
Emax.--E
E mean
.: Max. ripple : Min. ripple
: Mean DC value
Relay
Ripple
DC fraction
min.
DIN Track Mounting Adapter and
Front-connecting Socket
DIN Track Mounting
Use a DIN-conforming 50-cm track or 1-m track (both are sold
!
separately) for mounting a number of G7L Relays. Cut and shorten the track to an appropriate length it if the required track length is less than 50 cm.
The DIN Track Mounting Adapter and Front-connecting Socket
!
can be mounted on the G7L with just one hand and dismounted with ease by using a screwdriver.
To support the G7L mounted on a DIN Track Mounting Adapter
!
or Front-connecting Socket, use the PFP-M End Plate. Put the End Plate onto the DIN Track Mounting Adapter or Front-connecting Socket so that the surface mark of the End Plate faces upwards. Then tighten the screw of the End Plate securely with a screwdriver.
Screw Mounting
Screw-mounttheDINTrackMountingAdapterorFront-connect-
!
ing Socket securely after opening screw mounting holes on them.
When cutting or opening holes on the panel after the
!
Front-connecting Socket is mounted, take proper measures so that the cuttingchips will notfall onto theRelay terminals. When cutting or opening holes on the upper part of the panel, maskthe Front-connecting Socket properly with a cover.
G7L
ALL DIMENSIONS SHOWN ARE IN MILLIMETERS.
To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527.
Cat. No. J055-E1-3A
14
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