OMRON G6K-2F 12V Datasheet

Surface Mounting Relay G6K

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g

Surface Mounting Relay with the
World’s Smallest Mounting Area and a
Height of Only 5.2 mm

Subminiature model as small as 5.2 (H) x 6.5 (W) x
10 (L) mm is ideal for high-density mounting.

Low profile of 5.2 mm and weight of only 0.7 g
combine to improve mounting efficiency.

Models with inside-L surface mounting terminals
are available.

Consumes approximately 70% the power of a
conventional OMRON model and operates at a
current that is as low as 100 mW.

Surface mounting terminal models incorporate a
unique terminal structure with high infrared
irradiation efficiency which allows the terminal
temperature to rise easily when mounting the IRS,
thus ensuring excellent soldering.

Ensures a dielectric strength of 1,500 VAC and
conforms to FCC Part 68 (i.e., withstanding an
impulse withstand voltage of 1,500 V for 10 x
160 !s).

New-Y models offer an impulse withstand voltage
of 2,500 V for 2 x 10 !s (conforms to Bellcore
specifications) by optimizing the distance between
coil and contacts.

Conforms toUL1950(FileNo. E41515)/CSA C22.2
No. 950 (File No. LR24825)

The above specifications are ensured as of August 1999.

RC

Ordering Information

Classification Single-side

DPDT Fully sealed

1. When ordering, add the rated coil voltage to the model number.

Note:

Example: G6K-2F 12 VDC

2. When ordering tape packing, add “-TR” to the model number.
Example: G6K-2F-TR 12 VDC

Be sure since “-TR” is not part of the relay model number, it is not marked on the relay case.

Model Number Legend

G6Kj-

1. Relay function

None: Single-side stable model

2. Contact form

jj-jj

1234 5

U: Single-winding latching model

2: DPDT

Through-hole terminal
Surface mounting

terminal

Tape packing

VDC

Rated coil voltage

Inside-L
Outside-L

stable

G6K-2P G6KU-2P-Y G6K-2P-Y
G6K-2G G6KU-2G-Y G6K-2G-Y
G6K-2F G6KU-2F-Y G6K-2F-Y

3. Terminal shape

F: Outside-L surface mounting terminal
G: Inside-L surface mounting terminal
P: PCB terminal

4. Approved standards

None: UL, CSA

Y: UL, CSA

5. Rated Coil Voltage

3, 4.5, 5, 12, 24 VDC

Single-winding

latching

Does not conform to Bellcore specifications
ConformstoBellcorespecifications: 2,500Vfor2x10!s

Single-side stable Bellcore:

2, 500 V for 2x10!s

1

G6K

Application Examples

Telephones, communications equipment, measurement devices, office automation machines, and audio-visual products.

Specifications

Contact mechanism: Bifurcated crossbar Ag (Au-alloy contact)
Enclosure ratings: Fully sealed

Coil Ratings

Single-side Stable Models

G6K-2F, G6K-2G, G6K-2P

Rated voltage
Rated current
Coil resistance
Must operate voltage
Must release voltage
Max. voltage
Power consumption

1. The rated current and coil resistance are measured at a coil temperature of 23#C with a tolerance of$10%.

Note:

2. The operating characteristics are measured at a coil temperature of 23#C.

3. The maximum voltage is the highest voltage that can be imposed on the relay coil instantaneously.

Single-side Stable Models (Bellcore Version)

G6K-2F-Y, G6K-2G-Y, G6K-2P-Y

Rated voltage
Rated current
Coil resistance
Must operate voltage
Must release voltage
Max. voltage
Power consumption

1. The rated current and coil resistance are measured at a coil temperature of 23#C with a tolerance of$10%.

Note:

2. The operating characteristics are measured at a coil temperature of 23#C.

3. The maximum voltage is the highest voltage that can be imposed on the relay coil instantaneously.

3VDC 4.5 VDC 5VDC 12 VDC

33.0 mA 23.2 mA 21.1 mA 9.1 mA
91

"

80% max. of rated voltage
10% min. of rated voltage
150% of rated voltage at 23#Cto70#C
Approx. 100 mW

3VDC 4.5 VDC 5VDC 12 VDC 24 VDC

33.0 mA 23.2 mA 21.1 mA 9.1 mA 4.6 mA
91

"

80% max. of rated voltage
10% min. of rated voltage
150% of rated voltage at 23#Cto70#C
Approx. 100 mW

194

194

"

"

237

237

"

"

1,315

1,315

"

"

5,220

G6K

"

2

G6K

p

Single-winding Latching Models (Bellcore Version)

G6KU-2F-Y, G6KU-2G-Y, G6KU-2P-Y

Rated voltage
Rated current
Coil resistance
Must set voltage
Must reset voltage
Max. voltage
Power consumption

1. The rated current and coil resistance are measured at a coil temperature of 23#C with a tolerance of$10%.

Note:

2. The operating characteristics are measured at a coil temperature of 23#C.

3. The maximum voltage is the highest voltage that can be imposed on the relay coil instantaneously.

3VDC 4.5 VDC 5VDC 12 VDC 24 VDC

33.0 mA 23.2 mA 21.1 mA 9.1 mA 4.6 mA
91

"

75% max. of rated voltage
75% max. of rated voltage
150% of rated voltage at 23#Cto70#C
Approx. 100 mW

194

"

237

"

1,315

Contact Ratings

Load
Rated load
Rated carry current
Max. switching voltage
Max. switching current

Resistive load

0.3 A at 125 VAC; 1 A at 30 VDC
1A
125 VAC, 60 VDC
1A

Characteristics

Item

Contact resistance (see note 1)
Operating (set) time (see note 2)
Release (reset) time (see note 2)
Insulation resistance (see note 3)
Dielectric

strength

Impulse
withstand
voltage

Vibration resistance

Shock resistance

Life expectancy

Failure rate (P level) (see note 4)
Ambient temperature

Ambient humidity
Weight

Coil and contacts
Contacts of different

polarity
Contacts of same

polarity
Coil and contacts
Contacts of different

polarity
Contacts of same

polarity

100 m"max.
3 ms max. (approx. 1.4 ms) 3 ms max. (approx. 1.2 ms)
3 ms max. (approx. 1.3 ms) 3 ms max. (approx. 1.2 ms)
1,000 M"min. (at 500 VDC)
1,500 VAC, 50/60 Hz for 1 min
1,000 VAC, 50/60 Hz for 1 min

750 VAC, 50/60 Hz for 1 min

1,500 V (10 x 160!s) 2,500 V (2 x 10!s), 1,500 V (10 x 160!s)
1,500 V (10 x 160!s)

Destruction: 10 to 55 Hz, 5-mm double amplitude and 55 to 500 Hz, 300 m/s2(approx. 30G)
Malfunction: 10 to 55 Hz, 3.3-mm double amplitude and 55 to 500 Hz, 200 m/s

Destruction: 1,000 ms2(approx. 100G)
Malfunction: 750 ms

Mechanical: 50,000,000 operations min. (at 36,000 operations/hour)
Electrical: 100,000 operations min. (with a rated load at 1,800 operations/hour)

10!Aat10mVDC
Operating: --40#Cto70#C (with no icing or condensation)

Storage: --40#Cto70#C (with no icing or condensation)
Operating: 35 to 85%
Approx. 0.7 g

Single-side stable models (double-pole) Single-winding latching

G6K-2F, G6K-2G, G6K-2P G6K-2F-Y, G6K-2G-Y,

2

(approx. 75G)

G6K-2P-Y

"

G6KU-2F-Y, G6KU-2G-Y,

5,220

model

G6KU-2P-Y

2

(approx. 20G)

"

G6K

The above values are initial values.

Note:

1. The contact resistance was measured with 10 mA at 1 VDC with a fall-of-potential method.

Note:

2. Values in parentheses are actual values.

3. Theinsulationresistancewas measuredwitha 500-VDCmeggerappliedtothesame partsasthoseused forcheckingthedielectric
strength.

4. This value was measured at a switching frequency of 120 operations/min.

3

G6K

Engineering Data

G6K

Maximum Switching Power Ambient Temperature vs.

Maximum Coil Voltage

Switching current (A)

DC resistive load

AC resistive load

Switching voltage (V)

Maximum coil voltage (%)

Ambient temperature (#C)

Themaximum coilvoltage refers tothemaxi-

Note:

mum value in a varying range of operating
power voltage, not a continuous voltage.

Life Expectancy Ambient Temperature vs. Must

Operate or Must Release Voltage

G6K-2G (F/P), G6K-2G (F/P)-Y

Max. estimated value

30 VDC resistive load

4

Ambient temperature: 23#C
Switching frequency:
1,800 operations/hour

Ambient Temperature vs.
Switching Current

Switching current (A)

Ambient temperature (#C)

Ambient Temperature vs. Must
Set or Must Reset Voltage

G6KU-2G (F/P)-Y

Max. estimated value

125 VAC resistive load
Ambient temperature: 23#C
Switching frequency:
1,800 operations/hour

Switching operations (x10 operations)

Switching current (A)

Shock Malfunction

Energized

Not
energized

Shock direction

Conditions: Shock is applied in$X,$Y, and$Z

directions three times each with and
without energizing the Relays to check
the number of contact malfunctions.

Unit: m/s
Sample: G6K-2G
Number of Relays: 10

On the basis of rated voltage (%)

Ambient temperature (#C)

Electrical Life Expectancy
(with Must Operate and Must
Release Voltage) (see note)

Must operate voltage
Must release voltage

On the basis of rated voltage (%)

Ambient temperature (#C)

Electrical Life Expectancy
(Contact Resistance) (see note)

G6K-2G (F/P), G6K-2G (F/P)-Y

G6K-2G (F/P), G6K-2G (F/P)-Y

Sample: G6K-2G
Number of Relays: 10
Testconditions: 1 A resistive load at
30 VDC with an operation rate of 50%
Switching frequency: 1,800 operations/h

Must operate

2

Must release

Sample: G6K-2G

"

Number of Relays: 10
Testconditions: 1 A resistive load
at 30 VDC with an operation rate of 50%
Switching frequency: 1,800 operations/h

Contact resistance

Contact resistance (m )

On the basis of rated voltage (%)

Operating frequency (x103operations)

Operating frequency (x103operations)

NO
contact
NC
contact

4

G6K

G6K

Contact Reliability Test

(see note)

G6K-2G (F/P), G6K-2G (F/P)-Y

Sample: G6K-2G

"

Number of Relays: 10
Testconditions: 10!A resistive load at
10 mVDC with an operation rate of 50 %
Switching frequency: 7,200 operations/h

Contact resistance (m )

Operating frequency (x103operations)

The test was conducted at an

Note:

ambient temperature of 23#C.

External Magnetic Interference

G6K-2G (F/P), G6K-2G (F/P)-Y

(Average value)

NO
contact
NC
contact

Mutual Magnetic Interference

G6K-2G (F/P), G6K-2G (F/P)-Y

Must operate voltage
Must release voltage

Initial stage Test

Sample

Not energized

Sample

Energized

Change rate on the basis

Change rate on the basis

Average value

of initial value (%)

Initial stage

Average value

of initial value (%)

(Average value)

Mutual Magnetic Interference

G6K-2G (F/P), G6K-2G (F/P)-Y

Must operate voltage
Must release voltage

Initial stage

Sample

Not energized

Test

Sample

Energized

Change rate on the basis

of initial value (%)

Change rate on the basis

of initial value (%)

Average value

Initial stage

Average value

(Average value)

Test

Test

Sample: G6K-2G
Number of Relays: 10

Change rate on the basis of initial value (%)

External magnetic field (A/m)

Must operate voltage
Must release voltage

High-frequency Characteristics

(Isolation)
G6K-2G (F/P), G6K-2G (F/P)-Y

(Average value)

Sample: G6K-2G
Number of Relays: 10

Isolation (dB)

Frequency (MHz)

Sample: G6K-2G
Number of Relays: 10

Change rate on the basis of initial value (%)

External magnetic field (A/m)

Must operate voltage
Must release voltage

High-frequency Characteristics

(Insertion Loss)
G6K-2G (F/P), G6K-2G (F/P)-Y

(Average value)

Sample: G6K-2G
Number of Relays: 10

Insertion loss (dB)

Frequency (MHz)

Sample: G6K-2G
Number of Relays: 10

Change rate on the basis of initial value (%)

External magnetic field (A/m)

Must operate voltage
Must release voltage

High-frequency Characteristics

(Return Loss)
G6K-2G (F/P),G6K-2G (F/P)-Y

(Average value)

Sample: G6K-2G
Number of Relays: 10

Return loss (dB)

Return loss

Frequency (MHz)

5

G6K

G6K

Must Operate and Must Release
Time Distribution

G6K-2G (F/P), G6K-2G (F/P)-Y

Sample: G6K-2G
Number of Relays: 50

Number of contacts

Thetests were conductedatan ambient temperatureof23#C.

Note:

(see note)

Must operate
Must release time

Time (ms)

Must Operate and Must Release
Bounce Time Distribution

G6K-2G (F/P) , G6K-2G (F/P)-Y

Number of contacts

Dimensions

All units are in millimeters unless otherwise indicated.

Note:

DPDT

G6K-2F

Vibration Resistance

(see note)

Must operate

bounce time
Must release
bounce time

Sample: G6K-2G
Number of Relays: 50

Time (ms)

Mounting Dimensions (Top View) Terminal Arrangement/

Tolerance:$0.1 mm

G6K-2G (F/P), G6K-2G (F/P)-Y

Must operate voltage

Must release voltage

Change rate on the basis of rated value (%)

Internal Connections
(Top View)

After test

G6K-2G

G6K-2P

Each value has a tolerance of$0.3 mm.

Note:

Each value has a tolerance of$0.3 mm.

Note:

Each value has a tolerance of$0.3 mm.

Note:

Orientation mark

Mounting Dimensions (Top View) Terminal Arrangement/

Tolerance:$0.1 mm

Mounting Dimensions (Bottom View) Terminal Arrangement/

Tolerance:$0.1 mm

Eight, 0.8-dia. holes

Internal Connections
(Top View)

Orientation mark

Internal Connections
(Bottom View)

Orientation mark

6

G6K

G6K

G6K-2F-Y

G6K-2G-Y

G6K-2P-Y

Each value has a tolerance of$0.3 mm.

Note:

Each value has a tolerance of$0.3 mm.

Note:

Each value has a tolerance of$0.3 mm.

Note:

Mounting Dimensions (Top View) Terminal Arrangement/

Tolerance:$0.1 mm

Mounting Dimensions (Top View) Terminal Arrangement/

Tolerance:$0.1 mm

Mounting Dimensions (Bottom View) Terminal Arrangement/

Tolerance:$0.1 mm

Eight, 0.8-dia. holes

Internal Connections
(Top View)

Orientation mark

Internal Connections
(Top View)

Orientation mark

Internal Connections
(Bottom View)

Orientation mark

G6KU-2F-Y

G6KU-2G-Y

G6KU-2P-Y

Each value has a tolerance of$0.3 mm.

Note:

Each value has a tolerance of$0.3 mm.

Note:

Each value has a tolerance of$0.3 mm.

Note:

Mounting Dimensions (Top View)

Tolerance:$0.1 mm

Mounting Dimensions (Top View) Terminal Arrangement/

Tolerance:$0.1 mm

Mounting Dimensions (Bottom View) Terminal Arrangement/

Tolerance:$0.1 mm

Eight, 0.8-dia. holes

Terminal Arrangement/
Internal Connections
(Top View)

Orientation mark

Internal Connections
(Top View)

Orientation mark

Internal Connections
(Bottom View)

Orientation mark

7

G6K

Stick Packing and Tape Packing

Stick Packing

Relays in stick packing arearranged sothat theorientation markof
eachRelay in on theleft side. Fifty Relays arepacked on one stick.

Be sure not to make mistakes in Relay orientation when mounting
the Relay to the PCB.

Stopper (gray)

Stick length: 520 mm (stopper not included)
No. of Relays per stick: 50

Tape Packing (Surface Mounting Terminal Models)

When ordering Relays in tape packing, add the prefix “-TR” to the
model number, otherwise the Relays in stick packing will be pro­vided.

Tape Type: ETX7200

Reel type: RPM-16D (EIAJ)
Relays per Reel: 900

1. Direction of Relay Insertion

Orientation of Relays

(EIAJ (Electronic Industrial Association of Japan))

Top tape (cover tape)

Stopper (green)

Pulling direction

Orientation mark

3. Carrier Tape Dimensions

G6K-2F, G6K-2F-Y,G6KU-2F-Y

G6K

Carrier tape

2. Reel Dimensions

Pulling direction

Emboss tape

G6K-2G, G6K-2G-Y,G6KU-2G-Y

8

G6K

)

Recommended Soldering Method

Temperatures indicate the surface temperatures of the PCB.
IRS Method (for surface mounting terminal models)

#

Soldering

Temperature ( C)

Preheating

Time(s

Thethickness ofcream solder tobeapplied should bewithin a range between150 and 200!mon OMRON’s recommended PCB pattern.

%

Inorder toperformcorrectsoldering,itisrecommendedthatthe correct soldering conditionsbe maintained asshownbelowontheleft-hand

%

side.

G6K

Correct Soldering

Relay

Terminal

PCB

Visually check that the Relay is properly soldered.

Solder

Land

Incorrect Soldering

Insufficient
amount of
solder

Approved Standards

UL approval: UL1950(File No. E41515)
CSA approval: C22.2 No. 950 (File No. LR24825)

Contact form

DPDT G6K-2G(F/P): 3to12VDC

G6K(U)-2G(F/P)-Y: 3 to 24 VDC

Coil rating Contact rating Number of test operations

Excessive
amount of
solder

1 A at 30 VDC

0.5 A at 60 VDC

0.3 A at 125 VAC

6,000

9

G6K

Precautions

For general precautions, refer to the
Familiarizeyourself with theprecautionsandglossary before using
the G6K.

Correct Use

Handling

Leave the Relay unpacked until mounting it.

Soldering

Solder: JIS Z3282, H63A
Solderingtemperature:Approx. 250#C(260#CiftheDWSmethodis

used)
Soldering time: Approx. 5 s max. (approx. 2 s for the first time and

approx. 3 s for the second time if the DWS method is used)
Besureto make a moltensolderlevel adjustmentsothat the solder

will not overflow on the PCB.

Claw Securing Force During Automatic Mounting

Duringautomatic insertionofRelays, make sure toset thesecuring
forceofeachclawtothefollowingsothattheRelayscharacteristics
will be maintained.

Direction A: 1.96 N
Direction B: 4.90 N
Direction C: 1.96 N

Environmental Conditions During Operation, Storage, and
Transportation

ProtecttheRelayfrom direct sunlight andkeeptheRelayundernor­mal temperature, humidity, and pressure.

If the Relay isstored for a longtime in an adverseenvironment with
high temperature, high humidity, organic gases, or sulfide gases,
sulfide or oxide films will form on the contact surfaces. These films
mayresult inunstablecontact,contactproblems,orfunctionalprob­lems. Therefore, operate, store,ortransporttheproduct underspe­cified environmental conditions.

Latching Relay Mounting

Make sure that the vibration or shock that is generated from other
devices, such as relays in operation, on the same panel and im­posed on the Latching Relay does not exceed the rated value,
otherwisetheLatchingRelaythathasbeenset may be reset or vice
versa. The Latching Relay is reset before shipping. If excessive
vibration or shockis imposed,however,theLatching Relay maybe
set accidentally. Be sure to apply a reset signal before use.

PCB Relays Catalog (X033)

.

Maximum Allowable Voltage

Themaximumallowablevoltageof thecoilcanbe obtained fromthe
coiltemperatureincrease andtheheat-resisting temperatureof coil
insulating sheathmaterial. (Exceeding the heat-resisting tempera­ture may result in burningor short-circuiting.) The maximum allow­able voltage also involves important restrictions which include the
following:

Must not cause thermal changes in or deterioration of the

%

insulating material.
Must not cause damage to other control devices.

%

Must not cause any harmful effect on people.

%

Must not cause fire.

%

Therefore, be sure to use the maximum allowable voltage beyond
the value specified in the catalog.

Asarule,theratedvoltagemust be applied to the coil. A voltageex­ceeding the rated value, however, can be applied to the coil pro­videdthatthe voltage is less thanthemaximumallowablevoltage.It
must be noted that continuous voltage application to the coil will
cause a coil temperature increase thus affecting characteristics
suchas electrical lifeandresultinginthedeterioration of coil insula­tion.

Coating

The Relay mounted on the PCB may be coated or washed but do
not apply silicone coating or detergent containing silicone, other­wisethe silicone coatingor detergent may remainon thesurface of
the Relay.

PCB Mounting

Iftwoormore Relays are closelymounted with thelongsides of the
Relays facing each other and soldering is performed with infrared
radiation, the solder may not be properly exposed to the infrared
rays. Be sure to keep theproperdistance between adjacentRelays
as shown below.

G6K-2G

2mmmin.

G6K-2F

2.7 mm min.

Twoor more Relays may becloselymounted with theshort sides of
the Relays facing each other.

G6K

Cat. No. K106-E1-3A

10

ALL DIMENSIONS SHOWN ARE IN MILLIMETERS.

To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527.