OMRON G5RL1AEHRDC24, G5RL-1E-HR 5DC Datasheet

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G5RL
1. Number of poles
1: 1-pole
2. Contact Form
None: SPDT (1c)
A : SPST-NO (1a)
3. Classification
None: Standard
E : High-capacity
4. Additional Models
None: Standard
HR: High-inrush
LN: Low Noise
TV8: TV8 rating
G5RL-@@-@-@
12 3 4
Rated coil voltage
PCB Power Relay
Low-profile Relay with Various Models
• Creepage distance 8mm between coil and contacts
• 10 kV Impulse withstand voltage
• Models with AC coil available.
• High-Inrush model available (Inrush peak currents up to 100 A)
• Low Noise models available (Approx. 10 to 20 dB less sound
pressure than standard G5RL-Series Relays)
• TV8 Rating models available (TV8 for UL standard)
RoHS Compliant
Model Number Legend Application Examples
• Housing equipments
• Audio-visual products
• Office automation machines
• Air-conditioners
•Lighting
Ordering Information
Classification Terminal Shape Contact form Enclosure rating Model Rated coil voltage
Standard
SPST-NO (1a)
High-capacity
PCB terminals
SPDT (1c)
Note. When ordering, add the rated coil voltage to the model number.
Example: G5RL-1A-LN DC5
Flux protection
G5RL-1A-LN 5VDC, 12VDC, 24VDC G5RL-1A-TV8 5VDC, 12VDC, 24VDC, 48VDC G5RL-1A-E-HR 5VDC, 12VDC, 24VDC, 48VDC G5RL-1A-E-LN 5VDC, 12VDC, 24VDC G5RL-1A-E-TV8 5VDC, 12VDC, 24VDC, 48VDC
G5RL-1-E
G5RL-1-E-HR 5VDC, 12VDC, 24VDC, 48VDC
24VAC, 100VAC, 115VAC/120VAC, 200VAC, 230VAC/240VAC
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Minimum
packing unit
100 pcs/tray
However, the notation of the coil voltage on the product case as well as on the packing will be marked as @@ VDC.
Ratings
Coil
Low Noise Models: G5RL-1A(-E)-LN
Rated Voltage
(VDC)
12 44.2 272
24 22.1 1,086
Note 1. The rated current and coil resistance are measured at a coil temperature of 23°C with a tolerance of ±10%.
2. Be sure to use a diode for surge absorption for the coil.
3. The operating characteristics are measured at a coil temperature of 23°C.
4. The “Max. voltage” is the maximum voltage that can be applied to the relay coil.
Rated current
(mA)
5 106 47.2
Coil resistance
(Ω)
Must operate voltage
(V)
70% max. 10% min. 110% Approx. 530
Must release voltage
(V)
% of rated voltage
Max voltage
(V)
Powe r
consumption
(mW)
1
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G5RL PCB Power Relay
High-Inrush Models: G5RL-1(A)-E-HR, G5RL-1A(-E)-TV8
Rated Voltage
(VDC)
58062.5
12 33.3 360
24 16.7 1,440
48 8.96 5,358 Approx. 430
Note 1. The rated current and coil resistance are measured at a coil temperature of 23°C with a tolerance of ±10%.
2. The operating characteristics are measured at a coil temperature of 23°C.
3. The “Max. voltage” is the maximum voltage that can be applied to the relay coil.
Rated current
(mA)
Coil resistance
(Ω)
Must operate voltage
(V)
70% max. 10% min. 130%
Models with AC Coil: G5RL-1-E
Rated Voltage
(VAC)
24 31.3 28.3 443
100 7.5 6.88 8,220
115/120 5.85/6.25 5.35/5.70 11,600
200 3.75 3.45 33,000
230/240 3.00/3.13 2.76/2.88 47,600
Note 1. The rated current tolerance is +15%/-20%.
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2. The operating characteristics are measured at a coil temperature of 23°C.
3. Coil resistances are provided as reference values.
4. The “Max. voltage” is the maximum voltage that can be applied to the relay coil.
Contacts
Rated current
at 50Hz
(mA)
Rated current
at 60Hz
(mA)
Coil resistance
(Ω)
Must operate voltage
(V)
75% max. 15% min. 110% Approx. 750
Low Noise Models: G5RL-1A(-E)-LN
Load
Contact form SPST-NO (1a) Contact Type Single Contact material Ag Alloy
Rated load
Rated carry current 12 A 16 A Max. switching voltage 250 VAC, 24 VDC Max. switching current 12 A 16 A
Standard High-capacity
12 A at 250 VAC
12 A at 24 VDC
High-Inrush Models: G5RL-1(A)-E-HR, G5RL-1A(-E)-TV8
Load
Contact form SPST-NO (1a) SPST-NO (1a) SPDT (1c) Contact Type Single Contact material Ag Alloy
Rated load
Rated carry current 12 A 16 A 16 A (NO), 5 A (NC) Max. switching voltage 250 VAC, 24 VDC Max. switching current 12 A 16 A 16 A (NO), 5 A (NC)
Standard High-capacity
12 A at 250 VAC
12 A at 24 VDC
Models with AC Coil: G5RL-1-E
Load
Contact form SPDT (1c) Contact Type Single Contact material Ag Alloy
Rated load
Rated carry current 16 A (NO), 5 A (NC) Max. switching voltage 250 VAC, 24 VDC Max. switching current 16 A (NO), 5 A (NC)
16 A at 250 VAC, 24 VDC (NO)
5 A at 250 VAC, 24 VDC (NC)
Must release voltage
(V)
% of rated voltage
Must release voltage
% of rated voltage
Resistive load
Resistive load
16 A at 250 VAC
16 A at 24 VDC
Resistive load High-capacity
(V)
Max. voltage
(V)
Max. voltage
(V)
16 A at 250 VAC
16 A at 24 VDC
16 A at 250 VAC, 24VDC (NO)
5 A at 250 VAC, 24 VDC (NC)
Powe r
consumption
Approx. 400
Power consumption
(mW)
(mW)
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G5RL PCB Power Relay
Characteristics
Low Noise Models: G5RL-1A(-E)-LN
Item Classification Standard High-capacity Contact resistance 100 mΩ max. Operate time 15 ms max. Release time 15 ms max. Insulation resistance 1,000 MΩ min.
Dielectric strength
Impulse withstand voltage Between coil and contacts 10 kV (1.2 × 50 μs) Insulation distance Between coil and contacts Clearance: 8 mm, Creepage: 8 mm
Vibration resistance
Shock resistance
Durability
Failure rate (P level) (reference ) 100 mA at 5 VDC Ambient operating temperature -40°C to 85°C (with no icing or condensation) Ambient operating humidity 5% to 85% Weight Approx. 10 g
Note 1. Values in the above table are initial values.
2. The contact resistance is measured with 1 A applied at 5 VDC using a fall-of-potential method.
3. The insulation resistance is measured between coil and contacts and between contacts of the same polarity at 500 VDC.
4. The release time is value with a diode attached.
5. Failure rate (P level) was measured at a switching frequency of 120 operations/min.
High-Inrush Models: G5RL-1(A)-E-HR, G5RL-1A(-E)-TV8
Item Classification Standard High-capacity Contact resistance 100 mΩ max. Operate time 15 ms max. Release time 5 ms max. Insulation resistance 1,000 MΩ min. (at 500 VDC)
Dielectric strength
Impulse withstand voltage Between coil and contacts 10 kV (1.2 × 50 μs) Insulation distance Between coil and contacts Clearance: 8 mm, Creepage: 8 mm
Vibration resistance
Shock resistance
Durability
Failure rate (P level) (reference ) 100 mA at 5 VDC Ambient operating temperature -40°C to 85°C (with no icing or condensation) Ambient operating humidity 5% to 85% Weight Approx. 10 g
Note 1. Values in the above table are initial values.
2. The contact resistance is measured with 1 A applied at 5 VDC using voltage drop method.
3. The insulation resistance is measured between coil and contacts and between contacts of the same polarity at 500 VDC.
4. The resistive load ratings for NO contact apply when there is no load on NC contact.
5. Failure rate (P level) was measured at a switching frequency of 120 operations/min.
Models with AC Coil: G5RL-1-E
Item Classification High-capacity Contact resistance 100 mΩ max. Operate time 20 ms max. Release time 20 ms max. Insulation resistance 1,000 MΩ min. (at 500 VDC)
Dielectric strength
Impulse withstand voltage Between coil and contacts 10 kV (1.2 × 50 μs) Insulation distance Between coil and contacts Clearance: 8 mm, Creepage: 8 mm
Vibration resistance
Shock resistance
Durability
Failure rate (P level) (reference ) 40 mA at 24 VDC Ambient operating temperature -40°C to 70°C (with no icing or condensation) Ambient operating humidity 5% to 85% Weight Approx. 10 g
Note 1. Values in the above table are initial values.
2. The contact resistance is measured with 1 A applied at 5 VDC using voltage drop method.
3. The insulation resistance is measured between coil and contacts and between contacts of the same polarity at 500 VDC.
4. The resistive load ratings for NO contact apply when there is no load on NC contact.
5. Failure rate (P level) was measured at a switching frequency of 120 operations/min.
Between coil and contacts 6,000 VAC, 50/60 Hz for 1 min Between contacts of the same polarity 1,000 VAC, 50/60 Hz for 1 min
Destruction 10 to 55 to 10 Hz, 0.75 mm single amplitude (1.5 mm double amplitude) Malfunction 10 to 55 to 10 Hz, 0.75 mm single amplitude (1.5 mm double amplitude) Destruction Malfunction Mechanical 1,000,000 operation min. (at 18,000 operations/hr) Electrical
Between coil and contacts 6,000 VAC, 50/60 Hz for 1 min Between contacts of the same polarity 1,000 VAC, 50/60 Hz for 1 min
Destruction 10 to 55 to 10 Hz, 0.75 mm single amplitude (1.5 mm double amplitude) Malfunction 10 to 55 to 10 Hz, 0.75 mm single amplitude (1.5 mm double amplitude) Destruction Malfunction Mechanical 10,000,000 operation min. (at 18,000 operations/hr) Electrical
Between coil and contacts 6,000 VAC, 50/60 Hz for 1 min Between contacts of the same polarity 1,000 VAC, 50/60 Hz for 1 min
Destruction 10 to 55 to 10 Hz, 0.75 mm single amplitude (1.5 mm double amplitude) Malfunction 10 to 55 to 10 Hz, 0.75 mm single amplitude (1.5 mm double amplitude) Destruction Malfunction Mechanical 10,000,000 operation min. (at 18,000 operations/hr) Electrical 50,000 operations min. (at 720 operations/hr)
1,000 m/s 100 m/s
100,000 operations min. (at 1,800 operations/hr)
1,000 m/s 100 m/s
100,000 operations min. (at 1,800 operations/hr) 50,000 operations min. (at 1,800 operations/hr)
1,000 m/s 100 m/s
2
2
50,000 operations min. (at 1,800 operations/hr)
2
2
2
2
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G5RL PCB Power Relay
100
10
1
G5RL-1A-E-LN
G5RL-1A-LN
1 10 100 1000
Switching current (A)
Switching voltage (V)
10000
1000
100
10
1
250 VAC resistive load
Switching current (A)
0 2 4 6 8 10 12 14 16 18
Durability (x10
4
operations)
G5RL-1A-E-LN
G5RL-1A-LN
50
40
30
20
10
0
Quantity
Sound pressure (dB)
~36 ~38 ~40 ~42 ~44 ~46 ~48 ~50 ~52 ~54 ~56
Quantity
Sound pressure (dB)
50
40
30
20
10
0
~36 ~38 ~40 ~42 ~44 ~46 ~48 ~50 ~52 ~54 ~56
100
10
1
G5RL-1A-TV8
G5RL-1-E(-HR), (NC)
1 10 100 1000
Switching current (A)
Switching voltage (V)
G5RL-1A-E-HR G5RL-1A-E-TV8 G5RL-1-E(-HR), (NO)
5
10000
1000
100
10
1
250 VAC resistive load
Switching current (A)
0 2 4 6 8 10 12 14 16 18
Durability (x10
4
operations)
G5RL-1A-E-HR G5RL-1A-E-TV8 G5RL-1-E(-HR), (NO)
G5RL-1A-TV8
Engineering Data
Low Noise Models: G5RL-1A(-E)-LN
Maximum Switching Capacity Durability
Distribution of Sound Pressure
1. When Operating 2. When Releasing
Sample: G5RL-1A-LN 12 VDC Number of relays: 100 pcs Range:A weighted sound pressure level,
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Fast, Max. hold Device connected to coil: Diode Testing environment:Room temperature and
humidity
Background noise: Approx. 30 dB max.
Relay
15 cm
High-Inrush Models : G5RL-1(A)-E-HR, G5RL-1A(-E)-TV8 Models with AC Coil : G5RL-1-E
Maximum Switching Capacity Durability
Sponge
Microphone
4
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G5RL PCB Power Relay
20
3.5
@0.5 0.33
0.43
7.5
1
3.5
29.0 max. (28.8)*
15.7 max. (15.5)*
12.7 max. (12.5)*
7.5±0.1
20±0.1
3.5±0.1
(2.3)
* Average value
Four, 1.3±0.1 dia.
3
1
5
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G5RL-1A-LN G5RL-1A-TV8
Terminal Arrangement/ Internal Connections
(BOTTOM VIEW)
PCB Mounting Holes
(BOTTOM VIEW)
G5RL-1A-E-LN G5RL-1A-E-HR G5RL-1A-E-TV8
PCB Mounting Holes
(BOTTOM VIEW)
Terminal Arrangement/ Internal Connections
(BOTTOM VIEW)
(No coil polarity)
@0.5
29.0 max. (28.8)*
0.43
0.33
20
0.43
55
3.5
1
7.5
15.7 max. (15.5)*
7.5 ± 0.1
12.7 max. (12.5)*
(2.3)
20 ± 0.1
5 ± 0.1
5 ± 0.1
12
34
8 7
65
* Average value
Eight, 1.3 ± 0.1 dia.
G5RL-1-E G5RL-1-E-HR
PCB Mounting Holes
(BOTTOM VIEW)
Terminal Arrangement/ Internal Connections
(BOTTOM VIEW)
(No coil polarity)
Dimensions (Unit: mm)
(No coil polarity)
Six, 1.3±0.1 dia.
29.0 max. (28.8)*
12.7 max. (12.5)*
15.7 max. (15.5)*
3.5
7.5±0.1
(2.3)
20±0.1
5±0.1
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@0.5
0.33
20
0.43
5
1
7.5
* Average value
1
8
4
3
5
6
5
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G5RL PCB Power Relay
Approved Standards
UL/C-UL Recognized (File No.E41643)
Model Contact form Coil ratings Contact ratings
G5RL-1A-LN SPST-NO (1a) 5 to 24 VDC
G5RL-1A-E-LN SPST-NO (1a) 5 to 24 VDC
Note. CSA standards: Certified by C-UL.
12 A, 250 VAC Resistive, 40°C 12 A, 24 VDC Resistive, 40°C TV-5, 120 VAC, 40°C 25,000 16 A, 250 VAC Resistive, 40°C 16 A, 24 VDC Resistive, 40°C TV-5, 120 VAC, 40°C 25,000
UL Recognized (File No.E41643) and CSA Certified (File No. LR31928)
Model Contact form Coil ratings Contact ratings
12 A, 277 VAC General, 40°C 80,000
G5RL-1A-TV8 SPST-NO(1a) 5 to 48 VDC
G5RL-1A-E-TV8 SPST-NO(1a) 5 to 48 VDC
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G5RL-1(A)-E-HR SPST-NO (1a) 5 to 48 VDC TV-5, 120 VAC, 40°C 25,000
5
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G5RL-1-E SPDT-NO (1a) 24 to 240 VAC 1/2 Hp, 120 VAC, 40°C 6,000
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SPDT-NC (1b)
(G5RL-1-E) 60 LRA/10 FLA, 250 VAC, 40°C 6,000 5 to 48 VDC
24 to 240 VAC (G5RL-1-E)
TV-8, 120 VAC, 40°C 25,000 A300 Pilot Duty, 720 VA, 240 VAC, 40°C 30,000 1/2 Hp, 120 VAC, 40°C 6,000 60 LRA/10 FLA, 250 VAC, 40°C 6,000 16 A, 277 VAC General, 40°C 50,000 TV-8, 120 VAC, 40°C 25,000 A300 Pilot Duty, 720 VA, 240 VAC, 40°C 30,000 1/2 Hp, 120 VAC, 40°C 6,000 60 LRA/10 FLA, 250 VAC, 40°C 6,000 16 A, 277 VAC General, 40°C 50,000
A300 Pilot Duty, 720 VA, 240 VAC, 40°C 30,000
5 A, 250 VAC General, 40°C 50,000
5 A, 24 VDC Resistive, 40°C 50,000
Number of test
operations
100,000
50,000
Number of test
operations
VDE Certified (EN61810-1) (License No. 40007172)
Model Contact form Coil ratings Contact ratings
G5RL-1A-LN SPST-NO (1a) 5, 12, 24VDC 12 A, 250 VAC cosφ=1, 85°C 60,000 G5RL-1A-E-LN SPST-NO (1a) 5, 12, 24VDC 16 A, 250 VAC cosφ=1, 85°C 30,000
G5RL-1A-TV8 SPST-NO (1a) 5, 12, 24, 48 VDC
G5RL-1A-E-TV8 SPST-NO (1a) 5, 12, 24, 48 VDC
G5RL-1(A)-E-HR
G5RL-1-E SPDT-NO (1a)
Creepage distance 8 mm min. Clearance distance 8 mm min. Insulation material group IIIa
Type of insulation
Rated Insulation voltage 250 V Pollution degree 3 (Flux protection) Rated voltage system 250 V Over voltage category III Category of protection according to IEC 61810-1 RT II (Flux protection) Tracking Index of relay base PTI 250 V min. (housing parts)
SPST-NO (1a)
5, 12, 24, 48 VDC
SPDT-NO (1a) 240 VAC 50 A (0-P) Steady 5 A (rms), 85°C 100,000
24, 100, 115/120, 200, 230/240 VAC (50 Hz)
coil-contact circuit Reinforced open contact circuit Micro disconnection
12 A, 250 VAC cosφ=1, 85°C 40,000 230 VAC 70 A (0-P) Steady 1 A (rms), 85°C 20,000 16 A, 250 VAC cosφ=1, 85°C 15,000 240 VAC 100 A (0-P) Steady 10 A (rms), 85°C 50,000 240 VAC 50 A (0-P) Steady 5 A (rms), 85°C 100,000 16 A, 250 VAC cosφ=1, 85°C 15,000 240 VAC 100 A (0-P) Steady 10 A (rms), 85°C 50,000
16 A, 250 VAC cosφ =1, 70°C 15,000
Number of test
operations
6
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G5RL PCB Power Relay
·
Application examples provided in this document are for reference only. In actual applications, confirm equipment functions and safety before using the product.
·
Consult your OMRON representative before using the product under conditions which are not described in the manual or applying the product to nuclear control systems, railroad systems, aviation systems, vehicles, combustion systems, medical equipment, amusement machines, safety equipment, and other systems or equipment that may have a serious influence on lives and property if used improperly. Make sure that the ratings and performance characteristics of the product provide a margin of safety for the system or equipment, and be sure to provide the system or equipment with double safety mechanisms.
OMRON Corporation
Electronic and Mechanical Components Company
Contact: www.omron.com/ecb
Cat. No. K132-E1-10
1216(0307)(O)
Note: Do not use this document to operate the Unit.
Precautions
Please refer to “PCB Relays Common Precautions” for correct use.
Correct Use
Mounting
• When mounting a G5RL-LN Relay (Silent Relay) on a PCB,
use a diode for surge absorption for the coil.
Wiring of High-capacity Models (-E)
• High-capacity models (-E) have a structure that connects two
terminals from one contact. When designing the circuit, use
both terminals. If you use only one terminal, the Relay may be
unable to satisfy specified performance.
Others
• Do not decrease coil voltage after operation and do not use a
pulse wave drive.
Precautions for Correct Use
• This product is not suitable for vehicles such as automobiles
(including two-wheeled vehicles).
• If the product is used in the following applications, consult your
OMRON sales representative to check the necessary items
according to the specification sheets.Also make sure the
product is used within the specified ratings and performance
ranges with an ample margin and implement safety measures,
such as designing a safety circuit, to minimize danger should
the product fail.
a. Outdoor use, uses involving potential chemical
contamination or electrical interference.
b. Nuclear energy control systems, combustion systems,
railroad systems, aviation systems, medical equipment,
safety equipment, and equipment that could present a risk
to human life or body.
c. Equipment requiring a high level of reliability, such as gas,
water, or electrical supply systems.
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