Omron G3PX-220EH-CT03, G3PX-220EUN, G3PX-260EUN, G3PX-240EUN, G3PX-260EH-CT03 User Manual

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1
Power Controller G3PX
Single-phase Models
EUN
Series
AC Power Controller with Phase-control System Allows Precise Temperature Control Models with Base-up and Soft-start Functions Available
EH
Series
Phase Control System Makes It Possible to Detect Disconnection of Heaters
EC
Series
Optimum Device for Controlling Input Power for Pure Metal Heater, and Incorporates Overcurrent Detecting and Single Heater Burnout Detecting Functions
OMRON’s unique design and carefully-selected materials made it possible to produce a compact and lightweight Power Controller.
Replaceable, easy-to-install Power Device Car­tridge assures ease of maintenance.
Detecting
component failures and operating errors.
On applying for UL, CSA.
Ordering Information
EUN
Series
Phase Applicable
load
Level
indicator
Base-up function
(see note 1)
Soft-start time
Carry
current
Rated
voltage
Model
Single
Resistive load
Yes Yes
Approx. 0.5 to
20 A
100/1
10 V
AC
G3PX-220EUN
Heater
10 sec
40 A
200/230 V
AC
G3PX-240EUN
60 A
(see note 2)
G3PX-260EUN
Note: 1. The
base-up output with a 0-mA temperature controller
output (i.e. the temperature controller is OFF) dif
fers from that with a 4-mA
temperature
controller output. Refer the
Characteristics data
on page
67.
2.
When ordering, make sure that the rated voltage is 200/230 V
AC because the 200/220-V
AC G3PX exists as well.
G3PX
G3PX
2
EH
Series
Phase Applicable
load
Level
indicator
Single heater
burnout
detection
Multiple heater
burnout
detection
Carry
current
Rated
voltage
Model
(see note 1)
Single
Resistive load
Yes Yes No
20 A
100/1
10 V
AC
G3PX-220EH-CT03
Heater
00/
0
C
200/230 V
AC
G3PX-220EH-CT10
40 A
200/230 V
AC
(see note 3)
G3PX-240EH-CT03 G3PX-240EH-CT10
60 A
G3PX-260EH-CT03 G3PX-260EH-CT10
Y
es (see note 2)
Yes
20 A
G3PX-220EHN-CT03 G3PX-220EHN-CT10
40 A
G3PX-240EHN-CT03 G3PX-240EHN-CT10
60 A
G3PX-260EHN-CT03 G3PX-260EHN-CT10
Note: 1. EH- and EHN-series models are provided with a CT incorporating 30- or 100-cm-long lead wires and Power Device Cartridge.
When
ordering, specify the length of the lead wires by adding a code to the model number as shown below
.
G3PX-2j
0EH-CT03: CT with 30-cm-long lead wires
G3PX-2j
0EH-CT10: CT with 100-cm-long lead wires
2. Adjusts
the multiple heater burnout
detection sensitivity of EHN-series models. Enables single heater burnout detection in control of
a
maximum of five heaters.
3.
When ordering, Rated voltage should be made sure if it is for 200/230 V
AC. Otherwise 200/220 V
AC G3PX is existing.
EC
Series
Phase Applicable
load
Level
indicator
Constant-current
function
Single heater
burnout
detection
Carry
current
Rated
voltage
Model
(see note 1)
Single
Resistive load
Yes Yes Yes
20 A
100/1
10 V
AC
G3PX-220EC-CT03
Heater
00/
0
C
200/230 V
AC
G3PX-220EC-CT10
40 A
200/230 V
AC
(see note 2)
G3PX-240EC-CT03 G3PX-240EC-CT10
60 A
G3PX-260EC-CT03 G3PX-260EC-CT10
Note: 1. EC-series
models are provided with a CT Unit with lead wires (30- or 100- cm in length). When ordering, specify the length of the
lead
wires by adding a code to the model number as shown below
.
G3PX-2j
0EC-CT03: CT with 30-cm-long lead wires
G3PX-2j
0EC-CT10: CT with 100-cm-long lead wires
2.
When ordering, Rated voltage should be made sure if it is for 200/230 V
AC. Otherwise 200/220 V
AC G3PX is existing.
Accessories (Order Separately)
CT Unit
Name Length
of lead wires
Solderless terminals Applicable models
Model
CT Unit
0.3 m
Yes
G3PX-2jjEH G32X-CT03
CU
1 m
es
G32X-CT10
0.3 m
G3PX-2jjEHN G32X-CT03HN
1 m
G32X-CT10HN
0.3 m
G3PX-2jjEC G32X-CT03C
1 m
G32X-CT10C
Power Device Cartridge
Name Carry
current
Applicable models
Model
Power Device Cartridge
20 A
G3PX-220Ejj G32X-A20
oe eceCa dge
40 A
G3PX-240Ejj G32X-A40
60 A
G3PX-260Ejj G32X-A60
Note:
The G32X-A is a dedicated Power Device Cartridge for the G3PX. Refer to
Replacement Parts
on page
75.
G3PX
G3PX
3
Specifications
Ratings
Control
Item G3PX-
220EUN/ 240EUN/
260EUN
G3PX­220EH/ 240EH/
260EH
G3PX­220EHN/ 240EHN/
260EHN
G3PX­220EC/ 240EC/
260EC
Rated
voltage
100/1
10, 200/230 V
AC
Frequency
50/60 Hz (see note 1)
Input signal for control
External main setting
2 k
(type B, 2 W min.)
3 k
(type B, 2 W min.)
2 k
(type B, 2 W min.)
Current input
4 to 20 mA (at 1 to 5 V) (Input impedance: 250Ω) (see note 3)
Voltage ON/OFF input
5 to 24 VDC (Input impedance: approx. 20 k
)
External duty setting
3 k (type B)
Relay output for alarm
--- SPDT
: 8 A at 250 V
AC/30 VDC
Note: 1.
50/60 Hz (no selector required) (EUN Series) Terminals 18 and 19 of EHN/EC-series models must be open when the supply frequency is 50 Hz. These terminals must be short-circuited
when the supply frequency is 60 Hz.
2. Use
the G32X-V2K 2-kΩ V
ariable Resistor for external main setting on EUN, EC, and EHN (G32X-V3K 3-kΩ for EN-series models).
3. Input
4 to 20 mA or 1 to 5 VDC linear input to the 4 to 20 mA current input terminal.
Output
Model
Applicable load
Load voltage range
Load current
Inrush current
Number of phase
G3PX-220Ej G3PX-220EjN
100/1
10, 200/230 V
AC
(50/60 Hz)
1 to 20 A (see note)
220 A (60 Hz, 1 cycle) Single
G3PX-240Ej G3PX-240EjN
1 to 40 A (see note)
440 A (60 Hz, 1 cycle)
G3PX-260Ej G3PX-260EjN
1 to 60 A (see note)
440 A (60 Hz, 1 cycle)
Note:
The G3PX-2jjEHN (model with multiple heater burnout detecting function) and G3PX-2jjEC (constant-current model) require 20% min. of the rated current to detect a short mode failure. EC-series models detect an open mode failure if the load current has dropped
to 80% of the rated value. A short mode failure will be detected if the current has risen to 20% of the rated value.
Characteristics
EU/EH
Series
Item G3PX-220EUN/
240EUN/260EUN
G3PX-220EH/240EH/260EH G3PX-220EHN/
240EHN/260EHN
Operating
voltage
range
±10%
Operating frequency range
±1 Hz
Output voltage adjustable range
0% to 95%
Internal duty setting range
0% to 100%
10% to 100% (see note 1)
0% to 100%
External duty setting range
0% to 100%
10% to 100% (see note 1)
0% to 100%
Start-up time (see note 2)
Approx. 0.5 to 10 s (see note 3)
Approx. 0.1 to 1 s (see note 3)
Approx. 0.5 to 10 s (see note 3)
Base-up range
0% to 90%
---
Multiple heater burnout detection
---
20% max. (see note 4)
G3PX
G3PX
4
Item G3PX-220EHN/
240EHN/260EHN
G3PX-220EH/240EH/260EHG3PX-220EUN/
240EUN/260EUN
Min. phase detection
---
Approx. 1/6
π
Min. phase setting
--- ---
Approx. 1/6
π
Min. load current for ON error detecting
---
1 A
30% max. of rated current (see note 5)
Abnormality detection time
---
0.1 s max.
1 s max.
V
oltage drop with
output ON
1.6 V max. (RMS)
Leakage current
10 mA max. at 100/1
10 V
AC, 20 mA max. at 200/230 V
AC
Insulation resistance
100 MΩ min. (at 500 VDC)
Dielectric strength
2,000 V
AC, 50/60 Hz for 1 min.
V
ibration resistance
Malfunction: 10 to 55 Hz, 10G
Shock resistance
Malfunction: 300 m/s
2
Ambient temperature
Operating: –25°
C to 65°C (with no icing or condensation)
Storage: –10°
C to 55°C (with no icing or condensation)
Ambient humidity
Operating: 45% to 85%
Weight
G3PX-220EUN: approx. 1.1 kg G3PX-240EUN: approx. 1.4 kg G3PX-260EUN: approx. 1.7 kg
G3PX-220EH: approx. 1.1 kg G3PX-240EH: approx. 1.4 kg G3PX-260EH: approx. 1.7 kg
G3PX-220EHN: approx. 1.2 kg G3PX-240EHN: approx. 1.5 kg G3PX-260EHN: approx. 1.8 kg
Note: 1.
Duty setting does not complete to the OFF state (i.e. 10% remains).
2.
The start-up time is factory-set to 1 s on the EH Series, approx. 0.5 s on the EHN and EC Series.
3.
This is the initial start-up time with a 100% duty setting.
4.
Detection is effective when the set current is reduced by 20% or more.
5. The
minimum set value in the G3PX-220EHN is 6 A. If a lower value
is required, increase the number of wiring turns around the CT
.
EC
Series
Item G3PX-220EC G3PX-240EC G3PX-260EC
Operating
voltage range
±10%
Operating frequency range
±1 Hz
Output voltage adjustable range
0% to 95%
Internal duty setting range
0% to 100%
External duty setting range
0% to 100%
Start-up time
Approx. 0.5 to 10 s
Min. load current for ON error detecting
20% max. of rated current
Current limit range
0% to 100%
Excess current detection
Peak current of 1
10 A within
1 cycle
Peak current of 220 A within 1 cycle
Peak current of 330 A within 1 cycle
Constant current ±
3% max. with 10-time increment of load value
±
3% max. with ±10% change of voltage
Abnormality detection time
1 s max.
Voltage drop with output ON
1.6 V max. (RMS)
Leakage current
10 mA max. at 100/1
10 V
AC, 20 mA max. at 200/220 V
AC
Insulation resistance
100 MΩ min. (at 500 VDC)
Dielectric strength
2,000 V
AC, 50/60 Hz for 1 min.
V
ibration resistance
Malfunction: 10 to 55 Hz, 10G
Shock resistance
Malfunction: 300 m/s
2
Ambient temperature
Operating: –25°
C to 65°C (with no icing or condensation)
Storage: –10°
C to 55°C (with no icing or condensation)
Ambient humidity
Operating: 45% to 85%
Weight
G3PX-220EC: approx. 1.1 kg G3PX-240EC: approx. 1.4 kg G3PX-260EC: approx. 1.7 kg
G3PX
G3PX
5
Engineering Data
The
following data is for an ambient temperature of 25
°C.
Output Characteristics
G3PX-EUN/EH/EHN
Models
Output voltage (%)
Input current (mA)
G3PX-EC
Duty Setting
G3PX-EUN/EH/EHN
Models
Output voltage (%)
Input current (mA)
100%
60%
40%
20%
Output voltage (%)
Input current (mA)
Base-up Characteristics
G3PX-2j0EUN
Models
Output voltage (%)
Input current (mA)
Load current (A)
Load Current vs. Ambient Temperature
G3PX-220Ej
Models
Ambient temperature (
°C)
G3PX-240Ej
Models
G3PX-260Ej
Models
Ambient temperature (
°C)
Ambient temperature (
°C)
Load current (A)
Load current (A)
G3PX
G3PX
6
Inrush current (A.Peak)
Inrush current (A.Peak)
Inrush current (A.Peak)
Withstand Inrush Current
G3PX-220Ej
Models
Energizing time (ms)
G3PX-240Ej
Models
G3PX-260Ej
Models
Energizing time (ms) Energizing time (ms)
Note: The
above are possible on condition that the G3PX is in non-repetitive operation. If the G3PX is in repetitive operation, reduce the
applied
current to half.
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