Omron G3PW User Manual

New Product
s
Single-phase Power Controller
G3PW
High-precision Control with Easy Setup
• Precise heater burnout detection.
• Set value and present value monitoring with indicators.
• Phase control or optimum cycle control.
• Total run time monitoring.
• Output modes for phase control: proportional to phase angle (same as G3PX), proportional to voltage, proport ional to square voltage, and constant-current control.
• Application with various loads: constant load resistance, variable load resistance.
• Certified for CE and pending for UL.
Model Number Structure
Model Number Legend
G3PW-A2@@E@-@-@@@
1324 8756
1. Basic model
G3PW: Power Controller
2. Degree of protection
A: Panel-mounting/Closed wallmounting
3. Voltage class
2: 200 VAC
4. Maximum rated current
20: 20 A 45: 45 A 60: 60 A
5. Power supply type
E: Single-phase power supply
6. Current control
U: Standard Model (no constant-current
control)
C: Constant-current Model
Ordering Information
List of Models
Number of phases Control terminal block Type Capacity
20 A
Standard
Screwless clamp termi-
nal block
Constant
current
Single-phase
Standard
Terminal block with
small slotted screws
Constant
current
45 A G3PW-A245EU-C 60 A G3PW-A260EU-C 20 A 45 A G3PW-A245EC-C-FLK 60 A G3PW-A260EC-C-FLK 20 A 45 A G3PW-A245EU-S 60 A G3PW-A260EU-S 20 A 45 A G3PW-A245EC-S-FLK 60 A G3PW-A260EC-S-FLK
100 to
240 VAC
Heater burn-
out detection
No No
Yes Yes
No No
Yes Yes
7. Control terminal block
C: Screwless clamp terminal block S: Terminal block with small slotted screw
8. RS-485 communications
Blank: Communications not supported. FLK: Communications supported.
Communica-
tions
Model number
G3PW-A220EU-C
G3PW-A220EC-C-FLK
G3PW-A220EU-S
G3PW-A220EC-S-FLK
Accessories (Order Separately)
Name Resistive value Display Model
External Variable
Resistor
2 k 202 G32X-V2K
1
G3PW
Ratings/Specifications
Model Standard Models Constant-current Models
Item Control method
Maximum load capacity
Analog in-
Output mode
Phase Single Rated voltage 100 to 240 VAC Operating voltage range 15% to +10% Power supply frequency 50/60 Hz Power supply frequency fluctuation ±3 Hz
Load current
Inrush current resis­tance
Output voltage adjustable range 0% to 98%
Input signal for con­trol
Output value setting range
Soft-start up time and soft-start down time Constant current --- Current fluctuation: ±2% FS Load current upper limit ---
Current detection
Heater burnout alarm
Event inputs
put
Voltage ON/ OFF input
Phase control
Optimum cycle control Optimum cycle control (Output is switched to 100% or 0% each half cycle.) ON/OFF control Proportional to voltage control
-A220E@ 1 to 20 A
-A245E@ 1 to 45 A
-A260E@ 1 to 60 A
-A220E@ 220 A (60 Hz, 1 cycle)
-A245E@ 440 A (60 Hz, 1 cycle)
-A260E@ 440 A (60 Hz, 1 cycle)
Analog input 4 to 20 mA DC (input impedance: 100 ) or 1 to 5 VDC (input impedance: 30. 1 kΩ) Voltage ON/OFF Input 5 VDC (input impedance: 30.1 kΩ) External main setting Specified Variable Resistor: G32X-V2K (2 k, 2 W) External duty setting Specified Variable Resistor: G32X-V2K (2 k, 2 W) Main setting 0.0% to 100% Base-up value 0.0% to 100% (Default: 0.0%)
Upper/lower limits
Duty setting
Current transformer (CT) --- Built-in Current detection accuracy --- 10% FS of rated current Minimum detected load cur-
rent
Detection method ---
Setting range for heater burnout detection
Burnout detection accuracy ---
Burnout detection output lower limit
Number of alarms for heater burnout detection
Multiple heater burnout de­tections
Number of event inputs
Contact input conditions ON: 1 k max., OFF: 100 k min. Non-contact input condi-
tions Current flow Approx. 1.1 mA (per input)
Analog input: Phase control or optimum cycle control Voltage ON/OFF input: ON/OFF control
Phase control: Linear (resistive) load, transformer primary-side control (flux density: 1.25 T max.)
Optimum cycle control: Linear (resistive) load (Transformer primaryside control is not supported.)
Proportional to phase angle (same as G3PX), pro­portional to square voltage, proportional to voltage
Output upper limit: 0.0% to 100% (Default: 100%) Output lower limit: 0.0% to 100% (Default: 0.0%)
Duty setting = Internal duty setting x External duty setting Internal duty setting range (set using front-panel keys or communications): 0% to 100% (Default: 100%) External duty setting range (set using external variable resistor): 0% to 100% (Default : 100%)
0.0 to 99.9 s (Default: 0.5 s) Either phase control or optimum cycle control can be used.
2 event inputs Event input 1: The function of the event input can be cha nged with a para meter se tting in the ini tia l sett ing
Event input 2: Alarm reset
ON residual voltage: 1.0 V min., OFF leakage current: 0.1 mA max.
G3PW-A2@@EU-@ G3PW-A2@@EC-@-FLK
Proportional to phase angle (same as G3PX), propor­tional to square voltage, proportional to voltage, con­stant-current control
0.0 to 66.0 A (Default: 0.0 = OFF) Overcurrent detection time: 500 ms max.
--- 1 A According to heater resistance (with heater resis-
tance teaching and Heater Burnout Threshold param­eter)
--- 1% to 100% (Default: 100%) 10% FS at rated current
(Not applicable to loads with variable resistance.)
---
--- 0 to 999 (Default: 150)
---
level. The event input can be used for one of the following functions.
Switching the main setting between automatic and manual operation.
Switching between phase control and optimum cycle control.
Detects a burnout at or above the specified output value.
0.0% to 100% (Default: 0.0%)
Burnout of 1 of 10 heater elements can be detected (at the rated current).
2
G3PW
Model Standard Models Constant-current Models
Item
2 alarm outputs
Number of alarm outputs
Alarm outputs
Serial communications ---
Overcurrent detection --- Rated current × 120% min., within 250 cycles
SSR failure detection
Power supply frequency error Not within 47 to 63 Hz Leakage current 10 mA max. (100/110 VAC), 20 mA max. (200/220 VAC) Insulation resistance 100 M min. (at 500 VDC) Dielectric strength 2,500 VAC at 50/60 Hz for 1 min between charged parts and noncharged parts Vibration resistance 10 to 55 to 10 Hz, 100 m/s Shock resistance 300m/s Ambient operating temperature 15°C to 55°C (with no icing or condensation) Ambient operating humidity 5% to 95% Storage temperature 25°C to 65°C (with no icing or condensation)
Weight
Applicable Standards
Maximum operating voltage 30 VDC Maximum load current 50 mA Maximum residual voltage 1.5 V Maximum leakage current 0.4 mA
Safety Standards (pending)
EMC Directives (pending)
Alarm output 1: ALARM1 (caution)
Alarm output 2: ALARM2 (warning)
Open-collector outputs
An error is detected within 3 seconds after an SSR failure.
Phase angle range for SSR short-circuit failure detection: 0% to 72%
Phase angle range for SSR open failure detection: 28% to 100%
G3PW-A220E@-@-@@@: 1.0 kg max. G3PW-A245E@-@-@@@: 1.9 kg max. G3PW-A260E@-@-@@@: 1.9 kg max.
UL508 CSA C22.2 No.14 EN60947-4-3 (pollution degree 2, overvoltage category II) IEC60947-4-3 (pollution degree 2, overvoltage category II)
EMI EN60947-1
EN60947-4-3
EMS EN60947-1
EN60947-4-3
G3PW-A2@@EU-@ G3PW-A2@@EC-@-FLK
One RS-485 port: CompoWay/F slave function (See note.) Note: Connection is possible to a Basic Unit in an EJ1
Modular Temperature Controller. Parameters can be set and monitored from the CX-Thermo Sup­port Software running on a computer that is con­nected to the EJ1 End Unit.
2
2
Recommended Fuses
Super-rapid Fuse (Fuji Electric)
For 20 A CR6L-20/UL
Fast-acting fuses
Time-delay fuses 250 VAC, 2 A
For 45 A CR6L-50/UL For 60 A CR6L-75/UL CMS-5
Fuse Holder
(Fuji Electric)
CMS-4
3
G3PW
Nomenclature and Operations
7-segment display
Monitoring indicators Communications
indicator
Level indicators Reset/event indicator
LVL Key UP Key
DOWN Key ENT/RST Key
Control terminal block
Protective cover (removable)
Command input and power supply terminal block (with cover)
1. 1 to 5-V/0 or 5-V input
2. 4 to 20-mA input
3. Current/voltage input COM
4. 100 to 240 VAC
5. 100 to 240 VAC Load terminal block
(under protective cover) 100 to 240 VAC
Level Indicators
Indicator Description
ADJ Lit when in the adjustment level.
SET Lit when in the initial setting level.
EV Lit when an external contact reset input or an event input is ON.
Monitoring Indicators
Indicator Description
%(IN) Lit when the input value is monitored in the monitor level.
%(DUTY) Lit when the duty value is monitored in the monitor level.
%(OUT) Lit when the output value is monitored in the monitor level.
%(PHASE) Lit when the phase angle is monitored in the monitor level.
A Lit when the current is monitored in the monitor level.
Communications Indicator
Indicator Description
COMM Lit when the serial communications are in progress.
Operation Keys
Key symbol Name Description Enabling condition
Level Changes
LVL (level) Key
ENT/RST (en­ter/reset) Key
UP Key
DOWN Key
Monitor level Adjustment level Monitor level Initial setting level Software is reset when moving from the initial set­ting level to monitor level.
Set value display Set value change and entry Error reset
Set value change Monitor item/set value number change
Changing from monitor level to adjustment level or from monitor level to initial setting level is possible even when an error occurs.
In the monitor level, the ENT/RST Key functions as a Reset Key only when an error occurs. (It does not function as a Reset Key when there is no error.)
---
4
G3PW
Engineering Data
Ambient Temperature
Current and Temperature Characteristics G3PW-A220E@/A245E@ G3PW-A260E@
100
Load current (%)
80
60
40
20
5510 20 30 40 50 600
Ambient temperature (°C)
100
Load current (%)
80
60
40
20
A
B
5510 20 30 40 50 600
Ambient temperature (°C)
A : Installation with 20 mm between Power Controllers B : Close mounting
Note: 1. The ambient operating temperature range is −15 to 55°C, but take the following considerations into account. When the ambient
temperature exceeds 40°C, reduce the maximum load current as shown below.
2. At least 20 mm must be provided on the left and right sides of the G3PW-A260E@. If you must use side-by-side mounting, then reduce the maximum load current when the ambient temperature is over 30°C.
3. Certification for safety standards was obtained with a mounting interval of 20 mm.
4. Leave sufficient space for ventilation.
5. Do not install the Power Controller above devices that generate significant amounts of heat, such as heaters, transformers, and high-
capacity resistors.
6. If the ambient temperature reaches 55°C or higher, install an air conditioner to lower the temperature.
Resistance to Inrush Current
G3PW-A220E@ G3PW-A245E@/G3PW-A260E@
200
150
Inrush current (A. peak)
100
50
0
5,0001,000500200100503010
Power ON time (ms)
400
300
Inrush current (A. peak)
200
100
0
5,0001,000500200100503010
Power ON time (ms)
Note: The solid lines in the graphs show the non-repetitive resistance to inrush current. For repetitive inrush current, keep the inrush current below
the values shown by the dotted lines.
5
G3PW
Dimensions
Note: All units are in millimeters unless otherwise indicated.
20-A Models with Screwless Clamp Terminal Block
G3PW-A220EU-C G3PW-A220EC-C-FLK
50
170
146.4
45/60-A Models with Screwless Clamp Terminal Block
G3PW-A245EU-C G3PW-A260EU-C G3PW-A245EC-C-FLK G3PW-A260EC-C-FLK
137
120
Mounting Hole Dimensions
40
100 min.
±0.2
158
±0.2
38
Two, M5
51 min.
Mounting Hole Dimensions
G3PW-A245EU-C G3PW-A245EC-C-FLK
100 min.
188
155
70
171.5
138
104
±0.2
176
Two, M5
57.6
±0.2
71 min.
G3PW-A260EU-C G3PW-A260EC-C-FLK
100 min.
±0.2
176
6
Two, M5
57.6
±0.2
90 min.
G3PW
20-A Models with Terminal Block with Small Slotted Screws
G3PW-A220EU-S G3PW-A220EC-S-FLK
170
50
146.4
136.5 120
45/60-A Models with Terminal Block with Small Slotted Screws
G3PW-A245EU-S G3PW-A260EU-S G3PW-A245EC-S-FLK G3PW-A260EC-S-FLK
154.5
70
138
104
Mounting Hole Dimensions
40
100 min.
±0.2
158
±0.2
38
Two, M5
51 min.
Mounting Hole Dimensions
G3PW-A245EU-S G3PW-A245EC-S-FLK
100 min.
±0.2
176
188
Accessories (Order Separately)
External Variable Resistor
G32X-V2K
31±1 dia.
±1
2.5
15 min.
17 max.
±1
10
20
M9P0.75
0
6
0.1
±1
dia.
±0.1
1
R26 max.
±0.2
1.6
30 max.
±0.2
2.8
dia.
±0.2
12
171.5
Mounting Holes
3 dia.
±0.2
12
9.5 dia.
48
Nameplate
48
±0.2
Two, M5
57.6 71 min.
G3PW-A260-EU-S G3PW-A260-EC-S-FLK
100 min.
±0.2
176
±0.2
Knob
13.4
57.6 90 min.
Filled with white resin
26
34
Two, M5
1.6
6.5 14
17
7
G3PW
Safety Precautions
WARNING CAUTION
Do not attempt to disassemble the Power Controller while the power is being supplied. Doing so may occasionally result in strong electric shock.
Do not touch any of the terminals while the power is being supplied. Also, always attach the terminal block cover after completing wiring. Touching live terminals may occasionally result in serious injury due to electric shock.
The Power Controller and the heat sink become very hot. Do not touch anything but the setting keys while power is being supplied or just aft er the power supp ly is turned OFF. Doing so may cause burns.
Do not attempt to disassemble, modify, or repair the Power Controller or touch any of the internal parts. Minor electric shock, fire, or malfunction may occasionally occur.
Fail-safe measures must be taken by the customer to ensure safety in the event of incorrect, missing, or abnormal signals caused by broken signal lines, momentary power interruptions, or other causes. Abnormal operation may result in serious accidents.
Do not use the Power Controller where subject to flammable or explosive gas. Otherwise, explosion may occur.
Use the wire sizes given in this document and use twisted copper wires or solid copper wire. Use crimp terminals with insulative sleeves. If the crimp terminals do not come with insulative sleeves, attach insulative sleeves. Use the size of crimp terminals specified in this document.
Make sure that the phases match for load terminal T1 and power supply terminal 4 (N), and for load terminal L1 and power supply terminal 5 (L). Insert suitable fuses in the power supply line and load output line to protect the circuits. The Power Controller will not operate normally if the wiring is not correct, and the load may be damaged.
Leave at least 100 mm of space above and below the Power Controller when installing it to allow heat to dissipate. Do not obstruct the area around the Power Controller and especially the area around the heat sink.
Install the Power Controller in the direction shown in this Instruction Sheet. The Power Controller generates a lot of heat and it uses natural heat convection for cooling. Installing the Power Controller in the wrong direction may cause in malfunctions or accidents.
Do not allow chips or filings from installation work, pieces of metal, or wire clippings to enter the Power Controller. Doing so may occasionally result in minor electric shock, fire, or malfunction.
Always connect the load to load terminal T1. Also, always connect power supply terminal 4 (N) directly to the power supply. Do not connect it through the load. If the wiring is not correct, the fault detection function of the Power Controller will stop the output operation.
When using the Power Controller to control the primary side of a transformer, do not open the circuit on the secondary side of the transformer while the Power Controller is operating.
Do not touch the connecting cables while power is being supplied. Static electricity from your body may cause malfunctioning.
If a malfunction in the Power Controller prevents control operations or if an alarm cannot be output, it may occasionally cause damage to the connected equipment and devices. To maintain safety in the event of a malfunction in the Power Controller, always take appropriate safety measures, such as installing a separate monitoring system.
Set the parameters of the Power Controller so that they are suitable for the system being controlled. If they are not suitable, unexpected operation may occasionally result in property damage or accidents.
Tighten the terminal screws to the torque specified in this Instruction Sheet. If the screws are loose, it may occasionally cause a fire.
8
Precautions for Safe Use
G3PW
Installation Environment
Use the Power Controller within the rated ambient temperature and humidity ranges.
If multiple Power Controllers are installed side-by-side or vertically, the heat that is generated will cause the internal temperatures of the Power Controllers to rise and will shorten their service life. In these kinds of installations, take suitable measures, such as installing fans for forced cooling.
The Power Controller is designed for indoor use only. Also, do not use the Power Controller in the following environments.
Locations subject to water, oil, or chemicals
Locations subject to direct sunlight
Locations where dust or corrosive gases (in particular, sulfuric or
ammonia gas) are present
Locations subject to extreme temperature changes
Locations where icing or condensation may occur
Locations subject to excessive shocks or vibration
Locations subject to direct heat radiated from heating devices
Installation and Wiring
When installing the Power Controller, always securely tighten the top mounting screws first. When removing the Power Controller, always remove the bottom mounting screws first.
Take safety measures, such as wearing safety shoes, in case the Power Controller falls.
Touch the Power Controller only after first touching a grounded metal object to discharge any static electricity from your body.
Always ground the Power Controller to 100 or less. There are no ground terminals provided, so use the heat sink mounting screws as ground terminals.
Check the terminal number and polarity for each input before connecting it.
Use copper twisted wire in the sizes specified in this Instruction Sheet.
Use insulated crimp terminals with insulation sleeves. If using crimp terminals that are not insulated, cover them with insulation sleeves. Also, use terminals of the sizes specified in this Instruction Sheet.
Insert connectors all the way.
Do not connect anything to unused terminals.
Safety Measures and Checking
Install a switch or circuit breaker so that the operator can immediately turn OFF the power, and provide a suitable display.
Apply the power supply voltage through the contacts of a switch, relay, or similar device so it reaches the rated voltage within 2 s. If the power supply voltage is increased gradually, the power supply may not be reset or outputs may malfunction.
Use a power supply voltage, input voltage, input current, and load within the specifications and rated ranges for the Power Controller.
Use a load that draws a current at the maximum output that is within the rated current range of the Power Controller. If the current drawn by the load is not within the rated current range, malfunction or fire may occur.
Make sure that the protective cover is attached to the load terminal block before using the Power Controller. Failure to do so may damage internal components due to mechanical stress.
Preventing Inductive Noise
Allow as much space as possible between the Power Controller and devices that generate powerful high frequencies (high­frequency welders, high-frequency sewing machines, etc.) or surge.
Keep the signal lines that connect to the Power Controller's terminal block away from power cables carrying high voltages or large currents. Also, do not wire power lines together with or parallel to Power Controller wiring. Using shielded cables and using separate conduits or ducts is recommended.
Attach a surge suppressor or noise filter to peripheral devices that generate noise (in particular, motors, transformers, solenoids, magnetic coils or other equipment that have an inductance component).
When a noise filter is used at the power supply, first check the voltage or current, and attach the noise filter as close as possible to the Power Controller.
Cleaning
Do not use paint thinner or similar chemical to clean with. Use commercially available standard grade alcohol.
Storage
Store the Power Controller within the rated ambient temperature.
9
G3PW
Precautions for Correct Use
Installation Direction
For cooling efficiency, install the Power Controller in the correct direction. The Power Controller generates a lot of heat, and it uses natural heat convection for cooling. Installing the Power Controller in the wrong direction may cause it to malfunction or to be damaged.
Top
Natural convection
Bottom
Other device
100 mm min.
Other device
Airflow
Mounting surface
Wiring the Load Terminal Block
Recommended Wires
When connecting to the load terminals, use the specified wire size for each model of Power Controller.
Model
G3PW-A220 AWG 18 to 10 1.8 N·m M4 G3PW-A245 G3PW-A260
Recommended wire
size
AWG 6 * 2.8 N·m M5
* Crimp terminals that conform to UL and CSA specifications must be
used.
Recommended Crimp Terminals
Either use insulated crimp terminals or cover the crimp terminals with insulating sleeves.
Always use the following crimp terminals to wire the load terminals.
Do not connect more than two crimp terminals to one terminal
screw.
A
Recommended Fuses
Super-rapid Fuse (Fuji Electric)
For 20 A CR6L-20/UL
Fast-acting fuses
Time-delay fuses 250 VAC, 2 A
For 45 A CR6L-50/UL For 60 A CR6L-75/UL CMS-5
Tightening
torque
Model A (mm)
G3PW-A220 9.5 max. G3PW-A245/A260 12 max.
Terminal
screws
Fuse Holder
(Fuji Electric)
CMS-4
Specified distance
or longer
Other device
100 mm min.
Other device
Wiring the Power Supply and Load Circuits
Connect the AC power supply to power supply terminals 4 (N) and 5 (L). Connect the load to load terminal T1 and to the power supply, and then connect the power supply to load terminal L1 through a fast­acting fuse. The AC power supply ground polarity and the G3PW terminal block polarity are not related, but connect the 4 (N) and 5 (L) terminals on the command input/power supply terminal block and the T1 and L1 terminals of the load terminal block to power supplies with the same phases.
LN
Command input/power supply terminal block
Load terminal block
Power supply 100 to 240 VAC (50/60 Hz)
Time-delay fuse
Fast-acting fuse
Load
12345
T1 L1
Load circuit (T1)
Load circuit (L1)
Command Input and Power Supply Terminal Wiring
Voltage Input (1 to 5 VDC)
When using a voltage input, connect the positive and negative signal wires to terminals 1 and 3, respectively.
LN
123
Temperature
controller or
other controller
1 to 5-V output
Current Input (4 to 20 mA DC)
When using current input, connect the positive and negative signal wires to terminals 2 and 3, respectively.
123
Temperature
controller or
other controller
4 to 20-mA output
ON/OFF Voltage Input (0 or 5 VDC)
When using an ON/OFF voltage input, connect the positive and negative signal wires to terminals 1 and 3, respectively.
123
PLC
or
other controller
0 or 5-V output
54
LN 54
LN 54
10
G3PW
Command Input and Power Supply Wire Sizes
Model
Recommended wire
diameter
All models AWG 18 to 14 0.8 to 1.0 N·m M3.5
Tightening
torque
Terminal
screws
Recommended Crimp Terminals
Always use the following crimp terminals (for M3.5) to wire to the command input and power supply terminals.
7.2 mm max.
7.2 mm max.
Wiring the Control Terminal Block
Recommended Wire Sizes and Connection Method
G3PW-A2@@E@-S (Models with terminal blocks with small slotted screws) G3PW-A2@@E@-C (Models with screwless clamp terminal block)
Wire Sizes for Control Terminals (Models with Small Slotted or Screwless Clamp Terminals)
Model
Recommended wire
diameter
All models AWG 26 to 16 0.22 N·m M2
Use copper AWG 26 to 16 twisted-pair cable when connecting the wires directly.
Strip the wire sheathing for the following lengths, according to the connector type.
Small slotted terminals: 7 mm
Screwless clamp terminals: 9 mm
When using twisted wires, it is recommended that you attach a
ferrule with an insulating cover that conforms to DIN 46228-4 and connect the ferrule to the terminal.
Use shielded twisted-pair wires for RS-485 communications wires. A maximum of 500 m total of wiring can be used.
Terminal Names
EJ1 Modular Temperature Controller, CJ-series Serial Communications Unit, etc.
Load
Automatic
Manual
* A terminator must be connected at each end of the RS-485 transmission
path. The terminators must be at least 54 combined.
Load
Tightening
torque
Multi-drop Max. of 31 nodes *
1. RS-485 (+)
2. RS-485 (−)
3. Main setting
4. Main setting COM
5. Duty setting
6. Duty setting COM
7. Alarm output 1 (+)
8. Alarm output 1 (−)
9. Alarm output 2 (+)
10. Alarm output 2 (−)
11. Event input (+)
12. Event input (−)
13. Reset input (+)
14. Reset input (−) For standard models, 1 and 2
are not used.
Terminal
screws
Wiring Inputs for External Settings
Wiring to Adjust the Main Setting
Use a G32X-V2K Variable Resistor to adjust the main setting.
1
2
3
3. Main setting
4. Main setting COM
Wiring to Adjust the Duty Setting
Use a G32X-V2K Variable Resistor to adjust the duty setting.
1
2
3
5. Duty setting
6. Duty setting COM
Alarm Outputs
Load
Load
1 2 3 4 5 6
7. Alarm output 1 (+)
8. Alarm output 1 (−)
9. Alarm output 2 (+)
10. Alarm output 2 (−) 11 12 13 14
Output status Open collector Number of out-
puts Maximum oper-
ating voltage Maximum load
current Maximum resid-
ual voltage Maximum leak-
age current
2
30 VDC
50 mA
1.5 V
0.4 mA
Wiring an External Noise Filter
Always insert a noise filter in the power supply lines to the G3PW.
LN
45
Command input/power supply terminal block
Load terminal block
Power supply 100 to 240 VAC (50/60 Hz)
Noise Filter RSMN-2030/2060 (TDK-Lambda Corporation)
3
1
4
2
Time-delay fuse
Load circuit (T1)
Load
Load circuit (L1)
Fast-acting fuse
123
T1 L1
Grounding
Always ground the Power Controller to 100 or less. There are no ground terminals provided, so use the heat sink mounting screws as ground terminals.
11
Advanced Digital Temperature Controller
E5CN-H (48 x 48 mm)
A New High-performance Controller: High Resolution, High Speed, and High Input Accuracy. Logic Operations and Preventive Maintenance Function.
• High-resolution display with 5 digits/0.01°C display in a compact Controller (48 x 48 mm).
• High-speed sampling cycle of 60 ms.
• High Accuracy Thermocouple/Pt input: ±0.1% of PV Analog input: ±0.1% FS
• Universal inputs on all models (thermocouple, PT, or analog input) to handle various sensors with one Controller.
• A PV/SV-status display function can be set to automatically alternate between displaying the status of the Temperature Contr oller (auto/ manual, RUN/STOP, and alarms) and the PV or SV.
• Flexible contact outputs with logic operations (AND, OR, and delays) set from the Support Software (CX-Thermo Ver. 4.0)
• Preventive maintenance for relays in the Tem p er at ur e Con tr olle r using a Control Output ON/OFF Counter.
48 × 48 mm
E5CN-H
Advanced Digital Temperature Controller
E5AN-H/E5EN-H (96 x 96 mm and 48 x 96 mm)
A New High-performance Controller: High Resolution, High Speed, and High Input Accuracy. Logic Operations and Preventive Maintenance Function. Plus Infrared Port on Front Panel.
• High-resolution display with 5 digits/0.01°C display.
• High-speed sampling cycle of 60 ms.
• High Accuracy Thermocouple/Pt input: ±0.1% of PV Analog input: ±0.1% FS
• Universal inputs on all models (thermocouple, PT, or analog input) to handle various sensors with one Controller. Models also available with Remote SP.
• A PV/SV-status display function can be set to automatically alternate between displaying the status of the Temperature Controller (auto/manual, RUN/STOP, and alarms) and the PV or SV.
• Flexible contact outputs with logic operations (AND, OR, and delays) set from the Support Software (CX-Thermo Ver. 4.0)
• Preventive maintenance for relays in the Tem p er at ur e Con tr olle r using a Control Output ON/OFF Counter.
• Model available with position-proportional control
96 × 96 mm
E5AN-H
48 × 96 mm
E5EN-H
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Solid State Relays for Heaters
Single-phase G3PE
Compact, Slim-profile SSRs with Heat Sinks. Models with No Zero Cross for a Wide Range of Applications.
• RoHS compliant.
• Models also available with no zero cross
• Improved surge dielectric strength for output circuits.
• Compact with a slim profile.
• Mount to DIN Track or with screws.
• Certification pending for UL, CSA, and EN (TÜV certification).
Solid State Contactors for Heaters
Three-phase G3PE
Compact, Slim-profile SSRs with Heat Sinks. Solid State Contactors for Three-phase Heaters Reduced Installation Work with DIN Track Mounting.
• RoHS compliant.
• Improved surge dielectric strength for output circuits.
• Slim design with 3-phase output and built-in heat sinks.
• DIN Track mounting types and screw mounting types are available. All DIN Track mounting types mount to DIN Track (applicable DIN Track: TR35-15Fe (IEC 60715)).
• Certification pending for UL, CSA, and EN (TÜV certification).
13
MEMO
14
Warranty and Application Considerations
Read and Understand This Catalog
Please read and understand this catalog before purchasing the products. Please consult your OMRON representative if you have any questions or comments.
Warranty and Limitations of Liability
WARRANTY
OMRON's exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year (or other period if specified) from date of sale by OMRON.
OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, REGARDING NON-INFRINGEMENT, MERCHANTABILITY, OR FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS. ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABL Y MEET THE REQUIREMENTS OF THEIR INTENDED USE. OMRON DISCLAIMS ALL OTHER WARRANTIES, EXPRESS OR IMPLIED.
LIMITATIONS OF LIABILITY
OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL, INDIRECT, OR CONSEQUENTIAL DAMAGES, LOSS OF PR OFITS , OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED ON CONTRACT, WARRANTY, NEGLIGENCE, OR STRICT LIABILITY.
In no event shall the responsibility of OMRON for any act exceed the individual price of the product on which liability is asserted. IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY, REPAIR, OR OTHER CLAIMS REGARDING THE
PRODUCTS UNLESS OMRON'S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED, STORED, INSTALLED, AND MAINTAINED AND NOT SUBJECT TO CONTAMINATION, ABUSE, MISUSE, OR INAPPROPRIATE MODIFICATION OR REPAIR.
Application Considerations
SUITABILITY FOR USE
OMRON shall not be responsible for conformity with any standards, codes, or regulations that apply to the combination of products in the customer's application or use of the products.
Take all necessary steps to determine the suitability of the product for the systems, machines, and equipment with which it will be used.
Know and observe all prohibitions of use applicable to this product. NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT
ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON PRODUCTS ARE PROPERLY RA TED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM.
Disclaimers
PERFORMANCE DATA
Performance data given in this catalog is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the result of OMRON's test conditions, and the users must correlate it to actual application requirements. Actual performance is subject to the OMRON Warranty and Limitations of Liability.
CHANGE IN SPECIFICATIONS
Product specifications and accessories may be changed at any time based on improvements and other reasons. Consult with your OMRON representative at any time to confirm actual specifications of purchased product.
DIMENSIONS AND WEIGHTS
Dimensions and weights are nominal and are not to be used for manufacturing purposes, even when tolerances are shown.
OMRON Corporation
Industrial Automation Company Control Devices Division H.Q. Analog Controller Division
Shiokoji Horikawa, Shimogyo-ku, Kyoto, 600-8530 Japan Tel: (81) 75-344-7080/Fax: (81) 75-344-7149 2-2-1 Nishikusatsu, Kusatsu-shi, Shiga, 525-0035 Japan Tel: (81) 77-565-5216/Fax: (81) 77-565-5568
Regional Headquarters
OMRON EUROPE B.V.
Wegalaan 67-69-2132 JD Hoofddorp The Netherlands Tel: (31)2356-81-300/Fax: (31)2356-81-388
OMRON ELECTRONICS LLC
One Commerce Drive Schaumburg, IL 60173-5302 U.S.A. Tel: (1) 847-843-7900/Fax: (1) 847-843-7787
OMRON ASIA PACIFIC PTE. LTD.
No. 438A Alexandra Road # 05-05/08 (Lobby 2), Alexandra Technopark, Singapore 119967 Tel: (65) 6835-3011/Fax: (65) 6835-2711
OMRON (CHINA) CO., LTD.
Room 2211, Bank of China Tower, 200 Yin Cheng Zhong Road, PuDong New Area, Shanghai, 200120, China Tel: (86) 21-5037-2222/Fax: (86) 21-5037-2200
OMRON Industrial Automation Global: www.ia.omron.com
Authorized Distributor:
© OMRON Corporation 2008 All Rights Reserved.
In the interest of product improvement, specifications are subject to change without notice.
Cat. No. J176-E1-01
Printed in Japan
1008
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