Omron G3PE-245B DC12-24, G3PE-215B DC12-24, G3PE-215BL DC12-24, G3PE-225BL DC12-24, G3PE-235BL DC12-24 User Manual

1

New Product

Solid State Relays for Heaters

Single-phase G3PE

Compact, Slim-profile SSRs with Heat
Sinks. Models with No Zero Cross for
a Wide Range of Applications.

• RoHS compliant.

• Models also available with no zero cross

• Improved surge dielectric strength for output circuits.

• Compact with a slim profile.

• Mount to DIN Track or with screws.

• Certification pending for UL, CSA, and EN (TÜV
certification).

Ordering Information

List of Models

* The applicable load current depends on the ambient temperature. For details, refer to Load Current vs. Ambient Temperature in Engineering

Data on page 3.

Number of

phases

Isolation

method

Operation

indicator

Rated input

voltage

Zero cross

function

Applicable load * Model

Single-phase

Phototriac
coupler

Yes (yellow) 12 to 24 VDC

Yes

15 A, 100 to 240 VAC G3PE-215B DC12-24
25 A, 100 to 240 VAC G3PE-225B DC12-24
35 A, 100 to 240 VAC G3PE-235B DC12-24
45 A, 100 to 240 VAC G3PE-245B DC12-24

No

15 A, 100 to 240 VAC G3PE-215BL DC12-24
25 A, 100 to 240 VAC G3PE-225BL DC12-24
35 A, 100 to 240 VAC G3PE-235BL DC12-24
45 A, 100 to 240 VAC G3PE-245BL DC12-24

Yes

15 A, 200 to 480 VAC G3PE-515B DC12-24
25 A, 200 to 480 VAC G3PE-525B DC12-24
35 A, 200 to 480 VAC G3PE-535B DC12-24
45 A, 200 to 480 VAC G3PE-545B DC12-24

No

15 A, 200 to 480 VAC G3PE-515BL DC12-24
25 A, 200 to 480 VAC G3PE-525BL DC12-24
35 A, 200 to 480 VAC G3PE-535BL DC12-24
45 A, 200 to 480 VAC G3PE-545BL DC12-24

Refer to Safety Precautions on page 18.

Single-phase G3PE

2

Specifications

Certification

UL508 (pending), CSA22.2 No.14 (pending), and EN60947-4-3 (pending)

Note: The G3PE-2@@B (L) Series has already been certified for the above standards.

Ratings

Input (at an Ambient Temperature of 25°C)

Output

* The applicable load current depends on the ambient temperature. For details, refer to Load Current vs. Ambient Temperature in Engineering

Data on page 3.

Characteristics

Item

Model

Rated voltage

Operating voltage

range

Rated input current

Voltage level

Must operate voltage Must release voltage

G3PE-@@@B

12 to 24 VDC 9.6 to 30 VDC

7 mA max.

9.6 VDC max. 1.0 VDC max.

G3PE-@@@BL 15 mA max.

Model

G3PE-215B(L) G3PE-225B(L) G3PE-235B(L) G3PE-245B(L) G3PE-515B(L) G3PE-525B(L) G3PE-535B(L) G3PE-545B(L)

Item
Rated load voltage 100 to 240 VAC (50/60 Hz) 200 to 480 VAC (50/60 Hz)
Load voltage range 75 to 264 VAC (50/60 Hz) 180 to 528 VAC (50/60 Hz)

Applicable load current *0.1 to 15 A

(at 40°C)

0.1 to 25 A

(at 40°C)

0.5 to 35 A

(at 25°C)

0.5 to 45 A

(at 25°C)

0.1 to 15 A

(at 40°C)

0.1 to 25 A

(at 40°C)

0.5 to 35 A

(at 25°C)

0.5 to 45 A

(at 25°C)

Inrush current
resistance

150 A

(60 Hz,

1cycle)

220 A

(60 Hz,

1 cycle)

440 A

(60 Hz, 1 cycle)

150 A

(60 Hz,

1 cycle)

220 A

(60 Hz,

1cycle)

440 A

(60 Hz, 1 cycle)

Permissible I2t
(reference value)

121A

2

s 260A2s 1,260A2s 128A2s 1,350A2s 6,600A2s

Applicable load
(resistive load)

3 kW

(at 200 VAC)

5 kW

(at 200 VAC)

7 kW

(at 200 VAC)

9 kW

(at 200 VAC)

6 kW

(at 400 VAC)

10 kW

(at 400 VAC)

14 kW

(at 400 VAC)

18 kW

(at 400 VAC)

Model

G3PE

-215B

G3PE

-225B

G3PE

-235B

G3PE

-245B

G3PE

-215BL

G3PE

-225BL

G3PE

-235BL

G3PE

-245BL

Item
Operate time 1/2 of load power source cycle + 1 ms max. 1 ms max.
Release time 1/2 of load power source cycle + 1 ms max.
Output ON voltage drop 1.6 V (RMS) max.
Leakage current 10 mA max. (at 200 VAC)
Insulation resistance 100 MΩ min. (at 500 VDC)
Dielectric strength 2,500 VAC, 50/60 Hz for 1 min
Vibration resistance 10 to 55 to10 Hz, 0.375-mm single amplitude (0.75-mm double amplitude) (Mounted to DIN track)
Shock resistance Destruction: 294 m/s2 (Mounted to DIN track)

Ambient storage
temperature

−30 to 100°C (with no icing or condensation)

Ambient operating
temperature

−30 to 80°C (with no icing or condensation)

Ambient operating
humidity

45% to 85%

Weight Approx. 240 g Approx. 400 g Approx. 240 g Approx. 400 g

Model

G3PE

-515B

G3PE

-525B

G3PE

-535B

G3PE

-545B

G3PE

-515BL

G3PE

-525BL

G3PE

-535BL

G3PE

-545BL

Item
Operate time 1/2 of load power source cycle + 1 ms max. 1 ms max.
Release time 1/2 of load power source cycle + 1 ms max.
Output ON voltage drop 1.8 V (RMS) max.
Leakage current 20 mA max. (at 480 VAC)
Insulation resistance 100 MΩ min. (at 500 VDC)
Dielectric strength 2,500 VAC, 50/60 Hz for 1 min
Vibration resistance 10 to 55 to10 Hz, 0.375-mm single amplitude (0.75-mm double amplitude) (Mounted to DIN track)
Shock resistance Destruction: 294 m/s2 (Mounted to DIN track)

Ambient storage
temperature

−30 to 100°C (with no icing or condensation)

Ambient operating
temperature

−30 to 80°C (with no icing or condensation)

Ambient operating
humidity

45% to 85%

Weight Approx. 240 g Approx. 400 g Approx. 240 g Approx. 400 g

Single-phase G3PE

3

Engineering Data

Input Voltage vs. Input Impedance and Input Voltage vs. Input Current
G3PE-2@@B G3PE-2@@BL G3PE-5@@B

G3PE-5@@BL

Load Current vs. Ambient Temperature
G3PE-215B(L), G3PE-225B(L)
G3PE-515B(L), G3PE-525B(L)

G3PE-235B(L), G3PE-245B(L)
G3PE-535B(L), G3PE-545B(L)

Inrush Current Resistance: Non-repetitive

Keep the inrush current to below the inrush current resistance value (i.e., below the broken line) if it occurs repetitively.

G3PE-215B(L), G3PE-515B(L) G3PE-225B(L), G3PE-525B(L) G3PE-235B(L), G3PE-245B(L)

G3PE-535B(L), G3PE-545B(L)

10

9

8

7

6

5

4

3

2

1

0

0 5

10 15 20 25 30 35

Input voltage (V)

Input current

Input impedance

Input current (mA)

Input impedance (kΩ)

Ta = 25°C

15
14
13
12
11
10

9
8
7
6
5
4
3
2
1
0

0 5

10 15 20 25 30 35

Input voltage (V)

Input current

Input impedance

Input current (mA)

Input impedance (kΩ)

Ta = 25°C

10

9

8

7

6

5

4

3

2

1

0

0 5

10 15 20 25 30 35

Input voltage (V)

Input current

Input impedance

Input current (mA)

Input impedance (kΩ)

Ta = 25°C

15
14
13
12
11
10

9
8
7
6
5
4
3
2
1
0

0 5

10 15 20 25 30 35

Input voltage (V)

Input current

Input impedance

Input current (mA)

Input impedance (kΩ)

Ta = 25°C

30

25

20

15

10

7

0

Load current (A)

−30 −20

0 20 40 60 80 100

Ambient temperature (°C)

G3PE-225B(L)
G3PE-525B(L)

G3PE-215B(L)
G3PE-515B(L)

−30 −20

0 20 40 60 80 100

18
17
14

25

50
45

40

35

30

20

10

0

G3PE-245B(L)
G3PE-545B(L)

G3PE-235B(L)

G3PE-535B(L)

Load current (A)

Ambient temperature (°C)

250

200

150

100

50

0

Inrush current (A. Peak)

Energized time (ms)

10 30 50

100

300 500 1,000 3,000 5,000

250

200

150

100

50

0

10 30 50

100

300 500 1,000 3,000 5,000

Inrush current (A. Peak)

Energized time (ms)

500

400

300

200

100

0

10 30 50

100

300 500 1,000 3,000 5,000

Inrush current (A. Peak)

Energized time (ms)

Single-phase G3PE

4

Close Mounting (3 or 8 SSRs)
G3PE-215B(L) G3PE-225B(L) G3PE-235B(L) G3PE-245B(L)

G3PE-515B(L) G3PE-525B(L) G3PE-535B(L) G3PE-545B(L)

Close Mounting Example

−40 −20 0 20 40 60 80 100
Ambient temperature (°C)

Load current (A)

5.7

20

15
13

12

10

5

0

3 Relays

8 Relays

−40 −20 0 20 40 60 80 100

8

30

25

20
19

15

5

10

7

0

Ambient temperature (°C)

Load current (A)

8 Relays

3 Relays

−40 −20 0 20 40 60 80 100

40

30
28
26

10

20

11

0

25

Ambient temperature (°C)

Load current (A)

8 Relays

3 Relays

50

40

31
30
29

10

20

11

0

−40 −20

0 20 40 60 80 100

25

Ambient temperature (°C)

Load current (A)

8 Relays

3 Relays

5.7

20

15
13

12

10

5

0

−40 −20

0 20 40 60 80 100

Ambient temperature (°C)

Load current (A)

3 Relays

8 Relays

7

30

25

20

16

17

15

5

10

6

0

Ambient temperature (°C)

Load current (A)

3 Relays

8 Relays

−40 −20

0 20 40 60 80 100

−40 −20 0 20 40 60 80 100

40

30
28
26

10

20

11

0

25

Ambient temperature (°C)

Load current (A)

3 Relays

8 Relays

50

40

31
30
29

10

20

11

0

−40 −20

0 20 40 60 80 100

25

Ambient temperature (°C)

Load current (A)

3 Relays

8 Relays

DIN Trac

k

Single-phase G3PE

5

Dimensions

Note: All units are in millimeters unless otherwise indicated.

Solid State Relays

G3PE-215B(L)
G3PE-225B(L)
G3PE-515B(L)
G3PE-525B(L)

Two , M 4

68

4.2

6.3

Two ,
M3.5

Note: Without terminal cover.

24

13

±0.2

Two ,

4.6 dia.

100 max.

90

±0.2

84

22.5 max.

Elliptical hole:

4.6 × 5.6

Note: With terminal cover.

4.5

(90)

(85)

(100)

90

±0.3

Three, 4.5 dia.
or M4

Mounting Holes

13

±0.3

1

2

A1

A2

(+)

(−)

G3PE-5@@B

1

2

A1

A2

(+)

(−)

G3PE-2@@B

Terminal Arrangement/Internal Circuit Diagram

Output side

tiucric reggirT

IInput side

IInput side

Output side

tiucric reggirT

t

iu
cr

i
c t

u
pn
I

ti
u
cr
ic
t
u
pn
I

G3PE-235B(L)
G3PE-245B(L)
G3PE-535B(L)
G3PE-545B(L)

24

68

13.5

6

44.5 max.

84

Two , M 5

Two ,
M3.5

Note: Without terminal cover.

25

±0.2

4.6 dia.

100 max.

90

±0.2

Elliptical hole:

4.6 × 5.6

Note: With terminal cover.

(90)

(85)

(100)

90

±0.3

Three, 4.5 dia.
or M4

Mounting Holes

25

±0.3

1

2

A1

A2

(+)

(−)

G3PE-5@@B

1

2

A1

A2

(+)

(−)

G3PE-2@@B

Terminal Arrangement/Internal Circuit Diagram

Output side

tiucric reggirT

IInput side

IInput side

Output side

tiucric reggirT

t

iu
cr

i
c t

u
pn
I

ti
u
cr
ic
t
u
pn
I

New Product

6

Solid State Contactors for Heaters

Three-phase G3PE

Compact, Slim-profile SSRs with Heat Sinks.
Solid State Contactors for Three-phase Heaters
Reduced Installation Work with DIN Track
Mounting.

• RoHS compliant.

• Improved surge dielectric strength for output circuits.

• Slim design with 3-phase output and built-in heat sinks.

• DIN Track mounting types and screw mounting types are available. All
DIN Track mounting types mount to DIN Track (applicable DIN Track:
TR35-15Fe (IEC 60715)).

• Certification pending for UL, CSA, and EN (TÜV certification).

Ordering Information

List of Models

Models with Built-in Heat Sinks

*1. The applicable load current depends on the ambient temperature. For details, refer to Load Current vs. Ambient Temperature in Engineering

Data on page 10.

*2. The applicable DIN Track is the TR35-15Fe (IEC 60715). For details, refer to the mounting information in the Safety Precautions.

Refer to Safety Precautions on page 18.

Number of

phases

Insulation

method

Operation

indicator

Rated input

voltage

Zero cross

function

Type Applicable load *1

Number of

poles

Model

Three-phase

Phototriac

coupler

Yes (yellow) 12 to 24 VDC Yes

DIN track

mounting *2

15 A, 100 to 240 VAC

3 G3PE-215B-3N DC12-24
2 G3PE-215B-2N DC12-24

25 A, 100 to 240 VAC

3 G3PE-225B-3N DC12-24
2 G3PE-225B-2N DC12-24

35 A, 100 to 240 VAC

3 G3PE-235B-3N DC12-24
2 G3PE-235B-2N DC12-24

45 A, 100 to 240 VAC

3 G3PE-245B-3N DC12-24
2 G3PE-245B-2N DC12-24

15 A, 200 to 480 VAC

3 G3PE-515B-3N DC12-24
2 G3PE-515B-2N DC12-24

25 A, 200 to 480 VAC

3 G3PE-525B-3N DC12-24
2 G3PE-525B-2N DC12-24

35 A, 200 to 480 VAC

3 G3PE-535B-3N DC12-24
2 G3PE-535B-2N DC12-24

45 A, 200 to 480 VAC

3 G3PE-545B-3N DC12-24
2 G3PE-545B-2N DC12-24

Screw

mounting

15 A, 100 to 240 VAC

3 G3PE-215B-3 DC12-24
2 G3PE-215B-2 DC12-24

25 A, 100 to 240 VAC

3 G3PE-225B-3 DC12-24
2 G3PE-225B-2 DC12-24

35 A, 100 to 240 VAC

3 G3PE-235B-3 DC12-24
2 G3PE-235B-2 DC12-24

45 A, 100 to 240 VAC

3 G3PE-245B-3 DC12-24
2 G3PE-245B-2 DC12-24

15 A, 200 to 480 VAC

3 G3PE-515B-3 DC12-24
2 G3PE-515B-2 DC12-24

25 A, 200 to 480 VAC

3 G3PE-525B-3 DC12-24
2 G3PE-525B-2 DC12-24

35 A, 200 to 480 VAC

3 G3PE-535B-3 DC12-24
2 G3PE-535B-2 DC12-24

45 A, 200 to 480 VAC

3 G3PE-545B-3 DC12-24
2 G3PE-545B-2 DC12-24

Three-phase G3PE

7

Models with Externally Attached Heat Sinks

* The rated load current depends on the heat sink or radiator that is mounted. It also depends on the ambient temperature. For details, refer to

Load Current vs. Ambient Temperature.

Accessories (Order Separately)

Heat Sink

Number of

phases

Insulation

method

Operation

indicator

Rated input

voltage

Zero cross

function

Type Applicable load *

Number
of poles

Model

Three-phase

Phototriac

coupler

Yes (yellow) 12 to 24 VDC Yes

Externally at­tached heat
sinks

15 A, 100 to 240 VAC

3 G3PE-215B-3H DC12-24
2 G3PE-215B-2H DC12-24

25 A, 100 to 240 VAC

3 G3PE-225B-3H DC12-24
2 G3PE-225B-2H DC12-24

35 A, 100 to 240 VAC

3 G3PE-235B-3H DC12-24
2 G3PE-235B-2H DC12-24

45 A, 100 to 240 VAC

3 G3PE-245B-3H DC12-24
2 G3PE-245B-2H DC12-24

15 A, 200 to 480 VAC

3 G3PE-515B-3H DC12-24
2 G3PE-515B-2H DC12-24

25 A, 200 to 480 VAC

3 G3PE-525B-3H DC12-24
2 G3PE-525B-2H DC12-24

35 A, 200 to 480 VAC

3 G3PE-535B-3H DC12-24
2 G3PE-535B-2H DC12-24

45 A, 200 to 480 VAC

3 G3PE-545B-3H DC12-24
2 G3PE-545B-2H DC12-24

Heat resistance Rth (s-a) (°C/W) Model

1.67 Y92B-P50

1.01 Y92B-P100

0.63 Y92B-P150

0.43 Y92B-P200

0.36 Y92B-P250

Three-phase G3PE

8

Specifications

Certification

UL508 (pending), CSA22.2 No.14 (pending), and EN60947-4-3 (pending)

Ratings (at an Ambient Temperature of 25°C)

Operating Circuit (All Models)

Main Circuit of Models with Built-in Heat Sinks

*1. The applicable load current depends on the ambient temperature. For details, refer to Load Current vs. Ambient Temperature in Engineering

Data on page 10.

*2. Applicable Load

Use the following formula to calculate the maximum total capacity of a heater load for a three-phase balanced load with delta connections.

Maximum load capacity = Load current × Load voltage × √3
Example: 15 A × 200 V × √3 = 5,196 W ≅ 5.1 kW
Example: 15 A × 400 V × √3

= 10,392 W ≅ 10.3 kW

Main Circuit of Models with Externally Attached Heat Sinks

* The rated load current depends on the heat sink or radiator that is mounted. It also depends on the ambient temperature.

For details, refer to Load Current vs. Ambient Temperature in Engineering Data on page 10.

Item Model Same for all models

Rated operating voltage 12 to 24 VDC
Operating voltage range 9.6 to 30 VDC
Rated input current (impedance) 10 mA max. (24 VDC)
Must-operate voltage 9.6 VDC max.
Must-release voltage 1 VDC min.
Insulation method Phototriac
Operation indicator Yellow LED

Model G3PE-

215B-

3(N)

G3PE­215B-

2(N)

G3PE-

225B-

3(N)

G3PE-

225B-

2(N)

G3PE-

235B-

3(N)

G3PE­235B-

2(N)

G3PE-

245B-

3(N)

G3PE-

245B-

2(N)

G3PE-

515B-

3(N)

G3PE-

515B-

2(N)

G3PE-

525B-

3(N)

G3PE-

525B-

2(N)

G3PE-

535B-

3(N)

G3PE-

535B-

2(N)

G3PE-

545B-

3(N)

G3PE-

545B-

2(N)

Item

Rated load voltage 100 to 240 VAC 200 to 480 VAC

Operating voltage
range

75 to 264 VAC 180 to 528 VAC

Rated load current *1 15 A (at 40°C) 25 A (at 40°C) 35 A (at 25°C) 40 A (at 25°C) 15 A (at 40°C) 25 A (at 40°C) 35 A (at 25°C) 40 A (at 25°C)
Minimum load current 0.2 A 0.5 A

Inrush current
resistance (peak
value)

150 A

(60 Hz, 1 cycle)

220 A

(60 Hz, 1 cycle)

440 A

(60 Hz, 1 cycle)

220 A

(60 Hz, 1 cycle)

440 A

(60 Hz, 1 cycle)

Permissible I2t
(reference value)

121A2s 260A2s 1,260A2s 260A2s 1,260A2s

Applicable load
(resistive load: AC1
class) *2

5.1 kW

(at 200 VAC)

8.6 kW

(at 200 VAC)

12.1 kW

(at 200 VAC)

15.5 kW

(at 200 VAC)

12.5 kW

(at 480 VAC)

20.7 kW

(at 480 VAC)

29.0 kW

(at 480 VAC)

37.4 kW

(at 480 VAC)

Model G3PE-

215B-

3H

G3PE­215B-

2H

G3PE-

225B-

3HH

G3PE-

225B-

2H

G3PE-

235B-

3H

G3PE­235B-

2H

G3PE-

245B-

3H

G3PE-

245B-

2H

G3PE-

515B-

3H

G3PE-

515B-

2H

G3PE-

525B-

3H

G3PE-

525B-

2H

G3PE-

535B-

3H

G3PE-

535B-

2H

G3PE-

545B-

3H

G3PE-

545B-

2H

Item

Rated load voltage 100 to 240 VAC 200 to 480 VAC

Operating voltage
range

75 to 264 VAC 180 to 528 VAC

Rated load current * 15 A (at 40°C) 25 A (at 40°C) 35 A (at 25°C) 40 A (at 25°C) 15 A (at 40°C) 25 A (at 40°C) 35 A (at 25°C) 40 A (at 25°C)
Minimum load current 0.2 A 0.5 A

Inrush current
resistance (peak
value)

150 A

(60 Hz, 1 cycle)

220 A

(60 Hz, 1 cycle)

440 A

(60 Hz, 1 cycle)

220 A

(60 Hz, 1 cycle)

440 A

(60 Hz, 1 cycle)

Permissible I2t
(reference value)

121A2s 260A2s 1,260A2s 260A2s 1,260A2s

Applicable load
(resistive load: AC1
class)

Refer to Engineering Data on page 10.