Omron G3PB-215B-3N-VD, G3PB-235B-2N-VD, G3PB-215B-2N-VD, G3PB-225B-2N-VD, G3PB-245B-2N-VD User Manual
...
1
Solid-state Contactor (New Heat Sink Construction)
G3PB
Space and working time saved with new
heat sink construction. Series now
includes 480-VAC models to allow use
in a greater range of applications.
A comprehensive lineup that now includes
480-VAC models.
Slim design with 3-phase output and built-in heat
sinks.
New heat sink construction with smaller mounting
section.
DIN
track mounting supported as standard. (Screw
mounting is also possible.)
Conforms
to international standards (IEC, UL, and
CSA).
RC
X
VDE
Ordering Information
Models with Built-in Heat Sinks
Applicable
phase
Number
of
poles
Zero-cross
function
Main circuit voltage Applicable heater capacity
(with Class-1 AC resistive
load)
Model
3
3
Yes
100 to 240 V
AC
5.1 kW max. (15 A)
G3PB-215B-3N-VD
32es
00 o 0
C
5a(5)
G3PB-215B-2N-VD
3
8.6 kW max. (25 A)
G3PB-225B-3N-VD
2
86 a ( 5 )
G3PB-225B-2N-VD
3
12.1 kW max. (35 A)
G3PB-235B-3N-VD
2
a (35 )
G3PB-235B-2N-VD
3
15.5 kW max. (45 A)
G3PB-245B-3N-VD
2
55 a ( 5 )
G3PB-245B-2N-VD
3
200 to 480 V
AC
12.5 kW max. (15 A)
G3PB-515B-3N-VD
2
00 o 80
C
5a(5)
G3PB-515B-2N-VD
3
20.7 kW max. (25 A)
G3PB-525B-3N-VD
2
0a(5)
G3PB-525B-2N-VD
3
29.0 kW max. (35 A)
G3PB-535B-3N-VD
2
9 0 a (35 )
G3PB-535B-2N-VD
3
37.4 kW max. (45 A)
G3PB-545B-3N-VD
2
3a(5)
G3PB-545B-2N-VD
G3PB
G3PB
2
Specifications
Ratings (at an Ambient Temperature of 25°C)
Operating Circuit (Common)
Item Common
Rated
operating voltage 12 to 24 VDC
Operating voltage range
9.6 to 30 VDC
Rated input current (Impedance)
10 mA max. (at 24 VDC)
Must-operate voltage
9.6 VDC max.
Reset voltage
1 VDC min.
Insulation method
Phototriac coupler
Operation indicator
Y
ellow LED
Main Circuit of Models with Built-in Heat Sinks
Item G3PB-
215B-
3N-VD
G3PB-
215B-
2N-VD
G3PB-
225B-
3N-VD
G3PB-
225B-
2N-VD
G3PB-
235B-
3N-VD
G3PB-
235B-
2N-VD
G3PB-
245B-
3N-VD
G3PB-
245B-
2N-VD
Rated
voltage
100 to 240 V
AC
Operating voltage range
75 to 264 V
AC
Rated carry current
(see note)
15 A 25 A 35 A 45 A
Minimum load current
0.2 A 0.5 A
Inrush current
resistance (peak value)
150 A
(60 Hz, 1 cycle)
220 A
(60 Hz, 1 cycle)
440 A
(60 Hz, 1 cycle)
Permissible I2t
(half 60-Hz wave)
121 A2s
260 A2s
1,260 A2s
Item G3PB-
515B-
3N-VD
G3PB-
515B-
2N-VD
G3PB-
525B-
3N-VD
G3PB-
525B-
2N-VD
G3PB-
535B-
3N-VD
G3PB-
535B-
2N-VD
G3PB-
545B-
3N-VD
G3PB-
545B-
2N-VD
Rated voltage
200 to 480 V
AC
Operating voltage range
180 to 528 V
AC
Rated carry current
(see note)
15 A 25 A 35 A 45 A
Minimum load current
0.5 A
Inrush current
resistance (peak value)
220 A
(60 Hz, 1 cycle)
440 A
(60 Hz, 1 cycle)
Permissible I2t
(half 60-Hz wave)
260 A2s
1,260 A2s
Note: Rated
carry current varies depending on the ambient temperature. For details, refer to
Load Current vs. Ambient T
emperature
in
Engi
-
neering
Data.
G3PB
G3PB
3
Characteristics
Models with Built-in Heat Sinks
Item G3PB-
215B-
3N-VD
G3PB-
215B-
2N-VD
G3PB-
225B-
3N-VD
G3PB-
225B-
2N-VD
G3PB-
235B-
3N-VD
G3PB-
235B-
2N-VD
G3PB-
245B-
3N-VD
G3PB-
245B-
2N-VD
Operate
time
1/2 of load power source cycle + 1 ms max. (DC input)
Release time
1/2 of load power source cycle + 1 ms max. (DC input)
Output ON voltage drop
1.6 V (RMS) max.
Leakage current
(see note)
10 mA (at 200 V
AC)
Insulation resistance
100 MΩ min. (at 500 VDC)
Dielectric strength
2,500 V
AC, 50/60 Hz for 1 min
V
ibration resistance
10 to 55 Hz, 0.175-mm single amplitude
Shock resistance
294 m/s2 (98 m/s2 with reverse mounting)
Ambient temperature
Operating: –30°
C to 80°C (with no icing or condensation)
Storage: –30°
C to 100°C (with no icing or condensation)
Ambient humidity
Operating: 45% to 85%
Weight
Approx. 1.25 kg Approx. 1.45 kg Approx. 1.65 kg
Approx. 2.0 kg
Approved standards
UL508, CSA22.2 No. 14, EN60947-4-3 (IEC947-4-3) approved by VDE
(From April 2001)
EMC Emission EN55011 Group 1 Class B
Immunity ESD
IEC947-4-3, EN61000-4-2
4 kV contact discharge
8 kV air discharge
Immunity Electromagnetic
IEC947-4-3, EN61000-4-3
10 V/m (80 MHz to 1 GHz)
Immunity EFT
IEC947-4-3, EN61000-4-4
2 kV AC power-signal line
Immunity
Surge transient
IEC947-4-3, EN61000-4-5
Normal mode
±1 kV
, Common mode
±2 kV
Immunity
RF disturbance
IEC947-4-3, EN61000-4-6
10 V (0.15 to 80 MHz)
Immunity Dips
IEC947-4-3, EN61000-4-1
1
3
Note:
The leakage current of phase S will be approximately
times larger if the 2-element model is applied.
G3PB
G3PB
4
Item G3PB-
515B-
3N-VD
G3PB-
515B-
2N-VD
G3PB-
525B-
3N-VD
G3PB-
525B-
2N-VD
G3PB-
535B-
3N-VD
G3PB-
535B-
2N-VD
G3PB-
545B-
3N-VD
G3PB-
545B-
2N-VD
Operate time
1/2 of load power source cycle + 1 ms max. (DC input)
Release time
1/2 of load power source cycle + 1 ms max. (DC input)
Output ON voltage drop
1.8 V (RMS) max.
Leakage current
(see note)
20 mA (at 480 V
AC)
Insulation resistance
100 MΩ min. (at 500 VDC)
Dielectric strength
2,500 V
AC, 50/60 Hz for 1 min
V
ibration resistance
10 to 55 Hz, 0.175-mm single amplitude
Shock resistance
294 m/s2 (98 m/s2 with reverse mounting)
Ambient temperature
Operating: –30°
C to 80°C (with no icing or condensation)
Storage: –30°
C to 100°C (with no icing or condensation)
Ambient humidity
Operating: 45% to 85%
Weight
Approx. 1.25 kg Approx. 1.45 kg Approx. 1.65 kg
Approx. 2.0 kg
Approved standards
UL508, CSA22.2 No. 14, EN60947-4-3 (IEC947-4-3) approved by VDE
(From April 2001)
EMC Emission EN55011 Group 1 Class B
Immunity ESD
IEC947-4-3, EN61000-4-2
4 kV contact discharge
8 kV air discharge
Immunity Electromagnetic
IEC947-4-3, EN61000-4-3
10 V/m (80 MHz to 1 GHz)
Immunity EFT
IEC947-4-3, EN61000-4-4
2 kV AC power-signal line
Immunity
Surge transient
IEC947-4-3, EN61000-4-5
Normal mode
±1 kV
, Common mode
±2 kV
Immunity
RF disturbance
IEC947-4-3, EN61000-4-6
10 V (0.15 to 80 MHz)
Immunity Dips
IEC947-4-3, EN61000-4-1
1
3
Note:
The leakage current of phase S will be approximately
times larger if the 2-element model is applied.
G3PB Common
G3PB Common
5
Engineering Data
Load Current vs. Ambient Temperature (Continuous Input)
Models with Built-in Heat Sinks
G3PB-215B-3N-VD
G3PB-215B-2N-VD
G3PB-515B-3N-VD
G3PB-515B-2N-VD
G3PB-225B-3N-VD
G3PB-225B-2N-VD
G3PB-525B-3N-VD
G3PB-525B-2N-VD
G3PB-245B-3N-VD
G3PB-245B-2N-VD
G3PB-545B-3N-VD
G3PB-545B-2N-VD
G3PB-235B-3N-VD
G3PB-235B-2N-VD
G3PB-535B-3N-VD
G3PB-535B-2N-VD
G3PB-225B-3N-VD
G3PB-225B-2N-VD
G3PB-525B-3N-VD
G3PB-525B-2N-VD
G3PB-215B-3N-VD
G3PB-215B-2N-VD
G3PB-515B-3N-VD
G3PB-515B-2N-VD
Load current (A)
Ambient
temperature (
_C)
G3PB-245B-3N-VD
G3PB-245B-2N-VD
G3PB-545B-3N-VD
G3PB-545B-2N-VD
G3PB-235B-3N-VD
G3PB-235B-2N-VD
G3PB-535B-3N-VD
G3PB-535B-2N-VD
Ambient
temperature (
_C)
Load current (A)
Inrush Current Resistivity: Non-repetitive (Less than Half for Repetitive)
G3PB-215B-3N-VD
G3PB-215B-2N-VD
G3PB-225B-3N-VD G3PB-225B-2N-VD
G3PB-515B-3N-VD G3PB-515B-2N-VD
G3PB-525B-3N-VD G3PB-525B-2N-VD
G3PB-245B-3N-VD
G3PB-245B-2N-VD
G3PB-545B-3N-VD
G3PB-545B-2N-VD
G3PB-235B-3N-VD
G3PB-235B-2N-VD
G3PB-535B-3N-VD
G3PB-535B-2N-VD
Inrush current
Energized
time (ms) Energized time (ms) Energized time (ms)
Inrush current
Inrush current
Input Voltage vs. Input Current and Input Voltage vs. Input Impedance
Input
voltage (V)
Input current (mA)
Input impedance (k )
Ω
Input current
Input impedance
G3PB Common
G3PB Common
6
Dimensions
Note: All
units are in millimeters unless otherwise indicated.
G3PB-215B-3N-VD G3PB-515B-3N-VD
G3PB-215B-2N-VD G3PB-515B-2N-VD
G3PB-225B-2N-VD G3PB-525B-2N-VD
Two, 4.6-dia. mounting holes
Four, 8 dia.
Two,
R2.3
mounting
holes
80
max.
100 max.
80.5
max.
Mounting
Hole Dimensions
Four, 4.5-dia. or M4
30.5 max.
120 max.
Terminal
Arrangement/
Internal Connections
G3PB-jjjB-3N-VD
G3PB-jjjB-2N-VD
Input circuit
Input circuit
W
ithout T
erminal Cover
W
ith T
erminal Cover
Two,
M3.5
Six, M4
G3PB Common
G3PB Common
7
G3PB-225B-3N-VD
G3PB-235B-2N-VD
G3PB-525B-3N-VD
G3PB-535B-2N-VD
Two, 4.6-dia. mounting holes
Four, 8 dia.
Two,
R2.3
mounting
holes
120
max.
80.5
max.
Mounting
Hole Dimensions
30.5
max.
120 max.
Terminal
Arrangement/
Internal Connections
G3PB-jjjB-3N-VD
G3PB-jjjB-2N-VD
Input circuit
Input circuit
W
ithout T
erminal Cover
W
ith T
erminal Cover
Four, 4.5-dia. or M4
Six, M5 (35 A type)
Six, M4 (25 A type)
Two, M3.5
80 max.
G3PB Common
G3PB Common
8
G3PB-235B-3N-VD
G3PB-245B-2N-VD
G3PB-535B-3N-VD
G3PB-545B-2N-VD
Two, 4.6-dia. mounting holes
Four, 8 dia.
140
max.
80.5
max.
30.5 max.
120 max.
G3PB-jjjB-3N-VD
G3PB-jjjB-2N-VD
Two,
R2.3
mounting
holes
Four, 4.5-dia. or M4
Without Terminal Cover
W
ith T
erminal Cover
T
erminal Arrangement/
Internal Connections
Input circuit
Input circuit
Mounting Hole Dimensions
Two,
M3.5
Six, M5
80 max.
G3PB Common
G3PB Common
9
G3PB-245B-3N-VD
G3PB-545B-3N-VD
Four, 8 dia.
80 max.
140
max.
80.5
max.
30.5 max.
120 max.
G3PB-jjjB-3N-VD
110 max.
Two, 4.6-dia. mounting holes
Two,
R2.3
mounting
holes
Without Terminal Cover
W
ith T
erminal Cover
Mounting Hole Dimensions
Four, 4.5-dia.
or M4
Terminal
Arrangement/
Internal Connections
Input circuit
Two,
M3.5
Six, M5
G3PB Common
G3PB Common
10
Precautions
Do not touch the terminals (i.e., charged parts) of the G3PB
while power is supplied, otherwise an electric shock may be
received.
If
the G3PB is provided with a terminal cover
, be sure to attach
the
terminal cover to the G3PB before operating the G3PB.
WARNING
WARNING
The
G3PB and radiator are very hot while power is supplied to
the G3PB.
Do
not touch
the G3PB or the radiator while power is supplied
to the G3PB or immediately after the G3PB is turned OFF,
otherwise
a burn may result.
WARNING
Do
not touch main circuit terminal of the G3PB immediately
af
-
ter
the G3PB is turned OFF
, otherwise an electric shock may
be
received due to the residual charge of the built-in snubber
circuit.
WARNING
Be
sure to turn OFF the power supply to the G3PB before wir
-
ing,
otherwise an electric shock may be received.
Mount the terminal cover to the G3PB after wiring.
Do not touch the terminals of the G3PB while power is supplied,
otherwise an electric shock may be received.
WARNING
Ensure that a short-circuit current does not flow on the load
side
of the SSR, otherwise the G3PB may be damaged.
General Precautions
At OMRON, we are constantly working to improve the quality and
reliability of our products. SSRs, however, use semiconductors,
which are prone to malfunction. Be sure to use SSRs within their
rated
values.
Use
the
SSR only in systems that are designed with redundancies,
flame
protection, counter measures to prevent operation errors, and
other
countermeasures to prevent accidents involving human life or
fires.
1. Do
not apply voltages or currents to the G3PB’
s terminals in
excess
of the rated values. Doing so may result in malfunction
or
burning.
2. Do not use the G3PB with terminal screws not properly
tightened. Abnormal heating of the terminals may result in
burning.
3. Do not obstruct the flow of air around the G3PB and the
radiator. Abnormal heating of the G3PB may result
short-circuiting
of output elements and burning.
4. Perform wiring and tighten screws according to the
instructions given under
Correct Use
. Using the G3PB with
incorrect
wiring or with the screws not
tightened properly may
result
in burning due to abnormal heating of the G3PB during
use.
Correct Use
Before Actual Operation
•
The G3PB in operation may cause an unexpected accident.
Therefore it is necessary to test the G3PB under a variety of
conditions that are possible. As for the characteristics of the
G3PB,
it is necessary to consider dif
ferences in
characteristics
between G3PB Units.
• The
ratings in this datasheet are tested values in a
temperature
range between 15°C and 30°C, a relative humidity range
between 25% and 85%, and an atmospheric pressure range
between 88 and 106 kPa. It will be necessary to provide the
above
conditions as well as the load conditions if the user
wants
to
confirm the ratings of actual G3PB Units.
Mounting Method
Since the Relay is heavy, firmly mount the DIN track and fix both
ends
with End Plates for DIN-track-mounting models.
Applicable DIN T
racks
The
G3PB can be mounted to TH35-15Fe (IEC60715) DIN
tracks.
The manufacturers and models of DIN tracks to which mounting is
possible
are shown in the following table.
Manufacturer
Thickness
auacue
1.5 mm 2.3 mm
Schneider AM1-DE200 --WAGO 210-1
14, 210-197
210-118
PHOENIX NS35/15 NS35/15-2.3
Direct Mounting
When
mounting directly onto a panel, mount securely under the
fol
-
lowing
conditions.
Screw diameter: M4
T
ightening torque: 0.98 to 1.47 N S m
Mounted State
V
ertical Mounting
Horizontal Mounting
Vertical direction
Panel
Panel
Note: Mount
the G3PB so
that the markings
can
be read.
Note: When the G3PB is
mounted horizontally,
use
at 50% of the rated
load
current.
Wiring duct
80 mm min.
80 mm min.
Wiring duct
Close
Mounting
!
!
!
!
!
G3PB Common
G3PB Common
11
Wiring
When
using crimp terminals, refer to the
terminal clearances shown
below.
Output Terminals
Input T
erminals
M4 (15 A, 25 A)
M5 (35 A, 45 A)
• Be sure that all lead wires are thick enough according to the
current.
• Output terminals T1, T2, and T3 are charged regardless of
whether
the Unit is a
2- or 3-element model that is turned on or
off. Do not touch these terminals, otherwise an electric shock
may
be received.
To
isolate the Unit from the power supply
, install an appropriate
circuit
breaker between the power supply and Unit.
Be sure to turn off the power supply before wiring the Unit.
• Terminal L2 and terminal T2 of the 2-element model are
internally short-circuited to each other. Therefore, connect
terminal L2 to the ground terminal side of the power supply. If
terminal L2 is connected to a terminal other than the ground
terminal, cover all the charged terminals, such as heater
terminals, for the prevention of electric shock accidents and
ground
faults.
Tightening Torque
Refer
to the following and be sure to tighten each
screw of the Unit to
the
specified
torque in order to prevent the Unit from malfunctioning.
Item Screw
terminal
diameter
T
ightening torque
Input terminal
M3.5
0.59 to 1.18 N S m
Output terminal
M4
0.98 to 1.47 N S m
Ou pu e a
M5
1.47 to 2.45 N S m
Operating Conditions
• Do
not apply current exceeding the rated current otherwise, the
temperature of the G3PB may rise excessively.
• Be
sure to prevent the ambient temperature rising due to the heat
radiation of the G3PB. If the G3PB is mounted inside a panel,
install
a fan so that the interior of the panel is fully ventilated.
• Do
not use the G3PB if heat dissipation fins have been bent as a
result of, for example, dropping the G3PB. If used in this state,
the G3PB may be damaged due to the decreased heat
dissipation capacity.
• Only use the G3PB with loads that are within the rated values.
Using
the G3PB with loads outside the rated values may result
in
malfunction,
damage, or burning.
• Use a power supply within the rated frequency range. Using a
power supply outside the rated frequency range may result in
malfunction,
damage, or burning.
• Keep wiring separate from high-voltage power lines and use
wires of an appropriate length, otherwise malfunction and
damage
may result due to induction.
• As
protection against
accidents due to short-circuiting, be sure to
install protective devices, such as fuses and no-fuse
breakers
on
the
power supply side.
Operating and Storage Environments
1. Operating Ambient Temperature
The
rated value for the ambient operating temperature of the G3PB
is for when there is no built-up heat. For this reason, under conditions
where heat dissipation is not good due to poor ventilation, and
where
heat may build up easily
, the actual temperature of the G3PB
may
exceed the rated value resulting in malfunction on burning.
When
using the G3PB, design the system to allow heat dissipation
sufficient
to stay below the
Load Current vs. Ambient T
emperature
characteristic
curve. Note also that the ambient temperature of the
G3PB may increase as a result of environmental conditions (e.g.,
climate, air-conditioning) and operating conditions (e.g., mounting
in
an airtight panel).
2. Operating and Storage Locations
Do not use or store the G3PB in the following locations. Doing so
may
result in damage, malfunction, or deterioration of performance
characteristics.
• Do
not use or store in locations subject to direct sunlight.
• Do
not use in locations
subject to ambient temperatures outside
the
range –20 to 60
°C.
• Do not use in locations subject to relative humidity outside the
range 45% to 85% or locations subject to condensation as the
result
of severe changes in temperature.
• Do not store in locations subject to ambient temperatures
outside
the range –30 to 70
°C.
• Do
not use or store in locations subject to corrosive or
flammable
gases.
• Do not use or store in locations subject to dust (especially iron
dust) or salts.
•
Do not use or store in locations subject to shock or vibration.
• Do
not use or store in
locations subject to exposure to water
, oil,
or chemicals.
3. Transportation
When
transporting the G3PB, observe the following points. Not do
-
ing
so may result in damage, malfunction, or deterioration of perfor
-
mance characteristics.
• Do
not
drop the G3PB or subject it to severe vibrations or shock.
• Do
not transport the product if it is wet.
4. Vibration and Shock
Do
not
subject the SSR to excessive vibration or shock. Otherwise
the SSR may malfunction and internal components may be damaged.
To
prevent the SSR from abnormal vibration, do not install the G3PB
in
locations or by means that will
subject it to the vibrations from oth
-
er devices, such as motors.
5. Solvents
Do
not allow the G3PB to come in contact with solvents such as thin
-
ners
or gasoline. Doing so will dissolve the markings on the SSR.
6. Oil
Do not allow the G3PB terminal cover to come in contact with oil.
Doing
so will cause the cover to crack and become cloudy
.
G3PB Common
G3PB Common
12
Operation
1. Leakage Current
A
leakage current flows through a snubber
circuit in the G3PB even
when
there is no input. Therefore, always turn OFF the power to the
input
or load and check that it is safe
before replacing or wiring the
G3PB.
Switch element Snubber circuit
Input circuit
Trigger circuit
Varistor
Leakage current
2. Screw Tightening Torque
Tighten the G3PB terminal screws properly. If the screws are not
tight,
the G3PB will be damaged by heat generated when the power
is ON.
3. Mounting
Do not perform mounting with oil or metal powder on your hands.
Doing
so may result in damage to the G3PB.
4. Dropping
Be
careful not to drop the G3PB during mounting. The G3PB weighs
approximately 1.25 to 2.0 kg and could cause injury if dropped on
any
part of your body
.
OMRON Corporation
Industrial
Automation Company
Industrial Devices and Components Division H.Q.
Industrial Control Components Department
Shiokoji Horikawa, Shimogyo-ku,
Kyoto, 600-8530 Japan
Tel: (81)75-344-7119/Fax: (81)75-344-7149
ALL DIMENSIONS SHOWN ARE IN MILLIMETERS.
To
convert millimeters into inches, multiply by 0.03937. T
o convert grams into ounces, multiply by 0.03527.
Cat. No. J112-E1-2 In the interest of product improvement, specifications are subject to change without notice.
Printed
in Japan
0301-2M (0299) (A)
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