Page 1
Solid-state Contactor (New Heat Sink Construction)
32es
00 o 0
C
5a(5)
86 a ( 5 )
a (35 )
55 a ( 5 )
00 o 80
C
5a(5)
0a(5)
9 0 a (35 )
3a(5)
Space and working time saved with new
heat sink construction. Series now
includes 480-VAC models to allow use
in a greater range of applications.
A comprehensive lineup that now includes
480-VAC models.
Slim design with 3-phase output and built-in heat
sinks.
New heat sink construction with smaller mounting
section.
DIN
track mounting supported as standard. (Screw
mounting is also possible.)
Conforms
CSA).
to international standards (IEC, UL, and
Ordering Information
Models with Built-in Heat Sinks
Applicable
phase
3
Number
poles
3
3
2
3
2
3
2
3
2
3
2
3
2
3
2
of
Zero-cross
function
Yes
Main circuit voltage Applicable heater capacity
100 to 240 V
200 to 480 V
AC
AC
5.1 kW max. (15 A)
8.6 kW max. (25 A)
12.1 kW max. (35 A)
15.5 kW max. (45 A)
12.5 kW max. (15 A)
20.7 kW max. (25 A)
29.0 kW max. (35 A)
37.4 kW max. (45 A)
RC
(with Class-1 AC resistive
load)
G3PB
VDE
X
Model
G3PB-215B-3N-VD
G3PB-215B-2N-VD
G3PB-225B-3N-VD
G3PB-225B-2N-VD
G3PB-235B-3N-VD
G3PB-235B-2N-VD
G3PB-245B-3N-VD
G3PB-245B-2N-VD
G3PB-515B-3N-VD
G3PB-515B-2N-VD
G3PB-525B-3N-VD
G3PB-525B-2N-VD
G3PB-535B-3N-VD
G3PB-535B-2N-VD
G3PB-545B-3N-VD
G3PB-545B-2N-VD
1
Page 2
G3PB
Specifications
Ratings (at an Ambient Temperature of 25°C)
Operating Circuit (Common)
Item Common
Rated
operating voltage 12 to 24 VDC
Operating voltage range
Rated input current (Impedance)
Must-operate voltage
Reset voltage
Insulation method
Operation indicator
Main Circuit of Models with Built-in Heat Sinks
Item G3PB-
Rated
voltage
Operating voltage range
Rated carry current
(see note)
Minimum load current
Inrush current
resistance (peak value)
Permissible I2t
(half 60-Hz wave)
100 to 240 V
75 to 264 V
15 A 25 A 35 A 45 A
0.2 A 0.5 A
150 A
(60 Hz, 1 cycle)
121 A2s
9.6 to 30 VDC
10 mA max. (at 24 VDC)
9.6 VDC max.
1 VDC min.
Phototriac coupler
Y
ellow LED
215B-
3N-VD
G3PB-
215B-
2N-VD
AC
AC
G3PB-
225B-
3N-VD
220 A
(60 Hz, 1 cycle)
260 A2s
G3PB-
225B-
2N-VD
G3PB-
235B-
3N-VD
440 A
(60 Hz, 1 cycle)
1,260 A2s
G3PB-
235B-
2N-VD
G3PB-
245B-
3N-VD
G3PB
G3PB-
245B-
2N-VD
Item G3PB-
Rated voltage
Operating voltage range
Rated carry current
(see note)
Minimum load current
Inrush current
resistance (peak value)
Permissible I2t
(half 60-Hz wave)
Note: Rated
carry current varies depending on the ambient temperature. For details, refer to
neering
Data.
515B-
3N-VD
200 to 480 V
180 to 528 V
15 A 25 A 35 A 45 A
0.5 A
220 A
(60 Hz, 1 cycle)
260 A2s
G3PB-
515B-
2N-VD
AC
AC
G3PB-
525B-
3N-VD
G3PB-
525B-
2N-VD
G3PB-
535B-
3N-VD
440 A
(60 Hz, 1 cycle)
1,260 A2s
G3PB-
535B-
2N-VD
Load Current vs. Ambient T
G3PB3N-VD
545B-
emperature
G3PB-
545B-
2N-VD
in
Engi
-
2
Page 3
G3PB
Characteristics
Models with Built-in Heat Sinks
Item G3PB-
Operate
Release time
Output ON voltage drop
Leakage current
(see note)
Insulation resistance
Dielectric strength
V
Shock resistance
Ambient temperature
Ambient humidity
Weight
Approved standards
EMC Emission EN55011 Group 1 Class B
time
ibration resistance
215B-
3N-VD
1/2 of load power source cycle + 1 ms max. (DC input)
1/2 of load power source cycle + 1 ms max. (DC input)
1.6 V (RMS) max.
10 mA (at 200 V
100 MΩ min. (at 500 VDC)
2,500 V
10 to 55 Hz, 0.175-mm single amplitude
294 m/s2 (98 m/s2 with reverse mounting)
Operating: –30°
Storage: –30°
Operating: 45% to 85%
Approx. 1.25 kg Approx. 1.45 kg Approx. 1.65 kg
UL508, CSA22.2 No. 14, EN60947-4-3 (IEC947-4-3) approved by VDE
(From April 2001)
Immunity ESD
Immunity Electromagnetic
Immunity EFT
Immunity
Immunity
Immunity Dips
G3PB-
215B-
2N-VD
AC)
AC, 50/60 Hz for 1 min
C to 80°C (with no icing or condensation)
C to 100°C (with no icing or condensation)
Surge transient
RF disturbance
G3PB-
225B-
3N-VD
G3PB-
225B-
2N-VD
IEC947-4-3, EN61000-4-2
4 kV contact discharge
8 kV air discharge
IEC947-4-3, EN61000-4-3
10 V/m (80 MHz to 1 GHz)
IEC947-4-3, EN61000-4-4
2 kV AC power-signal line
IEC947-4-3, EN61000-4-5
Normal mode
IEC947-4-3, EN61000-4-6
10 V (0.15 to 80 MHz)
IEC947-4-3, EN61000-4-1
G3PB3N-VD
±1 kV
, Common mode
235B-
1
G3PB-
235B-
2N-VD
±2 kV
G3PB-
245B-
3N-VD
Approx. 2.0 kg
G3PB
G3PB-
245B-
2N-VD
Note:
The leakage current of phase S will be approximately
3
times larger if the 2-element model is applied.
3
Page 4
G3PB
G3PB
Item G3PB-
Operate time
Release time
Output ON voltage drop
Leakage current
(see note)
Insulation resistance
Dielectric strength
V
ibration resistance
Shock resistance
Ambient temperature
Ambient humidity
Weight
Approved standards
EMC Emission EN55011 Group 1 Class B
515B-
3N-VD
1/2 of load power source cycle + 1 ms max. (DC input)
1/2 of load power source cycle + 1 ms max. (DC input)
1.8 V (RMS) max.
20 mA (at 480 V
100 MΩ min. (at 500 VDC)
2,500 V
10 to 55 Hz, 0.175-mm single amplitude
294 m/s2 (98 m/s2 with reverse mounting)
Operating: –30°
Storage: –30°
Operating: 45% to 85%
Approx. 1.25 kg Approx. 1.45 kg Approx. 1.65 kg
UL508, CSA22.2 No. 14, EN60947-4-3 (IEC947-4-3) approved by VDE
(From April 2001)
Immunity ESD
Immunity Electromagnetic
Immunity EFT
Immunity
Immunity
Immunity Dips
G3PB-
515B-
2N-VD
AC)
AC, 50/60 Hz for 1 min
C to 80°C (with no icing or condensation)
C to 100°C (with no icing or condensation)
Surge transient
RF disturbance
G3PB-
525B-
3N-VD
G3PB-
525B-
2N-VD
IEC947-4-3, EN61000-4-2
4 kV contact discharge
8 kV air discharge
IEC947-4-3, EN61000-4-3
10 V/m (80 MHz to 1 GHz)
IEC947-4-3, EN61000-4-4
2 kV AC power-signal line
IEC947-4-3, EN61000-4-5
Normal mode
IEC947-4-3, EN61000-4-6
10 V (0.15 to 80 MHz)
IEC947-4-3, EN61000-4-1
G3PB-
535B-
3N-VD
±1 kV
, Common mode
G3PB-
535B-
2N-VD
±2 kV
1
G3PB-
545B-
3N-VD
Approx. 2.0 kg
G3PB-
545B-
2N-VD
Note:
The leakage current of phase S will be approximately
3
times larger if the 2-element model is applied.
4
Page 5
G3PB Common
G3PB Common
Engineering Data
Load Current vs. Ambient Temperature (Continuous Input)
Models with Built-in Heat Sinks
G3PB-215B-3N-VD
G3PB-215B-2N-VD
G3PB-515B-3N-VD
G3PB-515B-2N-VD
G3PB-225B-3N-VD
G3PB-225B-2N-VD
G3PB-525B-3N-VD
G3PB-525B-2N-VD
Load current (A)
G3PB-215B-3N-VD
G3PB-215B-2N-VD
G3PB-515B-3N-VD
G3PB-515B-2N-VD
Inrush Current Resistivity: Non-repetitive (Less than Half for Repetitive)
G3PB-215B-3N-VD
G3PB-215B-2N-VD
G3PB-225B-3N-VD
G3PB-225B-2N-VD
G3PB-525B-3N-VD
G3PB-525B-2N-VD
Ambient
temperature (
_C)
G3PB-235B-3N-VD
G3PB-235B-2N-VD
G3PB-535B-3N-VD
G3PB-535B-2N-VD
G3PB-235B-3N-VD
G3PB-235B-2N-VD
Load current (A)
G3PB-535B-3N-VD
G3PB-535B-2N-VD
G3PB-225B-3N-VD G3PB-225B-2N-VD
G3PB-515B-3N-VD G3PB-515B-2N-VD
G3PB-525B-3N-VD G3PB-525B-2N-VD
G3PB-245B-3N-VD
G3PB-245B-2N-VD
G3PB-545B-3N-VD
G3PB-545B-2N-VD
G3PB-245B-3N-VD
G3PB-245B-2N-VD
G3PB-545B-3N-VD
G3PB-545B-2N-VD
Ambient
temperature (
_C)
G3PB-235B-3N-VD
G3PB-235B-2N-VD
G3PB-535B-3N-VD
G3PB-535B-2N-VD
G3PB-245B-3N-VD
G3PB-245B-2N-VD
G3PB-545B-3N-VD
G3PB-545B-2N-VD
Inrush current
Energized
time (ms) Energized time (ms) Energized time (ms)
Inrush current
Inrush current
Input Voltage vs. Input Current and Input Voltage vs. Input Impedance
Ω
Input current
Input current (mA)
Input impedance (k )
Input impedance
Input
voltage (V)
5
Page 6
G3PB Common
Dimensions
Note: All
G3PB-215B-3N-VD G3PB-515B-3N-VD
G3PB-215B-2N-VD G3PB-515B-2N-VD
G3PB-225B-2N-VD G3PB-525B-2N-VD
units are in millimeters unless otherwise indicated.
W
ithout T
erminal Cover
Two, 4.6-dia. mounting holes
Two,
R2.3
mounting
holes
Four, 8 dia.
Two,
M3.5
W
ith T
erminal Cover
80.5
max.
G3PB Common
100 max.
Mounting
Six, M4
Hole Dimensions
Four, 4.5-dia. or M4
80
max.
Terminal
Internal Connections
Arrangement/
G3PB-jjjB-3N-VD
30.5 max.
Input circuit
120 max.
G3PB-jjjB-2N-VD
Input circuit
6
Page 7
G3PB Common
G3PB Common
G3PB-225B-3N-VD
G3PB-235B-2N-VD
G3PB-525B-3N-VD
G3PB-535B-2N-VD
Two,
R2.3
mounting
holes
W
ithout T
erminal Cover
Two, 4.6-dia. mounting holes
Four, 8 dia.
Mounting
Hole Dimensions
Two, M3.5
Six, M5 (35 A type)
Six, M4 (25 A type)
Four, 4.5-dia. or M4
W
ith T
80 max.
erminal Cover
80.5
max.
30.5
max.
120 max.
120
max.
Terminal
Arrangement/
Internal Connections
G3PB-jjjB-3N-VD
G3PB-jjjB-2N-VD
Input circuit
Input circuit
7
Page 8
G3PB Common
G3PB Common
G3PB-235B-3N-VD
G3PB-245B-2N-VD
G3PB-535B-3N-VD
G3PB-545B-2N-VD
Without Terminal Cover
Two, 4.6-dia. mounting holes
Four, 8 dia.
Two,
R2.3
mounting
holes
Mounting Hole Dimensions
Two,
Six, M5
M3.5
W
ith T
80 max.
erminal Cover
80.5
max.
30.5 max.
120 max.
140
max.
T
erminal Arrangement/
Internal Connections
G3PB-jjjB-3N-VD
G3PB-jjjB-2N-VD
Input circuit
Four, 4.5-dia. or M4
Input circuit
8
Page 9
G3PB Common
G3PB Common
G3PB-245B-3N-VD
G3PB-545B-3N-VD
Without Terminal Cover
Two, 4.6-dia. mounting holes
Four, 8 dia.
Two,
R2.3
mounting
holes
Mounting Hole Dimensions
Two,
M3.5
Six, M5
Four, 4.5-dia.
or M4
W
ith T
110 max.
80 max.
erminal Cover
80.5
max.
140
max.
30.5 max.
120 max.
Terminal
Arrangement/
Internal Connections
G3PB-jjjB-3N-VD
Input circuit
9
Page 10
G3PB Common
auacue
Precautions
!
WARNING
Do not touch the terminals (i.e., charged parts) of the G3PB
while power is supplied, otherwise an electric shock may be
received.
If
the G3PB is provided with a terminal cover
the
terminal cover to the G3PB before operating the G3PB.
!
WARNING
The
G3PB and radiator are very hot while power is supplied to
the G3PB.
Do
not touch
to the G3PB or immediately after the G3PB is turned OFF,
otherwise
!
Do
not touch main circuit terminal of the G3PB immediately
the G3PB is turned OFF
ter
be
received due to the residual charge of the built-in snubber
circuit.
!
Be
sure to turn OFF the power supply to the G3PB before wir
ing,
otherwise an electric shock may be received.
Mount the terminal cover to the G3PB after wiring.
Do not touch the terminals of the G3PB while power is supplied,
!
Ensure that a short-circuit current does not flow on the load
side
the G3PB or the radiator while power is supplied
a burn may result.
WARNING
, otherwise an electric shock may
WARNING
otherwise an electric shock may be received.
WARNING
of the SSR, otherwise the G3PB may be damaged.
General Precautions
At OMRON, we are constantly working to improve the quality and
reliability of our products. SSRs, however, use semiconductors,
which are prone to malfunction. Be sure to use SSRs within their
rated
values.
Use
the
SSR only in systems that are designed with redundancies,
flame
protection, counter measures to prevent operation errors, and
other
countermeasures to prevent accidents involving human life or
fires.
1. Do
not apply voltages or currents to the G3PB’
excess
of the rated values. Doing so may result in malfunction
or
burning.
2. Do not use the G3PB with terminal screws not properly
tightened. Abnormal heating of the terminals may result in
burning.
3. Do not obstruct the flow of air around the G3PB and the
radiator. Abnormal heating of the G3PB may result
short-circuiting
4. Perform wiring and tighten screws according to the
instructions given under
incorrect
result
in burning due to abnormal heating of the G3PB during
use.
of output elements and burning.
Correct Use
wiring or with the screws not
, be sure to attach
af
-
-
s terminals in
. Using the G3PB with
tightened properly may
G3PB Common
Correct Use
Before Actual Operation
•
The G3PB in operation may cause an unexpected accident.
Therefore it is necessary to test the G3PB under a variety of
conditions that are possible. As for the characteristics of the
it is necessary to consider dif
G3PB,
between G3PB Units.
• The
ratings in this datasheet are tested values in a
range between 15°C and 30°C, a relative humidity range
between 25% and 85%, and an atmospheric pressure range
between 88 and 106 kPa. It will be necessary to provide the
above
conditions as well as the load conditions if the user
to
confirm the ratings of actual G3PB Units.
Mounting Method
Since the Relay is heavy, firmly mount the DIN track and fix both
with End Plates for DIN-track-mounting models.
ends
Applicable DIN T
G3PB can be mounted to TH35-15Fe (IEC60715) DIN
The
The manufacturers and models of DIN tracks to which mounting is
possible
are shown in the following table.
Manufacturer
Schneider AM1-DE200 --WAGO 210-1
PHOENIX NS35/15 NS35/15-2.3
Direct Mounting
When
mounting directly onto a panel, mount securely under the
conditions.
lowing
Screw diameter: M4
T
ightening torque: 0.98 to 1.47 N S m
Mounted State
V
ertical Mounting
Vertical direction
Note: Mount
that the markings
can
Close
racks
1.5 mm 2.3 mm
14, 210-197
Panel
the G3PB so
be read.
Mounting
Wiring duct
ferences in
Thickness
Horizontal Mounting
Note: When the G3PB is
mounted horizontally,
use
load
characteristics
temperature
wants
tracks.
210-118
fol
Panel
at 50% of the rated
current.
80 mm min.
-
10
Wiring duct
80 mm min.
Page 11
G3PB Common
Ou pu e a
G3PB Common
Wiring
When
using crimp terminals, refer to the
below.
Output Terminals
terminal clearances shown
Input T
M4 (15 A, 25 A)
M5 (35 A, 45 A)
erminals
• Be sure that all lead wires are thick enough according to the
current.
• Output terminals T1, T2, and T3 are charged regardless of
the Unit is a
whether
off. Do not touch these terminals, otherwise an electric shock
may
be received.
To
isolate the Unit from the power supply
circuit
breaker between the power supply and Unit.
Be sure to turn off the power supply before wiring the Unit.
2- or 3-element model that is turned on or
, install an appropriate
• Terminal L2 and terminal T2 of the 2-element model are
internally short-circuited to each other. Therefore, connect
terminal L2 to the ground terminal side of the power supply. If
terminal L2 is connected to a terminal other than the ground
terminal, cover all the charged terminals, such as heater
terminals, for the prevention of electric shock accidents and
ground
faults.
Tightening Torque
Refer
to the following and be sure to tighten each
the
specified
Input terminal
Output terminal
torque in order to prevent the Unit from malfunctioning.
Item Screw
terminal
diameter
M3.5
M4
M5
screw of the Unit to
T
ightening torque
0.59 to 1.18 N S m
0.98 to 1.47 N S m
1.47 to 2.45 N S m
Operating Conditions
• Do
not apply current exceeding the rated current otherwise, the
temperature of the G3PB may rise excessively.
• Be
sure to prevent the ambient temperature rising due to the heat
radiation of the G3PB. If the G3PB is mounted inside a panel,
install
a fan so that the interior of the panel is fully ventilated.
• Do
not use the G3PB if heat dissipation fins have been bent as a
result of, for example, dropping the G3PB. If used in this state,
the G3PB may be damaged due to the decreased heat
dissipation capacity.
• Only use the G3PB with loads that are within the rated values.
Using
the G3PB with loads outside the rated values may result
malfunction,
damage, or burning.
• Use a power supply within the rated frequency range. Using a
power supply outside the rated frequency range may result in
malfunction,
damage, or burning.
• Keep wiring separate from high-voltage power lines and use
wires of an appropriate length, otherwise malfunction and
damage
may result due to induction.
• As
protection against
install protective devices, such as fuses and no-fuse
the
power supply side.
accidents due to short-circuiting, be sure to
breakers
on
in
Operating and Storage Environments
1. Operating Ambient Temperature
The
rated value for the ambient operating temperature of the G3PB
is for when there is no built-up heat. For this reason, under conditions
where heat dissipation is not good due to poor ventilation, and
where
heat may build up easily
may
exceed the rated value resulting in malfunction on burning.
When
using the G3PB, design the system to allow heat dissipation
sufficient
characteristic
G3PB may increase as a result of environmental conditions (e.g.,
climate, air-conditioning) and operating conditions (e.g., mounting
in
to stay below the
curve. Note also that the ambient temperature of the
an airtight panel).
2. Operating and Storage Locations
Do not use or store the G3PB in the following locations. Doing so
may
result in damage, malfunction, or deterioration of performance
characteristics.
• Do
not use or store in locations subject to direct sunlight.
• Do
not use in locations
the
range –20 to 60
• Do not use in locations subject to relative humidity outside the
range 45% to 85% or locations subject to condensation as the
result
of severe changes in temperature.
• Do not store in locations subject to ambient temperatures
the range –30 to 70
outside
• Do
not use or store in locations subject to corrosive or
gases.
• Do not use or store in locations subject to dust (especially iron
dust) or salts.
•
Do not use or store in locations subject to shock or vibration.
• Do
not use or store in
or chemicals.
3. Transportation
When
transporting the G3PB, observe the following points. Not do
ing
so may result in damage, malfunction, or deterioration of perfor
mance characteristics.
• Do
not
drop the G3PB or subject it to severe vibrations or shock.
• Do
not transport the product if it is wet.
4. Vibration and Shock
Do
not
subject the SSR to excessive vibration or shock. Otherwise
the SSR may malfunction and internal components may be damaged.
prevent the SSR from abnormal vibration, do not install the G3PB
To
in
locations or by means that will
er devices, such as motors.
5. Solvents
Do
not allow the G3PB to come in contact with solvents such as thin
or gasoline. Doing so will dissolve the markings on the SSR.
ners
6. Oil
Do not allow the G3PB terminal cover to come in contact with oil.
Doing
so will cause the cover to crack and become cloudy
, the actual temperature of the G3PB
Load Current vs. Ambient T
subject to ambient temperatures outside
°C.
°C.
locations subject to exposure to water
subject it to the vibrations from oth
emperature
flammable
.
, oil,
-
-
-
-
11
Page 12
G3PB Common
Operation
1. Leakage Current
A
leakage current flows through a snubber
when
there is no input. Therefore, always turn OFF the power to the
input
or load and check that it is safe
G3PB.
Switch element Snubber circuit
Input circuit
Trigger circuit
circuit in the G3PB even
before replacing or wiring the
Leakage current
Varistor
G3PB Common
2. Screw Tightening Torque
Tighten the G3PB terminal screws properly. If the screws are not
tight,
the G3PB will be damaged by heat generated when the power
is ON.
3. Mounting
Do not perform mounting with oil or metal powder on your hands.
so may result in damage to the G3PB.
Doing
4. Dropping
Be
careful not to drop the G3PB during mounting. The G3PB weighs
approximately 1.25 to 2.0 kg and could cause injury if dropped on
part of your body
any
.
ALL DIMENSIONS SHOWN ARE IN MILLIMETERS.
To
convert millimeters into inches, multiply by 0.03937. T
o convert grams into ounces, multiply by 0.03527.
Cat. No. J112-E1-2 In the interest of product improvement, specifications are subject to change without notice.
OMRON Corporation
Industrial
Industrial Devices and Components Division H.Q.
Industrial Control Components Department
Shiokoji Horikawa, Shimogyo-ku,
Kyoto, 600-8530 Japan
Tel: (81)75-344-7119/Fax: (81)75-344-7149
12
Automation Company
Printed
in Japan
0301-2M (0299) (A)
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