Omron F3S-TGR-SB2-K2C-500, F3S-TGR-SB2-K3C-800MTL, F3S-TGR-SB2-K2C-500MTL, F3S-TGR-SB2-K3C-800, F3S-TGR-SB2-K4C-900 Datasheet

Safety sensor for Palletisers

F3S-TGR-SB@C series

Features

For Palletiser

F3S-TGR-SB@C series has been developed especially for
Palletisers and wrapping machine access protection applica­tions.

Active - Passive system and Plug and play

By using a mirror system we can achieve an active - passive
multi beam system. This active passive system will improve
installation time and reduce costs.

3 Different types available

We provide 3 different Types as following:

• 2 beam Type (beam pitch 500 mm)

• 3 beam Type (beam pitch 400 mm)

• 4 beam Type (beam pitch 300 mm)

800 mm

500 mm

Muting functions are integrated

Following Muting functions are integrated:

• Muting sensor inputs

• Muting Lamp output

• Override input (120 second max)

• Test / Reset input

• Interlock function and Test Reset input

900 mm

F3S-TGR

G-49F3S-TGR-SB@C series

Decentralized Muting connection Box

Furthermore, using a F39-TGR-SB-CMB1, it’s possible to reduce the wiring time and wiring material for the mut­ing Sensors and Muting Lamp etc.

In the conventional solution all wires from the light curtain, mute sensors, lamp,
reset are wired back to the mute controller in the control cabinet (See Ex. 1)
As you can see this solution need JUST ONE WIRE to the cabinet (See Ex. 2)

Ex. 1 Ex. 2

To Barrier

Multiple mute connections are possible

1. PARALLEL MUTING and TWO WAY direction 2. PARALLEL MUTING and ONE WAY direcion

A2 B2 B1 A1

Pallet

Danger Zone

3. CROSS MUTING and TWO WAY direction 4. CROSS MUTING and ONE WAY direction

B2 A2

Danger Zone

Please add MTL*. Ex. F3S-TGR-SB4-K1CMTL

Pallet

Danger Zone

Danger Zone

A2 B2

Pallet

B2 A2

Pallet

To Cabinet

Reference

Muting Lamp Override and Test Switch F3S-TGR-SB@-K@C Muting sensor

Mechanical Guard *MTL has a special software inside of F3S-TGR-SB@C which works to finalize a Muting function.

Muting Sensors Recommendation

It is recommended to use the E3Z or E3G as muting sensor. Please refer to the E3Z datasheet Cat.No. E701-E2-Cat04-01 and
the E3G datasheet Cat.No. E278-E2-Cat04-03.

SOLUTION 1: Object Gaps

In many palletiser applications
there is a gap between objects
on the pallet. The Muting function
may not work correctly because
of this gap. To avoid the mutual
interruption, we recommend to
Use E3G@@@@T as muting sen­sor. E3G-@@@@T has ON delay
timer internally (0 to 5 seconds)

G-50 Safety Sensors / Components

Object
Gaps

Please add MTL*. Ex. F3S-TGR-SB4-K1CMTL

F3S-TGR-SB-CMB@

SOLUTION 2: Misalignment of pallets

When using a
CROSS MUTING
system, It may
cause that unex­pected behavior
when the pallets get
out of alignment
then E3G@@@@T
also solves the
problem by OFF delay timer (0 to 5 seconds).

List of Models

Safety Multi beam Sensors

F3S-TGR-SB2-K@C Mirror Reflection Type (Type 2)

Shape Number of optical

axes

2 500 F3S-TGR-SB2-K2C-500(MTL)*

3 400 F3S-TGR-SB2-K3C-800(MTL)*

4 300 F3S-TGR-SB2-K4C-900(MTL)*

*. If you want to have a ONE WAY direction Type, (see Page D-26) Please add the MTL behind of Model Name. Ex. F3S-TGR-SB4-K2C-500MTL

F3S-TGR-SB4-K@C Mirror Reflection Type (Type 4)

Shape Number of optical

axes

2 500 F3S-TGR-SB4-K2C-500(MTL)*

3 400 F3S-TGR-SB4-K3C-800(MTL)*

4 300 F3S-TGR-SB4-K4C-900(MTL)*

*. If you want to have a ONE WAY direction Type, (see Page D-26) Please add the MTL behind of Model Name. Ex. F3S-TGR-SB4-K2C-500MTL

Sensing Distance Beam

Pitch

0.5 to 6 m

0.5 to 5 m

Sensing Distance Beam

Pitch

0.5 to 6 m

0.5 to 5 m

Model

Model

Muting Connecting Box (Order Separately)

Flexible Connecting Box

Appearance SLC Connection

Type

M12 8pin connector
without cable

4 x Muting sensor connection (4pin)
1 x Muting Lamp M12 (4pin)
1 x Override/Test input M12 (4pin)

1 x cabinet connection M12 (8pin)
M12 8pin connector
with 100 mm cable

Other connection Model

F39-TGR-SB-CMB1

F39-TGR-SB-CMB2

Accessories (Order Separately)

Connector Cable

Appearance Cable length Specification Model

2 m

5 m F39-TGR-SB4-CVLB5R

10 m F39-TGR-SB4-CVLB10R

M12 connector (8pin Socket)

For cabinet connection

(From F3S-TGR-SB@-K@C or F3S-TGR-

SB-CMB@)

F39-TGR-SB4-CVLB2R

F3S-TGR

2 m

M12 connector (4pin Plug)

For Muting sensor, Muting Lamp connec-

tion and Override/Test connection

F39-TGR-SB4-CVLB2MC

G-51F3S-TGR-SB@C series

Connector Plug Assemblies, Screw-on Type

Appearance Cable connection

direction

Specification Connection

method

Applicable cable

diameter

Model

Straight

DC only 4pin Plug Screw-on 3 dia. (3 to 4 dia.)

Right angle XS2G-D4S6

Muting Lamp

Appearance Specification Model

24 V DC F39-A11

Bulb for Maintenance

Appearance Specification Model

24 V DC 3 W E14 F39-A11MB

Laser alignment Kit

Appearance Model

F39-LKK2-SB

XS2G-D4S5

G-52 Safety Sensors / Components

Rating and Performance

Safety sensors

F3S-TGR-SB@-K@C

Item Model

F3S-TGR-SB4-K@C-@@@(MTL)*

Sensor type Type 4 Type 2
Applicable safety category 4, 3, 2, 1, B 2, 1, B
Operating range F3S-TGR-SB@-K2C 0.5 - 6 m

F3S-TGR-SB@-K3C/K4C 0.5 - 6 m

Beam pitch and Number of beam F3S-TGR-SB@-K2C 500 mm 2 beam with mirror

F3S-TGR-SB@-K3C 400 mm 3 beam with mirror

F3S-TGR-SB@-K4C 300 mm 4 beam with mirror

Outermost beam gap F3S-TGR-SB@-K2C 500 mm

F3S-TGR-SB@-K3C 800 mm

F3S-TGR-SB@-K4C 900 mm

Effective aperture angle (EAA) Within ±2.5° Within ±5°
Light source Infrared LED (880 nm)
Power supply 24 VDC ± 20%
Current Consumption 420 mA
OSSD Two PNP transistor outputs, 250 mA each. (500 mA sum)
Output operation mode Light - ON
Test functions Self-test (after power ON and during operation, one cycle during response time)
Protection Output short-circuit protection, Reverse Polarity protection
Response time ON to OFF 16ms max

OFF to ON 300 ms (Maximum Power-ON time is 900 ms)

Ambient temperature Operating: -10 to +55 °C (with no dew condensation)
Ambient humidity 15% to 95% (non condensing)
Metal housing (Al) painted Yellow (RAL 1303 F14)
Degree of protection IP65
Accessories M6 T-Bolt x 8, M6 Nut x 8

Mounting fixture x 4

Applicable standards EN61496-1; 1997

prEN61496-2; 1997

*. If you want to have a ONE WAY direction Type, (see Page D-26) Please add the MTL behind of Model Name. Ex. F3S-TGR-SB4-K2C-500MTL

F3S-TGR-SB2-K@C-@@@(MTL)*

Muting Connecting Box

F3S-TGR-SB-CMB@

Item Model F39-TGR-SB-CMB@

Power supply 24 VDC ± 20%
Consumption 10 W max
Ambient temperature During operation: -10 to +55 °C (with no dex condensation)
Ambient humidity 15% to 95% (non condensing)
RX connector M12 8 pins female
Cabinet connector M12 8 pins male
Sensor connector 4 x M12 4 pins female
Muting indicator M12 4 pins female
Test / Override connectors M12 4 pins female
Metal housing (Al) painted Yellow (RAL 1303 F14)
Degree of protection IP65
Material Case Aluminium

Connector Brass with nickel plate

Front Cover Aluminium
Weight 0.5 kg
Accessories M6 T-Bolt x 4, M6 Nut x 4

Mounting fixture x 2, Connector cover x 2

F3S-TGR

G-53F3S-TGR-SB@C series

Item Model F39-TGR-SB-CMB@

Applicable standards 93/68/EEC

DIN V VDE 0801:1990 and am.A1:1994
EN 50081-2:1993
EN 55022:1998

Dimensions

F3S-TGR-SB-K@C-@@@ with Mounting Brackets

47.5 37.7

A

35

73 C, E

13

Model A C E

F3S-TGR-SB@-K2C500 614 mm 500 mm 500 mm
F3S-TGR-SB@-K3C800 914 mm 800 mm 400 mm
F3S-TGR-SB@-K4C900 1,014 mm 900 mm 300 mm

G-54 Safety Sensors / Components

F39-TGR-SB-CMB1

Muting connection box Mounting bracket (Common bracket for F3S-TGR-SB@-K@C

and F39-TGR-SB-CMB@

Connector Plug Assemblies, Screw-on Type

XS2G-D4S5

M12 x 1

14.9 dia.

20 dia.

XS2G-D4S6

M12 x 1

14.9 dia.20 dia.

58.7

14 dia.

39.7

39.6

F3S-TGR

14 dia.

G-55F3S-TGR-SB@C series

Connection

F3S-TGR-SB@-K@C

Connection example

When using Muting function

Passive side

White

S1

Brown

Green

Active side

Pink

Yellow

Gray

Blue

Red

Shield

Green

MIA

Yellow

MIB

Pink

OSSD1

White

Brown

S1

S1: External Test / Interlock reset Switch

OSSD1

+24Vdc

OSSD2

0Vdc

MIA : Muting input A

MIB : Muting input B

ML : Muting Lamp

In case of Cat 4 (EN954-1), OSSD1/2 must be connected Safety Relay Unit (G9SA, G9SB-301B etc.) with feedback monitor

Pin reference

Front View Pin No. Signal Name Wire Color

1 Test and Reset Input White
2+24Vdc Brown

1

2

8

3

7

4

6

5

3 Muting A Input Green
4 Muting B Input Yellow
5 OSSD1 (OUT1) Gray
6 OSSD2 (OUT2) Pink
70Vdc Blue
8 Muting Lamp (0 Vdc) Red

Gray

OSSD2

Blue

Red

ML

Shield

+24Vdc

0Vdc

G-56 Safety Sensors / Components

F3S-TGR-SB-CMB@

Pin and Plug reference 1) To F3S-TGR-SB Series

1) To Barrier (F3S-TGR-SB series)
M12 8pin connector (Female)

2) Muting Sensor B2
M12 5pin connector (Female)

3) Muting Sensor A2
M12 5pin connector (Female)

4) Muting Sensor B1
M12 5pin connector (Female)

5) Muting Sensor A1
M12 5pin connector (Female)

6) Muting Lamp
M12 5pin connector (Female)

7) Test/Override
M12 5pin connector (Female)

8) From Cabinet
M12 8pin connector (Male)

*1 In case of F3S-TGR-SB-CMB2,

M12 8pin connector with 100 mm cable

*1

Front View Pin No. Signal Name Wire Color

1 Test and Reset Input White
2+24Vdc Brown
3 Muting A Input Green

1

2

3

7

8

4

6

5

4 Muting B Input Yellow
5 OSSD1 (OUT1) Gray
6 OSSD2 (OUT2) Pink
70Vdc Blue
8 Muting Lamp (0 Vdc) Red

2), 3) 4), 5) Wiring of Muting Sensor connection

Front View Pin No. Signal Name Wire Color

1+24Vdc Brown

2

1

5

4

3

2 No connect White
30V Blue
4 PNP Input Black

6) Wiring of Muting Lamp connection

Front View Pin No. Signal Name Wire Color

1+24Vdc Brown

2

1

5

4

3

2 No connect White
3 No connect Blue
40V Black

7) Test/Override connection

Front View Pin No. Signal Name Wire Color

1+24Vdc Brown

2

1

5

4

3

2 Test input White
3 No connect Blue
4 Override input Black

8) From Cabinet

Front View Pin No. Signal Name Wire Color

1 Test and Reset Input White
2+24Vdc Brown

1

2

8

3

7

4

6

5

3 Muting A Input Green
4 Muting B Input Yellow
5 OSSD1 (OUT1) Gray
6 OSSD2 (OUT2) Pink
70Vdc Blue
8 Muting Lamp (0 Vdc) Red

F3S-TGR

G-57F3S-TGR-SB@C series

Application

Manual Reset Mode (by Safety barrier)

F3S-TGR-SB4-K2C / F39-TGR-SB-CMB@ / G9SB-200-B or 301-B

Passive side Active side

F3S-TGR-SB@-K@C

Muting sensor B2

Muting sensor A2

DIP switch Status of F3S-TGR-SB@-K@C

1 2 3 4

ON

1 2 3 4

ON

+24VDC

0VDC

F39-TGR-SB-CMB@

BROWN (+24VDC)

BLUE (0VDC)

SHIELD

Muting sensor B1

Manual Reset Mode:

Every DIP SW has to be OFF status

Muting sensor A1

Factory setting:

Auto Reset Mode (Sw No 4 is ON)

Muting Lamp

Override Switch

Test / Reset Switch

KM1 b

GRAY (OSSD 1)

PINK (OSSD 2)

KM2 b

F39-TGR-SB-CMB@ Plug reference

Muting Sensor (B2/A2/B1/A1)

4 3

5

1

Black

Blue

Brown

2

PNP OUT

0Vdc

+24Vdc

Muti ng Sen sor

ALL DIMENSIONS SHOWN ARE IN MILLIMETERS.
To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527.

Cat. No. E19E-EN-01

In the interest of product improvement, specifications are subject to change without notice.

G-58 Safety Sensors / Components

G9SB-301-B

Muting Lamp

4 3

1

5

2

KM1
KM2

Black(0Vdc)

Brown(+24Vdc)

Muting Lamp

Test and Ov erride inputs

Black(Override (N.O))

4 3

5

1

2

White(Test/Reset (N.C))

Brown(Common)