Omron F3S-TGR-CL_B, F3S-TGR-CL_A Installation And Operation Manual

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Cat. No. F06E-EN-03A

Body Protection Sensor Safety Light Curtain Type 2 Safety Light Curtain Type 4

Original Instruction

F3S-TGR-CL-K_ F3S-TGR-CL-K_C

INSTALLATION AND

OPERATION MANUAL

AFBN0040a

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Notice:

OMRON products are manufactured for use according to proper procedures by a qualified operator and only for the purposes described in this manual.

The following conventions are used to indicate and classify precautions in this manual. Always heed the information provided with them. Failure to heed precautions can result in injury to people or damage to property.

!DANGER Indicates an imminently hazardous situation which, if not avoided, will result in death or

serious injury.

!WARNING Indicates a potentially hazardous situation which, if not avoided, could result in death or

serious injury.

!Caution Indicates a potentially hazardous situation which, if not avoided, may result in minor or

moderate injury, or property damage.

OMRON Product References

All OMRON products are capitalized in this manual. The word “Unit” is also capitalized when it refers to an OMRON product, regardless of whether or not it appears in the proper name of the product.

Visual Aids

The following headings appear in the left column of the manual to help you locate different types of information.

Note Indicates information of particular interest for efficient and convenient opera-

tion of the product.

1,2,3... 1. Indicates lists of one sort or another, such as procedures, checklists, etc.

 OMRON, 2011

All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form, or by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written permission of OMRON.

No patent liability is assumed with respect to the use of the information contained herein. Moreover, because OMRON is constantly striving to improve its high-quality products, the information contained in this manual is subject to change without notice. Every precaution has been taken in the preparation of this manual. Nevertheless, OMRON assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained in this publication.

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Read and understand this document

Please read and understand this document before using the products. Please consult your OMRON representative if you have any questions or comments.

WARRANTY

OMRON's exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year (or other period if specified) from date of sale by OMRON.

OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, REGARDING NON-INFRINGEMENT, MERCHANTABILITY, OR FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS, ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OR THEIR INTENDED USE. OMRON DISCLAIMS ALL OTHER WARRANTIES, EXPRESS OR IMPLIED.

LIMITATIONS OF LIABILITY

OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL, INDIRECT, OR CONSEQUENTIAL DAMAGES, LOSS OF PROFITS OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED ON CONTRACT, WARRANTY, NEGLIGENCE, OR STRICT LIABILITY.

In no event shall responsibility of OMRON for any act exceed the individual price of the product on which liability asserted.

IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY, REPAIR, OR OTHER CLAIMS REGARDING THE PRODUCTS UNLESS OMRON'S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED, STORED, INSTALLED, AND MAINTAINED AND NOT SUBJECT TO ABUSE, MISUSE, OR INAPPROPRIATE MODIFICATION OR REPAIR.

SUITABILITY FOR USE

OMRON shall not be responsible for conformity with any standards, codes, or regulations that apply to the combination of products in the customer's application or use of the product.

At the customer's request, OMRON will provide applicable third party certification documents identifying ratings and limitations of use that apply to the products. This information by itself is not sufficient for a complete determination of the suitability of the products in combination with the end product, machine, system, or other application or use.

The following are some examples of applications for which particular attention must be given. This is not intended to be an exhaustive list of all possible uses of the products, nor is it intended to imply that the uses listed may be suitable for the products:

Outdoor use, uses involving potential chemical contamination or electrical interference, or conditions or uses not described in this document.

Nuclear energy control systems, combustion systems, railroad systems, aviation systems, medical equipment, amusement machines, vehicles, and installations subject to separate industry or government regulations.

Systems, machines, and equipment that could present a risk to life or property.

Please know and observe all prohibitions of use applicable to the products.

NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON PRODUCT IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM.

PERFORMANCE DATA

Performance data given in this document is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the result of OMRON's test conditions, and the users must correlate it to actual application requirements. Actual performance is subject to the OMRON Warranty and Limitations of Liability.

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CHANGE IN SPECIFICATIONS

Product specifications and accessories may be changed at any time based on improvements and other reasons.

It is our practice to change model numbers when published ratings or features are changed, or when significant construction changes are made. However, some specifications of the product may be changed without any notice. When in doubt, special model numbers may be assigned to fix or establish key specifications for your application on your request. Please consult with your OMRON representative at any time to confirm actual specifications of purchased products.

DIMENSIONS AND WEIGHTS

Dimensions and weights are nominal and are not to be used for manufacturing purposes, even when tolerances are shown.

ERRORS AND OMISSIONS

The information in this document has been carefully checked and is believed to be accurate; however, no responsibility is assumed for clerical, typographical, or proofreading errors, or omissions.

PROGRAMMABLE PRODUCTS

OMRON shall not be responsible for the user's programming of a programmable product, or any consequence thereof.

This document shall not be copied for sales or promotions without permission.

This document is protected by copyright and is intended solely for use in conjunction with the product. Please notify us before copying or reproducing this document in any manner, for any other purpose. If copying or transmitting this document to another, please copy or transmit it in its entirety.

OMRON EUROPE B.V. Wegalaan 67-69 NL-1232 JD, Hoofddorp The Netherlands

Tel.: +31 (0) 235681300 Fax: +31 (0) 235681388 www. industrial.omron.eu

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TABLE OF CONTENTS

PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ix

1 Safety precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ix

2 Alert statements in this manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ix

SECTION 1

Important safety warnings . . . . . . . . . . . . . . . . . . . . . . . . . . 1

SECTION 2

Product features and indicators . . . . . . . . . . . . . . . . . . . . . . 2

2-1 F3S-TGR-CL feature list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

2-2 LED indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

2-2-1 LED indicators on transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

2-2-2 LED indicators on receiver. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

SECTION 3

System Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

3-1 Operating States . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

3-1-1 Machine Run . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

3-1-2 Machine Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

3-1-3 Interlock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

3-1-4 Error . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

3-2 Operating Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

3-2-1 Automatic start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

3-2-2 Start/Restart Interlock. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

3-2-3 Pre-reset operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

SECTION 4

Detection options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

4-1 Optical synchronization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

SECTION 5

Diagnostic and Test Features . . . . . . . . . . . . . . . . . . . . . . . . 6

5-1 LED indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

5-2 External Device Monitoring (EDM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

5-3 External test function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

5-4 Range selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

5-5 Start/Restart Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

5-6 Alignment support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

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TABLE OF CONTENTS

SECTION 6

Setting F3S-TGR-CL features . . . . . . . . . . . . . . . . . . . . . . . 9

6-1 Access to the selector switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

6-1-1 Selector switch setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

6-1-2 Transmitter selector switch settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

6-1-3 Receiver selector switch setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

6-2 Selecting External Device Monitoring (EDM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

6-3 Range setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

6-4 Selecting Scan Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

SECTION 7

Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

7-1 Safety Outputs (OSSDs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

7-2 Safety Outputs (OSSDs) waveform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

SECTION 8

Safe Mounting Distance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

8-1 Safety distance for safeguarding danger points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

8-2 Safety distance and beam heights in access guarding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

SECTION 9

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

9-1 Reflective surface interference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

9-2 Cross Talk Mitigation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

9-3 General mounting considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

9-3-1 Additional Guarding. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

9-3-2 Mechanical installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

9-3-3 Additional mounting rigidity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

9-3-4 Mechanical mounting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

9-3-5 Installation of multiple systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

9-3-6 Detection Zone (indication on the Front Label). . . . . . . . . . . . . . . . . . . . . . . . . . 24

9-3-7 Requirements for Perimeter Guarding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

SECTION 10

Connection to the Machine control circuit . . . . . . . . . . . . . 26

10-1 Input Power Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

10-2 Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

10-3 Basic wiring scheme . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

10-4 Wiring to two forcibly guided relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

10-5 Connection to a safety relay unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

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TABLE OF CONTENTS

SECTION 11

Control functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

11-1 Muting and override . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

11-1-1 Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

11-1-2 Activation and de-activation of the muting function. . . . . . . . . . . . . . . . . . . . . . 31

11-1-3 External muting lamp requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

11-1-4 Muting input requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

11-1-5 Muting modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

11-2 Partial Muting Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

11-2-1 Setting the partial muting function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

11-3 Override . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

11-3-1 Override function at start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

11-3-2 Override during operation cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

11-4 Pre-reset function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

SECTION 12

Checkout and Test procedure . . . . . . . . . . . . . . . . . . . . . . . 41

12-1 Checkout Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

12-2 Test Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

12-3 Using the test object . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

12-4 Regular checkout and test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42

SECTION 13

Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

SECTION 14

Specification and additional information . . . . . . . . . . . . . . 44

14-1 Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

14-2 F3S-TGR-CL standalone system Dimensional drawing . . . . . . . . . . . . . . . . . . . . . . . . . . 47

14-3 F3S-TGR-CL-K - system data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

14-4 List of models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

14-4-1 Safety Category 2, Basic feature set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

14-4-2 Safety Category 2, Advanced feature set. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

14-4-3 Safety Category 4, Basic feature set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

14-4-4 Safety Category 4, Advanced feature set. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

14-5 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

14-5-1 Mechanical accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

14-5-2 Mirrors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

14-5-3 Safety Relay Units. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

14-5-4 Muting Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

14-5-5 Cables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

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TABLE OF CONTENTS

SECTION 15

Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

SECTION 16

Diagnostics and Troubleshooting . . . . . . . . . . . . . . . . . . . . . 61

16-1 Receiver Diagnostic information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

16-1-1 Normal operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

16-1-2 Interlock LED indication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

16-1-3 LED error indication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

16-2 Transmitter Diagnostic information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

16-2-1 Normal operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

16-2-2 LED error indication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

SECTION 17

Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

17-1 Checkout procedure log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .64

17-2 Test procedure log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

17-3 Wiring examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

17-3-1 F3S-TGR-CL and GSB-301-D in manual reset. . . . . . . . . . . . . . . . . . . . . . . . . . 66

17-3-2 F3S-TGR-CL and G9SB-301-D in manual reset and Muting connection . . . . . . 67

17-3-3 F3S-TGR-CL in combination with DST1-ID12SL1 . . . . . . . . . . . . . . . . . . . . . . 68

17-3-4 F3S-TGR-CL with DST1-MD16-SL1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

17-3-5 F3S-TGR-CL and G7SA-3A1B and EDM function . . . . . . . . . . . . . . . . . . . . . . 70

Revision history . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

Page 9

Safety precautions 1

PRECAUTIONS

1 Safety precautions

In order to use the F3S-TGR-CL system safely, the precautions listed in this manual indicated by alert symbols and descriptions must be followed. Failure to follow all precautions and alerts may result in an unsafe use or operation.

The following indications and symbols are used for the application:

!WARNING This sign indicates a potentially hazardous situation which, if not avoided, will

result in minor or moderate injury, or may result in serious injury or death. Additionally there may be significant property damage.

2 Alert statements in this manual

2-1 For users

!WARNING The F3S-TGR-CL system must be installed, configured, and incorporated into

a machine control system by a sufficiently trained and qualified person. An unqualified person may not be able to perform these operations properly, which may cause a person to go undetected, resulting in serious injury.

!WARNING When changes are made to each function using the selector switches, the

administrator must manage the detail of the changes and perform the changes. Accidental functional setting change may cause failure of human body detection, resulting in a serious injury.

2-2 For machines

!WARNING Do not use this sensor for machines that cannot be stopped by electrical con-

trol. For example, do not use it for a pressing machine that uses a full-rotation clutch. Otherwise, the machine may not stop before a person reaches the hazardous part, resulting in serious injury.

!WARNING Do not use the auxiliary output or external indicator output for safety applica-

tions. A human body may not be detected when F3S-TGR-CL system fails, resulting in serious injury.

2-3 For installations

!WARNING After unpacking and before installing the F3S-TGR-CL system please check

the mechanical condition of the system carefully. Do not install a mechanically damaged product. Return this to your OMRON service for inspection or repair. Failure to do so may result in serious injury.

!WARNING Do not drop the products. Dropping the products may lead to internal or exter-

nal damage. Please return a F3S-TGR-CL system that was dropped on the floor to your OMRON service for inspection or repair. Failure to do so may result in serious injury.

!WARNING Make sure to test the operation of the F3S-TGR-CL system after installation to

verify that the F3S-TGR-CL system operates as intended. Make sure to stop the machine until the test is complete. Unintended function settings may cause a person to go undetected, resulting in serious injury.

Page 10

Alert statements in this manual 2

!WARNING Make sure to install the F3S-TGR-CL system at a safe distance from the haz-

ardous part of the equipment. Otherwise, the machine may not stop before a person reaches the hazardous part, resulting in serous injury.

!WARNING Install a protective structure so that the hazardous part of a machine can only

be reached by passing through the sensor's detection zone. Install the sensors so that part of the person is always present in the detection zone when working in a machine's hazardous areas. If a person is able to step into the hazardous area of a machine and remain behind the F3S-TGR-CL system's detection zone, configure the system with an interlock function that prevents the machine from being restarted. Failure to do so may result in serious injury.

!WARNING Install the interlock switch in a location that provides a clear view of the entire

hazardous area and where it cannot be activated from within the hazardous area.

!WARNING The F3S-TGR-CL system cannot protect a person from a projectile exiting the

hazardous zone. Install protective cover(s) or fence(s).

!WARNING The muting and override functions disable the safety functions of the device.

You must ensure safety using other method when these functions are operating.

!WARNING Install muting sensors so that they can distinguish between the object that is

being allowed to pass through the detection zone and a person. If the muting function is activated by the detection of a person, it may result in serious injury.

!WARNING Muting lamps (external indicators) that indicate the state of the muting and

override functions must be installed where they are clearly visible to workers from all the operating positions.

!WARNING A sufficiently trained and qualified person must properly configure muting

related timings for its specific application, and that person must have responsibility for settings, especially when the muting time limit is infinite.

!WARNING Use two independent input devices for muting inputs.

!WARNING You must install F3S-TGR-CL system muting sensor, and physical barrier, and

configure time settings for muting so that an operator can not enter hazardous zone.

!WARNING Install the switch that activates the override in a location that provides a clear

view of the entire hazardous area and where it cannot be activated from within the hazardous area. Make sure that nobody is in the hazardous area before activating the override function.

!WARNING Do not place fluorescent and/or incandescent lights within the effective aper-

ture angle of the receiver, as it may influence the F3S-TGR-CL system under certain circumstances.

!WARNING Install the sensor system so that it is not affected by any reflective surfaces.

Failure to do so may hinder detection, resulting in serious injury.

!WARNING When using more than 1 set of F3S-TGR-CL system, install them so that

mutual interference does not occur, such as by configuring series connections or using physical barriers between adjacent sets.

Page 11

Alert statements in this manual 2

!WARNING Make sure that the F3S-TGR-CL system is securely mounted and its cables

and connectors are properly connected.

!WARNING Make sure that foreign objects such as water, oil, or dust do not enter the

inside of the F3S-TGR-CL system while the cover for the selector switches is open and tighten the screws of the cover firmly after changing the settings.

!WARNING Do not use the sensor system with mirrors in a retro-reflective configuration.

Doing so may hinder detection. It is possible to use mirrors to "bend" the detection zone to a 90° angle.

!WARNING Perform an inspection for all F3S-TGR-CL systems as described in the chap-

ter "Checkout and test procedure". When using series connections, perform inspections for every connected F3S-TGR-CL system.

2-4 For wiring

!WARNING Do not short-circuit the output line to the +24 V line. Otherwise, the output is

always ON. Also, the 0 V of the power supply must be grounded so that the output does not turn ON due to grounding of the output line.

!WARNING Configure the system by using the optimal number of safety outputs that sat-

isfy the requirements of the necessary safety category.

!WARNING Do not connect each line of F3S-TGR-CL system to a DC power supply of

more than 24 VDC+20%. Also, do not connect to an AC power supply. Failure to do so may result in electric shock.

Page 12

xii

Alert statements in this manual 2

!WARNING For the F3S-TGR-CL system to comply with IEC 61496-1 and UL 508, the DC

power supply unit must satisfy all of the following conditions:

• Must be within the rated power voltage (24 V DC ± 20%)

• Must have tolerance against the total rated current of devices if it is connected to multiple devices

• Must comply with EMC directives (industrial environment)

• Double or reinforced insulation must be applied between the primary and secondary circuits

• Automatic recovery of overcurrent protection characteristics

• Output holding time must be 200 ms or longer

• Must satisfy output characteristic requirements for class 2 circuit or limited voltage current circuit defined by UL508

• Must comply with laws and regulations, regarding EMC and electrical equipment safety, of the country or region where the F3S-TGR-CL system is used (Ex: In EU, the power supply must comply with the EMC Directive and the Low Voltage Directive.)

!WARNING Double or reinforced insulation from hazardous voltage must be applied to all

input and output lines. Failure to do so may result in electric shock.

!WARNING Extension of the cable must be within a specified length. If it isn't, safety func-

tion may not work properly, resulting in danger.

2-5 Other

!WARNING To use the F3S-TGR-CL system in PSDI mode (Re-initiation of cyclic opera-

tion by the protective equipment), you must configure an appropriate circuit between the F3S-TGR-CL system and the machine.

!WARNING Do not try to disassemble, repair, or modify this product. Doing so may cause

the safety functions to stop working properly.

!WARNING Do not use the F3S-TGR-CL system in environments where flammable or

explosive gases are present. Doing so may result in an explosion.

!WARNING Perform daily and 6-monthly inspections for the F3S-TGR-CL system. Other-

wise, the system may fail to work properly, resulting in serious injury.

!WARNING If the F3S-TGR-CL system is used in an environment where foreign materials

such as spatter may adhere to the product, use a cover to protect the F3STGR-CL system or inspect and clean the F3S-TGR-CL system periodically.

!WARNING Do not use the F3S-TGR-CL system in an atmosphere containing oil mist or

corrosive gas. Failure to do so may result in damage of the product.

!WARNING When scrapping the F3S-TGR-CL system, please make sure to comply with

the waste treatment regulations of the country where the product has been used.

Page 13

xiii

Alert statements in this manual 2

2-6 Precautions for Safe Use

Make sure to observe the following precautions that are necessary for ensuring safe use of the product.

• Thoroughly read this manual and understand the installtion procedures, operation check procedures, and maintenance procedures before using the product.

• Loads must satisfy both of the following conditions:

• Not short-circuited

• Not used with a current that is higher than the rating

• Do not drop the product

• Dispose of the product in accordance with the relevant rules and regulations of the country or area where the product is used.

2-7 Precautions for Correct Use

Observe the precautions described below to prevent operation failure, malfunctions, or undesirable effects on product performance.

2-8 Installation environment

Do not install the F3S-TGR-CL system in the following types of environments:

• Areas exposed to intense interference light, such as direct sunlight

• Areas with high humidity where condensation is likely to occur

• Areas where corrosive gases are present

• Areas exposed to vibration or shock levels higher than in the specification provisions

• Areas where the product may come into contact with water

• Areas where the product may come into contact with oil that is an adhesive solvent

Do not use radio equipment such as cellular phones, walkie-talkies, or transceivers near the F3S-TGR-CL system.

2-9 Wiring and installation

• Make sure to perform wiring while the power supply is OFF. Otherwise, the F3S-TGR-CL system may fail to operate due to the diagnosis function.

• When replacing the cable connectors with other types of connectors, use connectors that provide a proper grade of protection.

• Properly perform the wiring after confirming the signal names of all the terminals.

• Do not operate the control system until 2 seconds or more (2.2 seconds or more in case of series connection) after turning ON the power of the F3S-TGR-CL system.

• Be sure to route the F3S-TGR-CL system cable separate from highpotential power lines or through an exclusive conduit.

• When using a commercially available switching regulator power supply, make sure to ground the FG terminal (frame ground terminal).

• Install the transmitter and receiver so that their vertical direction should match.

!WARNING When substituting/replacing the F3S-TGR-CL system with an equivalent F3S-

TGR-CL system, remember to set the dip-switches of the new F3S-TGRCL system the same as the old one. Failure to do so may cause serious injury.

Page 14

xiv

Alert statements in this manual 2

2-10 Cleaning

Do not use thinner, benzene, or acetone for cleaning, they affect the product's resin parts and paint on the case.

2-11 Object detection

The F3S-TGR-CL system cannot detect transparent and/or translucent objects.

2-12 Definition of symbols

The following symbols are used to illustrate user operations in the F3S-TGRCL system.

SYMBOL MEANING

Turn OFF the entire F3S-TGR-CL system by removing the power supply.

Turn ON the entire F3S-TGR-CL system by activating power supply.

Set the selector switches accordingly

Press the related pushbutton/command (change from its normal status)

Release the related pushbutton/command (return to its normal status)

Diagnosis LED off

Diagnosis LED on

Diagnosis LED blinking



Important information

Page 15

SECTION 1

Important safety warnings

!WARNING Read and understand this section prior to installing an F3S-TGR-CL system.

A F3S-TGR-CL system is a general purpose sensing device designed to guard personnel working around moving machinery.

Whether a specific machine application and F3S-TGR-CL system installation complies with safety regulations depends on the proper application, installation, maintenance and operation of the F3S-TGR-CL system. These items are the responsibility of the purchaser, installer and employer.

The employer is responsible for the selection and training of personnel to properly install, operate and maintain the machine and its safeguarding systems. A F3S-TGR-CL system should only be installed verified and maintained by a qualified person. A qualified person is defined as "an individual who understands, is trained on, and demonstrates competence with the construction, operation or maintenance of the machinery and the hazards involved."

To use the F3S-TGR-CL system the following requirements must be met:

• The national/international rules and regulations apply to the installation, use and periodic technical inspections of the safety light curtain, in particular:

• Machine Directive (2006/42/EC)

• Equipment Usage Directive (89/655/EC)

• The work safety regulations/safety rules

• Other relevant health and safety regulations

• Observe the instructions in this manual regarding test regulations (e.g. on use, mounting, installation or integration into the existing machine control system) carefully.

• The tests must be carried out by specialist personnel or specially qualified and authorized personnel and must be recorded and documented to ensure that the tests can be reconstructed and retraced at any time.

• Check the effectiveness of the protective device after every change because a change may degrade the safety function.

• The operating instructions must be made available to the operator of the machine where the F3S-TGR-CL system is installed.

• The machine operator is to be instructed in the use of the device by specialist personnel and must be instructed to read the operating instructions.

• The guarded machine must not present a hazard from flying parts.

• The guarded machine must have a consistent stopping time and adequate control mechanisms.

• Additional guarding may be required for access to dangerous areas not covered by the F3S-TGR-CL system.

Protection of the environment

This product has been designed to minimize environmental impact. For this reason please note that disposal of irreparable/unserviceable devices has to be in compliance with your local/national rules and regulations. Please contact your local OMRON sales representative for assistance.

Page 16

SECTION 2

Product features and indicators

2-1 F3S-TGR-CL feature list

The F3S-TGR-CL safety light curtain family is available in two versions. These versions are identified as the F3S-TGR-CL_A and F3S-TGR-CL_B versions. Configuration of the safety light curtains can be changed through selector switches located under an access cover.

F3S-TGR-CL series feature comparison:

2-2 LED indicators

LED indicators are located in the connector end caps to show the status of the F3S-TGR-CL system.

2-2-1 LED indicators on transmitter

2-2-2 LED indicators on receiver

Feature F3S-TGR-CL_B F3S-TGR-CL_A

Scan Code for Cross-Talk-Mitigation X X

EDM External Device Monitoring X X

Adjustable Mounting Brackets and T-Slots X X

Two PNP safety outputs X X

Range Selection X X

External test initiation X X

Integrated muting function X

Pre-reset operation X

Disposition of indicator Name of indicator Colour

POWER Green

STATUS 1 Yellow

RANGE Green

Not used Red

STATUS 2 Yellow

Disposition of indicator Name of indicator Colour

POWER Green

STATUS Yellow

GUARD Green

BREAK Red

INTERLOCK Yellow

POWER

STATUS 1

NEAR/FAR

STATUS 2

POWER

STATUS

GUARD

BREAK

INTERLOCK

Page 17

SECTION 3

System Operation

The F3S-TGR-CL system is a microprocessor-controlled, infrared, transmitted-beam safety light curtain. The system consists of a receiver assembly and a transmitter assembly. The receiver and transmitter assemblies are not physically interconnected.

It complies with a Type 2 or Type 4 according to EN/IEC 61496 and up to PLc or PLe according to EN ISO 13849-1 (2008), depending on the model .

A F3S-TGR-CL system is used where personnel protection is required, typical applications include packaging machines, front- or back side protection of presses and textile machinery.

3-1 Operating States

The operating condition of a F3S-TGR-CL system is described in terms of states. The following operating states exist for a F3S-TGR-CL system.

3-1-1 Machine Run

The two receiver safety outputs are in the ON state, the green GUARD indicator is lit. The protected machine is allowed to operate. Pressing and releasing the restart button has no effect.

3-1-2 Machine Stop

The two receiver safety outputs are in the OFF state the red BREAK indicator is lit. The protected machine is not allowed to operate.

3-1-3 Interlock

The two receiver safety outputs are in the OFF state, the red BREAK indicator and yellow INTERLOCK indicator are lit. The INTERLOCK state does not allow the protected machine to operate until the detection zone is clear of obstructions and the restart button is pressed and released.

3-1-4 Error

The two receiver safety outputs are in the OFF state, an error code is shown via the blinking indicators. The error state does not allow the protected machine to operate. The primary difference between ERROR and INTERLOCK is that the F3S-TGR-CL system will remain in the error state until the error is corrected, and then applying a power cycling or an external restart button press and release.

Page 18

Operating Modes Section 3-2

3-2 Operating Modes

System operating modes determine the start-up and operating behavior of a F3S-TGR-CL system. Operating modes definitions rely on the operating states presented above. Operating mode selection may be performed via the configuration switches on the F3S-TGR-CL transmitter and receiver.

Note If internal errors are detected by the system during power-up or operation, it

will enter the Error state with its safety outputs in the OFF state.

3-2-1 Automatic start

The F3S-TGR-CL will power-up with its safety outputs OFF, and if the detection zone is not obstructed, enters the MACHINE RUN state. In this state, when an object is sensed entering the detection zone, the F3S-TGR-CL system will change from MACHINE RUN to MACHINE STOP and remain in this state until the obstruction is removed. Once the detection zone is clear, the F3S-TGR-CL system will automatically change from MACHINE STOP to MACHINE RUN.

3-2-2 Start/Restart Interlock

!WARNING The TEST/RESTART button must be located so that the operator can see the

protected area when restarting, testing or overriding.

The F3S-TGR-CL will power-up with its safety outputs off and enter the INTERLOCK state if the detection zone is clear. To initially enter the MACHINE RUN state the operator must press and release the Restart button. Once in the MACHINE RUN state, when an object is sensed entering the detection zone, the system will change to the MACHINE STOP state. When the detection zone is cleared, the system will not automatically change to MACHINE RUN but enter the INTERLOCK state instead. The operator must always press and release the Restart button to enter MACHINE RUN. If the detection zone is not clear the Restart button will have no effect.

3-2-3 Pre-reset operation

The Pre-Reset function is used in installations where operators inside the dangerous zone can be hidden by parts of the installation. A second Reset pushbutton (Pre-reset) is added inside the dangerous zone. Before leaving the dangerous zone, the operator has to operate the Pre-reset pushbutton. This enables the Restart pushbutton outside the dangerous zone.

The F3S-TGR-CL will power-up with its safety outputs off and enter the INTERLOCK state if the detection zone is clear. To initially enter the MACHINE RUN state the operator must press and release the Pre-reset and Restart button. Once in the MACHINE RUN state, when an object is sensed entering the detection zone, the system will change to the MACHINE STOP state. When the detection zone is cleared, the system will not automatically change to MACHINE RUN but enter the INTERLOCK state instead. The operator must always press and release the Pre-reset and the Restart button in this sequence to enter MACHINE RUN. If the detection zone is not clear the Pre-reset or Restart button will have no effect.

Page 19

SECTION 4

Detection options

4-1 Optical synchronization

The synchronization between the F3S-TGR-CL system transmitter and receiver is optical synchronization. To establish synchronization the system needs to have the beam opposite side of the connector end cap clear. If this beam is blocked, the system will enter a MACHINE STOP state.

Page 20

SECTION 5

Diagnostic and Test Features

5-1 LED indicators

All F3S-TGR-CL systems have visible LED on the receiver element to show the proper alignment of the system. These LEDs are used during alignment process and they are not part of the safety critical system. A failure in one of these indicators will not cause an alarm condition and the system will continue to operate.

5-2 External Device Monitoring (EDM)

EDM is an important safety function. It monitors the F3S-TGR-CL system interface to the guarded machine, checks to ensure that the control elements are responding correctly to the light curtain and detects any inconsistency between the two external control devices. This is necessary to detect a malfunction within the interface which prevents a stop signal from reaching the machine controller. The connection for the EDM is made at the receiver. On power-up, the F3S-TGR-CL system looks for a closed to +24VDC condition. If this is found, it will enter a state consistent with the selected operating mode. When the F3S-TGR-CL system enables its safety outputs, it monitors the external devices for a closed to open transition. This transition must occur within 300ms or the F3S-TGR-CL system will then enter an alarm state. Additionally, if the EDM connections are incorrectly wired, the system will enter an alarm state.

The EDM function can be activated and deactivated using the selector switches on the receiver unit (both DIP Switch Nr.6).

Wiring diagram:

K1 and K2 are standard contactors, KM1 and KM2 are NC contacts (forcibly guided) of K1 and K2.

Timing diagram:

24 Vdc

Shield

OUT 1

OUT 2

TEST

RESTAR T

0 Vdc

KM2KM1

RECEIVER

BROWN

WHITEBLUE GRAY

PINK

SCH.

OFF

+24

OSSD

Signal on White cable

< 0.3sec

Not checked

Page 21

External test function Section 5-3

5-3 External test function

Some category 4 applications require that the machine guarding system is tested by the machine controller during a non-hazardous portion of the machine cycle to verify that the guarding system is functioning properly. In category 2 the test should be done by machine operator. F3S-TGR-CL system offers a test function on the transmitter or on the receiver element.

Transmitter:

The test function is provided by placing a normally-open switch on the test input of the transmitter. If the transmitter recognizes a +24VDC signal, a beam block state will be simulated on the transmitter and the receiver will enter the MACHINE STOP state.

Wiring diagram:

Receiver:

The test function is provided by placing a switch on the test/restart input of the receiver.

If the outputs are in OFF state, the system will run a start-up-test and if the beams are free, it will change to MACHINE RUN state.

If the outputs are in ON state and the test/restart input is activated for more than 2sec., the system will enter MACHINE STOP state and run a start-uptest (for Category 2 control systems).

Wiring diagram with EDM disabled:

Wiring with EDM enabled:

24 Vdc

Shield

TEST

0 Vdc

N.C.

TRANSMITTER

BROWN

BLUE WHITE BLACKSCH.

24 Vdc

Shield

OUT 1

OUT 2

TEST/RESTART

0 Vdc

N.C.

RECEIVER

BROWN

BLUE WHITE GREEN

YELLOW

RED

GRAY

PINK

SCH.

24 Vdc

Shield

OUT 1

OUT 2

TEST

RESTAR T

0 Vdc

N.C.

KM2KM1

RECEIVER

BROWN

BLUE WHITE GREEN

YELLOW

RED

GRAY

PINK

SCH.

Page 22

Range selection Section 5-4

5-4 Range selection

The F3S-TGR-CL system offers operating range selection. Please refer to the detailed technical data in the list of models. This function is useful when there are many light curtains operating within a small space and the possibility of cross-talk is likely.

5-5 Start/Restart Input

The characteristic of the Start/Restart Input is shown in the following schematic:

5-6 Alignment support

Alignment of the F3S-TGR-CL system is supported by the alignment support mode.

F3S-TGR-CL

Restart

N.C.

+24 VDC

1 2 3 4

Leave disconnected

Mechanically adjust sensors to reach the alignment if necessary.

5 6 7 8

When alignment Ok:

POWER

STATUS

GUARD

INTERLOCK

Reconnect

Page 23

SECTION 6

Setting F3S-TGR-CL features

!WARNING Make sure that foreign objects such as water, oil, or dust do not enter the

inside of the F3S-TGR-CL system while the cover for the selector switches is open.

6-1 Access to the selector switches

The switches are located behind a cover on both the transmitter and receiver. The covers are opened by loosening two retaining screws (see illustration below).

Disconnect the power supply before changing the switch settings.

6-1-1 Selector switch setting

Note Make sure to set always switches in both banks to the same position

(except switch 7 on the receiver).

1 2 3 4 5 6 7 8

OFF

= dip-switch level position (Factory default setting)

1 2 3 4 5 6 7 8

OFF

OFF is the upper position and ON is the lower position.

Page 24

Access to the selector switches Section 6-1

6-1-2 Transmitter selector switch settings

Selector switches 5 - 8 are not used in the transmitter.

Please refer to the table below for the range setting:

Switch Position Setting Function Default

1 OFF RANGE SETTING –

ON SHORT RANGE X

2 OFF RANGE SETTING – X

ON LONG RANGE

3 OFF CODE SETTING NO CODING X

ON CODING

4 OFF CODE SELECTION CODE A

ON CODE B

SW-1 SW-2 Range selected

OFF OFF NOT ALLOWED

OFF ON LONG RANGE

ON OFF SHORT RANGE

ON ON NOT ALLOWED

Page 25

Access to the selector switches Section 6-1

6-1-3 Receiver selector switch setting

Firmware 1.2.5

Note Factory Settings:

RX: All OFF except both DIP switch 8 TX: All OFF except both DIP switch 1

Switch Status Function

8 OFF Manual reset Single break if SB/DB selected

ON Automatic reset Double break if SB/DB selected

7 OFF Refer to CODING section for further information

6 OFF EDM function disabled

ON EDM function enabled

5 + 4

1. Selector switches 4 and 5 are operational if a muting indicator is connected or both are set to the ON position.

4 5 MUTING and SPECIAL FUNCTIONS

OFF OFF MUTING T

OFF ON MUTING L

ON OFF MUTING X

ON ON SPECIAL FUNCTION WITH Switches 1, 2 and 3

MUTING MAPS when MUTING T, L or X are selected on switches 4 and 5

2. Selector switches 1, 2 and 3 are operational if a muting function is set and a muting indicator is connected.

3 + 2 + 1 1 2 3

OFF OFF OFF Muting active over all light curtain

OFF OFF ON Muting active on module 1,2,3 and 4

OFF ON OFF Muting active on module 1,2 and 3

OFF ON ON Muting active on module 1 and 2

ON OFF OFF Muting active on module 1

ON OFF ON Muting active on module 2

ON ON OFF Muting active on module 3

ON ON ON Muting active on module 4

Special functions selection when switches 4 and 5 are both ON

3. Selector switches 1, 2 and 3 are operational if selector switches 4 and 5 are in ON position.

3 + 2 + 1 1 2 3

OFF OFF OFF Not supported

OFF OFF ON

OFF ON OFF

OFF ON ON

ON OFF OFF

ON OFF ON

ON ON OFF Pre-Reset mode

ON ON ON Not supported

Page 26

Selecting External Device Monitoring (EDM) Section 6-2

Firmware 1.3.6

6-2 Selecting External Device Monitoring (EDM)

EDM is activated by setting position 6 of Switches A and B located on the receiver. Any mismatch between the settings of Switches A and B will result in an alarm condition.

Switch Status Function

8 OFF Manual reset

ON Automatic reset

7 OFF master

lower bank

No codification (dip 7 slave useless)

ON master lower bank

Codification available by dip 7 slave

OFF slave upper bank

CODE A

ON slave upper bank

CODE B

6 OFF EDM function disabled

ON EDM function enabled

5 + 4

1. Selector switches 4 and 5 are operational if a muting indicator is connected or both are set to the ON position

4 5 MUTING and SPECIAL FUNCTIONS

OFF OFF MUTING T + timeout + 0,2s deactivation

OFF ON MUTING L + timeout + 0,2s deactivation

ON OFF MUTING X + timeout + 0,2s deactivation

ON ON SPECIAL FUNCTION WITH Switches 1, 2 and 3

MUTING MAPS when MUTING T, L or X are selected on switches 4 and 5

2. Selector switches 1, 2 and 3 are operational if a muting function is set and a muting indicator is connected.

3 + 2 + 1 1 2 3

OFF OFF OFF Muting active over all light curtain

OFF OFF ON Muting active on module 1,2,3 and 4

OFF ON OFF Muting active on module 1,2 and 3

OFF ON ON Muting active on module 1 and 2

ON OFF OFF Muting active on module 1

ON OFF ON Muting active on module 2

ON ON OFF Muting active on module 3

ON ON ON Muting active on module 4

Pre-reset selection or Total muting timing selection when dips 4-5 are both ON

3. Selector switches 1, 2 and 3 are operational if selector switches 4 and 5 are in ON position

3 + 2 + 1 1 2 3

OFF OFF OFF Muting type T + timeout + 1s deactivation

OFF OFF ON Muting type L + timeout + 1s deactivation

OFF ON OFF Muting type X + timeout + 1s deactivation

OFF ON ON Muting type T + no timeout + 1s deactivation

ON OFF OFF Muting type L + no timeout + 1s deactivation

ON OFF ON Muting type X + no timeout + 1s deactivation

ON ON OFF Pre-Reset mode

ON ON ON Muting type X compatible with old wiring and timing

Page 27

Range setting Section 6-3

6-3 Range setting

Operating range is set using switches 1 and 2 on the transmitter. Please refer to the table for valid switch position settings.

!WARNING Never use a long range light curtain for distances under the operating range.

Failure to do so may cause serious injury.

6-4 Selecting Scan Codes

The F3S-TGR-CL receiver and transmitter offer scan code selection to minimize cross talk.

Note Both receiver and transmitter must be set to the same code.

Example:

Sequence to activate Scan Codes:

1 2 3

1 -> ON SHORT RANGE SELECTION

2 ->OFF

1 -> OFF LONG RANGE SELECTION

2 -> ON

4 5

RANGE:  LONG RANGE

RANGE:  SHORT RANGE

12 3 4 5

TX/RX

Connect white wire of TX to pink wire of RX SLC

all LEDs 1 time = CODE A

all LEDs 2 times = CODE B

Scan Code A

Scan Code B

Page 28

Selecting Scan Codes Section 6-4

Wiring diagram when Scan codes are used:

Note Only available at Active-Active units. Note Please make sure that the total cable length between the two units is not

longer than 100 m when coding is used .

Transmitter Scan Code setting, using switches 3 and 4:

Receiver Scan Code setting, using switch 7:

Note With Active/Passive systems just refer to the Receiver site.

24 Vdc

Shield

PIN 2 7 1 3 4 8 5 6

OUT 1

OUT 2

RL 250mA max

TEST/RESTART

0 Vdc

N.C.

RECEIVER

BROWN

BLUE WHITE GREEN

YELLOW

RED

GRAY

PINK

SCH.

24 Vdc

Shield

PIN 1 3 2 4

0 Vdc

N.C.

TRANSMITTER

BROWN

BLUE WHITE BLACKSCH.

Note please refer to 6-1-3 Receiver

selector switch setting

SWITCH 3

OFF No code

(exclusion of dip 4)

ON CODE ON

SWITCH 4

OFF CODE A

ON CODE B

UPPER SWITCH BANK 7

OFF CODE A

ON CODE B

LOWER SWITCH BANK 7

OFF No code

(exclusion of dip 7 on upper bank)

ON Code

Page 29

SECTION 7

Outputs

7-1 Safety Outputs (OSSDs)

Note This product is designed for use on a 24 VDC, negative ground (protective

earth) electrical system only. Never connect the F3S-TGR-CL system to a positive ground (protective earth) system. With a positive ground (protective earth) wiring scheme, certain simultaneous shorts of both safety outputs may not be detected and the guarded machine may not stop, resulting in severe operator injury.

The F3S-TGR-CL system receiver supplies two independent PNP type safety outputs to provide run/stop signals to the guarded machine. In the MACHINE RUN state, the safety outputs are electrically conducting and source 250mA of current at 24 VDC. In the MACHINE STOP state, the outputs are not electrically conducting.

For loads higher than 250 mA for each OSSD or AC current, please use external safety relay units or forcibly guided safety relays and enable the EDM function.

7-2 Safety Outputs (OSSDs) waveform

Normal conditions MACHINE RUN state

F3S-TGR-CL in MACHINE RUN state, no coding selected

: Test pulse  300 µs

: Test interval > Response time x 0.33

: Repetition > Response time x 0.66

F3S-TGR-CL in MACHINE RUN state, coding selected

: Test pulse  300 µs

: Test interval > Response time x 0.33

: Repetition > Response time x 0.16

OSSD1

OSSD2

Page 30

Safety Outputs (OSSDs) waveform Section 7-2

F3S-TGR-CL in MACHINE STOP state, coding selected

Test pulse  70 µs

Test interval  33 ms

OSSD1

OSSD2

Page 31

SECTION 8

Safe Mounting Distance

!WARNING Never install an F3S-TGR-CL system without

regard to the safety distance. If the F3S-TGRCL system is mounted too close to the point of operation hazard, the machine may not stop in time to prevent an operator injury.

An F3S-TGR-CL system must be mounted far enough from the machine danger zone so the machine will stop before a hand or other body part reaches the hazardous area. This distance is called the safety distance. It is a calculated number based on a formula.

The safety distance "S" is the minimum safe distance between the safety light curtain and the point of operation (pinch point).

Calculation of the safety distance "S" is based on the European standard EN ISO 13855: 2010 and applies to safety light curtains that are used in industrial environments.

!WARNING F3S-TGR-CL body protection systems are not suitable for protection of dan-

ger areas (horizontal installation).

Light Curtain

Direction of approach

Page 32

Safety distance for safeguarding danger points Section 8-1

8-1 Safety distance for safeguarding danger points

!WARNING Additional countermeasures may be necessary to prevent access to the dan-

gerous area from above, below, the sides or the rear of the machine.

Formula according to EN ISO 13855:2010:

S = (K x T) + C

Where S = minimum distance in millimeters from the danger zone to the

detection point, line, plane or zone. If the result of the calculation is less than 100 mm, a distance of at least 100 mm must still be maintained.

K = Approach speed in mm/s. K can be calculated as 1600 mm/s.

T = the overall system stopping performance in seconds

T = t

+ t2 + t

t1 = response time of the safety light curtain in seconds,

given in the table in SECTION 14.

= response time of the safety interface tsi, if any.

= maximum stopping time of the machine tm in

seconds.

Please refer to the technical information of the safety Interface and the machine for the response time and stopping time details.

C = constant for body protection = 850 mm

S = (1600 mm/s x T) + 850 mm

Direction of approach

Page 33

Safety distance and beam heights in access guarding Section 8-2

8-2 Safety distance and beam heights in access guarding

!WARNING Additional countermeasures may be necessary to prevent access to the dan-

gerous area from above, below, the sides or the rear of the machine.

According to EN ISO 13855: 2010:

L = the bottom opical beam must not have a height above the ref-

erence plane higher than 400 mm.

H = the top optical beam must not be below 900 mm above the

reference plane.

The height of the protective field "H" above the reference plane and the resolution "d" of the F3S-TGR-CL system have the following relationship:

S = (K x T) + C

For K and T please refer to the previous chapter

C = 850 mm

S = (1600 mm/s x T) + 850 mm

Direction of approach

Number of

beams

Model number Height of the beams above the

reference plane

2 F3S-TGR-CL-K2C-500

F3S-TGR-CL-K2-500 F3S-TGR-CL-K2-500-LD

400mm, 900mm

3 F3S-TGR-CL-K3C-800

F3S-TGR-CL-K3-800 F3S-TGR-CL-K3-800-LD

300mm, 700mm, 1100mm

4 F3S-TGR-CL-K4C-900

F3S-TGR-CL-K4-900 F3S-TGR-CL-K4-900-LD

300 mm, 600 mm, 900 mm, 1200 mm

4 F3S-TGR-CL-K4C-1200

F3S-TGR-CL-K4-1200 F3S-TGR-CL-K4-1200-LD

300mm, 700mm, 1100mm, 1500 mm

Page 34

SECTION 9

Installation

!WARNING Install the sensor system so that it is not affected by reflective surfaces. Fail-

ure to do so may hinder detection, resulting in serious injury.

9-1 Reflective surface interference

A reflective surface adjacent to the detection zone can deflect the optical beam and may cause an obstruction in the zone not to be detected. The reflective surface may be part of the machine, mechanical guard or workpiece. Therefore, a minimum distance (d) must exist between the reflective

object and the center line of the detection zone. The Test procedure ("Test procedure log" on page 65) must be used to test for this condition.

In this picture, the interruption is clearly detected. The reflective object is outside of the beam angle.

Operating range R: is the effective working distance of the F3S-TGR-CL sys-

tem, from the transmitter to the receiver.

EAA: is the effective aperture angle of the Safety Sensor.

it is ±2,5° for F3S-TGR-CL4... it is ±5° for F3S-TGR-CL2...

distance d: is the minimum distance to a reflective surface.

This distance must be bigger than: dmin F3S-TGR-CL4 = tan(2,5°)R dmin F3S-TGR-CL2 = tan(5°)R

Be aware that reflective surface interference may also appear above and below the sensing field.

Operating range R

Tr ansmitter Receiver

Interruption

Approach direction

Reflective surface

EAA

d = distance to

reflective surface

Page 35

Cross Talk Mitigation Section 9-2

The following graphs show the minimum distance d for a operating range R of up to 20 m:

9-2 Cross Talk Mitigation

To mitigate interference from other light curtains, the F3S-TGR-CL system has two possible scan codes, A and B. The transmitter and receiver units must be set to the same scan code for the receiver to enter the MACHINE RUN state.

-2

-1,5

-1

-0,5

0,5

1,5

0,1 0,2 0,5 1 2 3 45678 910111213 14 15 16 17 18 19 20

Operating range R [m]

Minimum distance d [m]

Type 2

-1

-0,8

-0,6

-0,4

-0,2

0,2

0,4

0,6

0,8

0,1 0, 2 0,5 1 2 3 45678 910111213 14 15 16 17 18 19 20

Operating range R [m]

Minimum distance d [m]

Type 4

Scan Code A

Scan Code B

Page 36

General mounting considerations Section 9-3

9-3 General mounting considerations

9-3-1 Additional Guarding

Areas of access to the point of hazardous operation not guarded by the F3STGR-CL system must be protected by suitable means such as a fixed barrier guard, an interlocked guard or a safety mat system.

9-3-2 Mechanical installation

The F3S-TGR-CL system is mechanically installed by using the T-slots on the two sides or the back-side of the housing.

Use the movable bolts, washers, growers and nuts to fix the mounting brackets as shown in the picture

Note Shipment contains different quantity of brackets, depending on the length of

the SLC. Longer SLC contains a higher number of brackets, following the rule of every 400 mm one bracket.

9-3-3 Additional mounting rigidity

It is recommended that the distance between the mounting brackets is 400 mm or less for optimum performance of the F3S-TGR-CL system.

ID Description

1 movable M6 bolt

2 fixing braket

3 M6 washer

4 M6 Grower

5M6 nut

Page 37

General mounting considerations Section 9-3

9-3-4 Mechanical mounting

Physical alignment of the transmitter and receiver is easiest when the system is in the automatic start operating mode with Blanking inactive. The units should be in the same plane and at equal height.

Transmitter and receiver unit are mounted parallel to each other and orthogonal in respect to the detection zone between transmitter and receiver. It is required that the connectors are oriented in the same direction.

Below pictures show GOOD and NOT GOOD installations:

GOOD

NOT GOOD NOT GOOD NOT GOOD

Page 38

General mounting considerations Section 9-3

9-3-5 Installation of multiple systems

When two or more F3S-TGR-CL systems with the same scan code are mounted in close proximity and in alignment with each other, precautions should be taken to avoid one system interfering with another. This can be corrected by mounting the transmitters and receivers back-to-back or stacked.

The scan code feature of the F3S-TGR-CL system allows for placement of systems in close proximity and in line with each other. The distinctive coding of the beams provide for unique operation of a system while in view of another system with a different scan code. Two unique codes are available on the F3S-TGR-CL.

9-3-6 Detection Zone (indication on the Front Label)

The system detection zone is delineated by the inside edge of the transmitter and receiver endcaps and indicated by marks on the transmitter and receiver unit (Except on Active - Passiv sytems the label is only on the Receiver (Active) unit.). The area outside these marks is not protected. Position the system so that it is only possible to access the danger point through the detection zone.

9-3-7 Requirements for Perimeter Guarding

In perimeter guarding applications the F3S-TGR-CL system detection zone is placed around the outside perimeter of a guarded machine. This placement leaves space for personnel to stand between the detection zone and the hazardous machine.

Transmitter

Receiver

Transmitter

Receiver

Machine 1 Machine 2

PREFERRED INSTALLATION

Code A

Machine 1

Transmitter

Receiver

Machine 2

Receiver

NOT RECOMMENDED INSTALLATION

Code A

Machine 1

Transmitter

Receiver

Machine 2

Receiver

Code A

Code B

rewoP

sutatS

drauG

kaerB

kcolretnI

EDM

Operating Mode

Muting T Muting X Muting L

Enable

Manual reset

Disable

Automatic reset

4=OFF 4=ON 4=OFF

6=OFF

8=OFF

5=OFF 5=OFF 5=ON

6=ON

8=ON

4=OFF 4=ON 4=OFF

6=OFF

8=OFF

5=OFF 5=OFF 5=ON

6=ON

8=ON

SWA SWB

SWB

OFF

For furtherinformation please refer to Installation and Operation manual

rewoP

1sutatS

raF\raeN

2sutatS

Code Settings

Code Selection

Coding

Code A

3=ON

4=OFF

3=OFF

4=ON

No Coding

Code B

SWA

For furtherinformation please refer to Installation and Operation manual

Short Range Long Range

1=ON 1=OFF

2=OFF 2=ON

1=ON 1=OFF

2=OFF 2=ON

4=OFF

4=ON

3=ON 3=OFF

SWB

Start of Detection zone

Operating Mode

OFF

Label RX Label TX

Page 39

General mounting considerations Section 9-3

In this case, the guarded machine must only be restarted using a switch located outside and with a full view of the area of hazardous motion. Operation of the F3S-TGR-CL system In the Start/Restart Interlock operating mode is suitable for perimeter guarding.

Page 40

SECTION 10

Connection to the Machine control circuit

!WARNING This product is designed for use on a 24 VDC, negative ground (protective

!WARNING Never use only a single safety output to control the machine. Should this sin-

gle output fail, the machine may not stop, resulting in severe operator injury. The machine must be connected using both safety outputs.

10-1 Input Power Requirements

The system operates directly from 24 VDC ±20%. Power to the system must come from a power supply which meets the requirements of EN/IEC60204-1 and EN/IEC 61496-1.

The power supply must guarantee safe insulation from the mains voltage in accordance with IEC60742 (Protective class III, double insulation) and be able to cover a drop of supply voltage of at least 20 ms. OMRON offers suitable power supplies. Transmitters and receivers must be supplied from a shared power supply and must be fused against over current. An external fuse of 1A must be used.

10-2 Cables

The primary cables for the F3S-TGR-CL system are industry standard shielded cables with an M12 female connector. The receiver and transmitter incorporate a M12 male connector.

We recommend to use the F39-TGR-CVL cables to connect the F3S-TGR-CL system to the machine control system.

Note For further information please refer to 14-5-5 Cables (page 59)

Page 41

Basic wiring scheme Section 10-3

10-3 Basic wiring scheme

Transmitter

Receiver

Refer to the sections Muting and override (page 30) and Pre-reset function

(page 39) for further information.

3 4

24 Vdc

Shield

PIN 1 3 2 4

TEST(optional)

0 Vdc

N.C.

TRANSMITTER

BROWN

BLUE WHITE BLACKSCH.

Pin No. Signal Name Wire Colour

2 1 Input Power +24V Brown

1 2 Test Input White

4 3 Input Power GND Blue

3 4 Not used Black

5 5 Not used Green

24 Vdc

Shield

PIN 2 7 1 3 4 8 5 6

OUT 1

OUT 2

RL 250mA max

TEST/RESTART

0 Vdc

N.C.

RECEIVER

BROWN

BLUE WHITE GREEN

YELLOW

RED

GRAY

PINK

SCH.

Pin No. Signal Name Wire Colour

1 Test/Restart White

2 Input Power +24V Brown

3 Muting A Green

4 Muting B Yellow

5 Output signal OSSD1 Gray

6 Output signal OSSD 2 Pink

7 Input Power GND Blue

8 Muting lamp connection LMS Red

Note For Active - Passive

systems please keep in mind there is no wiring on Transmitter (Passiv) side.

Page 42

Wiring to two forcibly guided relays Section 10-4

10-4 Wiring to two forcibly guided relays

F3S-TGR-CL is set in manual reset operation mode.

Note For Active - Passive systems please keep in mind there is no wiring on Trans-

mitter (Passiv) side.

Note The achievable safety category or performance level using this circuit

depends on the safety light curtain in use and the correct wiring of the safety control unit.

Note This circuit can achieve a PL=e acc. ISO 13849-1 if a F3S-TGR-CL-4_ is

used.

Shield

Mut. B (Yellow)

+24 VDC (Brown)

OSSD1 (Gray)

Te st (White)

+24 (Brown)

OSSD2 (Pink)

Te st/restart (White)

0VDC (Blue)

Mut. A (Green)

Mut. Lamp (Red)

Shield

0 VDC (Blue)

R S T

F3S-TGR-CL

4344

RESTA RT

TEST

24Vdc +

G7SA-3A1B

RECEIVERTRANSMITTER

Page 43

Connection to a safety relay unit Section 10-5

10-5 Connection to a safety relay unit

F3S-TGR-CL is set in automatic reset mode. G9SB is in manual reset mode.

Note For Active - Passive systems please keep in mind there is no wiring on Trans-

mitter (Passiv) side.

Note The achievable safety category or performance level using this circuit

depends on the safety light curtain in use and the correct wiring of the safety control unit.

Note This circuit can achieve a PL=e acc. ISO 13849-1 if a F3S-TGR-CL-4_ is

used.

+24 (Brown)

Shield

OSSD1 (Gray)

OSSD2 (Pink)

0VDC (Blue)

Mut. Lamp (Red)

Mut. B (Yellow)

Mut. A (Green)

Te st/restart (White)

Feedback loop

+24 VDC (Brown)

0 VDC (Blue)

Te st (White)

F3S-TGR-CL

KM1 KM2

RECEIVERTRANSMITTER

A1 T11 T12 T21 T22 T31T3213 233341

42342414A2

G9SB-301-D

CONTROL CIRCUIT

24Vdc +

KM1

KM2

KM1

KM2

Page 44

SECTION 11

Control functions

11-1 Muting and override

This function is only available on the F3S-TGR-CL_A - models.

!WARNING The muting and override functions disable the safety functions of the device.

You must ensure safety using other method when these functions are operating.

!WARNING Install muting sensors so that they can distinguish between the object that is

being allowed to pass through the detection zone and a person. If the muting function is activated by the detection of a person, it may result in serious injury.

!WARNING Muting lamps (external indicators) that indicate the state of the muting and

override functions must be installed where they are clearly visible to workers from all the operating positions.

!WARNING Muting related time must be properly configured for its application by a suffi-

ciently trained and qualified person, and the person must have responsibility for settings.

!WARNING Use independent 2 input devices for muting inputs.

!WARNING You must install F3S-TGR-CL system muting sensor, and physical barrier, and

configure time settings for muting so that an operator should not enter hazardous zone.

!WARNING Install the switch that activates the override in a location that provides a clear

view of the entire hazardous area and where it cannot be activated from within the hazardous area. Make sure that nobody is in the hazardous area before activating the override function.

During muting condition, the monitoring of the protective field is suppressed intentionally for a preset time. It is used in applications, where material goes into or out of a dangerous zone without stopping the machine, so the Safety Outputs (OSSDs) of the Safety Sensor System remain in the ON-State during the muting procedure.

The Muting function can be activated only if the F3S-TGR-CL system is in the MACHINE RUN state while the muting activation sequence is provided.

Note Modifications for infinity muting starts with Firmeware 1.3.6

Page 45

Muting and override Section 11-1

11-1-1 Wiring

Firmware 1.2.5 To control and activate the mut-

ing function, the inputs

•Muting A

•Muting B

• External Muting lamp connection (LMS)

are used.

11-1-2 Activation and de-activation of the muting function

The muting function is enabled by default for all F3S-TGR-CL-A - models.

11-1-3 External muting lamp requirements

The external muting lamp for muting and muting override must be installed in a position where it can be clearly seen by the operators. A LED indicator- or standard bulb-based lamp can be used to indicate muting.

Any failure of the muting lamp or in wiring is recognized by the F3S-TGR-CL system and will result in an ERROR condition.

11-1-4 Muting input requirements

Muting A and Muting B can be provided by mechanical switches, proximity sensors or photoelectric switches with a closed contact if an object is detected.

At least one of the signals must be a hardware signal. It is not allowed to just control the muting function by software.

Please make sure that the installation of the muting sensors follows the requirements shown in the next chapters.

11-1-5 Muting modes

The F3S-TGR-CL system offers a set of three muting modes:

• T-muting activation (default)

• L-muting activation

• X-muting activation

RT in the pictures below refers to the response time of the safety sensor (ON

to OFF according to the technical specification in SECTION 14 on page 44).

TM is the time difference between activating Muting sensor A and Muting sensor B.

Please pay attention to the new Firmware 1.3.6. for the modification of the muting function.

With this new Firmware six new combinations of the DIP switches are avail-

able for body protection guards (please refer to 6-1-3 Receiver selector switch setting).

24 Vdc

Shield

RL 250mA max

OUT 1

OUT 2

Muting A

TEST/RESTART

LMS

Muting B

0 Vdc

RECEIVER

BROWN

BLUE WHITE GREEN

YELLOW

RED

GRAY

PINK

SHIELD

Page 46

Muting and override Section 11-1

Modification table for different muting types:

11-1-5-1 T-activation mode

The T-muting activation mode is the default and standard application for muting. Four muting sensors are used in two pairs (OR function), connected to the two Muting inputs, Muting A and Muting B.

This muting activation mode allows bi-directional transport of material.

Note • d1 is the distance between the muting sensors. It must be more than

250 mm and needs to be checked additionally in regards to the speed of the material transport and time limitation in the muting function.

• d2 is the distance between the Muting sensor B and the F3S-TGR-CL sys-

tem. It must be as short as possible. Timing limitations and the speed of the material transport must be considered additionally.

• d3 is the distance between the two sensors connected to Muting A input.

This distance represents the minimum length of the material to be detected.

Timing requirements and limitations:

• If Muting A is activated, Muting B must be activated within 120sec. to activate the muting function. Otherwise muting function is stopped.

• Muting A and Muting B cannot be activated at the same time. A minimum time difference equal to the response time of the sensor is mandatory.

• Maximum muting time is 600sec. After this time, muting function is stopped even if the Muting inputs are still active.

Muting

type

Available values f or each timing

A-B time Timeout deactivation

T 0.03s < t <120 s <600s Or Infinite <0.2s Or <1s

L 0.03s < t <120 s <600s Or infinite <0.2s Or <1s

X 0s < t <4s

With MUT B logically inverted.

<1700s Or infinite <0.2s Or <1s

GOODS

Mut sen.AMut sen.

FENCE

d2d1 d2 d1

Mut sen.BMut sen.

DIRECTIONS

ALLOWED

DANGEROUS

AREA

SAFE AREA

Page 47

Muting and override Section 11-1

• The F3S-TGR-CL allows that Muting A or Muting B drop for a maximum time of 200ms without stopping the muting function. A time longer than 200ms is detected as a muting stop.

11-1-5-2 L-activation mode

The L-muting activation mode can be used in applications where material is transported only out of the dangerous area,

Two muting sensors are connected to the two Muting inputs, Muting A and Muting B.

!WARNING This muting activation mode can only be used in uni-directional transport. Fail-

ure to do so may result in serious injury.

Note • d1 is the distance between the muting sensors. It must be more than

250mm and needs to be checked additionally in regards to the speed of the material transport and time limitation in the muting function.

• d2 is the distance between the Muting sensor B and the F3S-TGR-CL sys-

tem. It must be as short as possible. Timing limitations and the speed of the material transport must be considered additionally.

Free

Interrupted

OFF

Active

OFF

SLC

OSSD

Muting

Input A

Muting

Input B

Muting

Status

RT < TM < 120 sec < 600s

GOODS

Mut sen.AMut sen.

F3S-TGR-CL

FENCE

d2d1

DIRECTIONS

ALLOWED

DANGEROUS

AREA

SAFE

AREA

Page 48

Muting and override Section 11-1

• d is the distance between the F3S-TGR-CL system and the sensor con-

nected to Muting A input. This distance represents the minimum length of the material to be detected.

Timing requirements and limitations:

• If Muting A is activated, Muting B must be activated within 120 sec. to activate the muting function. Otherwise muting function is stopped.

• Muting A and Muting B cannot be activated at the same time. A minimum time difference equal to the response time of the sensor is mandatory.

• If Muting A and Muting B are activated, the protective field must be obscured within 120 sec. Otherwise the muting function is stopped.

• Maximum muting time is 600 sec. After this time, muting function is stopped even if the Muting inputs are still active or the protective field is still obscured.

• The F3S-TGR-CL allows that Muting A or Muting B drop for a maximum time of 200 ms without stopping the muting function. A time longer than 200 ms is detected as a muting stop.

• The F3S-TGR-CL allows that the protective field becomes free for a maximum time of 200 ms in Muting condition. If the protective field is free for more than 200 ms, the muting function stops.

Note Activation of muting function starts after the muting B rise edge and not after

the SLC interruption.

Free

Interrupted

OFF

Active

OFF

SLC

OSSD

Muting Input A

Muting Input B

Muting Status

120s

B to SLC

RT< TM < 120s

< 0,2s

Page 49

Muting and override Section 11-1

11-1-5-3 X-activation mode

The X-muting activation mode can be used in applications where material is transported in both direction. This muting mode is used in applications, where eg. pallets are used to carry stacked boxes or crates. Most stable detection of this kind of material is possible using the X-muting activation mode.

Two muting sensors are connected to the two Muting inputs, Muting A and Muting B.

Firmware 1.3.6 To control and activate the mut-

ing function, the inputs

•Muting A

•Muting B

• External Muting lamp connection (LMS)

are used.

!WARNING This muting activation mode can only used in uni-directional transport. Failure

to do so may result in serious injury.

!WARNING The crossing point of the two muting sensors MUST be inside the dangerous

zone. Failure to do so may result in serious injury.

Note • d is the resulting distance between the activation points of Muting A and

Muting B. It needs to be checked in regards to the speed of the material transport.

Timing requirements and limitations:

• Either Muting A or Muting B can be used to initiate the muting function.

• There is no maximum time limit after Muting A is activated.

• There is no maximum time limit after Muting B is activated.

• Muting A and Muting B cannot be activated at the same time. A minimum time difference equal to the response time of the sensor is mandatory.

• Maximum muting time is 1700 sec. After this time, muting function is stopped even if the Muting inputs are still active.

24 Vdc

Shield

RL 250mA max

OUT 1

OUT 2

Muting A

TEST/RESTART

LMS

Muting B

0 Vdc

RECEIVER

BROWN

BLUE WHITE GREEN

YELLOW

RED

GRAY

PINK

SHIELD

GOODS

Mut sen.

FENCE

DIRECTIONS

ALLOWED

DANGEROUS

AREA

SAFE AREA

Page 50

Muting and override Section 11-1

• The F3S-TGR-CL allows that Muting A or Muting B drop for a maximum time of 200 ms or 1s (DIP switch setting) without stopping the muting function. A time longer than 1 s is detected as a muting stop.

Free

Interrupted

OFF

Active

OFF

SLC

OSSD

Muting

Input A

Muting

Input B

Muting

Status

RTRT< TM < 4s

< 0,2s

> 0,2s

Page 51

Partial Muting Configuration Section 11-2

11-2 Partial Muting Configuration

This function is only available on the F3S-TGR-CL_A - models.

Some applications require a muting function that is not covering the entire protective field.

The protective field of the F3S-TGR-CL system is build of optical modules. Each module in a F3S-TGR-CL system can be addressed individually and carries a number of individual beams.

The partial muting function allows to select the modules on which muting is performed.

Note The module opposite side of the connector can not be used for partial muting.

11-2-1 Setting the partial muting function

Use the selector switches to set the partial muting function:

Note • If the F3S-TGR-CL system uses more than 4 modules, the partial muting

function is limited to modules 1 to 4.

• The number of modules is shown in the list of models in the technical data.

11-3 Override

This function is only available on the F3S-TGR-CL_A - models.

This function is a manual triggering of the muting function after an error in the muting procedure. An error-free state can be established by simulating a valid muting condition. This allows to clear the protective field by using the override function.

Typical applications can be found eg. in palletizing machines. If a pallet stopped in the protective field, the Safety sensor system can not be restarted without removing the pallet.

!WARNING Make sure that the operator is able to check the entire protective field as long

as override function is enabled. Failure to do so may result in serious injury.

Note • To start override, the F3S-TGR-CL must be in MACHINE STOP state.

123 4

MUTING MAPS when MUTING T, L or X are selected on switches 4 and 5

*1. Selector switches 1, 2 and 3 are operational if a muting function is set and a muting indicator is connected.

3 + 2 + 1 1 2 3

OFF OFF OFF Muting active over all light curtain

OFF OFF ON Muting active on module 1,2,3 and 4

OFF ON OFF Muting active on module 1,2 and 3

OFF ON ON Muting active on module 1 and 2

ON OFF OFF Muting active on module 1

ON OFF ON Muting active on module 2

ON ON OFF Muting active on module 3

ON ON ON Muting active on module 4

Page 52

Override Section 11-3

• If the entire protective field is free for more than 2sec. the override function

is immediately stopped.

• A Test request on the TEST/RESTART input will stop the override function

immediately.

• Maximum timeout for override is 600sec. After this timeout, the F3S-TGR-

CL system is restarting according to the interlock mode set by the selector switches.

11-3-1 Override function at start-up

Conditions:

• At least one beam of the F3S-TGR-CL system must be blocked

• F3S-TGR-CL system is in MACHINE STOP mode.

Override function is stopped immediately if the TEST/RESTART input is activated during the Override function.

11-3-2 Override during operation cycle

Conditions

• At least one beam of the F3S-TGR-CL system must be blocked

• F3S-TGR-CL system is in MACHINE STOP mode.

• One or both muting inputs are active.

Override function is stopped immediately if the TEST/RESTART input is activated during the Override function

1 2 3 4

Wait < 5 s

5 6 7 8 9

> 5 s OVERRIDE START.

LMS flashes

To avoid EDM error at override function end

End of OVERRIDE

RESTART

+24VDC

RESTART

+24VDC

1 2 3 4

< 1 s < 1 s < 1 s < 1 s

5 6 7 8 9

< 1 s > 1 s OVERRIDE

START. LMS flashes

> 2 s End of OVER-

RIDE

RESTART

+24VDC

RESTART

+24VDC

RESTART

+24VDC

RESTART

+24VDC

RESTART

+24VDC

RESTART

+24VDC

Page 53

Pre-reset function Section 11-4

11-4 Pre-reset function

This function is only available on the F3S-TGR-CL_A - models.

The Pre-reset function is an addition to the manual restart function. It can be used, where the operator doing the restart is not able to see the entire dangerous zone.

!WARNING The pre-reset pushbutton must be installed in the dangerous zone from where

the operator is able to check that nobody else is in the dangerous zone before the manual restart function is used. Failure to do so may result in serious injury.

The time limit between pre-reset and manual reset is 8 sec.

Note • Pre-reset function sets the F3S-TGR-CL system to manual reset mode.

• Blanking function can not be selected using pre-reset function.

• Muting function can not be selected using pre-reset function.

Wiring diagram:

Note If both inputs Muting A (Green input) and Muting B (Yellow input) loose +24 V,

the F3S-TGR-CL system changes to error condition

Pre - Reset

Reset

SLC

Fence

24 Vdc

Shield

OUT 1

OUT 2

TEST/RESTART

0 Vdc

N.C.

RECEIVER

BROWN

BLUE WHITE GREEN

YELLOW

RED

GRAY

PINK

SCH.

PRE-RESET

PIN 2 7 1 3 4 8 5 6

Page 54

Pre-reset function Section 11-4

Conditions:

• Pre-reset function activated by using the selector switches

• A pre-reset pushbutton is connected to the Muting A input.

• The Muting B input is connected to +24 V.

1 2 3 4

Pass through detection zone

OSSD to OFF

STATUS

(one time per second)

5 6 7 8

<8s to execute step 6 and 7

Pass through detection zone

OSSD to ON

PRE-RESET

+24VDC

PRE-RESET

+24VDC

Page 55

SECTION 12

Checkout and Test procedure

12-1 Checkout Procedure

Once the F3S-TGR-CL system has been configured, mounted, aligned and properly connected to the machine control system, the initial Checkout Procedure detailed in Appendix A must be performed by qualified personnel. A copy of the checkout results should be kept with the machine records.

12-2 Test Procedure

!WARNING The tests outlined in the Test Procedure in Appendix B must be performed at

installation, according to the employer's regular inspection program and after any maintenance, tooling change set up, adjustment or modification to the F3S-TGR-CL system or the guarded machine. Where a guarded machine is used by multiple operators or shifts, it is suggested that the test procedure is performed at each shift or operator change. Testing ensures that the light curtain and the machine control system work properly to stop the machine. Failure to test properly could result in serious injury to personnel.

The test procedure must be performed by qualified personnel.

12-3 Using the test object

When using the test object, guide it through the detection zone as shown:

Start

End

Page 56

Regular checkout and test Section 12-4

12-4 Regular checkout and test

!WARNING Make sure that following checkout and test routines are carried out on a regu-

lar base. Failure to test properly could result in serious injury to personnel. All tests must be performed by qualified personnel. A copy of the checkout results should be kept with the machine records.

!WARNING Repeat Tests 1 and 2 on a daily base. Repeat Tests 1 to 6 at least every six

months. Failure to test properly could result in serious injury to personnel.

1. Guide the test object as shown in 12.3 through the entire protective field. Check that

a) In automatic restart mode:

The outputs of the F3S-TGR-CL system remain in the OFF state during the entire test.

b) In manual restart mode:

The beam blocked state is shown by the STATUS LED on the receiver (LED off).

2. Activate the TEST/RESTART input (open the NC contact). Check that the safety outputs of the F3S-TGR-CL system change from MACHINE RUN to MACHINE STOP state.

3. Check that the mounting distance of the F3S-TGR-CL system is equal to or greater than the minimum safe distance from the danger point. See the

chapter Safe Mounting Distance on page 17 for further information.

4. Determine that all access to the danger point not protected by the F3STGR-CL system is guarded by other means, such as gates, fencing or other approved methods. Verify that all additional guarding devices are installed and operating properly.

5. Make sure the operator is not able to stand between the F3S-TGR-CL system detection zone and the machine danger point. Verify that the light curtain can only be reset from a position outside and within view of the hazardous machine area. Otherwise please use the Pre-reset function.

6. Inspect the electrical connections between the guarded machine's control system and the F3S-TGR-CL system. Verify that they are properly connected to the machine such that a stop signal from the F3S-TGR-CL system results in an immediate halt of the machine's cycle. See the chapter

Connection to the Machine control circuit on page 26 for further informa-

tion.

Page 57

SECTION 13

Cleaning

Accumulation of oil, dirt and grease on the front window of the F3S-TGR-CL transmitter and receiver can effect the system operation. Clean the window with a mild detergent or glass cleaner. Use a clean, soft, lint-free cloth. Painted F3S-TGR-CL surfaces may be cleaned with a mild de-greasing cleaner or detergent.

Page 58

SECTION 14

Specification and additional information

14-1 Specification

Performance

Protective height 500 mm, 800 mm, 900 mm and 1,200 mm

Beam pitch (center) 300 mm, 400 mm and 500 mm

Operating Range F3S-TGR-CL-

K2C-500: 0.5m – 12.0m K3C-800: 0.5m – 8.0m K4C-900: 0.5m – 7.0m K4C-1200:0.5m – 7.0m

F3S-TGR-CL-K_-___:

0.5 m – 20.0 m (short), default

20.0 m – 40.0 m (long), DIP SW option

F3S-TGR-CL-K_-____-LD:

25.0m – 50.0m

Effective Aperture Angle For F3S-TGR-CL2:

±5° maximum, transmitter and receiver according to IEC61496-2 (2006) for distances > 3 m

For F3S-TGR-CL4: ±2,5° maximum, transmitter and receiver according to IEC61496-2 (2006) for distances > 3 m

Response Time (RT) ON to OFF

Maximum: 13 ms

Light Source Infrared Emitting LEDs, Wavelength 880 nm

Power Dissipation: 3 mW Class 1 acc. EN60825-1

Mechanical

Housing Material Painted aluminum, Yellow, RAL 1018

Front Window Material Acrylic Lexan

End Cap and Connector Material

ABS

Sealing Gasket Material EPDM

Mounting Bracket Material Cold rolled Steel

Wiring connections M12-connectors; 8-pin receiver and 4-pin transmitter

Weight See table for more details

Environmental

Enclosure Rating IP65

Operating Temperature -10°C … +55°C

Storage Temperature -25°C … +70°C

Relative Humidity 95% maximum, non-condensing

Vibration (IEC 60068-2-6) 10-70 Hz, 0.35 mm, maximum on all 3 axes

Shock (IEC 60086-2-29) 30 G for 16 ms, 1000 shocks on all 3 axes

Electrical

Power Input Transmitter 24 VDC ±20%, maximum current 70 mA

TEST Input 24 VDC ±20%, 10 mA typ.

Power Input Receiver 24 VDC ±20%, maximum current 100 mA

Receiver 180 mA (in muting) + OSSD1 250 mA + OSSD2 250 mA

Input threshold Voltage V

min = 17 VDC, VLmax = 6 V

Page 59

Specification Section 14-1

Test/Restart Input 10 mA @ 24 VDC, Normally closed input, t

Pulse

2,5s

Muting A 10 mA @ 24 VDC

Muting B 10 mA @ 24 VDC

EDM - Monitor Input max. 6 W => 250 mA @ 24 VDC

Muting Lamp LMS 50 mA min @ 24 VDC (LED and bulb based lamps)

Input pulse characteristic t

Pulse

< 2xResponse time of the system

Safety Output (OSSDs) Two PNP safety outputs, each output sourcing

250 mA @ 24 VDC. Short circuit protection

Voltage Drop < 2.3 V

Leakage current < 1 mA

Capacitive Load < 250 nF for OSSD output

Inductive Load Please contact your Omron representative for further

information.

Test pulse data

t1: Test pulse 300 µs t2: Test interval > Response time x 0.33 t3: Repetition > Response time x 0.66

Power Supply Must meet the requirements of EN/IEC60204-1 and

EN/IEC61496-1, and must guarantee safe insulation from the mains voltage in accordance with IEC60742 and be able to cover a drop of supply voltage of at least 20 ms.

Protection class (IEC 536 or VDE 106)

III

Power-on delay <2 s

Insulation resistance >20M

Dielectric Voltage Strength 350 VAC (1 min)

Connections

Cable length F3S-TGR-CL Transmitter

Shielded cables: Max. 50 m, @ 0.2 mm

Max 100 m, @ 0.4 mm

Coding connections does not reduce the max cable length

We recommend to use the F39-TGR-CVL cables to connect the F3S-TGR-CL system to the machine control system.

Cable length F3S-TGR-CL Receiver

Shielded cables: Max. 50 m, @ 0.2 mm

Max 100 m, @ 0.4 mm

Coding connections does not reduce the max cable length

We recommend to use the F39-TGR-CVL cables to connect the F3S-TGR-CL system to the machine control system.

Cable length F3S-TGR-CL-MIX system

Shielded cables, M12 connector 8-pin, these cables are shipped with the sensors. Maximum length is

0.9 m between segments

Electrical

OSSD1

OSSD2

Page 60

Specification Section 14-1

Conformity

AOPD(ESPE) F3S-TGR-CL2: Type 2 acc. to EN 61496-1/A1 (2008)

and IEC 61496-2 (2006) F3S-TGR-CL4: Type 4 acc. to EN 61496-1/A1 (2008)

and IEC 61496-2 (2006)

Safety category F3S-TGR-CL2 system is suitable for safety control

systems up to Category 2 acc. EN ISO 13849-1 (2008)

F3S-TGR-CL4 system is suitable for safety control systems up to Category 4 acc. EN ISO 13849-1 (2008)

Safety Integrity Level F3S-TGR-CL system is suitable for up to SIL 3 per

IEC 61508

Performance level (PL) F3S-TGR-CL2 system is suitable for safety control

systems up to Performance level c acc. EN ISO 13849-1 (2008)

F3S-TGR-CL4 system is suitable for safety control systems up to Performance level e acc. EN ISO 13849-1 (2008)

Mean time to dangerous failure (MTTFd)

100 years

Diagnostic Coverage (DC) High acc. EN ISO 13849-1 (2008)

Mean time to repair (MTTR) 8 hours

PFH 2.5 * 10

-09

Proof test interval Every 20 years

Page 61

F3S-TGR-CL standalone system Dimensional drawing Section 14-2

14-2 F3S-TGR-CL standalone system Dimensional drawing

14-3 F3S-TGR-CL-K - system data

Model Number Weight Dimensions

ELIA

F3S-TGR-CL__-K2C-500 2300 g 518 mm 682 mm 500 mm 142 mm

F3S-TGR-CL__-K3C-800 3200 g 818 mm 982 mm 400 mm 142 mm

F3S-TGR-CL__-K4C-900 4100 g 918 mm 1082 mm 300 mm 142 mm

F3S-TGR-CL__-K4C-1200 4900 g 1218 mm 1382 mm 400 mm 142 mm

F3S-TGR-CL__-K2-500 2300 g 518 mm 682 mm 500 mm 142 mm

F3S-TGR-CL__-K3-800 3200 g 818 mm 982 mm 400 mm 142 mm

F3S-TGR-CL__-K4-900 4100 g 918 mm 1082 mm 300 mm 142 mm

F3S-TGR-CL__-K4-1200 4900 g 1218 mm 1382 mm 400 mm 142 mm

F3S-TGR-CL__-K2-500-LD 2300 g 518 mm 682 mm 500 mm 142 mm

F3S-TGR-CL__-K3-800-LD 3200 g 818 mm 982 mm 400 mm 142 mm

F3S-TGR-CL__-K4-900-LD 4100 g 918 mm 1082 mm 300 mm 142 mm

F3S-TGR-CL__-K4-1200-LD 4900 g 1218 mm 1382 mm 400 mm 142 mm

L: Total length of the F3S-TGR-CL system

I: Beam distance

E: Detection zone

A: Dead zone without detection capability

Page 62

List of models Section 14-4

14-4 List of models

14-4-1 Safety Category 2, Basic feature set

14-4-2 Safety Category 2, Advanced feature set

14-4-3 Safety Category 4, Basic feature set

Type Name Version Beam distance Length

F3S-TGR-CL2B-K2C-500 Basic 500 mm 500

F3S-TGR-CL2B-K3C-800 Basic 400 mm 800

F3S-TGR-CL2B-K4C-900 Basic 300 mm 900

F3S-TGR-CL2B-K4C-1200 Basic 400 mm 1200

F3S-TGR-CL2B-K2-500 Basic 500 mm 500

F3S-TGR-CL2B-K3-800 Basic 400 mm 800

F3S-TGR-CL2B-K4-900 Basic 300 mm 900

F3S-TGR-CL2B-K4-1200 Basic 400 mm 1200

F3S-TGR-CL2B-K2-500-LD Basic 500 mm 500

F3S-TGR-CL2B-K3-800-LD Basic 400 mm 800

F3S-TGR-CL2B-K4-900-LD Basic 300 mm 900

F3S-TGR-CL2B-K4-1200-LD Basic 400 mm 1200

Type Name Version Beam distance Length

F3S-TGR-CL2A-K2C-500 Advanced 500 mm 500

F3S-TGR-CL2A-K3C-800 Advanced 400 mm 800

F3S-TGR-CL2A-K4C-900 Advanced 300 mm 900

F3S-TGR-CL2A-K4C-1200 Advanced 400 mm 1200

F3S-TGR-CL2A-K2-500 Advanced 500 mm 500

F3S-TGR-CL2A-K3-800 Advanced 400 mm 800

F3S-TGR-CL2A-K4-900 Advanced 300 mm 900

F3S-TGR-CL2A-K4-1200 Advanced 400 mm 1200

F3S-TGR-CL2A-K2-500-LD Advanced 500 mm 500

F3S-TGR-CL2A-K3-800-LD Advanced 400 mm 800

F3S-TGR-CL2A-K4-900-LD Advanced 300 mm 900

F3S-TGR-CL2A-K4-1200-LD Advanced 400 mm 1200

Type Name Version Beam distance Length

F3S-TGR-CL4B-K2C-500 Basic 500 mm 500

F3S-TGR-CL4B-K3C-800 Basic 400 mm 800

F3S-TGR-CL4B-K4C-900 Basic 300 mm 900

F3S-TGR-CL4B-K4C-1200 Basic 400 mm 1200

F3S-TGR-CL4B-K2-500 Basic 500 mm 500

F3S-TGR-CL4B-K3-800 Basic 400 mm 800

F3S-TGR-CL4B-K4-900 Basic 300 mm 900

F3S-TGR-CL4B-K4-1200 Basic 400 mm 1200

F3S-TGR-CL4B-K2-500-LD Basic 500 mm 500

F3S-TGR-CL4B-K3-800-LD Basic 400 mm 800

F3S-TGR-CL4B-K4-900-LD Basic 300 mm 900

F3S-TGR-CL4B-K4-1200-LD Basic 400 mm 1200

Page 63

List of models Section 14-4

14-4-4 Safety Category 4, Advanced feature set

Type Name Version Beam distance Length

F3S-TGR-CL4A-K2C-500 Advanced 500 mm 500

F3S-TGR-CL4A-K3C-800 Advanced 400 mm 800

F3S-TGR-CL4A-K4C-900 Advanced 300 mm 900

F3S-TGR-CL4A-K4C-1200 Advanced 400 mm 1200

F3S-TGR-CL4A-K2-500 Advanced 500 mm 500

F3S-TGR-CL4A-K3-800 Advanced 400 mm 800

F3S-TGR-CL4A-K4-900 Advanced 300 mm 900

F3S-TGR-CL4A-K4-1200 Advanced 400 mm 1200

F3S-TGR-CL4A-K2-500-LD Advanced 500 mm 500

F3S-TGR-CL4A-K3-800-LD Advanced 400 mm 800

F3S-TGR-CL4A-K4-900-LD Advanced 300 mm 900

F3S-TGR-CL4A-K4-1200-LD Advanced 400 mm 1200

Page 64

Accessories Section 14-5

14-5 Accessories

14-5-1 Mechanical accessories

Mounting bracket F39-TGR-ST-SB (included)

Mounting bracket F39-TGR-ST-ADJ

8°

Page 65

Accessories Section 14-5

Stands ECO-1

90° bracket ECO-L

120

115

Ø 6.8

2x Ø 16

47.5

15 1000

x 45

Ø 9

100

Ø9

565

Page 66

Accessories Section 14-5

Stands F39-TGR-AS

Cable cover

Additional mirrors

Radial arm

Model Height L

F39-TGR-AS-B-1200 1200

F39-TGR-AS-B-1600 1600

320

160

F39-TGR-AS-MA-CC16 F39-TGR-AS-MA-CC12

Single mirror F39-TGR-AS-AM1

Mirror mounting plate F39-TGR-AS-MM1 (shown with three single mirrors)

Radial arm L-Muting F39-TGR-AS-MA-MBL

Radial arm X- or T-Muting F39-TGR-AS-MA-MBXT

400 885

200

Page 67

Accessories Section 14-5

Mounting brackets

14-5-2 Mirrors

F39-TGR-AS-MA-MSM

(for muting sensors)

F39-TGR-AS-MA-MRM

(for reflectors)

E3G-R17-G

E3Z-R81

E39R-1S

Model Height L

F39-TGR-MDG-0310 362

F39-TGR-MDG-0460 512

F39-TGR-MDG-0607 658

F39-TGR-MDG-0750 801

F39-TGR-MDG-0907 958

F39-TGR-MDG-1057 1108

F39-TGR-MDG-1207 1258

F39-TGR-MDG-1357 1408

F39-TGR-MDG-1500 1551

F39-TGR-MDG-1657 1708

F39-TGR-MDG-1822 1873

125

Ø20

830

Ø9

9x18

Page 68

Accessories Section 14-5

14-5-3 Safety Relay Units

14-5-4 Muting Accessories

Muting actuator/bracket

Family Type Name Configuration

G9SB G9SB-200-D DPST-NO

G9SB-301-D 3PST-NO

G9SA G9SA-301 3PST-NO

G9SA-501 5PST-NO

G9SA-321-T075 3PST-NO, Time del. 7.5 s

G9SA-321-T15 3PST-NO, Time del. 15 s

G9SA-321-T30 3PST-NO, Time del. 30 s

G9SX G9SX-BC202-RT 2 Safe Outputs

G9SX-BC202-RC 2 Safe Outputs

G9SX-AD322-T15-RT 3 Safe Outputs, Time del. 15 s

G9SX-AD322-T15-RC 3 Safe Outputs, Time del. 15 s

G9SX-AD322-T150-RT 3 Safe Outputs, Time del. 150 s

G9SX-AD322-T150-RC 3 Safe Outputs, Time del. 150 s

G9SX-ADA222-T15-RT 2 Safe Outputs, Time del. 15 s

G9SX-ADA222-T15-RC 2 Safe Outputs, Time del. 15 s

G9SX-ADA222-T150-RT 2 Safe Outputs, Time del. 150 s

G9SX-ADA222-T150-RC 2 Safe Outputs, Time del. 150 s

DeviceNetSafety

NE1A-SCPU01 16 In, 8 Out, Safety Master

NE1A-SCPU02 40 In, 8 Out, Safety Master

Safety Controller

G9SP-N10S 10 In, 4 Out

G9SP-N10D 10 In, 16 Out

G9SP-N20S 20 In, 8 Out

Relay interface

F39-TGR-SB-R Relay interface for Semiconductor OSSDs

30°

Page 69

Accessories Section 14-5

Mounting bracket

F39-TGR-MCL-ST

(included in shipment)

Connection box for

Transmitter

F39-TGR-MCL-CML

Connection box for

Receiver and Transceiver

F39-TGR-MCL-CMD

15°

24.5

34°

R32.25

R25.75

R36

10.25

31.26

1038

ABDC

28 28

24.4 22

Ø16

12.9

42.8

A Muting actuator F39-TGR-MCL-CML B Safety sensor F3S-TGR-CL-_ C Muting actuator F39-TGR-MCL-CML D Connection to cabinet

ABDC

28 28

24.4 22

Ø16

12.9

42.8

A Muting actuator F39-TGR-MCL-CML B Safety sensor F3S-TGR-CL-_ C Muting actuator F39-TGR-MCL-CML D Connection to cabinet

Page 70

Accessories Section 14-5

T-Muting system,

typical setup

338 (228)41

416 (306)

795 (575)

Page 71

Accessories Section 14-5

Active/passive system F39-TGR-MCL-R

Active part

F39-TGR-MCL-R-A

Passive part

F39-TGR-MCL-R-P

Active/active - system F39-TGR-MCL

Transmitter and receiver

part

Laser alignment kit F39-LLK2-CL

Note Special description just for the bracket without Laser: F39-TGR-CL-LLK-BR

40 cm (default)

337.6

38 260 39.6

7.5

M10

375

26079

40 cm (default)

337.6

38 260 39.6

103

7045

Page 72

Accessories Section 14-5

Connection and Control boxes

Interface

F39-TGR-CL-CMB1

Interface

F39-TGR-CL-CMB2

(with 900 mm cable)

Please refer to Cables on page 59 for the system connection cables.

Control boxes

Please refer to Cables on page 59 for the system connection cables.

195

125

P = 25x5

6x M12 4 pin Female

M12 8 pole female (to SLC)

195

100

M12 8 pole female (to SLC)

M12 8 pole male (to plant)

Model Name Features

F39-TGR-CL-W-IBOX1 Connection box with Test- and Restart-Button

F39-TGR-CL-W-IBOX2 Connection box with Test- and Restart-Button and

muting indicator

F39-TGR-CL-W-IBOX3 Connection box with Test- and Restart-Button and

muting lamp

F39-TGR-CL-W-IBOX4 Connection box with Test- and Restart-Button,

OSSD indicator and muting lamp Separate M12 connectors for each muting sensor

Page 73

Accessories Section 14-5

14-5-5 Cables

Standard cables

Connector cables F3S-TGR-CL

 F39-TGR-CL-W-IBOX

Connector cables Muting sensors

 F39-TGR-SB-CMB, F39-TGR-CL-W-IBOX

Wiring accessories (connectors and Y-connector cables)

Receiver Cables (M12-8pin, shielded, flying leads)

Y92E-M12PURSH8S2M-L F39-TGR-CVL-B-2-R Receiver Cable, 2 m length

Y92E-M12PURSH8S5M-L F39-TGR-CVL-B-5-R Receiver Cable, 5 m length

Y92E-M12PURSH8S10M-L F39-TGR-CVL-B-10-R Receiver Cable, 10 m length

Y92E-M12PURSH8S25M-L F39-TGR-CVL-B-25-R Receiver Cable, 25 m length

Transmitter Cables (M12-4pin, shielded, flying leads)

Y92E-M12PURSH4S2M-L F39-TGR-CVL-B-2-T Transmitter Cable, 2 m length

Y92E-M12PURSH4S5M-L F39-TGR-CVL-B-5-T Transmitter Cable, 5 m length

Y92E-M12PURSH4S10M-L F39-TGR-CVL-B-10-T Transmitter Cable, 10 m length

Y92E-M12PURSH4S25M-L F39-TGR-CVL-B-25-T Transmitter Cable, 25 m length

Receiver Cables (M12-8pin, male/female connector)

Y92E-M12FSM12MSPURSH82M-L F39-TGR-CVL-B-2-RR Receiver Cable, 2 m length

Y92E-M12FSM12MSPURSH85M-L F39-TGR-CVL-B-5-RR Receiver Cable, 5 m length

Y92E-M12FSM12MSPURSH810M-L F39-TGR-CVL-B-10-RR Receiver Cable, 10 m length

Transmitter Cables (M12-4pin, male/female connector)

Y92E-M12FSM12MSPURSH42M-L F39-TGR-CVL-B-2-EE Transmitter Cable, 2m length

Y92E-M12FSM12MSPURSH45M-L F39-TGR-CVL-B-5-EE Transmitter Cable, 5m length

Y92E-M12FSM12MSPURSH410M-L F39-TGR-CVL-B-10-EE Transmitter Cable, 10m length

Interconnect Cables (M12-4pin, male/female connector)

Y92E-M12FSM12MSPURSH42M-L F39-TGR-CVL-B-2-EE Connector cable, 2 m length

Y92E-M12FSM12MSPURSH45M-L F39-TGR-CVL-B-5-EE Connector cable, 5 m length

Y92E-M12FSM12MSPURSH410M-L F39-TGR-CVL-B-10-EE Connector cable, 10 m length

Type

F39-TGR-CT-B-R Connector M12, 8-pin, female for wiring

F39-TGR-CT-B-E Connector M12, 4-pin, female for wiring

F39-TGR-CT-W-R Connector M12, 8-pin, male for wiring

F39-TGR-CT-W-E Connector M12, 4-pin, male for wiring

F39-TGR-CVL-D-B-5-R Cable for Sensor system and muting lamp connection

"Y" configuration. Receiver cable 5 m length and 2 m to muting lamp

Page 74

SECTION 15

Glossary

Automatic Start Upon completion of power-up, the ESPE will enter the

MACHINE RUN state as soon as the detection zone is clear of opaque objects of the specified size.

Detection Zone The IR light sensing area of the ESPE. When a specified

test piece enters this area then the ESPE must detect its presence and set its safety outputs to the OFF-state.

Electro-Sensitive Protective Equipment (ESPE)

An assembly of devices and/or components working together for protective tripping or presence sensing purposes and comprising as a minimum:

• a sensing device

• controlling/monitoring devices

• output signal switching devices

LOCKOUT condition When the ESPE detects a fault, it transitions to this state.

The OSSD will be held to the OFF-state and the ESPE will not attempt to leave this state without performing a comprehensive power up self-test. A power-up self test will be initiated by either cycling the ESPE power or by a Start signal transition.

MACHINE RUN When the ESPE is in this state, the two OSSD are both

active. In this state the Green GUARD LED is on, the red BREAK LED is off and the Yellow INTERLOCK LED is off.

MACHINE STOP When the ESPE is in this state, the two OSSD are both

inactive. In this state the Green GUARD LED is off, the Red BREAK LED is on.

OFF-STATE The state in which the output circuit is interrupted and

does not permit the flow of current.

ON-STATE The state in which the output circuit is completed and per-

mits the flow of current.

Output Signal Switching Device (OSSD)

The safety output of the ESPE that is used to enable and disable the guarded machine.

Response Time The maximum amount of time required for the ESPE to

set its OSSD outputs to the OFF-state once the detection zone is blocked by an opaque object of the specified size.

Start/Restart INTERLOCK

The ESPE will go into the INTERLOCK state upon completion of power-up and during zone violations which causes a transition to the BREAK state. A Start signal transition must occur before returning to MACHINE RUN following any transition to MACHINE STOP.

Page 75

SECTION 16

Diagnostics and Troubleshooting

16-1 Receiver Diagnostic information

16-1-1 Normal operation

16-1-2 Interlock LED indication

If a special function like pre-reset or single/double break is active, the Interlock LED uses blink codes to display the status.

1 flash per second: Pre-reset mode active

2 flashes per second: Waiting for Restart on single/double break function

3 flashes per second: Normal operation of single/double break function

Disposition of indicator Name of indicator Colour

POWER Green

STATUS Yellow

GUARD Green

BREAK Red

INTERLOCK Yellow

Description

MACHINE RUN state, OSSDs on

MACHINE STOP state, OSSDs off

Interlock, waiting for restart

Alignment mode - best optical alignment

Short circuit on output

Special function active/special function status, please refer to the chap-

ters "Setting F3S-TGR-CL features" on page 9 and "Control functions" on

page 30 for details

Floating blanking active, additional object in the protective field Note Only on Advanced (A) version

POWER

STATUS

GUARD

BREAK

INTERLOCK

Page 76

Receiver Diagnostic information Section 16-1

16-1-3 LED error indication

Disposition of indicator Name of indicator Colour

POWER Green

STATUS Yellow

GUARD Green

BREAK Red

INTERLOCK Yellow

Description of Error Corrective action needed

Low supply voltage Check if power-supply is within the specification

(24 VDC±20%)

Control logic fault Remove and reapply power. If the error is still

present, please check the DIP switch settings, otherwise contact your local Omron distributor

Error in Safety Outputs Check the wiring of the OSSD outputs.

Muting lamp connection fault of muting lamp defective

Check the connection of the muting lamp and/or check the condition of the muting lamp

Mutual light interference

Check the presence of ambient light sources close to the protection field. Use coding option or remove the light source.

Error in floating blanking mode. Object outside the blanking area or missing fixed blanking object

Check the position of the blanking object. Make sure it is inside the blanking area.

EDM fault Check and correct EDM wiring.

Error in pre-reset function

Pre-reset condition was not met. Correct placement of the pre-reset switch to keep timing within the specification.

POWER

STATUS

GUARD

BREAK

INTERLOCK

Page 77

Transmitter Diagnostic information Section 16-2

16-2 Transmitter Diagnostic information

16-2-1 Normal operation

16-2-2 LED error indication

Disposition of indicator Name of indicator Colour

POWER Green

STATUS 1 Yellow

NEAR/FAR Green

Not used -

STATUS 2 Yellow

Description

Normal operation, long range selected

Normal operatioin, short range selected

Disposition of indicator Name of indicator Colour

POWER Green

STATUS 1 Yellow

NEAR/FAR Green

Not used -

STATUS 2 Yellow

Description of Error Corrective action needed

Low supply voltage Check if power-supply is within the specification

(24 VDC±20%)

Control logic fault Remove and reapply power. If the error is still

present, contact your local Omron distributor

Error on range selection

Check the setting of the selector switches for the range selection

POWER

STATUS 1

NEAR/FAR

STATUS 2

POWER

STATUS 1

NEAR/FAR

STATUS 2

Page 78

SECTION 17

Appendix

17-1 Checkout procedure log

The following checkout procedure must be performed by qualified personnel during initial F3S-TGR-CL system installation and at least every three months or more frequently depending on machine usage and company guidelines.

Technician's Signature ___________________________________________

Item Condition Comments

Verify that the guarded machine is compatible with the type of machine which may be used with the

F3S-TGR-CL system. See the chapter "Safety pre- cautions" on page ix for further information.

@ Pass @ Fail

Verify that the mounting distance of the F3S-TGRCL system is equal to or greater than the minimum safe distance from the danger point. See the chapter

"Safe Mounting Distance" on page 17 for further

information.

@ Pass @ Fail

Determine that all access to the danger point not protected by the F3S-TGR-CL system is guarded by other means, such as gates, fencing or other approved methods. Verify that all additional guarding devices are installed and operating properly.

@ Pass @ Fail

Make sure the operator is not able to stand between the F3S-TGR-CL system detection zone and the machine danger point. Verify that the light curtain can only be reset from a position outside and within view of the hazardous machine area.

@ Pass @ Fail

Inspect the electrical connections between the guarded machine's control system and the F3STGR-CL system. Verify that they are properly connected to the machine such that a stop signal from the F3S-TGR-CL system results in an immediate halt

of the machine's cycle. See the chapter "Connection to the Machine control circuit" on page 26 for further

information.

@ Pass @ Fail

If the EDM monitoring feature is not used, proceed to the next step. To test the EDM feature, verify that the feature has been enabled. Turn the machine power on. Cycle the machine. Place a temporary jumper wire between the EDM connections. The F3S-TGRCL should enter an alarm condition. Remove the temporary jumper. Press and release the test button.

@ Pass @ Fail

Record the test results in the machine log, then perform the test procedure.

@ Pass @ Fail

Page 79

Test procedure log Section 17-2

17-2 Test procedure log

The following test procedure must be performed by qualified personnel during initial F3S-TGR-CL system installation, according to the employer's regular inspection program and after any maintenance, adjustment or modification to the F3S-TGR-CL system or the guarded machine. Testing ensures that the light curtain, safety system, and machine control system work together to properly stop the machine. Failure to test properly could result in serious injury to personnel. To test the F3S-TGR-CL system, use the correct size test object.

Technician's Signature ___________________________________________

Item Condition Comments

Disable the guarded machine. Apply power to the F3S-TGR-CL system.

@ Pass @ Fail

Visually inspect the machine to ensure that access to the danger point is only through the F3S-TGRCL detection zone. If not, additional guarding, including mechanical barriers may be required. Verify that all additional guarding devices and barriers are installed and operating properly.

@ Pass @ Fail

Verify that the mounting distance of the F3S-TGRCL system is equal to or greater than the calculated minimum safety distance from the danger point. See

the chapter "Safe Mounting Distance" on page 17 for

further information. Ensure that the operator is not able to stand between the F3S-TGR-CL detection zone and the danger point.

@ Pass @ Fail

Check for signs of external damage to the F3S-TGRCL system, the machine and the electrical cables and wiring. If damage is found, lock the machine off and report to the supervisor.

@ Pass @ Fail

Interrupt the F3S-TGR-CL system detection zone with the proper size test object. Move the test object inside the perimeter (along the top, sides and bottom) of the detection zone and up and down through the centre. If in automatic start mode, verify that the red BREAK led is lit. If in manual mode, verify that the red break and yellow INTERLOCK lights are on. Press and release restart button before proceeding to next step.

@ Pass @ Fail

Start the machine. While the machine is in motion, interrupt the detection zone with the test object. The machine should stop immediately. Never insert the test object into the dangerous parts of the machine. With the machine at rest, interrupt the detection zone with the test object. Verify that the machine will not start with the test object in the detection zone.

@ Pass @ Fail

Verify that the braking system is working properly. If the machine does not stop fast enough, adjust the braking system or increase the distance from the detection zone to the danger point.

@ Pass @ Fail

If the safety devices or the machine fails any of these tests, do not run the machine. Immediately tag or LOCKOUT the machine to prevent its use and notify the supervisor.

@ Pass @ Fail

Page 80

Wiring examples Section 17-3

17-3 Wiring examples

17-3-1 F3S-TGR-CL and GSB-301-D in manual reset

Note For Active - Passive systems please keep in mind there is no wiring on Trans-

mitter (Passiv) side.

Note The achievable safety category or performance level using this circuit

depends on the safety light curtain in use and the correct wiring of the safety control unit.

Note This circuit can achieve a PL=e acc. ISO 13849-1 if a F3S-TGR-CL-4_ is

used.

+24 (Brown)

Shield

OSSD1 (Gray)

OSSD2 (Pink)

0VDC (Blue)

Mut. Lamp (Red)

Mut. B (Yellow)

Mut. A (Green)

Te st/restart (White)

Feedback loop

+24 (Brown)

0VDC

Te st (White)

F3S-TGR-CL

KM1 KM2

RECEIVERTRANSMITTER

A1 T11 T12 T21 T22 T31T3213 233341

42342414A2

G9SB-301-D

CONTROL CIRCUIT

24Vdc +

KM1

KM2

KM1

KM2

Page 81

Wiring examples Section 17-3

17-3-2 F3S-TGR-CL and G9SB-301-D in manual reset and Muting

connection

Note For Active - Passive systems please keep in mind there is no wiring on Trans-

mitter (Passiv) side.

Note The achievable safety category or performance level using this circuit

depends on the safety light curtain in use and the correct wiring of the safety control unit.

Note This circuit can achieve a PL=e acc. ISO 13849-1 if a F3S-TGR-CL-4_ is

used.

+24VDC (Brown)

0VDC (Blue)

Mut. B (Yellow)

Mut. A (Green)

Te st/restart (White)

OSSD2 (Pink)

Feedback loop

+24VDC (Brown)

Mut. Lamp (Red)

0VDC (Blue)

Te st (White)

F3S-TGR-CL

OSSD1 (Gray)

Shield

24Vdc +

KM1

KM2

Mut-A Mut-B

KM1

KM2

RECEIVER

KM2

KM1

TRANSMITTER

A1 T11 T12 T21 T22 T31T3213 233341

42342414A2

G9SB-301-D

CONTROL

CIRCUIT

F39-A11

Page 82

Wiring examples Section 17-3

17-3-3 F3S-TGR-CL in combination with DST1-ID12SL1

Note For Active - Passive systems please keep in mind there is no wiring on Trans-

mitter (Passiv) side.

Note The achievable safety category or performance level using this circuit

depends on the safety light curtain in use and the correct wiring of the safety control unit.

Note This circuit can achieve a PL=e acc. ISO 13849-1 if a F3S-TGR-CL-4_ is

used.

Shield

Mut. B (Yellow)

0 VDC (Blue)

OSSD2 (Pink)

Te st/restart (White)

+24 VDC (Brown)

Shield

OSSD1 (Gray)

Mut. Lamp (Red)

Mut. A (Green)

0 VDC (Blue)

Te st (White)

RECEIVERTRANSMITTER

24Vdc+-

VT1T0 IN1IN0 T2 G

DST1-ID12SL

Page 83

Wiring examples Section 17-3

17-3-4 F3S-TGR-CL with DST1-MD16-SL1

Note For Active - Passive systems please keep in mind there is no wiring on Trans-

mitter (Passiv) side.

Note The achievable safety category or performance level using this circuit

depends on the safety light curtain in use and the correct wiring of the safety control unit.

Note This circuit can achieve a PL=e acc. ISO 13849-1 if a F3S-TGR-CL-4_ is

used.

OSSD2 (Pink)

0 VDC (Blue)

Te st (White)

Shield

0 VDC (Blue)

Mut. B (Yellow)

Mut. A (Green)

Mut. Lamp (Red)

OSSD1 (Gray)

Shield

+24 VDC (Brown)

Te st/restart (White)

VT1T0 IN1IN0 T2 G

DST1-MD16-SL1

TRANSMITTER

24Vdc+-

RECEIVER

Page 84

Wiring examples Section 17-3

17-3-5 F3S-TGR-CL and G7SA-3A1B and EDM function

Note For Active - Passive systems please keep in mind there is no wiring on Trans-

mitter (Passiv) side.

Note The achievable safety category or performance level using this circuit

depends on the safety light curtain in use and the correct wiring of the safety control unit.

Note This circuit can achieve a PL=e acc. ISO 13849-1 if a F3S-TGR-CL-4_ is

used.

Shield

Mut. B (Yellow)

+24 (Brown)

OSSD1 (Pink)

Te st (White)

+24 (Brown)

OSSD2 (Gray)

Te st/restart (White)

0VDC (Blue)

Mut. A (Green)

Mut. Lamp (Red)

Shield

0VDC

R S T

F3S-TGR-CL

4344

RESTA RT

TEST

24Vdc +

G7SA-3A1B

RECEIVERTRANSMITTER

Page 85

Revision history

A manual revision code appears as a suffix to the catalog number on the front cover of the manual.

The following table outlines the changes made to the manual during each revision. Page numbers refer to the previous version.

Revision code Date Revised content

01 January 2009 Original production 02 June 2009 Revision 03 August 2011 Revision and Firmware 1.3.6 added

Cat. No. F06E-EN-03

Revision code

Page 86

Cat. No. F06E-EN-03A Note: Specications subject to change without notice.

Authorized Distributor:

Printed in Europe

This product was tested ok according to the factory test specications of Omron Europe B.V

Omron F3S-TGR-CL_B, F3S-TGR-CL_A Installation And Operation Manual

Specifications and Main Features

Frequently Asked Questions

User Manual