Thank you for purchasing the F3SG-SR Series Safety Light Curtain (hereafter called the "F3SG-SR", "F3SG-SRA",
"F3SG-SRB", or "sensor").
This is the instruction Manual describing the use of F3SG-SR.
Always heed the following points when using the F3SG-SR:
• Be sure to have F3SG-SR be handled by a "Responsible Person" who is well aware of and familiar with the machine to
be installed.
• The term "Responsible Person" used in this document means the person qualified, authorized and responsible to
secure"safety" in each process of the design, installation, operation, maintenance services and disposition of the machine.
• It is assumed that the F3SG-SR will be used properly according to the installation environment, performance and
function of the machine. Responsible Person should conduct risk assessment on the machine and determine the
suitability of this product before installation.
• Read this document thoroughly to understand and make good use of the descriptions before installing and operating
the product.
• Keep this document at the place where the operator can refer to whenever necessary.
Trademarks
• Microsoft product screen shot(s) reprinted with permission from Microsoft Corporation.
• Windows, Windows 7, Windows 8, Windows 10, Microsoft .NET Framework, and Surface are either registered
trademarks or trademarks of Microsoft Corporation in the USA and other countries.
• Official name of Windows 7 is Microsoft Windows 7 Operating System.
• Official name of Windows 8 is Microsoft Windows 8 Operating System.
• Official name of Windows 10 is Microsoft Windows 10 Operating System.
• USB Type-C™ is a trademark of USB Implementers Forum.
• The Bluetooth
• Google and Android are trademarks of Google LLC.
• Xperia is either a registered trademark or a trademark of Sony Mobile Communications Inc.
• SHARP and AQUOS are registered trademarks of Sharp Corporation.
• ASUS is a trademark of ASUSTeK Computer Inc.
• GALAXY S is a registered trademark of Samsung Electronics Co., Ltd.
• HUAWEI is either a registered trademark or a trademark of HUAWEI TECHNOLOGIES Co., Ltd.
• Mi and XIAOMI are either registered trademarks or trademarks of BEIJING XIAOMI TECHNOLOGY CO., LTD.
• Other company names and product names in this document are the trademarks or registered trademarks of their
respective companies.
®
word mark and logos are registered trademarks owned by Bluetooth SIG, Inc.
Legislation and Standards
1. The F3SG-SR does not receive type approval provided by Article 44-2 of the Industrial Safety and Health
Act of Japan. When using the F3SG-SR in Japan as a "safety system for pressing or shearing machines"
prescribed in Article 42 of that law, the machine control system must receive type approval.
2. The F3SG-SR is electro-sensitive protective equipment (ESPE) in accordance with European Union (EU)
Machinery Directive Index Annex V, Item 2.
3. EU Declaration of Conformity
OMRON declares that the F3SG-SR is in conformity with the requirements of the following EU Directives:
Machinery Directive 2006/42/EC
EMC Directive 2014/30/EU
4. Conforming Standards
(1)European standards
EN61496-1 (Type 4 and Type 2 ESPE), EN 61496-2 (Type 4 and Type 2 AOPD), EN61508-1 through -4
(SIL 3 for Type 4 and SIL 1 for Type 2),
EN ISO 13849-1:2015 (PL e, Category 4 for Type 4 and PL c, Category 2 for Type 2)
(2)International standards
IEC61496-1 (Type 4 and Type 2 ESPE), IEC61496-2 (Type 4 and Type 2 AOPD), IEC61508-1 through 4 (SIL 3 for Type 4 and SIL 1 for Type 2),
ISO 13849-1:2015 (PL e, Category 4 for Type 4 and PL c, Category 2 for Type 2)
(3)JIS standards
JIS B 9704-1 (Type 4 and Type 2 ESPE), JIS B 9704-2 (Type 4 and Type 2 AOPD)
(4)North American standards
UL61496-1 (Type 4 and Type 2 ESPE), UL61496-2 (Type 4 and Type 2 AOPD), UL508, UL1998,
CAN/CSA C22.2 No.14, CAN/CSA C22.2 No.0.8
(5)Chinese standards
GB/T 4584 (Specification of active opto-electronic protective devices for presses)
(Models: F3SG-4SR
The following configurations of the F3SG-SR are compliant with GB/T 4584.
Configurations using the F3SG-SR with detection capability of 14-mm or 25-mm dia. and 20 ms max. of
the ON to OFF response time
-14/-25 in the case of the ON to OFF response time not exceeding 20 ms max.)
Introduction
Detection capabilityProtective height
14-mm dia.160 to 2000 mm-SingleOpticalNormal18 ms max.
14-mm dia.160 to 1400 mm-SingleWiredNormal17 ms max.
25-mm dia.160 to 2480 mm-SingleOptical/WiredNormal17 ms max.
Combination of 14-mm and 25-mm
dia. in cascade connection
Combination of 14-mm and 25-mm
dia. in cascade connection
* Refer to 1-6-3. Calculation of Response Time of Cascaded Segments for more information on the response time for the F3SG-SR
in cascade connection.
The F3SG-SR's with detection capability of 45-mm and 85-mm dia. are not compliant with GB/T 4584.
Refer to 1-5. Ratings and Specifications for more information on the ratings and specifications by model.
-255 max.CascadedOpticalNormal18 ms max.*
-140 max.CascadedWiredNormal15 ms max.*
Number
of beams
Configuration
Synchronization
method
Response Time
Adjustment
ON to OFF
response time
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Introduction
5. Third-Party Certifications
6. Other Standards
(1)TÜV SÜD
• EC Type-Examination certificate:
EU Machinery Directive, Type 4 and Type 2 ESPE (EN61496-1), Type 4 and Type 2 AOPD (EN 61496-2)
• Certificate:
Type 4 and Type 2 ESPE (EN61496-1), Type 4 and Type 2 AOPD (EN61496-2), EN 61508-1 through 4 (SIL 3 for Type 4 and SIL 1 for Type 2), EN ISO 13849-1:2015 (PL e, Category 4 for Type 4, and PL c,
Category 2 for Type 2)
(2)UL
• UL Listing:
Type 4 and Type 2 ESPE (UL61496-1), Type 4 and Type 2 AOPD (UL61496-2), UL508, UL1998, CAN/
CSA C22.2 No.14, CAN/CSA C22.2 No.0.8
(3)China National Casting and Forging Machines Quality Supervision and Inspection Center
• Certificate:
GB/T 4584 (Specification of active opto-electronic protective devices for presses)
(Models: F3SG-4SR-14/-25 in the case of the ON to OFF response time not exceeding 20 ms
max.)
The F3SG-SR is designed according to the standards listed below. To make sure that the final system
complies with the following standards and regulations, you are asked to design and use it in accordance
with all other related standards, laws, and regulations. If you have any questions, consult with specialized
organizations such as the body responsible for prescribing and/or enforcing machinery safety regulations
in the location where the equipment is to be used.
• European Standards: EN415-4, EN691-1, EN692, EN693, IEC 62046
• U.S. Occupational Safety and Health Standards: OSHA 29 CFR 1910.212
• U.S. Occupational Safety and Health Standards: OSHA 29 CFR 1910.217
• American National Standards: ANSI B11.1 to B11.19
• American National Standards: ANSI/RIA R15.06
• Canadian Standards Association CSA Z142, Z432, Z434
• SEMI Standards SEMI S2
• Japan Ministry of Health, Labour and Welfare "Guidelines for Comprehensive Safety Standards of
Machinery", Standard Bureau's Notification No. 0731001 dated July 31, 2007.rms and Conditions
Agreement
• Chinese National Standards: GB17120, GB27607
7. Meaning of mark according to EU WEEE Directive
Dispose in accordance with applicable regulations.
8. Regions where F39-SGBT can be used
For the regions where the F39-SGBT can be used, refer to the following instruction manuals of the F39SGBT.
Document TitleNo.
F39-SGBT Instruction Sheet4615743-0
F39-SGBT Regulations and Standards4615744-8
F3SG-SR
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Terms and Conditions Agreement
Warranties.
(a) Exclusive Warranty. Omron's exclusive warranty is that the Products will be free from defects in materials
and workmanship for a period of twelve months from the date of sale by Omron (or such other period
expressed in writing by Omron). Omron disclaims all other warranties, express or implied.
(b) Limitations. OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED,
ABOUT NON-INFRINGEMENT, MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE
OF THE PRODUCTS. BUYER ACKNOWLEDGES THAT IT ALONE HAS DETERMINED THAT THE
PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE.
Omron further disclaims all warranties and responsibility of any type for claims or expenses based on
infringement by the Products or otherwise of any intellectual property right.
(c) Buyer Remedy. Omron's sole obligation hereunder shall be, at Omron's election, to (i) replace (in the form
originally shipped with Buyer responsible for labor charges for removal or replacement thereof) the noncomplying Product, (ii) repair the non-complying Product, or (iii) repay or credit Buyer an amount equal to
the purchase price of the non-complying Product; provided that in no event shall Omron be responsible for
warranty, repair, indemnity or any other claims or expenses regarding the Products unless Omron's
analysis confirms that the Products were properly handled, stored, installed and maintained and not
subject to contamination, abuse, misuse or inappropriate modification. Return of any Products by Buyer
must be approved in writing by Omron before shipment. Omron Companies shall not be liable for the
suitability or unsuitability or the results from the use of Products in combination with any electrical or
electronic components, circuits, system assemblies or any other materials or substances or environments.
Any advice, recommendations or information given orally or in writing, are not to be construed as an
amendment or addition to the above warranty.
See http://www.omron.com/global/ or contact your Omron representative for published information.
Introduction
Limitation on Liability; Etc.
OMRON COMPANIES SHALL NOT BE LIABLE FOR SPECIAL, INDIRECT, INCIDENTAL, OR
CONSEQUENTIAL DAMAGES, LOSS OF PROFITS OR PRODUCTION OR COMMERCIAL LOSS IN ANY
WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED IN CONTRACT,
WARRANTY, NEGLIGENCE OR STRICT LIABILITY.
Further, in no event shall liability of Omron Companies exceed the individual price of the Product on which
liability is asserted.
Suitability of Use.
Omron Companies shall not be responsible for conformity with any standards, codes or regulations which
apply to the combination of the Product in the Buyer's application or use of the Product. At Buyer's request,
Omron will provide applicable third party certification documents identifying ratings and limitations of use
which apply to the Product. This information by itself is not sufficient for a complete determination of the
suitability of the Product in combination with the end product, machine, system, or other application or use.
Buyer shall be solely responsible for determining appropriateness of the particular Product with respect to
Buyer's application, product or system. Buyer shall take application responsibility in all cases.
NEVER USE THE PRODUCT FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR
PROPERTY OR IN LARGE QUANTITIES WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS
BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON PRODUCT(S) IS PROPERLY
RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM.
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Programmable Products.
Omron Companies shall not be responsible for the user's programming of a programmable Product, or any
consequence thereof.
Performance Data.
Data presented in Omron Company websites, catalogs and other materials is provided as a guide for the user
in determining suitability and does not constitute a warranty. It may represent the result of Omron's test
conditions, and the user must correlate it to actual application requirements. Actual performance is subject to
the Omron's Warranty and Limitations of Liability.
Change in Specifications.
Product specifications and accessories may be changed at any time based on improvements and other
reasons. It is our practice to change part numbers when published ratings or features are changed, or when
significant construction changes are made. However, some specifications of the Product may be changed
without any notice. When in doubt, special part numbers may be assigned to fix or establish key specifications
for your application. Please consult with your Omron's representative at any time to confirm actual
specifications of purchased Product.
Errors and Omissions.
Information presented by Omron Companies has been checked and is believed to be accurate; however, no
responsibility is assumed for clerical, typographical or proofreading errors or omissions.
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Terms and Conditions Agreement (Software)
1.WARRANTY
(1) The warranty period for the Software is one year from the date of purchase, unless otherwise specifically
agreed.
(2) If the User discovers defect of the Software (substantial non-conformity with the manual), and return it to
OMRON within the above warranty period, OMRON will replace the Software without charge by offering
media or download from OMRON's website. And if the User discovers defect of media which is
attributable to OMRON and return it to OMRON within the above warranty period, OMRON will replace
defective media without charge. If OMRON is unable to replace defective media or correct the Software,
the liability of OMRON and the User's remedy shall be limited to the refund of the license fee paid to
OMRON for the Software.
2.LIMITATION OF LIABILITY
(1) THE ABOVE WARRANTY SHALL CONSTITUTE THE USER'S SOLE AND EXCLUSIVE REMEDIES
AGAINST OMRON AND THERE ARE NO OTHER WARRANTIES, EXPRESSED OR IMPLIED,
INCLUDING BUT NOT LIMITED TO, WARRANTY OF MERCHANTABILITY OR FITNESS FOR
PARTICULAR PURPOSE. IN NO EVENT, OMRON WILL BE LIABLE FOR ANY LOST PROFITS OR
OTHER INDIRECT, INCIDENTAL, SPECIAL OR CONSEQUENTIAL DAMAGES ARISING OUT OF USE
OF THE SOFTWARE.
(2) OMRON SHALL HAVE NO LIABILITY FOR DEFECT OF THE SOFTWARE BASED ON MODIFICATION
OR ALTERNATION TO THE SOFTWARE BY THE USER OR ANY THIRD PARTY. OMRON SHALL NOT
BE RESPONSIBLE AND/OR LIABLE FOR ANY LOSS, DAMAGE, OR EXPENSES DIRECTLY OR
INDIRECTLY RESULTING FROM THE INFECTION OF OMRON PRODUCTS, ANY SOFTWARE
INSTALLED THEREON OR ANY COMPUTER EQUIPMENT, COMPUTER PROGRAMS, NETWORKS,
DATABASES OR OTHER PROPRIETARY MATERIAL CONNECTED THERETO BY DISTRIBUTED
DENIAL OF SERVICE ATTACK, COMPUTER VIRUSES, OTHER TECHNOLOGICALLY HARMFUL
MATERIAL AND/OR UNAUTHORIZED ACCESS.
(3) OMRON SHALL HAVE NO LIABILITY FOR SOFTWARE DEVELOPED BY THE USER OR ANY THIRD
PARTY BASED ON THE SOFTWARE OR ANY CONSEQUENCE THEREOF.
Introduction
3. APPLICABLE CONDITIONS
USER SHALL NOT USE THE SOFTWARE FOR THE PURPOSE THAT IS NOT PROVIDED IN THE
ATTACHED USER MANUAL.
4. CHANGE IN SPECIFICATION
The software specifications and accessories may be changed at any time based on improvements and other
reasons.
5. ERRORS AND OMISSIONS
The information in this manual has been carefully checked and is believed to be accurate; however, no
responsibility is assumed for clerical, typographical, or proofreading errors, or omissions.
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Indications and meanings for safe use
The precautions listed in this document indicated by alert symbols and statements must be followed for the
safe use of the F3SG-SR. Failure to follow all precautions and alerts may result in an unsafe use or operation.
The following word and symbols are used in this document.
<Meaning of signal words>
<Meaning of alert symbols>
Safety Precautions
Indicates an imminently hazardous situation which, if not avoided, is likely to result in
serious injury or may result in death. Additionally there may be severe property
damage.
Indicates a potentially hazardous situation which, if not avoided, will result in minor or
moderate injury, or may result in serious injury or death. Additionally there may be
significant property damage.
Indicates prohibited actions.
Indicates mandatory actions.
Indicates the risk of electric shock.
Alert statements
Users
The F3SG-SR must be installed, configured, and incorporated into a machine control system by
a sufficiently trained and qualified person. An unqualified person may not be able to perform
these operations properly, which may cause a person to go undetected, resulting in serious
injury.
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Machines
Do not use this sensor for machines that cannot be stopped quickly by electrical control. For
example, do not use it for a pressing machine that uses full-rotation clutch. Otherwise, the
machine may not stop before a person reaches the hazardous part, resulting in serious injury.
To use the F3SG-SR in PSDI mode (initiation of cyclic operation by a presence sensing device),
you must configure an appropriate circuit between the F3SG-SR and the machine. For details
about PSDI, refer to OSHA 1910.217, IEC 61496-1, and other relevant standards and
regulations.
Installation
Make sure Responsible Person tests the operation of the F3SG-SR and F39-SGIT-IL3 after
installation to verify that the F3SG-SR and F39-SGIT-IL3 operate as intended. Make sure to stop
the machine until the test is complete. Unintended installation, wiring or function settings may
cause a person to go undetected, resulting in serious injury.
Make sure to install the F3SG-SR at the safety distance from the hazardous part of the machine.
Otherwise, the machine may not stop before a person reaches the hazardous part, resulting in
serious injury.
Introduction
Install a protective structure so that the hazardous part of a machine can only be reached by
passing through the sensor's detection zone. If access to the hazardous part by reaching over
the detection zone of a vertically mounted F3SG-SR cannot be excluded, the height of the
detection zone and the safety distance shall be determined in consideration of such a risk. Install
the sensors so that part of the person is always present in the detection zone when working in a
machine's hazardous zones. If a person is able to step into the hazardous zone of a machine
and remain behind the F3SG-SR's detection zone, configure the system with Restart Interlock
function. Failure to do so may result in serious injury due to unexpected startup.
Install the reset switch in a location that provides a clear view of the entire hazardous zone and
where it cannot be activated from within the hazardous zone.
Install the pre-reset switch always in the hazardous zone and where it cannot be activated from
outside the hazardous zone.
The F3SG-SR cannot protect a person from an object flying from the hazardous zone. Install
protective cover(s) or fence(s).
Install a protective structure to cover the whole blanked zone in order to prevent personnel
approach to hazardous part of the machine through the blanked zone.
Detection capability gets larger when Fixed Blanking, Floating Blanking or Reduced Resolution
function is used. When these functions are used, the safety distance calculation must be based
on the increased detection capability for these functions. Otherwise, the machine may not stop
before a person reaches to the hazardous part, resulting in serious injury.
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If detection capability may get larger and a human body may pass a detection zone to reach a
hazardous source, additional safety protection equipment must be installed such as a safety
fence.
A warning zone must not be used for safety applications. Always install your system so that a
detection zone should be passed before reaching a hazardous part of the machine. If access to
the hazardous part by reaching over the detection zone of a vertically mounted F3SG-SR cannot
be excluded, the height of the detection zone and the safety distance shall be determined in
consideration of such a risk.
When a warning zone is configured, you must attach labels that indicate a border between
normal detection zone and warning zone. Otherwise, the machine may not stop before a person
reaches to the hazardous part, resulting in serious injury.
A warning zone must be configured based on a safety distance.
The Muting and Override functions disable the safety functions of the device. Especially setting
the Muting Time Limit parameter to infinite may cause the safety functions to be disabled for a
long time. Install the F3SG-SR, muting sensor and physical barrier and configure time settings
for Muting and Override so that an operator should not enter hazardous zone when the Muting
and Override are active.
Install muting sensors so that they can distinguish between the object that is being allowed to
pass through the detection zone and a person. If the Muting function is activated by the detection
of a person, the machine may not stop operating, resulting in serious injury.
Muting lamps that indicate the state of the Muting and Override functions must be installed where
they are clearly visible to workers from all the operating positions.
Use two independent input devices for muting inputs. Failure to do so may cause the MUTING
state due to a single muting sensor's failure.
Install the switch that activates the Override and that uses hold-to-run device, such as spring
return key switch, in a location that provides a clear view of the entire hazardous zone and where
it cannot be activated from within the hazardous zone. Make sure that nobody is in the
hazardous zone before activating the Override function.
Make sure to connect an override cancel switch to the RESET line when using the Override
function. Otherwise, the OVERRIDE state may not be released by the override cancel switch,
resulting in serious injury.
Install the F3SG-SR so that it is not affected by reflective surfaces. Failure to do so may hinder
detection, resulting in serious injury. For an installation distance from reflective surfaces, see 5-1-3. Distance from Reflective Surfaces.
viii
When using more than one set of F3SG-SR's in adjacent areas, the emitter of one F3SG-SR
may interfere with the receiver of the other, causing the safety functions to stop working properly.
Install, configure and maintain them so that mutual interference does not occur.
To change the response time, calculate the safety distance based on the setting. Otherwise, the
machine may not stop before a person reaches the hazardous part, resulting in serious injury.
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User’s Manual
Do not use the F3SG-SR with mirrors in a retro-reflective configuration. Doing so may hinder
detection. It is possible to use mirrors to alter the detection zone to a 90-degree angle.
Mirror
Mirror
Introduction
Position with retro-reflection
Position with detection zone bent at 90°
Wiring
When using the PNP output, connect the load between the output and 0 V line. When using the
NPN output, connect the load between the output and +24 VDC line. Connecting the load
between the output and a different power supply line from the above line will result in a
dangerous condition because the operation mode of safety outputs are reversed to "Dark-ON".
When using the PNP output, do not ground +24 VDC line. When using the NPN output, do not
ground 0 V line. Otherwise, a ground fault may turn the safety outputs ON, resulting in a failure of
stopping the machine.
Configure the system by using the optimal number of safety outputs that satisfy the requirements
of the necessary safety category.
Do not connect each line of the F3SG-SR to a DC power supply of higher than 24 VDC+20%.
Also, do not connect it to an AC power supply. Failure to do so may result in electric shock.
Make sure to perform wiring while the power supply is OFF.
Do not use the output signal of the auxiliary output or IO-Link output for safety applications.
Failure to do so may result in serious injury when the F3SG-SR fails.
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For the F3SG-SR to comply with IEC 61496-1 and UL 508, the DC power supply unit must
satisfy
all of the following conditions:
• The DC power supply operates within the rated power voltage (24 VDC ± 20%).
• The DC power supply has tolerance against the total rated current of devices if it is connected
to multiple devices.
• The DC power supply complies with EMC directives (industrial environment).
• Double or reinforced insulation is applied between the primary and secondary circuits.
• The DC power supply has an automatic recovery type of overcurrent protection characteristics.
• Output holding time is 20 ms or longer.
• The DC power supply satisfies output characteristic requirements for class 2 circuit or limited
voltage current circuit defined by UL 508. Refer to 5-4-2. Power Supply Unit.
• The DC power supply complies with laws and regulations, regarding EMC and electrical
equipment safety, of the country or region where the F3SG-SR is used. (For example, in EU,
the power supply must comply with the EMC Directive and the Low Voltage Directive.)
Double or reinforced insulation from hazardous voltage must be applied to all input and output
lines. Failure to do so may result in electric shock.
Extension of the cable must be within a specified length. If it isn't, safety functions may not work
properly, resulting in danger.
Settings
Make sure the Responsible Person tests the operation of the F3SG-SR after setting with the DIP
Switch on the F39-SGIT-IL3, Teach-in, SD Manager 3 or End Cap to verify that the F3SG-SR
operates as intended. Make sure to stop the machine until the test is complete. Unintended
settings may cause a person to go undetected, resulting in serious injury.
When performing the Backup, make sure to set the DIP Switch Position 1 at OFF (Unlock) before
turning on the power. If the DIP Switch Position 1 is at ON (Lock), the Restoration is performed,
which may case the settings of the F3SG-SR to be overwritten and a person to go undetected,
resulting in serious injury.
When performing the Restoration, make sure to set the DIP Switch Position 1 at ON (Lock)
before turning on the power. If the DIP Switch Position 1 at OFF (Unlock), the Backup is
performed, which may cause the settings of the Intelligent Tap to be overwritten and a person to
go undetected, resulting in serious injury.
When the Restoration is performed, if the DIP Switch Position 2 is at ON (DIP Switch Enabled)
and settings of the DIP Switch Positions 3 to 8 are different from the backup data in the F39SGIT-IL3, the settings in the DIP Switch takes priority and are saved in the F3SG-SR. To prevent
such an accident, it is recommended that you set the DIP Switch Position 2 at OFF before
performing the Restoration when you use the settings backed up from the F3SG-SR or make
settings with the SD Manager 3.
When pairing your device with the F39-SGBT Bluetooth® Communication Unit, make sure that
the model name and serial number of the sensor to be configured match the information on your
device.
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Do not use the F39-SGBT Bluetooth® Communication Unit in close proximity to medical
equipment such as a pacemaker. Radio wave may affect the operation of such equipment.
Other
Perform daily and 6-month inspections for all F3SG-SR as described in Chapter 7 Checklists.
When using the F3SG-SR in cascade connection, perform inspections for every connected
F3SG-SR. Otherwise, the system may fail to work properly, resulting in serious injury.
Do not try to disassemble, repair, or modify the product. Doing so may cause the safety functions
to stop working properly.
Do not use the product in environments where flammable or explosive gases are present. Doing
so may result in explosion.
Do not use the F3SG-SR in environments where strong electromagnetic field may be produced.
Doing so may cause the safety functions to stop working properly.
Introduction
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Make sure to observe the following precautions that are necessary for ensuring safe use of the product.
• Do not install, use, or store the product in the following types of environments:
• Do not drop the product.
• The rated life of the LEDs used for this product is 6 years.
• Loads must satisfy both of the following conditions:
• Make sure that the mounting brackets, fixing screws and connectors are properly secured with the torque
recommended in this document.
• Bending radii of cables must be equal to or higher than specified minimum values.
• When replacing the cables with those other than the dedicated cables, use cable connectors that provide a
protection grade of IP54 or higher, for the cables..
• To extend a cable length with a cable other than the dedicated cable, use a cable with the same or superior
specifications.
Precautions for Safe Use
- Areas exposed to intense interference light, such as direct sunlight
- Areas with high humidity where condensation is likely to occur
- Areas where corrosive gases are present
- Areas exposed to vibration or shock levels higher than in the specification provisions
- Areas where the pollution degree is harsher than 3, such as outdoor environment
- Areas where the product may get wet with liquid that can solve adhesive
- Not short-circuited
- Not used with a current that is higher than the rating
Refer to 5-4-3-10. Extending Cable Length with Commercially Available Cable
• Be sure to route the input/output lines for the F3SG-SR separate from high-potential power lines or through
an exclusive conduit.
• Make sure that foreign material such as water, oil, or dust does not enter the F3SG-SR, F39-SGIT-IL3 or the
connector while the end cap and root cables of the F3SG-SR or the cover of the DIP Switch on the F39SGIT-IL3 is removed.
• Make sure that foreign material such as water, oil, or dust does not enter the F39-SGBT or the connector
while the F39-SGBT is not connected to the F39-SGIT-IL3.
• The F39-SGIT-IL3 is dedicated to the F3SG-SR series. Do not use it for equipment other than F3SG-SR
series.
• In environments where foreign material such as spatter adheres to the F3SG-SR, attach a cover to protect
the F3SG-SR from the spatter.
• Some cutting oils may affect the product. Before using cutting oils, make sure that the oils should not cause
deterioration or degradation of the product.
• Do not use the product with degraded protective structure such as swelling and crack in housing and/or
sealing components. Otherwise cutting oil or other substance may enter the product, resulting in a risk of
corruption or burning.
• Use the F39-JGC- Root-Straight Cables, F39-JGR3K- Root-Plug Cables for Extended or F39-JGR3K- Conversion Cables and/or F39-JGR3W Cascading Cables for Extended or F39-JGR12L Side-byside Cascading Cables in environment where the product may be exposed to oil. Using the other cables in
such an environment may cause cutting oils or other substances to enter the cables, resulting in a risk of
damaging or burning the product.
• Do not connect the Conversion Cable for the following purposes. Failure to do so may result in failure.
1. Connecting with the F39-SGIT-IL3, F39-GCNY2 or F39-GCNY3
2. Connecting between the F3SG-SR's
• Dispose of the product in accordance with the relevant rules and regulations of the country or area where the
product is used.
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Precautions for Correct Use
Observe the precautions described below to prevent operation failure, malfunctions, or undesirable effects on
product performance.
Storage conditions and installation environment
• Do not install, use, or store the product in the following types of environments:
- Areas with a temperature or humidity out of the specified range
- Areas submerged in water or subject to rain water
• This is a class A product (for industrial environments). In residential areas it may cause radio
interference, in which case the Responsible Person may be required to take adequate measures to
reduce interference.
Wiring and installation
• Properly perform the wiring after confirming the signal names of all the terminals.
• Do not operate the control system until 3 s or more after turning ON the power of the F3SG-SR.
• When using a commercially available switching regulator power supply, make sure to ground the PE
terminal (protective earth terminal).
• Install the emitter and receiver to the same vertical direction.
• Use brackets of specified quantities and locations according to the dimensions. If the brackets
described above are not used, ratings and performance cannot be met.
• Do not install the F3SG-SR close to a device that generates high-frequency noise. Otherwise, take
sufficient blocking measures.
• Sharing the power supply with other devices may cause the F3SG-SR to be affected by noise or
voltage drop. It is recommended that the F3SG-SR use a power supply dedicated for safety
components, not shared with other devices.
• Do not change the scan code during normal operation. The F3SG-SR transitions to lockout.
• Do not apply load to the connectors.
• The operating range of the safety light curtain attached with the spatter protection cover is 10%
shorter than the rating. Install the product in consideration with the decrease of the operating range.
Cleaning
• Do not use thinner, benzene, or acetone for cleaning. They affect the product's resin parts and paint
on the housing.
• Use a soft cloth which is dry or wetted with clean water for cleaning. Do not use solvents.
Object detection
• The F3SG-SR cannot detect transparent and/or translucent objects.
Settings
• Do not operate the DIP Switch on the F39-SGIT-IL3 during normal operation of the F3SG-SR.
Otherwise, the F3SG-SR enters the LOCKOUT state.
• Do not operate the DIP Switch and Push Switch on the F39-SGIT-IL3 with tools that may damage the
product.
• Be sure that the F3SG-SR is in the SETTING state when making a change to the setting.
For more information on the SETTING state, refer to SETTING State under 2-2-1. Operating States of F3SG-SR and
Intelligent Tap.
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Introduction
Bluetooth® wireless technology
• The F39-SGBT Bluetooth® Communication Unit uses radio band of 2.4 GHz. The use of the product in
close proximity to the following examples of radio interference sources may cause radio interference
with the product, resulting in loss of or slow connection. Check the radio wave environment in your site
before installing the F39-SGBT.
Examples:
- Medical equipment such as a pacemaker
- RFID premises radio stations (license required) used in factory manufacturing lines
- Specified low power radio station
- Wireless LAN device
• When you use a PC, smartphone or tablet for Bluetooth® communication with the F39-SGBT, the
transmission distance may be shorter depending on structures of premises or obstructions. The
transmission may be interrupted especially by reinforced concrete.
- Use the product within the line of sight of 10 m.
- Use the product in conjunction with a Bluetooth device. It is not guaranteed that the product can
communicate with all Bluetooth devices.
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Visual Aids
The following symbols appear in this document to help you locate different types of information.
Indicates important information or advice on a function or operation of the product.
Indicates page numbers or chapter title of related information.
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Introduction
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F3SG-SR
User’s Manual
Table of Contents
Legislation and Standards i
Terms and Conditions Agreement iii
Terms and Conditions Agreement (Software) v
Safety Precautions vi
Precautions for Safe Use xii
Precautions for Correct Use xiii
Visual Aids xv
Chapter1Overview and Specifications 1
1-1. What is Included 2
1-2. System Components 3
1-3. List of Key Features 5
1-3-1. Model Overview 5
1-3-2. List of Key Features 7
Introduction
1-4. LED Indicators on F3SG-SR 8
1-5. Ratings and Specifications 12
1-5-1. F3SG-SR Series 12
1-5-2. Intelligent Tap 19
1-5-3. Bluetooth® Communication Unit 20
1-6. List of Models 21
1-6-1. List of Models and Response Times 21
1-6-1-1. F3SG-SR 21
1-6-2. List of Models, Current Consumption and Weight 24
1-6-2-1. F3SG-SR 24
1-6-3. Calculation of Response Time of Cascaded Segments 28
Chapter2System Operation and Functions 29
2-1. Combination of Functions 31
2-2. Operating States 33
2-2-1. Operating States of F3SG-SR and Intelligent Tap 33
2-2-2. Operating States of Intelligent Tap 34
2-3. Mutual Interference Prevention 35
2-3-1. Mutual Interference Prevention of F3SG-SR 35
2-3-1-1. Optical Synchronization 35
2-3-1-2. Wired Synchronization 38
2-4. PNP/NPN Selection 39
2-4-1. Overview 39
2-4-2. Setting with Intelligent Tap 39
2-4-3. Setting with SD Manager 3 39
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Introduction
2-5. Self-Test 40
2-5-1. Overview 40
2-5-1-1. Self-Test details 40
2-5-1-2. Waveform of safety outputs 41
2-6. External Test 42
2-6-1. Overview 42
2-6-2. Factory Default Setting 43
2-6-3. Setting with Intelligent Tap 43
2-11-4.Setting with SD Manager 3 56
2-12. Auxiliary Output 57
2-12-1.Overview 57
2-12-2.Factory Default Setting 58
2-12-3.Setting with Intelligent Tap 58
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2-12-4.Setting with SD Manager 3 59
2-13. Muting 61
2-13-1.Overview 61
2-13-2.Standard Muting Mode 63
2-13-2-1. Overview 63
2-13-2-2. Installation Example 1 of Standard Muting Mode (Using Two Muting Sensors) 66
2-13-3.Exit-Only Muting Mode 73
2-13-3-1. Overview 73
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2-13-3-2. Installation Example of Exit-Only Muting Mode 75
2-13-4.Position Detection Muting Mode 78
2-13-4-1. Overview 78
2-13-4-2. Installation Example of Position Detection Muting Mode 80
2-13-5.Dynamic Muting 82
2-13-6.Factory Default Setting 83
2-13-7.Setting with Intelligent Tap 83
2-13-8.Setting with SD Manager 3 83
2-14. Override 85
2-14-1.Overview 85
2-14-2.Override at Normal Operation 86
2-14-3.Override upon Startup 88
2-14-4.Setting with Intelligent Tap 88
2-14-5.Setting with SD Manager 3 89
2-15. Fixed Blanking 90
2-15-1.Overview 90
Introduction
2-15-2.Factory Default Setting 94
2-15-3.Setting with Intelligent Tap 95
2-15-4.Setting with SD Manager 3 95
2-16. Floating Blanking 96
2-16-1.Overview 96
2-16-2.Factory Default Setting 100
2-16-3.Setting with Intelligent Tap 100
2-16-4.Setting with SD Manager 3 100
2-17. Reduced Resolution 101
2-17-1.Overview 101
2-17-2.Factory Default Setting 102
2-17-3.Setting with Intelligent Tap 102
2-17-4.Setting with SD Manager 3 103
2-18. Warning Zone 104
2-18-1.Overview 104
2-18-2.Factory Default Setting 107
2-18-3.Setting with Intelligent Tap 107
2-18-4.Setting with SD Manager 3 107
4-1-3. Connection Method to Use Configuration Tools 162
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Introduction
4-1-3-1. Connection Patterns of F3SG-SR, Intelligent Tap, and Each Device 162
4-1-3-2. Connection Procedure When Using USB Connector 164
4-1-3-3. Connection Procedure When Using Bluetooth® Communication Unit (F39-SGBT) 165
4-1-4. SETTING State of F3SG-SR with SD Manager 3 Connected 169
4-2. Basic Operation of SD Manager 3 170
4-2-1. How to Install/Uninstall SD Manager 3 170
4-2-1-1. Downloading SD Manager 3 170
4-2-1-2. Installing SD Manager 3 170
4-2-1-3. How to Uninstall SD Manager 3 172
4-2-1-4. Installing Driver of Intelligent Tap 173
4-2-2. How to Update SD Manager 3 173
4-2-3. Getting Started, Description on Top Page and Each Button, and Shutting Down 174
4-2-3-1. Getting Started 174
4-2-3-2. Description on Top Page and Each Button 175
4-3-2-4. External Test Input 194
4-3-3. Auxiliary Output/Lamp Setting 195
4-3-3-1. Auxiliary Output 195
4-3-3-2. Designated Beam Output 197
4-3-3-3. Area Beam Indicator (ABI) 200
4-3-4. Safety Function Setting 202
4-3-4-1. Fixed Blanking 202
4-3-4-2. Floating Blanking 205
4-3-4-3. Muting/Override 207
4-3-4-4. Pre-Reset 212
4-3-4-5. Reduced Resolution 213
4-3-4-6. Warning Zone 214
4-3-4-7. PSDI 216
4-3-5. Operating State Setting 217
4-3-5-1. Response Time Change 217
4-3-5-2. Stable Light Threshold Adjustment 218
Introduction
4-3-5-3. Operating Range Selection 219
4-3-6. Setting Initialization 220
4-4. Monitoring with SD Manager 3 221
4-4-1. Monitoring 221
4-4-1-1. Incident Light/Ambient Light 221
4-4-1-2. Operating Status Monitoring 222
4-4-2. Muting Statistics Information 224
4-4-3. Maintenance Information 228
4-4-3-1. Error Log Information 228
4-4-3-2. Warning Log 230
4-4-3-3. Intelligent Tap Log 231
4-4-3-4. Power-On Time/Load Switching Frequency 232
4-4-3-5. Instantaneous Block Detection Information 234
4-5. Basic Operation of SD Manager 3 Mobile APP 235
4-5-1. How to Install/Uninstall SD Manager 3 Mobile APP 235
4-5-1-1. Installing SD Manager 3 Mobile APP 235
4-5-1-2. Uninstalling SD Manager 3 Mobile APP 235
4-5-2. How to Update SD Manager 3 Mobile APP 235
4-5-3. Pairing (Connection Verification) 235
4-5-4. Getting Started, Main Screen, Version Confirmation, and Shutting Down 237
4-5-4-1. Getting Started 237
4-5-4-2. Main Screen 239
4-5-4-3. Version Information 240
4-5-4-4. Shutting Down 241
4-5-5. Monitoring with SD Manager 3 242