Omron F3S-B User Manual

F3S-B
530
505
5
Safety Light Curtain
Category 2 Safety Design Suitable for Detecting Human Presence in Hazardous Areas
Type 2 Safety Light Curtain operates
H
H Compliance with IEC 61496--2 (1997) (Type 2
AOPD), EN 61496--1 (06/98) (T ype 2 ESPE) standards and EMC Directive: No. 98/336/EEC, No. 98/37/EC
H Pursuing safety with high level of safety design
and FMEA
H Series of two in a configuration is possible H Units available with a beam pitch of 25 mm
(hand protection) in protective hei ghts from 300 mm to 1650 mm

Ordering Information

J SAFETY LIGHT CURTAIN
Description Part number
Protective height Weight (without
300 mm 0.9 kg
450 mm 1.2 kg
600 mm 1.5 kg 24 F3S-B242P F3S-BM242Pjj F3S-BS242
750 mm 1.8 kg 30 F3S-B302P F3S-BM302Pjj F3S-BS302
900 mm 2.1 kg 36 F3S-B362P F3S-BM362Pjj
1,050 mm 2.5 kg 42 F3S-B422P F3S-BM422Pjj
1,200 mm 2.8 kg 48 F3S-B482P F3S-BM482Pjj
1,350 mm 3.1 kg 54 F3S-B542P F3S-BM542Pjj
1,500 mm 3.4 kg 60 F3S-B602P F3S-BM602Pjj
1,650 mm 3.7 kg 66 F3S-B662P F3S-BM662Pjj
300 mm 0.9 kg
450 mm 1.2 kg
600 mm 1.5 kg 12 F3S-B125P F3S-BM125Pjj F3S-BS125
750 mm 1.8 kg 15 F3S-B155P F3S-BM155Pjj F3S-BS155
900 mm 2.1 kg 18 F3S-B185P F3S-BM185Pjj
1,050 mm 2.5 kg 21 F3S-B215P F3S-BM215Pjj
1,200 mm 2.8 kg 24 F3S-B245P F3S-BM245Pjj
1,350 mm 3.1 kg 27 F3S-B275P F3S-BM275Pjj
1,500 mm 3.4 kg 30 F3S-B305P F3S-BM305Pjj
1,650 mm 3.7 kg 33 F3S-B335P F3S-BM335Pjj
Note: jj indicates No. of beams of the connected Slave Unit.
For 25 mm beam-pitch type: 12, 18, 24, or 30. For 50 mm beam-pitch type: 06, 09, 12, or 15.
accessories)
Beam pitch Optical
25 mm 30 mm
50 mm 55 mm
(This table continues on the following page.)
resolution
No. of beams
12 F3S-B122P F3S-BM122Pjj F3S-BS122
18 F3S-B182P F3S-BM182Pjj F3S-BS182
6 F3S-B065P F3S-BM065Pjj F3S-BS065
9 F3S-B095P F3S-BM095Pjj F3S-BS095
Stand-Alone Master Unit Slave Unit
2
F3S-B
805
Ordering Information — continued
Description Part number
Protective height Weight (without
accessories)
300 mm 0.9 kg
450 mm 1.2 kg
600 mm 1.5 kg 8 F3S-B087P F3S-BM087Pjj F3S-BS087
750 mm 1.8 kg 10 F3S-B107P F3S-BM107Pjj F3S-BS107
900 mm 2.1 kg 12 F3S-B127P F3S-BM127Pjj
1,050 mm 2.5 kg 14 F3S-B147P F3S-BM147Pjj
1,200 mm 2.8 kg 16 F3S-B167P F3S-BM167Pjj
1,350 mm 3.1 kg 18 F3S-B187P F3S-BM187Pjj
1,500 mm 3.4 kg 20 F3S-B207P F3S-BM207Pjj
1,650 mm 3.7 kg 22 F3S-B227P F3S-- BM227Pjj
Note: jj indicates No. of beams of the connected Slave Unit. For 75 mm beam-pitch type: 04, 06, 08 or 10.
J EXTENSION CABLE (SET OF 2) ORDER SEPARATELY
Description Part number
3 meters F39-JB1A
7 meters F39-JB2A
10 meters F39-JB3A
Optical resolution
Beam pitch
80 75 mm
No. of beams
Stand-Alone Master Unit Slave Unit
4 F3S-B047P F3S-BM047Pjj F3S-BS047
6 F3S-B067P F3S-BM067Pjj F3S-BS067
J ACCESSORIES
Description Part number
Optional Function Kit F39-EU1E

Nomenclature

No. of beams
(Optical axes)
n
n-- 1
2
1
Emitter
Beam pitch
(Optical axis pitch)
Detection distance
J PROTECTIVE HEIGHT
The F3S-B can detect in the area indi cated by protective height in the figure below. The protective height is from the Beam-Line Mark (or may be called Optical-Axis-Line Mark) above the indicator area to the end of the yellow metal case.
Optical
resolution
Beam line mark
(Optical--axis line mark)
Limit position
Protective
height
Receiver
for detection
J BEAM-LINE MARK (OPTICAL-AXIS LINE MARK)
The Center Line for the Beam (i.e., the Center Line for the Optical Axis) i s indicated by the triangle mark. This position is a reference line for measuring safety distance.
3
F3S-B
J STAND-ALONE TYPE
This is the most common configuration, and it is used to protect a hazardous part of a machine when approached from one direction only.
Receiver
Emitter
Protective height
Indicator area
Extension cable
J SERIES CONNECTION TYPES
When your application requires an additional protective zone, for example, to prevent someone from staying behind a primary detection zone, the F3S-B may be connected in series. The system consists of a Master Unit, a Slave Un it, and a series connection cable, type F39-JB1B.
The series connection allows up to 96 axes and 2.4 m of protective height in total.
Series connection types have the same characteristics as stand-alone types. When the detection zone of the Master Unit or that of the Slave Unit is i nterrupted, the outputs of the Master Unit go to the OFF-state.
Note: Slave Unit does not have indicators.
Master Unit and Slave Unit need to be ordered separately.
Slave Unit
Protective height
Specifications
J RATING AND PERFORMANCE
Type F3S-BjjjP(SeeNote1.)
No. of optical axes (Beams)
Optical-axis pitch (Beam pitch)
Optical resolution (Detection capability)
Stand-Alone
12 to 66 6to33 4to22 12 to 66 6to33 4to22 12 to 30 6to15 4to10
25 mm 50 mm 75 mm 25 mm 50 mm 75 mm 25 mm 50 mm 75 mm
Non-transparent: in diameter
30 mm 55 mm 80 mm 30 mm 55 mm 80 mm 30 mm 55 mm 80 mm
Master Unit
F3S-BMjjjPjj (See Note 1.)
Master Unit for series connection
Series connection cable
Protective height
Indicator area
Extension cable
F3S-Bjjj (See Note 1.) Master Unit for series connection
(This table continues on the next page.)
Note:1For detailed type names and optical specifications, see Ordering Information.
4
Specifications Table -- continued from previous page
Start/restartinterloc
k
ModeselectionbeforepowerONbyconnectingInterlockselectioninputlineto
:
A
functionActive:Noconnectionor0to2.5VD
C,3mAma
x
y
Inactive:Instabilityoutputlin
e
Resetofstart/restartinterlockbyconnectingInterlockselectioninputlineto:
x
ternal
test
input
ExternaltestfunctionModeselectionbyconnectingExternaltestinputlineto:
Active:17VDCtoV
s,10mAmax.Durationtimeatleast15ms
Relaymonitoring
)
Defaultinactive,selectablewithF39--U1E
function(optional)RelaymonitoringinputlinewithNCcontactconnecte
d
A
Availablelevel:17VDCtoV
s,10mAmax
A
)
Allowedrelaydelaytime:Selectablebetween20and300ms(SeeNote2)
C
d
ForE
b
le:8pi
M12
b
le:6pi
M12
F3S-B
Type
Protective height 300 / 450 / 600 / 750 / 900 / 1,050 / 1,200 / 1,350 / 1,500 / 1,650 mm 300 / 450 / 600 / 750 mm
Detection distance 0.3to5.0m
Response time ON to OFF: See table Response Time
Startup waiting time 2smax.
Supply voltage: Vs 24 VDC ±20% (including 5 Vp-p ripple)
Current consumption 400 mA max. (under no-load conditions)
Light source Infrared LED (880 nm wavelength). Lifetime: 50,000 hrs. at 25 °C.
Effective aperture angle Within ±5° for the emitter and receiver at a detection distance of at least 3 m according to IEC 61496- -2
Operating mode Light ON
Control output Two PNP transistor outputs, load current 200 mA max., residual voltage 2 V max. (except for voltage drop
Instability output PNP transistor output (not safety-- related control output),
Protection circuit Output short--circuit protection, power supply reverse connection protection
function
External test function Mode selection byconnectingE
function(optional
Start interlock function (optional)
Blanking function (optional)
Indicator See Indicators No Indicators
onnection metho
Ambient temperature During operation: -10 to 55 °C (with no freezing)
Ambient humidity During operation: 35 to 85 %RH (with no condensation)
Insulation resistance 20 Mmin. (at 500 VDC)
Dielectric strength voltage
Degree of protection IEC60529 IP65
Vibration resistance Normal operation: 10 to 55 Hz, double--amplitude: 0.7mm, X, Y and Z directions 20 sweeps
Shock resistance Normal operation: 100 m/s2[10 G], X, Y and Z directions: 1000 times
Materials Case: Aluminum
Size (cross-section) 30 x 40 mm
Accessories Test rod (See Note 3); mounting brackets -- top and bottom, mounting brackets -- intermediate (See Note 4);
Applicable standards IEC(EN)61496-1 Type 2 ESPE (Electro-Sensitive Protective Equipment)
F3S-BjjjP(SeeNote1) Stand-Alone
OFF to ON (See note 2): Default 100 ms (selectable with F39--U1E, 80 to 400 ms)
due to cable extension)
activated during an insufficient light detection, failure detection and connection with F39 --E1, load current 100 mA max., residual voltage 2 V max. (except for voltage drop due to cable extension)
ctive: No connection or 0 to 2.5VDC,3mAmax.
Inactive: Instabilit
Resetofstart/restart interlock byconnectingInterlock selection input line to:
Interlock reset: 17 VDC to Vs, 20 mA max. Duration time 15 to 2,500 ms
Active: 17VDCtoVs,10mAmax.Durationtimeatleast15ms Inactive: No connection or 0 to 2.5 VDC, 2 mA max.
Relaymonitoringinput line with NC contact connected
vailable level: 17 VDC toVs,10 mAmax. llowed relaydelaytime: Selectable between 20 and 300 ms(SeeNote2
Termination when not selected: No connection or 0 to 2.5 VDC, 2 mA max.
Default inactive, selectable wi th F39-U1E
Default inactive, selectable wi th F39-U1E
xtension ca
During storage: -25 to 70 °C
During storage: 35 to 95 %RH
1,000 VAC 50/60 Hz for 1 min
Front cover: PMMA (acrylic resin) End caps: PA6
mounting plates (See Note 4); instruction manuals (See Note 5).
IEC 61496-2 Type 2 AOPD (Active Opto-Electronic Protective Devices)
output line
ns,
F3S-BjjjPjj (See Note 1) Master Unit for series connection
.
line to:
--
.
connector.ForSeries connection ca
F3S-Bjjj (See Note 1) Master Unit for series connection
ns,
connector
Note:1For detailed type names and optical specifications, see Ordering Information.
2
Nominal value (set time). The accuracy is --0. +70% of the ON to OFF response time.
3
Only with F3S-- Bjjj2P and BMjjj2Pjj
4
For the 1,050 mm protective height and longer types.
5
Only with F3S-- BjjjPj and BMjj2Pjj.
5
F3S-B
J INDICATORS
Emitter Indicators
POWER
INTER-­LOCK
EXT.TEST
BLANKI
Beam line mark (Optical-axis line mark)
IR-power indicator (Orange)
Interlock indicator (Yellow)
External test/ blanking indicator (Green)
Receiver Indicators
ON
OFF
UNSTAB
ON-state indicator (Green)
OFF-state indicator (Red)
Instability indicator (Orange)
Emitter IR-power indicator: Lit when emitting.
Interlock indicator: Lit during start/restart interlock or start interlock. External test/ blanking indicator: Lit during external test. / Flashing when using blanking function.
Receiver ON-state indicator: Lit when receiving light.
OFF-state indicator:Lit with interrupted light.
Flashing during connection with F39-E1 or wi th failure.
Instability indicator: Lit with an insufficient light reception or failure.
Flashing during connection with F39-E1.
J TABLE OF RESPONSE TIME
Stand-Alone Type
Part number Response time Part number Response time Part number Response time
F3S-B122P 20 ms F3S-B065P 20 ms F3S-B047P 20 ms
F3S-B182P 20 ms F3S-B095P 20 ms F3S-B067P 20 ms
F3S-B242P 20 ms F3S-B125P 20 ms F3S-B087P 20 ms
F3S-B302P 23 ms F3S-B155P 20 ms F3S-B107P 20 ms
F3S-B362P 27 ms F3S-B185P 20 ms F3S-B127P 20 ms
F3S-B422P 30 ms F3S-B215P 21 ms F3S-B147P 20 ms
F3S-B482P 34 ms F3S-B245P 22 ms F3S-B167P 20 ms
F3S-B542P 37 ms F3S-B275P 24 ms F3S-B187P 20 ms
F3S-B602P 41 ms F3S-B305P 26 ms F3S-B207P 20 ms
F3S-B662P 45 ms F3S-B335P 28 ms F3S-B227P 21 ms
6
J SERIES CONNECTION TYPES
U
U
The following charts show the response time of combinations of a Master Unit and a Slave Unit, and then they show combinations of a Slave Unit connected in series. For example, the response time of the combination of F3S-BM122P30 and F3S-BS302 is 30 ms.
Master unit
F3S-BM122Pjj 20 ms 23 ms 27 ms 30 ms
F3S-BM182Pjj 23 ms 27 ms 30 ms 34 ms
F3S-BM242Pjj 27 ms 30 ms 34 ms 37 ms
F3S-BM302Pjj 30 ms 34 ms 37 ms 41 ms
F3S-BM362Pjj 34 ms 37 ms 41 ms 45 ms
F3S-BM422Pjj 37 ms 41 ms 45 ms 49 ms
F3S-BM482Pjj 41 ms 45 ms 49 ms 54 ms
F3S-BM542Pjj 45 ms 49 ms 54 ms 57 ms
F3S-BM602Pjj 49 ms 54 ms 57 ms 61 ms
F3S-BM662Pjj 54 ms 57 ms 61 ms 65 ms
Master Unit Response Time per Slave Unit F3S-
F3S-BM047Pjj 20 20 20 20
F3S-BM067Pjj 20 20 20 20
F3S-BM087Pjj 20 20 20 20
F3S-BM107Pjj 20 20 20 20
F3S-BM127Pjj 20 20 20 21
F3S-BM147Pjj 20 20 21 23
F3S-BM167Pjj 20 21 23 24
F3S-BM187Pjj 21 23 24 25
F3S-BM207Pjj 23 24 25 26
F3S-BM227Pjj 24 25 26 27
Response Time per Slave Uni t F3S-
BS122 BS182 BS242 BS302
BS047 BS067 BS087 BS107
F3S-B
Master Unit Response Time per Slave Unit F3S-
BS065 BS095 BS125 BS155
F3S-BM065Pjj 20 20 20 21
F3S-BM095Pjj 20 20 21 22
F3S-BM125Pjj 20 21 22 24
F3S-BM155Pjj 21 22 24 26
F3S-BM185Pjj 22 24 26 28
F3S-BM215Pjj 24 26 28 30
F3S-BM245Pjj 26 28 30 32
F3S-BM275Pjj 28 30 32 34
F3S-BM305Pjj 30 32 34 35
F3S-BM335Pjj 32 34 35 37
7
F3S-B

Engineering Data

J OPERATING RANGE
F3S-B122P Perpendicular to Center Line of Lenses Parallel to Center Line of Lenses
300
300
200
100
0
--100
Distance Y (mm)
--200
--300
02468
X
Y
200
100
0
--100
Distance Y (mm)
--200
--300 02468
Distance X (m)Distance X (m)
X
F3S-B662P Perpendicular to Center Line of Lenses Parallel to Center Line of Lenses
300
200
100
0
--100
Distance Y (mm)
--200
--300
02468
X
Y
300
200
100
0
--100
Distance Y (mm)
--200
--300 02468
Distance X (m)Distance X (m)
X
Y
Y
8

Operation

J I/O CIRCUIT DIAGRAM
IR--light
Interlock
indicator
indicator
Grey
Pink
5
6
Main emitter circuit
Ext. test/blanking indicator
Brown
2
Green
3
External test input
White
1
Relay monitoring input
Yellow
4
Interlock selection input
F3S-B
+24 V
Blue
7
ON--state
Pink
Grey
indicator
6
5
RS--485(A)
RS--485(B)
OFF--state indicator
Main receiver circuit
Instability indicator
Brown
2
Green
3
Control output 1
White
1
Control output 2
Yellow
4
Instability output
Blue
7
Load
Load
Load
0V
9
F3S-B

Dimensions

Unit: mm
J F3S-B SAFETY LIGHT CURTAIN
M12
connector
Master Unit
3
9.5
A
B
Part number A(Protective height) B (Full length)
F3S-B122 300 343
F3S-B182 450 493
F3S-B242 600 643
F3S-B302 750 793
F3S-B362 900 943
F3S-B422 1050 1093
F3S-B482 1200 1243
F3S-B542 1350 1393
F3S-B602 1500 1543
F3S-B662 1650 1693
3
M12 connector
34
10.5
40.3
30
10
J MOUNTING BRACKET (TOP AND BOTTOM)
5.5
.
12
16
22
20
20°
35°
46
30
R2.75
R1.75
25.5
3.5
F3S-B
2
36
R4.5
J MOUNTING PLATE
Only supplied with types which have a protective height of 1,050 mm or longer (including intermediate brackets). Only needed for rear mounting.
6.25
42.74
36.5
20
4
5.5
3
22.5
R2.75
7
5
28.74
12
J INTERMEDIATE MOUNTING BRACKET
Mounting screw for sensor (M6x8)
Flat intermediate bracket
12.5
Note: An Intermediate Mounting
Bracket is only needed for types which have a protective height of 1,050 mm or more.
13
36
15.5
24
3.5
3.2
0.65
2
7
8
0.65
24
Rubber
24
16
12
11
5.5 15
40
16
3.2
L--shaped intermediate bracket
31.3
14
U-shaped intermediate bracket
Fixing screw for bracket (M4x10)
5.5
42
15
30
11
F3S-B
Opti
(
OrderS
)
ons
Unit: mm
eparately
J EXTENSION CABLE (SET OF 2: EMITTER = GRAY, RECEIVER = BLACK)
F39-JB1A (L = 3 m) F39-JB2A (L = 7 m) F39-JB3A (L = 10m)
42 L
15
M12
Round vinyl-- insulated cord
5.7 mm dia. (32 @ 0.1 mm dia. each) 8 cores
J F39-EU1E OPTIONAL FUNCTION KIT
This set includes the following items:
D F39-U1E Optional Function Software
D F39-E1 Interface Unit
D F39-JB1C Interface Cable
The F39-U1E Optional Function Software is the WINDOWSR based software for use with the F39-E1 Interface Unit to program the F3S-B Safety Light Curtain. The software is provided on one
3.5 inch floppy disk. The software has the features listed below.
Set the following functions to the F3S-B:
1. Start interlock function
2. Relay monitoring function
3. Blanking function
D Display each axis and each input line condition of the F3S-B
D Change the ON delay time
Note: The F3S-B is not in normal operation during connection
with the F39-E1. The control outputs are held in their OFF-state. For detailed information please refer to Details of Optional Function Ki t, E39-EU1E in this data sheet.
!
WARNING
After setting the blanking function, check that the F3S-B detects a test rod at any position in the F3S-B detection zone through which a person reaches the hazardous part of the machine. If any positions are found by check above, install protective structures to there to prevent intrusion which the F3S-B can not detect. Failure to do so may result in serious injury.
Perform the installation check and the periodical inspection described in the F3S-B manual.
Disconnect the outputs of the F3S-B from the load when programming it using the F39-U1E software and with F39-E1 Interface Unit. Failure to do so may result in serious injury.
Do not connect the F39-E1 to a power supply with a voltage higher than 24 VDC +20 %. Do not connect the F39 -E1 to an AC power supply.

Installation

J WIRING
Disconnect all sources of power before wiring the F3S-B to a machine.
D Connect the emitter extension cable (F39-JBjA--L optional, gray color outer jacket) to the emitter. (The emitter uses gray color
plastic caps.)
D Connect the receiver extension cable (F39-JBjA--D optional, black color outer jacket) to the receiver. (The receiver unit uses
black color plastic caps.)
D Connect the 0 V line of the power supply directly to protective earth (PE).
Note: Be sure to wire correctly. Failure to do so may damage the F3S-B.
12
J CONNECTOR (MAIN UNIT END)
8
5
3
4
Front view Pin no. Signal name Wire color
of Extension Cable
1 Control output 2 Relay monitoring input White
7
6
1
865
2
4
3
2 24 VDC 24 VDC Brown
3 Control output 1 External test input Green
4 Instability output Interlock selection input Yellow
5 RS-485 (A) RS-485 (A) Grey
6 RS-485 (B) RS-485 (B) Pink
7 0V 0V Blue
8 N.C. / reserved N.C. / reserved Red
Note: N.C. / reserved: do not connect
Emitter
Receiver Emitter
Receiver
F3S-B
E1: 24 VDC Power supply S1: External test switch K1, K2: Relay or PLC input to control the dangerous
movement of a machine
RS--485(A) (Grey 5)
RS--485(B) (Pink 6)
24 VDC (Brown 2)
Relay monitoring (White 1)
Ext. test (Green 3)
S1
E1
0V(Blue7)
24 VDC (Brown 2)
Interlock selection (Yellow 4)
Instability (Yellow 4)
K3
K3: Relay to indicate unstable condition
Output2(White1)
Output 1 (Green 3)
0V(Blue7)
K1
K2
13
F3S-B
L
A
When Using START/RESTART FUNCTION When Using Optional RE
Emitter
S2
0V(Blue7)
24 VDC (Brown 2)
E1
S2: Restart interlock reset switch
Interlock selection (Yellow 4)
RS--485(A) (Grey 5)
RS--485(B) (Pink 6)
Receiver
Instability (Yellow 4)
K3
k1
0V(Blue7)
24 VDC (Brown 2)
k2
Relay monitoring (White 1)
k1, k2: Auxiliary contact to moni­tor the condition of the final relay
Emitter
Ext. test (Green 3)
S1
E1
J DETAILS OF F39-EU1E OPTIONAL FUNCTION KIT
Preparation
!
Caution
Perform the installation check and the periodical inspection described in the F3S-B manual. Do not disassemble, repair or modify the F39-E1. Do not use the F39-E1 in flammable or explosive environments.
Y MONITORING FUNCTION
0V(Blue7)
24 VDC (Brown 2)
To use the F39-U1E software, the following items are necessary.
Personal Computer (not included)
-- Windows95, Windows98, or Windows NT
-- 133MHz Pentiumprocessor or better
-- 32MB RAM or higher for Windows95 and Windows98
-- 64MB RAM or higher for Windows NT
-- A 115kBd RS-232 serial interface port or better
F39-E1 Interface Unit
35
60
8
114
F39-JB1C Interface Cable 5 m cabl e length,
M8 connector (4 pins)
30.5 5000
15
Round vinyl--insulated cord 5 mm dia. (32/0.1 mm dia.) 4 cores
RS-232C Cable (not incl uded)
14
J COMPONENT NAMES AND FUNCTIONS OF THE F39-E1 INTERFACE UNIT
SEND to HS-485 indicator (Red)
SEND to HS-232C indicator (Yellow)
M8 Connector (RS-485)
Communication indicator (Green)
9pin D-Sub Connector (HS-232C)
SEND to RS-485 Indicator (Red) Lit when the F39-E1 sends data to the F3S -B via RS-485.
SEND to RS-232C Indicator (Yellow) Lit when the F39-E1 sends data to the PC via RS-232C.
COMMUNICATION Indicator (Green) Flashing during communication between the F 3S-B and the F39 -E1.
J HARDWARE CONNECTION
!
WARNING
Disconnect the outputs of the F3S-B from the load when programming it using the F39-U1E software and with F39-E1 Interface Unit. Failure to do so may result in serious injury.
Do not connect the F39-E1 to a power supply with a voltage higher than 24 VDC +20 %. Do not connect the F39-E1 to an AC power supply.
F3S-B
Wiring Diagram
PC
RS-232C
F39- - E 1
F39
-JB1C
F39--U1E
See Note.
+24V(Brown 1)
0V(Blue 3)
RS-485 (A) (Black 4)
RS-485 (B) (White 2)
Emitter
0V (Blue 7)
24 VDC (Brown 2)
F3S- B
RS-485 (A)
(Grey 5)
RS-485 (B)
(Pink 6)
No. 1 ax is
Receiver
24 VDC (Brown 2)
Wiring Procedure
1. For wiring connections, use the F3S-B Instruction Manual (enclosed with the product).
2. Connect the Interface Cable (F39-JB1C) to the
Interface Unit (F39-E1).
3. Connect the 4 wires of the Interface Cable to
each appropriate line of the F3S-B.
4. Connect an RS-232C Cable to the PC and to the
Interface Unit.
See Note.
0V (Blue 7)
Open Output 1 (Green 3)
Open Output 2 (White 1)
15
F3S-B
J SOFTWARE INSTALLATION
Copy the file ”F39-U1E_ver#.#.exe” and F39-U1E_ver#.#dat from the 3.5--inch floppy disk (enclosed with the product) onto the hard disk of the PC.
J FUNCTION DESCRIPTION
Start Interlock
When the Start interlock function is used, the F3S -B does not go to the ON-state automatically after power ON. Interrupting one or more axes resets the start interlock condition of the F3S--B then starts normal operation. The duration of the interruption must be equal or shorter as defined in the »Max. interruption time (sec)« .
Max. Interruption Time
The max interruption time can be set between 0.3and2s.
Note: In the case both the Start interlock and the Start/restart
interlock are selected, only the Start/restart interlock will be activate.
Start/Restart interlock is a function which is selected by w iring. Refer to the instruction manual of the F3S-B for more detailed information.
Relay Monitoring
MPCEs (Machine Primary Control Elements) are usually relays or contactors used to control hazardous movement directly. The state of the MPCEs can be checked with the Relay monitoring function.
A voltage of 17 VDC to Vs (Supplied voltage to F3S-B) has to be applied to the Relay monitoring input through the NC contacts of the MPCEs when the F3S -B control outputs are in the OFF--state (see the F3S-B manual for wiring information). To ensure this logic relation, the MPCEs must be safety approved types, with forcibly guided contacts.
Allowed Relay Delay Time
The allowed relay delay time can be set between 20 and 300 ms. This delay time has to be set at least 20 milliseconds shorter
than the Outputs ON delay time.
Outputs ON Delay
You can set the ON delay time of control outputs between 80 and 400 ms. This corresponds to the time which the control outputs
go to ON-state after the detection zone is not interrupted.
Note: 1. When the Relay monitoring function is also used, the
ON delay time must meet the formula below.
2. ON delay time Allowed relay delay time + 20 ms After the Relay monitoring function is set, if the ON delay time does not meet the above formula, the ON delay time will be changed automatically into Allowed relay delay time +20ms.
Blanking
With the Blanking function, one or more axes can be disabled. This function is useful in an application where a part of the F3S-B detection zone is alw ays interrupted. The Manual setting and the Teaching setting are available to select the blanked axes.
Note: 1. In the case the blanked zone is not filled with structure
completely and remains some opening, the opening must be filled with the protective structure.
2. All axes can not be disabled. At least one axis needs to be active.
J RATINGS AND PERFORMANCE
Type Supply voltage 24 VDC ± 20% (including 5 Vp-- p ripple) Current consumption 120 mA max. Interface RS-232C interface, RS --485 interface Connection method RS-485: 4pins, M 8 connector, RS--232C: D-- SUB connector, 9 pins Protection circuit RS 485 protection against wrong wiring Ambient temperature During operation: -10 to 55° C (with no freezing), During storage: -25 to 70° C Ambient humidity During operation : 35 to 85% RH (with no condensation) Ambient humidity During storage: 35 to 95% RH Insulation resistance 20 Mmin. (at 500 VDC) Dielectric strength voltage 500 VAC, 50/60 Hz, for 1 min. Degree of protection IEC60529, IP20 Shock resistance Normal operation: 150 m/s2[15 G], ±X, ±Y and ±Z directions: 3 times Vibration resistance Normal operation: 10 to 55 Hz, double-- amplitude: 0.3 mm, X, Y and Z directions: 10 sweeps Cable length RS-485 cable: 5 m (4 pin 0.25 mm2), RS--232C cable: Standard Materials Case: Aluminum Size 122 x 60 x 35 mm Conformity EMC Directive
F39-E1 Interface Unit
16

Precautions

!
WARNING
1. D o not use the F3S-B on machines that can not be stopped by electrical control in case of an emergency.
2. D o not use the F3S-B in flammable or explosive environments.
3. Al ways maintain the safety distance between F3S-B and a hazardous part of the machine. Serious injury may result if the machine does not stop before someone reaches the hazardous part.
4. Install protective structures around a machine so that you must pass through the detection zone to reach a hazardous part of the machine.
5. Install F3S-B so that some parts of the operator’s body remain in the detection zone at all times when the operator works in that hazardous area.
6. Fai lure to do so may result in serious injury.
J CORRECT INSTALLATION
A hazardous part of a machine can be reached only by passing through the sensor detection zone.
Some part of the operator’s body remains in the detection zone while they are working.
F3S-B
J INCORRECT INSTALLATION
A hazardous part of the machine can be reached without passing through the sensor detected zone.
!
WARNING
1. Be sure to install the F3S-B to minimize the effects of reflections from reflective surfaces. Failure to do so will create an inability to detect and may result in serious injury.
2. Install the F3S-B with a minimum distance D as shown below from the reflective surface (highly reflective surfaces) like metal walls, floors, ceilings, and work pieces.
Side View
Reflecting ceiling
Emitter Receiver
D
Detection zone
L
D
Top View
Emitter Receiver
A worker isbetween thesensor detectionzone and a hazardous part of a machine.
Reflecting surface
D
5°
5°
L
Reflecting floor
Distance between emitter and receiver (detection distance L) Minimum installation (distance D)
0.3to3m 0.27 m
3to5m Lxtan5° = L x 0.087 (m)
17
F3S-B
!
WARNING
When using multiple sets of the F3S-B, install them so that mutual interference is not incurred.
Incorrect
Emitter 1
RS--485
Receiver 1
Emitter 2
RS--485
Receiver 2
Incorrect
Emitter 1
Emitter 2
Receiver 1
Receiver 2
J ALTERNATE EMITTERS AND RECEIVERS
Correct installations are shown below to prevent mutual interference.
Incorrect
Emitter 1
Emitter 2
RS--485
Receiver 1
Receiver 2
Receiver 1
Receiver 1
Emitt er 2
Emitter 1
Correct
Emitter 1
RS--485 RS--4 85
Emitter 2
Correct
Correct
Receiver 1
RS--485 RS--485
Emitter 2
Receiver 2
Emitter 1
Receiver 2
Receiver 2
Emitter 1
Receiver 2
Correct
Receiver 1
RS--485
Emitter 2
RS--485
18
!
WARNING
1. The F3S-B is a TYPE 2 electro-sensitive protective equip­ment, intended to be used as or with the safety related part of control system to category 2,1, or B as defined in the European standard EN954-1.
Do not use the F3S-B in category 3 or 4 systems.
2. A qualified person, as determined by local regulations, must confirm that installation, inspection and maintenance are implemented correctly.
3. Do not short the output lines to the +24 V line. Doing so will cause the output to be always ON, creating a hazardous situation.
4. D o not connect the F3S-B to a power supply with voltage higher than 24 VDC + 20%. Do not connect the F3S-B to
OMRON ELECTRONICS LLC
an AC power supply.
One Commerce Drive
5. Be sure to conduct inspections regularly.
Schaumburg, IL 60173
6. The F3S-B cannot be used in applications where hazard­ous projectiles may exit the protected zone.
847-843-7900
7. D o not disassemble, repair, or modify the F3S -B.
For US technical support or other inquiries:
8. D C power supply units must satisfy all of the conditions
800-556-6766
below so that the F3S-B can comply with the applicable standards IEC 61496-1 and UL 508.
(1.) The power supply voltage must be within rating
(24 VDC ± 20 %).
(2.) The power supply is connected only to the F3S-B and
to the electro-sensitive protective function of the F3S-B, such as a safety controller and muting sensors, and it has enough rated current for all the devices.
(3.) The power supply uses double or reinforced i nsulation
between the primary and secondary circuits.
(4.) The power supply automatically resets overcurrent
protection characteristics (voltage drop).
2/03 Specifications subject to change without notice
F3S-B
(5.) The power supply maintains an output holding time
of at least 20 ms.
(6.) FG (frame ground terminal) must be connected to
PE (protective earth) when using a commercially available switching regulator.
(7.) The power supply must have output characteristics
required for the power source for Class 2 Circuit or Limited Voltage/Current Circuit as defined in UL508.
(8.) The power supply must conform to regulatory
requirements and standards, regarding EMC and electrical equipment safety, of the country where the F3S-B is installed and where machinery will be operated. For example: The EMC Directive (industrial environment) and the Low Voltage Directive in EU.
9. D o not use the F3S-B in a retroreflective configuration, or detection may fail.
19

Terms and Conditions of Sale

1. Offer; Acceptance. These terms and conditions (these "Terms") are deemed part of all quotes, agreements, purchase orders, acknowledgments, price lists, catalogs, manuals, brochures and other documents, whether electronic or in writing, relating to the sale of products or services (collectively, the "Products by Omron Electronics LLC and its subsidiary companies (“Omron”). Omron objects to any terms or conditions proposed in Buyer’s purchase order or other documents which are inconsistent with, or in addition to, these Terms.
2. Prices; Payment Terms. out notice by Omron. Omron reserves the right to increase or decrease prices on any unshipped portions of outstanding orders. Payments for Products are due net 30 days unless otherwise stated in the invoice.
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4. Interest. the maximum legal rate, whichever is less, on any balance not paid within the stated terms.
5. Orders
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7. Taxes real property and income taxes), including any interest or penalties thereon, imposed directly or indirectly on Omron or required to be collected directly or indirectly by Omron for the manufacture, production, sale, delivery, importa­tion, consumption or use of the Products sold hereunder (including customs duties and sales, excise, use, turnover and license taxes) shall be charged to and remitted by Buyer to Omron.
8. Financial. to Omron, Omron reserves the right to stop shipments or require satisfactory security or payment in advance. If Buyer fails to make payment or otherwise comply with these Terms or any related agreement, Omron may (without liabil­ity and in addition to other remedies) cancel any unshipped portion of Prod­ucts sold hereunder and stop any Products in transit until Buyer pays all amounts, including amounts payable hereunder, whether or not then due, which are owing to it by Buyer. Buyer shall in any event remain liable for all unpaid accounts.
9. Cancellation; Etc. unless Buyer indemnifies Omron against all related costs or expenses.
10. Force Majeure resulting from causes beyond its control, including earthquakes, fires, floods, strikes or other labor disputes, shortage of labor or materials, accidents to machinery, acts of sabotage, riots, delay in or lack of transportation or the requirements of any government authority.
11. Shipping; Delivery. a.Shipments shall be by a carrier selected by Omron; Omron will not drop ship
b.Such carrier shall act as the agent of Buyer and delivery to such carrier shall
c. All sales and shipments of Products shall be FOB shipping point (unless oth-
d.Delivery and shipping dates are estimates only; and e.Omron will package Products as it deems proper for protection against nor-
12. Claims. Products occurring before delivery to the carrier must be presented in writing to Omron within 30 days of receipt of shipment and include the original trans­portation bill signed by the carrier noting that the carrier received the Products from Omron in the condition claimed.
13. Warranties Products will be free from defects in materials and workmanship for a period of twelve months from the date of sale by Omron (or such other period expressed in writing by Omron). Omron disclaims all other warranties, express or implied. (b) Limitations EXPRESS OR IMPLIED, ABOUT NON-INFRINGEMENT, MERCHANTABIL-
Cash discounts, if any, will apply only on the net amount of invoices
Omron, at its option, may charge Buyer 1-1/2% interest per month or
. Omron will accept no order less than $200 net billing.
. All taxes, duties and other governmental charges (other than general
If the financial position of Buyer at any time becomes unsatisfactory
except in “break down” situations.
constitute delivery to Buyer;
erwise stated in writing by Omron), at which point title and risk of loss shall pass from Omron to Buyer; provided that Omron shall retain a security inter­est in the Products until the full purchase price is paid;
mal handling and extra charges apply to special conditions.
Any claim by Buyer against Omron for shortage or damage to the
. (a) Exclusive Warranty. Omron’s exclusive warranty is that the
All prices stated are current, subject to change with-
Buyer shall be responsible for, and shall bear all
Orders are not subject to rescheduling or cancellation
. Omron shall not be liable for any delay or failure in delivery
Unless otherwise expressly agreed in writing by Omron:
. OMRON MAKES NO WARRANTY OR REPRESENTATION,
ITY OR FITNESS FOR A PARTICULAR PURPOSE OF THE PRODUCTS. BUYER ACKNOWLEDGES THAT IT ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR
")
INTENDED USE. Omron further disclaims all warranties and responsibility of any type for claims or expenses based on infringement by the Products or oth­erwise of any intellectual property right. (c) Buyer Remedy gation hereunder shall be, at Omron’s election, to (i) replace (in the form originally shipped with Buyer responsible for labor charges for removal or replacement thereof) the non-complying Product, (ii) repair the non-complying Product, or (iii) repay or credit Buyer an amount equal to the purchase price of the non-complying Product; provided that in no event shall Omron be responsi­ble for warranty, repair, indemnity or any other claims or expenses regarding the Products unless Omron’s analysis confirms that the Products were prop­erly handled, stored, installed and maintained and not subject to contamina­tion, abuse, misuse or inappropriate modification. Return of any Products by Buyer must be approved in writing by Omron before shipment. Omron Compa­nies shall not be liable for the suitability or unsuitability or the results from the use of Products in combination with any electrical or electronic components, circuits, system assemblies or any other materials or substances or environ­ments. Any advice, recommendations or information given orally or in writing, are not to be construed as an amendment or addition to the above warranty. See http://oeweb.omron.com or contact your Omron representative for pub­lished information.
14. Limitation on Liability; Etc FOR SPECIAL, INDIRECT, INCIDENTAL, OR CONSEQUENTIAL DAMAGES, LOSS OF PROFITS OR PRODUCTION OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED IN CONTRACT, WARRANTY, NEGLIGENCE OR STRICT LIABILITY. Further, in no event shall liability of Omron Companies exceed the individual price of the Product on which liability is asserted.
15. Indemnities their employees from and against all liabilities, losses, claims, costs and expenses (including attorney's fees and expenses) related to any claim, inves­tigation, litigation or proceeding (whether or not Omron is a party) which arises or is alleged to arise from Buyer's acts or omissions under these Terms or in any way with respect to the Products. Without limiting the foregoing, Buyer (at its own expense) shall indemnify and hold harmless Omron and defend or set­tle any action brought against such Companies to the extent based on a claim that any Product made to Buyer specifications infringed intellectual property rights of another party.
16. Property; Confidentiality. sive property of Omron Companies and Buyer shall not attempt to duplicate it in any way without the written permission of Omron. Notwithstanding any charges to Buyer for engineering or tooling, all engineering and tooling shall remain the exclusive property of Omron. All information and materials supplied by Omron to Buyer relating to the Products are confidential and proprietary, and Buyer shall limit distribution thereof to its trusted employees and strictly prevent disclosure to any third party.
17. Export Controls. licenses regarding (i) export of products or information; (iii) sale of products to “forbidden” or other proscribed persons; and (ii) disclosure to non-citizens of regulated technology or information.
18. Miscellaneous and no course of dealing between Buyer and Omron shall operate as a waiver of rights by Omron. (b) Assignment without Omron's written consent. (c) Law. law of the jurisdiction of the home office of the Omron company from which Buyer is purchasing the Products (without regard to conflict of law princi­ples). (d) Amendment Buyer and Omron relating to the Products, and no provision may be changed or waived unless in writing signed by the parties. (e) Severability sion hereof is rendered ineffective or invalid, such provision shall not invalidate any other provision. (f) Setoff against the amount owing in respect of this invoice. (g) Definitions herein, “including nies” (or similar words) mean Omron Corporation and any direct or indirect subsidiary or affiliate thereof.
. Buyer shall indemnify and hold harmless Omron Companies and
Buyer shall comply with all applicable laws, regulations and
. (a) Waiver. No failure or delay by Omron in exercising any right
. OMRON COMPANIES SHALL NOT BE LIABLE
Any intellectual property in the Products is the exclu-
. Buyer may not assign its rights hereunder
These Terms are governed by the
. These Terms constitute the entire agreement between
. Buyer shall have no right to set off any amounts
” means “including without limitation”; and “Omron Compa-
. Omron’s sole obli-
. If any provi-
. As used

Certain Precautions on Specifications and Use

1. Suitability of Use. Omron Companies shall not be responsible for conformity with any standards, codes or regulations which apply to the combination of the Product in the Buyer’s application or use of the Product. At Buyer’s request, Omron will provide applicable third party certification documents identifying ratings and limitations of use which apply to the Product. This information by itself is not sufficient for a complete determination of the suitability of the Prod­uct in combination with the end product, machine, system, or other application or use. Buyer shall be solely responsible for determining appropriateness of the particular Product with respect to Buyer’s application, product or system. Buyer shall take application responsibility in all cases but the following is a non-exhaustive list of applications for which particular attention must be given: (i) Outdoor use, uses involving potential chemical contamination or electrical interference, or conditions or uses not described in this document. (ii) Use in consumer products or any use in significant quantities. (iii) Energy control systems, combustion systems, railroad systems, aviation systems, medical equipment, amusement machines, vehicles, safety equip­ment, and installations subject to separate industry or government regulations. (iv) Systems, machines and equipment that could present a risk to life or prop­erty. Please know and observe all prohibitions of use applicable to this Prod­uct. NEVER USE THE PRODUCT FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY OR IN LARGE QUANTITIES WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO
ADDRESS THE RISKS, AND THAT THE OMRON’S PRODUCT IS PROP­ERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM.
2. Programmable Products. user’s programming of a programmable Product, or any consequence thereof.
3. Performance Data and other materials is provided as a guide for the user in determining suitabil­ity and does not constitute a warranty. It may represent the result of Omron’s test conditions, and the user must correlate it to actual application require­ments. Actual performance is subject to the Omron’s Warranty and Limitations of Liability.
4. Change in Specifications changed at any time based on improvements and other reasons. It is our prac­tice to change part numbers when published ratings or features are changed, or when significant construction changes are made. However, some specifica­tions of the Product may be changed without any notice. When in doubt, spe­cial part numbers may be assigned to fix or establish key specifications for your application. Please consult with your Omron’s representative at any time to confirm actual specifications of purchased Product.
5. Errors and Omissions. checked and is believed to be accurate; however, no responsibility is assumed for clerical, typographical or proofreading errors or omissions.
Omron Companies shall not be responsible for the
. Data presented in Omron Company websites, catalogs
. Product specifications and accessories may be
Information presented by Omron Companies has been
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Cat. No. GC SAFETY-3 07/05 Specifications subject to change without notice Printed in USA
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