Omron F3EM2-005, F3EM2, F3EM2-018 Operation Manual

Cat. No. E77E-EN-01
ZX-T Series
Measuring Light Curtain
OPERATION MANUAL
Manufacturer: OMRON Europe B.V.
Wegalaan 67-69 2132 JD Hoofddorp, THE NETHERLANDS WWW www.industrial.omron.eu
User‘s Manual: Version 0.2 dated 18-10-2011

Precautions

WARNING

The F3EM2 multi-beam photoelectric sensor with beam evaluation function is not a safety component for ensuring the safety of people which is defined in EC directive (2006/42/EC) or by any other regulations or standards.

GENERAL INFORMATION

The instructions in this manual must be followed in order to safeguard correct installation. The barrier does not contain any parts that are subject to maintenance; do not remove any electronic parts from the housing for any reason. In case of malfunction, please contact your sales representative with a description of the failure found and its period of operation. Do not touch the front protective cover with your hands as dust and/or grease may decrease performance.
Precautions

OPERATING ENVIRONMENT

Do not use the light curtain in locations with explosive or flammable gas. Make sure that the product is operated in accordance with IP65 standards. Do not subject the light curtain to excessive shock when mounting. When using the light curtain in the vicinity of an inverter motor, be sure to connect the protective earth ground wire of the motor to earth. Failure to ground the motor may result in malfunction of the light curtain. Further it is recommended to use shielded cables and to connect the shield to the ground in such cases.

CLEANING

When cleaning the front covers please do not use woollen cloths or organic solvents. The interval between cleaning depends on conditions in the environment (dust, fog).

POWER SUPPLY VOLTAGE AND OUTPUT LOAD

Do not connect an AC power supply to the Sensor. If AC power (100 VAC or more) is supplied to the Sensor, it may explode or burn. Make sure that the power supply to the Sensor is within the rated voltage range. If a voltage exceeding the rated voltage range is supplied to the Sensor, it may explode or burn.
F3EM2 MEASURING LIGHT CURTAINS OPERATION MANUAL
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Table Of Contents
Precautions ........................................................................................... 1
Chapter 1 Overview
1-1 Applications ............................................................................................1-2
1-2 Model line up ..........................................................................................1-3
Chapter 2 Installation
2-1 General...................................................................................................2-2
2-2 Mechanical installation ...........................................................................2-3
2-3 Operating environment ...........................................................................2-4
2-4 Operating distances................................................................................2-4
2-5 Wiring & output circuit.............................................................................2-5
2-6 Setting the internal selector-switches .....................................................2-7
Chapter 3 Operation - General aspects and definitions
3-1 Beam order.............................................................................................3-2
3-2 Output modes .........................................................................................3-3
Chapter 4 Operation - Analog models
4-1 DIP switch setting ...................................................................................4-2
4-2 Analog output value................................................................................4-3
Chapter 5 Operating serial output models (RS-232C)
5-1 DIP switch setting - Overview.................................................................5-2
5-2 Transmission speed (baud rate).............................................................5-4
5-3 Beam aquisition and data aquisition.......................................................5-4
5-4 Communication protocol for serial output ...............................................5-5
Chapter 6 Order codes
Chapter 7 Technical specifications
7-1 Ratings ...................................................................................................7-2
Chapter 8 LED indicators and error indication
8-1 LED indication on receiver unit...............................................................8-2
8-2 LED indication on emitter unit.................................................................8-3
8-3 Troubleshooting for error indication........................................................8-4
Chapter 9 Dimensions
Chapter 10 Accessories
10-1 Mounting bracket ..................................................................................10-2
10-2 Cables ..................................................................................................10-2
Manual Revision History .............................................................................. 1
F3EM2 MEASURING LIGHT CURTAINS OPERATION MANUAL
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4

Overview

1-1 Applications ..................................................................1-2
1-2 Model line up.................................................................1-3
1
F3EM2 MEASURING LIGHT CURTAINS OPERATION MANUAL

1-1 Applications

1-1 Applications
F3EM2 is a multi-beam measuring light curtain designed for easy height and profile measurement for various applications. Programming via dip switches makes it easy to set up F3EM2 everywhere without external controller or Remote PC. Due to its robust housing F3EM2 is also suitable for hash environments in industry.
Overview
Volume measurement Position control
Profile
scan Hole detection
1-2
Wood industry
F3EM2 MEASURING LIGHT CURTAINS OPERATION MANUAL
1-2 Model line up
F3EM2 is provided with 3 output versions:
Analogue 0-10 V
RS-232C + analogue 0-10 V
RS485 + analogue 0-10 V (on request)

1-2 Model line up

F3EM2 is available in two resolutions:
Model Sensing distance Pitch resolution Min. detectable object
F3EM2-005-[…] 0 to 3 m 5 mm 10 mm
F3EM2-018-[…] 0 to 15 m 18 mm 30 mm
Models with 7.5mm resolution are available upon request.
Due to its modular design F3EM2 can be provided in various sizes. For standard sizes please refer to model list in chapter 6.
1
Overview
F3EM2 MEASURING LIGHT CURTAINS OPERATION MANUAL
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Installation

2-1 General ..........................................................................2-2
2-2 Mechanical installation ................................................2-3
Mounting accessories ..................................................................... 2-3
Additional mounting rigidity ............................................................. 2-3
Mechanical Mounting ...................................................................... 2-4
2-3 Operating environment ................................................2-4
2-4 Operating distances .....................................................2-4
Analogue models ............................................................................ 2-5
Models with serial & analogue output ............................................. 2-6
2-5 Wiring & output circuit .................................................2-5
2-6 Setting the internal selector-switches........................2-7
2
F3EM2 MEASURING LIGHT CURTAINS OPERATION MANUAL

2-1 General

X: measuring direction
L: Maximum measurement area D: System resolution
2-1 General
The light curtain consists of one bar with light emitting optical elements and of one with receiving optical elements. The photosensitive elements are scanned in sequence, thus broken rays are detected.
F3EM2 features optical synchronisation and does not require synchronization wire between transmitter and receiver. The sync-function is provided by the upper beam located on the opposite side of the connector (see illustration below). During operation this beam must always be kept free. Otherwise it will result a loss of synchronism between the transmitter and receiver.
Installation
1st BEAM
D
x
X: measuring direction
L
L: Maximum measurement area D: System resolution
For applications where also the upper beam is needed for measurement synchronization by wire can be activated (see ’4-1 DIP switch setting’ on page 4-2). In this case transmitter and receiver must be connected by a sync-wire (see ’2-5 Wiring & output circuit’ on page 2-5).
x
D
L
2-2
F3EM2 MEASURING LIGHT CURTAINS OPERATION MANUAL
2-2 Mechanical installation
ID Description
1 movable M6 bolt
2 fixing braket
3 M6 washer
4 M6 Grower
5M6 nut

Mounting accessories

The F3EM2 system is mechanically installed by using the T-slots on the two sides or the back­side of the housing. Use the movable bolts, washers, growers and nuts to fix the mounting brackets as shown in the picture

2-2 Mechanical installation

2
Note: Shipment contains different quantity of brackets, depending on the length of the SLC. Longer SLC
contains a higher number of brackets, following the rule of every 400 mm one bracket.

Additional mounting rigidity

It is recommended that the distance between the mounting brackets is 400 mm or less for optimum performance of the F3EM2 system.
Installation
F3EM2 MEASURING LIGHT CURTAINS OPERATION MANUAL
2-3

2-3 Operating environment

OK NG NG

Mechanical Mounting

Please mount the light curtains in proper alignment as shown in the pictures below by using the brackets provided with the light curtains.
For serial output models the STROBE input can be used for easier alignment. Please follow this procedure:
• Turn on the light curtain with the STROBE input connected to +24 VDC
• Move the light curtain to reach the alignment using the led indication on receiver (see led table 5-1)
• Turn off the light curtain and remove the +24 VDC strobe input connection
Installation
2-3 Operating environment

2-4 Operating distances

If F3EM2 is installed at long distances the laser alignment aid F39-TGR-LLK2-CL provides a visible laser spot for simplified installation. If several light curtains are installed close to each other, interference of the light curtains must be avoided. In this case the assembly should be carried out as follows:
TX TXRXRX
The area for the installation of the light curtain must be suitable according to the technical specifications. The temperature of the environment, interference caused by electromagnetic disturbance and ambient light must be considered. Please contact the manufacturer for any information not contained in this manual.
The operating distances, which are given in the technical specifications, are guaranteed values for reliable operation. Operating F3EM above the specified sensing distance may cause greater sensitivity to vibration and possible electro magnetic disturbances.
If the F3EM2 is operated in a distance <1m, the sensitivity can be set to NEAR operation by dip-switch setting at transmitter (see ’4-1 DIP switch setting’ on page 4-2). This should be considered for following application conditions:
a) Multiple light curtains are installed close to each other (avoiding mutual interference) b) Detection of small or semi-transparent objects
If none of above mentioned cases applies, FAR setting should be kept in order to provide maximum detection reliability.
2-4
F3EM2 MEASURING LIGHT CURTAINS OPERATION MANUAL
2-5 Wiring & output circuit
The F3EM2 can be operated with analogue output or serial output. Please connect the light curtain as described below:

Analogue models

2-5 Wiring & output circuit

Connector PIN assignment - Receiver
Type Internal wiring Pin Colour Signal name
M12 n5 pole
Variable
Power Supply
Earth
Ground +24 VDC 0 VDC
RECEIVER F3EM2
analogue out only
Br Wh Bl Bk
EMITTER F3EM2
Br Wh Bl Bk
1Brown +Vs
2 White Wire sync
3Blue 0V
4 Black Analogue +
Gr
Analogue
2
Installation
5 Gray Analogue reference
Connector PIN assignment - Transmitter
Type Internal wiring Pin Colour Signal name
1Brown+Vs
2 White Wire sync
M12 n4 pole
3Blue 0V
4 Black Not used
For synchronization by wire please connect white wires of transmitter and receiver.
F3EM2 MEASURING LIGHT CURTAINS OPERATION MANUAL
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