Wegalaan 67-69
2132 JD Hoofddorp, THE NETHERLANDS
WWWwww.industrial.omron.eu
User‘s Manual:Version 0.2 dated 18-10-2011
Page 3
Precautions
WARNING
The F3EM2 multi-beam photoelectric sensor with beam evaluation function is not a safety
component for ensuring the safety of people which is defined in EC directive (2006/42/EC) or
by any other regulations or standards.
GENERAL INFORMATION
The instructions in this manual must be followed in order to safeguard correct installation. The
barrier does not contain any parts that are subject to maintenance; do not remove any
electronic parts from the housing for any reason. In case of malfunction, please contact your
sales representative with a description of the failure found and its period of operation. Do not
touch the front protective cover with your hands as dust and/or grease may decrease
performance.
Precautions
OPERATING ENVIRONMENT
Do not use the light curtain in locations with explosive or flammable gas. Make sure that the
product is operated in accordance with IP65 standards. Do not subject the light curtain to
excessive shock when mounting. When using the light curtain in the vicinity of an inverter
motor, be sure to connect the protective earth ground wire of the motor to earth. Failure to
ground the motor may result in malfunction of the light curtain. Further it is recommended to
use shielded cables and to connect the shield to the ground in such cases.
CLEANING
When cleaning the front covers please do not use woollen cloths or organic solvents. The
interval between cleaning depends on conditions in the environment (dust, fog).
POWER SUPPLY VOLTAGE AND OUTPUT LOAD
Do not connect an AC power supply to the Sensor. If AC power (100 VAC or more) is supplied
to the Sensor, it may explode or burn. Make sure that the power supply to the Sensor is within
the rated voltage range. If a voltage exceeding the rated voltage range is supplied to the
Sensor, it may explode or burn.
1-2Model line up.................................................................1-3
1
F3EM2 MEASURING LIGHT CURTAINS OPERATION MANUAL
Page 8
1-1 Applications
1-1Applications
F3EM2 is a multi-beam measuring light curtain designed for easy height and profile
measurement for various applications. Programming via dip switches makes it easy to set up
F3EM2 everywhere without external controller or Remote PC. Due to its robust housing
F3EM2 is also suitable for hash environments in industry.
2-6Setting the internal selector-switches........................2-7
2
F3EM2 MEASURING LIGHT CURTAINS OPERATION MANUAL
Page 12
2-1 General
X: measuring direction
L: Maximum measurement area
D: System resolution
2-1General
The light curtain consists of one bar with light emitting optical elements and of one with
receiving optical elements. The photosensitive elements are scanned in sequence, thus
broken rays are detected.
F3EM2 features optical synchronisation and does not require synchronization wire between
transmitter and receiver. The sync-function is provided by the upper beam located on the
opposite side of the connector (see illustration below). During operation this beam must always
be kept free. Otherwise it will result a loss of synchronism between the transmitter and
receiver.
Installation
1st BEAM
D
x
X: measuring direction
L
L: Maximum measurement area
D: System resolution
For applications where also the upper beam is needed for measurement synchronization by
wire can be activated (see ’4-1 DIP switch setting’ on page 4-2). In this case transmitter and
receiver must be connected by a sync-wire (see ’2-5 Wiring & output circuit’ on page 2-5).
x
D
L
2-2
F3EM2 MEASURING LIGHT CURTAINS OPERATION MANUAL
Page 13
2-2Mechanical installation
IDDescription
1movable M6 bolt
2fixing braket
3M6 washer
4M6 Grower
5M6 nut
Mounting accessories
The F3EM2 system is mechanically installed by using the T-slots on the two sides or the backside of the housing.
Use the movable bolts, washers, growers and nuts to fix the mounting brackets as shown in
the picture
2-2 Mechanical installation
2
Note: Shipment contains different quantity of brackets, depending on the length of the SLC. Longer SLC
contains a higher number of brackets, following the rule of every 400 mm one bracket.
Additional mounting rigidity
It is recommended that the distance between the mounting brackets is 400 mm or less for
optimum performance of the F3EM2 system.
Installation
F3EM2 MEASURING LIGHT CURTAINS OPERATION MANUAL
2-3
Page 14
2-3 Operating environment
OKNGNG
Mechanical Mounting
Please mount the light curtains in proper alignment as shown in the pictures below by using
the brackets provided with the light curtains.
For serial output models the STROBE input can be used for easier alignment. Please follow
this procedure:
• Turn on the light curtain with the STROBE input connected to +24 VDC
• Move the light curtain to reach the alignment using the led indication on receiver (see led
table 5-1)
• Turn off the light curtain and remove the +24 VDC strobe input connection
Installation
2-3Operating environment
2-4Operating distances
If F3EM2 is installed at long distances the laser alignment aid F39-TGR-LLK2-CL provides a
visible laser spot for simplified installation.
If several light curtains are installed close to each other, interference of the light curtains must
be avoided. In this case the assembly should be carried out as follows:
TXTXRXRX
The area for the installation of the light curtain must be suitable according to the technical
specifications. The temperature of the environment, interference caused by electromagnetic
disturbance and ambient light must be considered. Please contact the manufacturer for any
information not contained in this manual.
The operating distances, which are given in the technical specifications, are guaranteed values
for reliable operation. Operating F3EM above the specified sensing distance may cause
greater sensitivity to vibration and possible electro magnetic disturbances.
If the F3EM2 is operated in a distance <1m, the sensitivity can be set to NEAR operation by
dip-switch setting at transmitter (see ’4-1 DIP switch setting’ on page 4-2).
This should be considered for following application conditions:
a) Multiple light curtains are installed close to each other (avoiding mutual interference)
b) Detection of small or semi-transparent objects
If none of above mentioned cases applies, FAR setting should be kept in order to provide
maximum detection reliability.
2-4
F3EM2 MEASURING LIGHT CURTAINS OPERATION MANUAL
Page 15
2-5Wiring & output circuit
The F3EM2 can be operated with analogue output or serial output. Please connect the light
curtain as described below:
Analogue models
2-5 Wiring & output circuit
Connector PIN assignment - Receiver
TypeInternal wiringPinColourSignal name
M12 n5 pole
Variable
Power Supply
Earth
Ground +24 VDC 0 VDC
RECEIVER F3EM2
analogue out only
BrWhBlBk
EMITTER F3EM2
BrWhBlBk
1Brown+Vs
2WhiteWire sync
3Blue0V
4BlackAnalogue +
Gr
Analogue
2
Installation
5GrayAnalogue reference
Connector PIN assignment - Transmitter
TypeInternal wiringPinColourSignal name
1Brown+Vs
2WhiteWire sync
M12 n4 pole
3Blue0V
4BlackNot used
For synchronization by wire please connect white wires of transmitter and receiver.
F3EM2 MEASURING LIGHT CURTAINS OPERATION MANUAL
2-5
Page 16
2-5 Wiring & output circuit
Safety Points
Models with serial & analogue output
Variable
Power Supply
Earth
Ground +24 VDC 0 VDC
WhBrGnYeGrPkBlRd
RECEIVER F3EM2
Connector PIN assignment - receiver
Installation
RS out
S
1
EMITTER F3EM2
BrWhBlBk
Analogue
SYNC.
TypeInternal wiringPinColourSignal name
1
WhiteStrobe input/alignment
(normally open)
2Brown+Vs
3GreenRS+ or RS TX
M12 n8 pole
4YellowRS- or RS RX
5GrayAnalogue +
6PinkAnalogue reference
7Blue0V
8RedWire synch
Connector PIN assignment - transmitter
TypeInternal wiringPinColourSignal name
M12 n4 pole
For synchronization by wire please connect the red wire of receiver with white wire of
transmitter.
We recommend protecting the control unit with an external fuse, whose rated breaking current
must be 1A, even if the appliance is provided with its own internal, self-resetting fuse.
2-6
F3EM2 MEASURING LIGHT CURTAINS OPERATION MANUAL
1Brown+Vs
2WhiteWire sync
3Blue0V
4BlackNot used
Page 17
2-6 Setting the internal selector-switches
Precautions for Correct Use
1 2 3 4 5 6 7 8
OFF
ON
1 2 3 4 5 6 7 8
OFF
ON
2-6Setting the internal selector-
switches
All the operations listed below must only be carried out when the receiver is disconnected to
the power supply.
Settings like operation mode, baud rate and distance can be changed by selector switches.
To access the selector switches unscrew the end cap of the receiver and transmitter unit:
2
There are two lines of dip switches in each transmitter and receiver. The settings must
be done for both lines. Change the setting of the dip-switch and close the cap again. The light
curtain can now be reconnected to the power supply.
The functions of dip-switches are explained in chapter 4-1 ’DIP switch setting’ on page 4-2.
Installation
F3EM2 MEASURING LIGHT CURTAINS OPERATION MANUAL
2-7
Page 18
Page 19
Operation - General aspects and definitions
F3EM2 is not a safety device. The usage of F3EM2 as Safety protection
equipment is dangerous and prohibited and expose personnel to serious injury.
F3EM2 is not a safety device. The usage of F3EM2 as Safety protection equipment is
dangerous and prohibited and expose personnel to serious injury.
The light curtain consists of an array of beams that can be obscured by an object between
transmitter and receiver. The status of each beam (open or blocked) is controlled every scan
cycle and the output reflects the current status accordingly. Thus size and position of objects
can be detected.
Different output modes are available to adapt F3EM2 operation to the given application and to
simplify installation into the machine.
3-1Beam order
Beams are numbered in the way as shown in the picture; starting from beam 1
opposite to connector to the last beam at the connector side of the light curtain.
Operation - General aspects and
Beam status in the protocol is defined as follows:
Beam open = 0
Beam blocked = 1
3-2
F3EM2 MEASURING LIGHT CURTAINS OPERATION MANUAL
Page 21
3-2Output modes
The F3EM2 light curtain can provide various output modes and combination of these to
describe the position and the size of an object:
FBB (First Beam Blocked)First beam in chain obscured by object
FBM (First Beam Made)First beam in chain that is open
NBB (Number of Beams Blocked)Total number of blocked beams - no holes included
NAB (Number of Area Blocked)Number of beams from 1st blocked to last blocked beam
(including holes)
LBB (Last Beam Blocked)Last blocked beam in the chain
LBM (Last Beam Made)Last open beam in the chain
BitmapThe status of each beam (serial models)
Example:
FBM
FBB
1
3-2 Output modes
3
Operation - General aspects and defi-
LBB
LBM
9
In serial operation F3EM2 can transmit status of each single beam or a combination of two
output values. See 3 examples how this is reflected for each function:
Examples:
1
9
Case A Case BCase C
Case ACase BCase C
FunctionOutput valuesOutput valuesOutput values
Bitmap
FBB + NBB4 and 47 and 32 and 3
FBM + NAB1 and 41 and 31 and 7
F3EM2 provides the status of
each single beam
1
9
F3EM2 provides the status of
each single beam
1
9
F3EM2 provides the status of
each single beam
LBB + NBB7 and 49 and 38 and 3
LBM + NAB9 and 46 and 39 and 7
Specification and settings of each function and the serial protocol configuration are described
in chapter 5 ’Operating serial output models (RS-232C)’ on page 5-1.
The RS-232C serial interface of F3EM is specified as follows:
• Full duplex operation
• Data format: 8-N-1 (bit start - 8-bit data - 1-bit stop - no parity)
• The signal on analogue output is calculated as shown in chapter 4-2 ’Analog output value’
on page 4-3
5-1DIP switch setting - Overview
Dip switch setting transmitter:
Dip-SWStatusFunction
Operating serial output models
1
2+3
4Not used
5
OFFOFFOFFBitmap of optics (default) NAB (default)
OFFOFFONFBB + NBB (4 byte total) NAB
OFFONOFFFBM + NAB (4 byte total)LBB
6+7+8
OFFONONLBB + NBB (4 byte total) NBB
ONOFFOFFLBM + NAB (4 byte total)FBB
ONOFFON
ONONOFFFBB + LBB (4 byte total) NBB
ONONONHoles detectiondisabled
OFFOptical Synch (default)
ONWire synch
RS baud rate
23Speed
OFFOFF9600bps (default)
OFFON19200bps
ONOFF38400bps
ONON76800bps
OFFFAR (default)
ONNEAR
Output function
678Serial outputAnalogue output
Continuous bitmap
transmission
disabled
5-2
F3EM2 MEASURING LIGHT CURTAINS OPERATION MANUAL
Page 29
5-1 DIP switch setting - Overview
Dip-switch setting receiver:
Dip-SWStatusFunction
1
OFFOptical Synch (default)
ONWire synch
RS baud rate for serial operation
23Speed
2+3
4+5
6+7+8
OFFOFF9600bps (default)
OFFON19200bps
ONOFF38400bps
ONON76800bps
Interrogation byte for serial operation
45
OFFOFF
OFFONFBh / 111110110-10V
ONOFFFCh / 1111110010-0V
ONONFDh /1111110110-0V
678Serial outputAnalogue output
OFFOFFOFFBitmap of optics (default) NAB (default)
OFFOFFONFBB + NBB (4 byte total) NAB
OFFONOFFFBM + NAB (4 byte total)LBB
OFFONONLBB + NBB (4 byte total) NBB
Hexadecimal code /
binary code
FAh
11111010 (default)
Output function
Analogue output
0-10V (default)
5
Operating serial output models (RS-
ONOFFOFFLBM + NAB (4 byte total)FBB
ONOFFON
ONONOFFFBB + LBB (4 byte total) NBB
ONONONHoles detectiondisabled
Continuous bitmap
transmission
disabled
There are two lines of dip switches in each transmitter and receiver. The settings must
be done for both lines.
F3EM2 MEASURING LIGHT CURTAINS OPERATION MANUAL
5-3
Page 30
5-2 Transmission speed (baud rate)
Precautions for Correct Use
5-2Transmission speed (baud rate)
The baud rate can be set by DIP switch 2 and 3.
RS baud rate
23Speed
OFFOFF9600bps (default)
OFFON19200bps
ONOFF38400bps
ONON76800bps
The baud rate must be set both on the receiver bar dip-switches as well as the transmitter bar
dip-switches to align the timing synchronism of the two bars.
5-3Beam aquisition and data aquisition
In order to understand the functions of F3EM2 and to choose the right operation mode it is
important to differentiate:
Beam acquisition = Conditions of beams checked at one scanning cycle of the light curtain.
Data acquisition = Sum of beam acquisitions gathered in the time frame between 2 external
interrogations.
The light curtain saves the beam acquisition made at each scanning cycle and executes a
logical "OR" between the status of new acquired beams and the previous one.
See an example of a data acquisition resulting from two beam acquisitions:
Operating serial output models
Triggered by an interrogation code the light curtain sends the acquired data and cleans the
beam status memory again.
1 0 0 0 0 1
1 00 1 00 10 1
1 00 1 0 1 10 1
10 0
Previousbeam acq.
Last beam acq.
Data ready to be sent
In practice this process enables for example the measuring of the maximum height of an
irregular shaped object that is moving through the light curtain. Thus only the relevant
information is transmitted.
Because the beams are scanned sequentially it can occur that a command or trigger arrives
before the scan is completed. In this case the scan is interrupted and the status of the scan
before is transferred in the response protocol.
Note:F3EM2 also provides continuous bitmap transmission. In this mode the light curtain continuously
sends each beam acquisition to the host / PLC. In this case however the host has to process a much
higher amount of data.
5-4
F3EM2 MEASURING LIGHT CURTAINS OPERATION MANUAL
Page 31
5-4 Communication protocol for serial output
Number of bytesINT number of optical units7+8=
5-4Communication protocol for serial
output
The communication of the serial interface provides various possible operation modes
depending the dip-switch setting. All of them respect the following timeline:
Host sends interrogation code
F3EM2 reply with acquired data & cleans the data memory.
F3EM2 starts again with data acquisition & waits for next interrogation code
The interrogation codes can be set by dip switches 4+5 (see chapter 5-1 on page 5-2).
Note:After power-on F3EM2 starts automatically with data acquisition (without interrogation code).
The communication can also be forced by signal on the STROBE input (PNP logic); the light
curtain responds on the serial line with the desired data.
Note: This STROBE line can be used also as a check for the correctness of the serial wiring and/or
communication protocol.
The different operation modes are described below.
Bitmap of optics
Dip switch setting:
678Type of function
OFFOFFOFFBitmap of optics (default)
The light curtain responds with a serial of bytes. The quantity of bytes depends on the total
number of beams.
Each beam status is reflected by one bit. The beam index numbers are addressed to bits as
shown in the example below. Remaining unused bits in the last byte are set to zero.
E.g. the response of a light curtain with 20 beams is 3 bytes.
The numbers in the table reflect the beam index No:
st
byte12345678
1
nd
byte 9 10111213141516
2
rd
byte171819200000
3
5
Operating serial output models (RS-
The beam with index 1 starts opposite from the connector.
As a result each response byte contains 8 beams. The following formula applies
for the calculation if the number of response bytes:
The maximum number of optical beams that can be managed by serial interface is 400.
F3EM2 MEASURING LIGHT CURTAINS OPERATION MANUAL
5-5
Page 32
5-4 Communication protocol for serial output
Bit signal vs. beam status is:
0 = BEAM NOT INTERUPTED
1 = BEAM INTERRUPTED
FBB + NBB
Dip switch setting:
678Type of function
OFFOFFONFBB + NBB
The reply received from the light curtain is composed of 4 bytes.
The first two bytes are related to FBB data
The second two bytes are related to NBB.
FBB data is the binary conversion of the FBB id number.
NBB data is the binary conversion of the NBB number.
Example of the response protocol of a light curtain with 9 beams and FBB + NBB settings:
FBB
NBB
Operating serial output models
FBM + NAB
Dip switch setting:
1
9
st
1
byte H
FBB
nd
2
FBB
rd
byte H
3
NBB
th
byte L
4
NBB
byte L
00000000
00000100
00000000
00000100
H = high order byte
L = low order byte
678Type of function
OFFONOFFFBM + NAB
FBB = 4, NBB = 4 (HEX FORMAT)
5-6
The reply received from the light curtain is composed of 4 bytes.
The first two bytes are related to FBM data
The second two bytes are related to NAB.
FBM data is the binary conversion of the FBM id number.
NAB data is the binary conversion of the NAB number.
The order of bytes in the protocol is same as example described for FBB + NBB setting.
F3EM2 MEASURING LIGHT CURTAINS OPERATION MANUAL
Page 33
LBB + NBB
Dip switch setting:
OFFONONLBB + NBB
The reply received from the light curtain is composed of 4 bytes.
The first two bytes are related to LBB data
The second two bytes are related to NBB.
LBB data is the binary conversion of the LBB id number.
NBB data is the binary conversion of the NBB number.
The order of bytes in the protocol is same as example described for FBB + NBB setting.
LBM + NBM
5-4 Communication protocol for serial output
678Type of function
Dip switch setting:
678Type of function
ONOFFOFFLBM + NAB
The reply received from the light curtain is composed of 4 bytes.
The first two bytes are related to LBM data
The second two bytes are related to NAB.
LBM data is the binary conversion of the LBM id number.
NAB data is the binary conversion of the NAB number.
The order of bytes in the protocol is same as example described for FBB + NBB setting.
Continues bitmap transmission
Dip switch setting:
678Type of function
ONONOFFBitmap + Analogue out (FBB)
This setting allows the light curtain to transmit the bitmap of optics every cycle time.
5
Operating serial output models (RS-
The interrogation code is used as a start and stop trigger.
After power-on the LC waits for the interrogation code to start transmitting.
When interrogation code was received the LC continuously sends out the updated bitmap of
optics every cycle time. When the light curtain receives a further interrogation code it stops
transmitting and waits for the next interrogation code to start again the transmission.
The order of bitmaps is described in ’Bitmap of optics’ on page 5-5.
F3EM2 MEASURING LIGHT CURTAINS OPERATION MANUAL
5-7
Page 34
5-4 Communication protocol for serial output
Bitmap + Analogue out (FBB)
Dip switch setting:
678Type of function
ONOFFON
In this set-up the light curtain drives together the Serial and the analogue output.
Note:The analogue output reflects the status of the FBB and is constantly updated. The serial output, on
the contrary, transmit its data only after interrogation code receipt.
The order of bitmaps is described in ’Bitmap of optics’ on page 5-5.
Holes detection function
Dip switch setting:
678Type of function
ONONONHoles detection
This function transmits the bitmap of beams with inverted bit signals.
The default setting
"0 = beam free and 1 = beam broken"
is converted into
"0 = beam occupied and 1= beam free".
Continuous bitmap
transmission
Thus without object the bitmap of all optics will show "1", if the light curtain is aligned correctly.
Acquired data reflects the sum of beam acquisitions and is sent on interrogation code as
described in 5-3 ’Beam aquisition and data aquisition’ on page 5-4.
The order of bitmaps is described in ’Bitmap of optics’ on page 5-5.
Operating serial output models
5-8
F3EM2 MEASURING LIGHT CURTAINS OPERATION MANUAL
Page 35
Order codes
6
F3EM2 MEASURING LIGHT CURTAINS OPERATION MANUAL
Page 36
Order code
RS232C Serial/
analogue output
models
F3EM2-005-150F3EM2-005-150-AV
F3EM2-018-150F3EM2-018-150-AV18 mm15 m8
F3EM2-005-300F3EM2-005-300-AV
F3EM2-018-300F3EM2-018-300-AV18 mm15 m16
*2
Analogue models
Measurement
range
150
300
Pitch
5mm3 m30
5mm3 m60
*1
Sensing
distance
Channels
F3EM2-005-450F3EM2-005-450-AV
450
F3EM2-018-450F3EM2-018-450-AV18 mm15 m24
F3EM2-005-600F3EM2-005-600-AV
600
F3EM2-018-600F3EM2-018-600-AV18 mm15 m32
F3EM2-005-900F3EM2-005-900-AV
900
F3EM2-018-900F3EM2-018-900-AV18 mm15 m48
F3EM2-005-1200F3EM2-005-1200-AV
1200
F3EM2-018-1200F3EM2-018-1200-AV18 mm15 m64
F3EM2-005-1500F3EM2-005-1500-AV
1500
F3EM2-018-1500F3EM2-018-1500-AV18 mm15 m80
F3EM2-005-1800F3EM2-005-1800-AV
1800
F3EM2-018-1800F3EM2-018-1800-AV18 mm15 m96
F3EM2-018-2100F3EM2-018-2100-AV210018 mm15 m112
*1. Models with 7.5 mm pitch are available. Contact your OMRON representative.
*2. Models with RS485 serial output are available. Contact your OMRON representative.