Omron F3C-AL14-M1J, F3C-AL44-M1J Datasheet

Page 1
F3C-AL
A-177F3C-AL
Distance setting laser photoelectric sensor
F3C-AL
• 700 mm max setting distance
• small visible Laser light spot for simple adjustment
Clear red spot ensures easy setting.
With its wide setting range 170 to 700 mm, F3C-AL is compat­ible with standard conveyors. In the setting distance of 700 mm, the distance can be set easily with a 1.5x4 mm red spot.
Secure detection of shiny surface
Ensures stable detection of a 45-degree shiny surface. Detec­tion of pouches, laminated packages or like minimizes setup change time.
Unaffected by a shiny background.
Insensitive to shiny objects in the background, the Sensor can be installed in any place.
Small Black/White error: 2% (Setting distance 300 mm), 8% max. (Setting distance 500 mm)
A little black/white error saves adjustment time during setup change.
Full hysteresis detection range 0.5% max. (for white paper)
6-turn adjuster ensures ease of adjustment.
700mm
170mm
Page 2
A-178 Standard Photoelectric Sensors
Application
Ordering Information
Sensors
Accessories (Order Separately)
Shape
Connection
method
Sensing/Setting range Operating mode
Model
NPN output PNP output
Pre-wired with M12-connector
Light-ON/Dark-ON cable connection selectable
F3C-AL14-M1J
F3C-AL44-M1J
Detection of the object between 150 to 700 mm max. on the conveyor.
F3C
The cup of yogurt
Detection of food being transferred
Since it is a reflection type, a viewport is OK with one place!
F3C
Wafer
Detection of wafers through view port (Reflective model)
Red light
120 170
Setting range
120 to 700 mm
Sensing distance
700 mm
Mounting Brackets
Shape Model Quantity
E39-L40 1
Sensor I/O Connectors
Cable spec-
ifications
Shape
Cable type
Model
Standard
cable
2 m
4 con-
ductors
XS2F-D421-D80-A
5 m
XS2F-D421-G80-A
2 m
XS2F-D422-D80-A
5 m
XS2F-D422-G80-A
Robot cable
(for vibra­tion resis-
tance)
2 m
XS2F-D421-D80-R
5 m
XS2F-D421-G80-R
2 m
XS2F-D422-D80-R
5 m
XS2F-D422-G80-R
Straight t
yp
e
L type
Straight type
L type
Page 3
A-179F3C-AL
F3C-AL
Rating/Performance
Item Model F3C-AL14-M1J F3C-AL44-M1J Sensing 120 to 700 mm (White paper 100 x 100 mm) (Setting distance 700 mm)
Setting distance range
170 to 700 mm (White paper, 90% remission, 100 x 100 mm)
170 to 560 mm (White paper, 6% remission, 100 x 100 mm) Black-/white-error 20% max. (of setting distance, 90%/6% remission) Spot Diameter 1.5 x 4 mm (Setting distance 700 mm)
Light source
Pulsed red light semiconductor laser
Class II: < 1mWeff. / 670 nm / 5% duty cycle
(Impulse time 60 µs, Period time: 1.2 ms) Power supply voltage 10 to 30 VDC [ripple (p-p) 10% included] Current consumption 30 mA max.
Control output
Load supply voltage 30 VDC max., load
current 150 mA max. (residual voltage: 2 V max.)
NPN open collector output type, Light-ON/Dark-ON
cable connection selectable
Load supply voltage 30 VDC max., load current 150 mA max. (residual voltage: 2 V max.) PNP open collector output type, Light-ON/Dark-ON
cable connection selectable Protective circuits Reverse polarity protection, output short-circuit protection, mutual interference prevention Response time Operation and reset: 10 ms max. Sensitivity adjustment 6-turn adjuster Ambient illuminance Incandescent lamp/Sunlight: 5,000 lux max. Ambient temperature Operating: 0°C to 50°C, Storage: -25°C to 60°C (with no icing or condensation) Ambient humidity Operating/Storage: 35% to 85%RH (with no condensation) Insulation resistance 20 M min. at 500 VDC Vibration resistance 10 to 55 Hz double amplitude 1.5 mm or 300 m/s2 for 2 h in each of X, Y, Z directions Shock resistance Destruction: 500 m/s2 for 3 times each in X, Y, and Z directions Protective structure IEC Standard IP40 Connection method M12 connector joint type (standard cable length 200 mm) / 4 x 0.34 mm² (PVC) Weight (packed state) Approx. 80 g
Material
Case
ABS
Lens Acrylics (PMMA)
Accessories Adjusting screwdriver, Laser warning label, instruction manual
Page 4
A-180 Standard Photoelectric Sensors
Characteristic data (typical)
Parallel operating range Black/White error Short distance characteristic chart
Hysteresis
4
3
2
1
0
-1
-2
-3
-4
100
200
300
400
500 600 700
Distance X (mm)
150mm
400mm
700mm
Distance Y (mm)
Setting distance (mm)
20
15
10
5
0
150 200 300 400 500 600 700
Sensing object White paper: reflectivity 90 % Black paper: reflectivity 5 %
Black and white error (%)
800
700
600
500
400
300
200
100
0
90
mm
50mm
185mm
70mm
White paper Black paper
Materi
a
Setting distance 700mm
170mm
Distance (mm)
Setting distance (mm)
3.0
2.0
1.0
0 100 200 300 400 500 600 700
Sensing object White paper: reflectivity 90 % Black paper: reflectivity 5 %
Black paper
White paper
Hysteresis (%)
Page 5
A-181F3C-AL
F3C-AL
Output Circuit Diagram
NPN output
PNP output
Connectors (Sensor I/O connectors)
Model
Operating status of output transistor
Timing chart
Mode
selection
Output circuit
F3C-AL14-M1J
Light ON
Connect B to
A
or dis-
connect
B
.
Dark ON
Connect B to
C
.
Model
Operating status of output transistor
Timing chart
Mode
selection
Output circuit
F3C-AL44-M1J
Light ON
Connect B to
A
or dis-
connect
B
.
Dark ON
Connect B to
C
.
Incident
Interrupted
ON
OFF
ON
OFF
Operate
Reset
Light indicator (red)
(Between 1 and 4)
Output transistor
Load (Relay)
10 to 30 VDC
Main circuit
Load
(Relay)
Operation selectable
150 mA max.
Light indicator (red)
Stability indicator (green)
0V
Z
D
1
4
3
2
Connector Pin Arrangement
3
1
2
4
Incident
Interrupted
ON
OFF
ON
OFF
Operate
Reset
Light indicator (red)
(Between 1 and 4)
Output transistor
Load (Relay)
10 to 30 VDC
Main circuit
Load
(Relay)
Operation selectable
150 mA max.
Light indicator (red)
Stability indicator (green)
0V
Z
D
1
4
3
2
Connector Pin Arrangement
3
1
2
4
10 to 30 VDC
Incident
Interrupted
ON
OFF
ON
OFF
Operate
Reset
Light indicator (red)
(Between 3 and 4)
Output transistor
Load (Relay)
10 to 30 VDC
Main circuit
Load
(Relay)
Operation selectable
150 mA max.
Light indicator (red)
Stability indicator (green)
0V
Z
D
1
4
3
2
Connector Pin Arrangement
3
1
2
4
Incident
Interrupted
ON
OFF
ON
OFF
Operate
Reset
Light indicator (red)
(Between 3 and 4)
Output transistor
Load (Relay)
10 to 30 VDC
Main circuit
1
4
3
2
Load
(Relay)
Operation selectable
150 mA max.
Light indicator (red)
Stability indicator (green)
0V
Z
D
Connector Pin Arrangement
3
1
2
4
Class
Wire, outer Connector
Application
For DC
Brown A Power supply (+V)
White B Operation switching
Blue C Power supply (0 V)
Black D Output
Brown White Blue Black
Terminal No. Cable core
wire jacket color
XS2F-D42
#
-D80-#
XS2F-D42
#
-D80-#
2
4
13
1 2 3 4
Page 6
A-182 Standard Photoelectric Sensors
Sensitivity Adjustment
Special hints
Recommended adjustment
To assure stable working conditions the green stability LED should be always turned on.
The green LED displays two stability conditions:
1. Output stable ON (red LED on)
2. Output stable OFF (red LED off) Best performance can be achieved if the sensing object is located closer than -10 % of the setting distance or the shiny background is fixed +10 % behind the switching position.
Item Position A Position B and C Setting
Adjustment procedure
Place the detected object at the de­sired location and turn the LIGHT indi­cator (red) lights. This is position A
Background object Remove the detected object and turn the adjustment knob clockwise until the LIGHT indicator(red) lights. This is the position B. Then turn the adjustment knob coun­terclockwise until the LIGHT indicator (red) goes out. This is position C. No Background object The maximum adjustment setting is used as position C.
Set the adjustment to halfway between A and C. Confirm that the STAB indica­tor (green) remains lit both with the de­tected object present and not present. If the STAB indicator does not remain lit, review the detection method to en­able stable operation.
Detecting condition
Status of dis­tance setting knob
Indicators
Photoelectric sensor
Detected object
A
Photoelectric sensor
Detected object
C
Background
object
B
A
B
C
A
C
OFF ON
STABILITY (green)
LIGHT (red)
OFF OFF
STABILITY (green)
LIGHT (red)
ON OFF
STABILITY (green)
LIGHT (red)
Page 7
A-183F3C-AL
F3C-AL
Precautions
Safety Precaution
Laser beam!
Laser protection class 2 Do not look into the laser beam. Pay attention to the accident prevention regulations and the laser protection class.
Visible laser emission!
Avoid any indirect or direct radiation of reflected or emitted laser light!
Laser safety
The laser safeguards have been stipulated for laser equip­ment in and outside Japan. The following gives brief descrip­tion for use in Japan. The JIS C6802 Standard stipulates safety preventives that must be taken by the user according to the laser product class. (The outline is given in the following table.) User's Requirements
* 5 mW or less in the visible range
Classification of F3C
Handle laser equipment in accordance with the following pre-
cautions.
• Do not look into the beam.
• Do not disassemble the product. Doing so will release the laser beam to wander around.
Please obtain or prepare the "Laser product safety standards" on your own responsibility.
Labels related to laser The following warning label is applied to the side face of the photoelectric sensor.
For use in Japan, change the above label for the one that meets the JIS Standards.
Handling Instructions F3C radiates a visible-light laser. Do not look into it directly. Use F3C so that the light path of the laser beam is terminated. If there is a mirror-smooth reflector in the light path, confine the beam away from the reflected light path. If F3C must be used with the light path open, avoid placing the light path on the eye level.
Design
Power Reset Time
The Photoelectric Sensor is ready to sense an object in 300 ms after power-on. Therefore, use it 300 ms after power-on. If the load and Sensor are connected to different power sup­plies, always switch on power for the Sensor first.
Wiring Considerations
Load short-circuit protection
• The F3C-AL has load short-circuit protection. If a load short­circuit or like has occurred, the output turns OFF. Therefore, recheck the wiring and switch power on again. This resets the short-circuit protection circuit. Load short-circuit protec­tion is activated when a current of 1.8 times or more of the rated load current flows. When using an L load, use the one the inrush current of which is less than 1.8 times of the rated load current.
• Do not use the input power exceeding the rated voltage. Doing so can cause damage.
• Do not shorten the load with the open collector output. Oth­erwise, damage might be caused.
• Run the wiring of F3C separately from the high voltage and power cables.
Class
Class 1 Class 2
Class
3A
Class 3B
Class 4
Item 3B*
3B
Using remote interlock
Not required
Connect the re­mote interlock of the laser beam to the emergency main interlock, the interlock of the room, or the inter­lock of the door.
Key control Not required
Do not keep the key in the lock when the laser beam is not used.
Beam breaker or attenuator
Not required
Used to protect people from acci­dental radiation by the laser beam.
Warning sign Not required
Post a proper warning sign on the door to the room where laser beam equipment is in­stalled.
Beam path
Not re-
quired
The laser beam must be terminated and, as a rule, must be enclosed. If the laser beam is exposed, the vertical height of the beam must not be the same as that of the eyes.
Mirror reflection
Not required
Appropriate optical elements must be securely attached and you must be able to con­trol the optical elements dur­ing laser radiation.
Eye protect Not required
Use eye protectors except in special, specified locations.
Protection clothes
Not required
Wear protection clothes if exposure of the skin to the laser beam may exceed the MPE of the skin.
Training Not required
The laser system must be operated by only properly trained people.
Class 2
Correct Use
LASER LIGHT
DO NOT LOOK DIRECTLY INTO THE BEAM!
NOT EVEN THROUGH OPTICAL
INSTRUMENTS.
LASER PROTECTION CLASS 2
Pout < 1mW 670nm
Page 8
A-184 Standard Photoelectric Sensors
• Avoid wiring them together or running them within the same duct. Doing so may get them induced, causing a malfunc­tion or damage.
• For extension of the cable, use a 0.3-mm
2
or more cable
and run it within 50 m.
Mounting
• Install the photoelectric sensor so that the sun, fluorescent lamp, incandescent lamp or any other strong light will not enter the directional angle range of the sensor.
• If Sensors are installed face-to-face, ensure that no optical axes cross each other. Otherwise, mutual interference may result.
• Use M4 screws to mount the unit.
• When mounting the case tighten it to the torque of 1.2 Nm max.
Miscellaneous
Operating Environment
• Avoid using the Sensor in a strong disturbance light (e.g. la­ser beam or arc welding beam) or strong electromagnetic field.
• Depending on their material and/or shape, some objects may not be detected or may be detected with low accuracy. (Mirror-smooth material, transparent material, material of extremely low reflectivity, object smaller than spot diameter)
Correct operation The moving direction of the sensor or object should be prefer­ably along the optical axis of the light beam. Lateral approach is also possible. Movement from the top to the bottom or op­posite can cause malfunction and should be avoided.
Dimensions (Unit: mm)
Accessories (Order Separately)
Mounting Brackets
H-5
Movement of object
Light beam
Sensing distance
adjustor
Red LED (light received)
Green LED (stability)
Sensors
F3C-AL14-M1J F3C-AL44-M1J
18
4
Three,
4.2 dia.
4
37
42
8
4.7
(55)
Emitter
Receiver
90
45
32
Distance adjuster
Light indicator (red)
Stability indicator (green)
M12 x 1
1
3
2
4
inyl-insulated round cable of 4 dia. 4 cores conductorStandard length: 200 mm
Terminal No.
Specifications 1+V 2
L-ON/D-ON selectable 30V 4 Output
Note: Connection 1 to 2 is L-ON
Connection 2 to 3 is D-ON
Note. L-ON when 1-2 are connected
D-ON when 2-3 are connected
Termi-
nal No.
Specifications
1+V
2
L-ON/D-ON
selection 30V 4 Output
In the interest of product improvement, specifications are subject to change without notice.
ALL DIMENSIONS SHOWN ARE IN MILLIMETERS. To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527.
Cat. No. E510-E2-01-X
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