Omron F39-MC11 Instruction Manual

PNSPO!
Model F39-MC11(ver. 3)
Setting Console
INSTRUCTION MANUAL
Thank you for selecting OMRON product. This manual primarily describes precautions required in installing and operating the product. Before operating the product, read this manual thoroughly to acquire sufficient knowledge of the product. For your convenience, always keep this manual at hand.
©OMRON Corporation 2001-2003 All Rights Reserved.
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Read and Understand this Instruction Manual Please read and understand this instruction manual before storing, installing, programming, operating, maintaining, or disposing of the products. Please consult your OMRON representative if you have any questions or comments.
Warranty, Limitations of Liability
WARRANTY
OMRON's exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year (or other period if specified) from date of sale by OMRON.
OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, REGARDING NON-INFRINGEMENT, MERCHANTABILITY, OR FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS. ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE. OMRON DISCLAIMS ALL OTHER WARRANTIES, EXPRESS OR IMPLIED.
LIMITATIONS OF LIABILITY
OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL, INDIRECT, OR CONSEQUENTIAL DAMAGES, LOSS OF PROFITS OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED ON CONTRACT, WARRANTY, NEGLIGENCE, OR STRICT LIABILITY.
In no event shall the responsibility of OMRON for any act exceed the individual price of the product on which liability is asserted.
IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY, REPAIR, OR OTHER CLAIMS REGARDING THE PRODUCTS UNLESS OMRON'S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED, STORED, INSTALLED, AND MAINTAINED AND NOT SUBJECT TO CONTAMINATION, ABUSE, MISUSE, OR INAPPROPRIATE MODIFICATION OR REPAIR.
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Application Considerations
SUITABILITY FOR USE
OMRON shall not be responsible for conformity with any standards, codes, or regulations that apply to the combination of the products in the customer's application or use of the products.
At the customer's request, OMRON will provide applicable third party certification documents identifying ratings and limitations of use that apply to the products. This information by itself is not sufficient for a complete determination of the suitability of the products in combination with the end product, machine, system, or other application or use.
The following are some examples of applications for which particular attention must be given. This is not intended to be an exhaustive list of all possible uses of the products, nor is it intended to imply that the uses listed may be suitable for the products:
Outdoor use, uses involving potential chemical contamination or electrical interference, or conditions or uses not described in this instruction manual.
Nuclear energy control systems, combustion systems, railroad systems, aviation systems, medical equipment, amusement machines, vehicles, and installations subject to separate industry or government regulations. Systems, machines, and equipment that could present a risk to life or property.
Please know and observe all prohibitions of use applicable to the products.
NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON PRODUCTS ARE PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM.
PROGRAMMABLE PRODUCTS
OMRON shall not be responsible for the user's programming of a programmable product, or any consequence thereof.
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Disclaimers
CHANGE IN SPECIFICATIONS
Product specifications and accessories may be changed at any time based on improvements and other reasons.
It is our practice to change model numbers when published ratings or features are changed, or when significant construction changes are made. However, some specifications of the products may be changed without any notice. When in doubt, special model numbers may be assigned to fix or establish key specifications for your application on your request. Please consult with your OMRON representative at any time to confirm actual specifications of purchased products.
DIMENSIONS AND WEIGHTS
Dimensions and weights are nominal and are not to be used for manufacturing purposes, even when tolerances are shown.
ERRORS AND OMISSIONS
The information in this instruction manual has been carefully checked and is believed to be accurate; however, no responsibility is assumed for clerical, typographical, or proofreading errors, or omissions.
Meanings of Signal Words
The following signal words are used in this instruction manual.
WARNING
Indicates a potentially hazardous situation which, if not avoided, will result in minor or moderate injury, or may result in serious injury or death. Additionally there may be significant property damage.
CAUTION
Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury or in property damage.
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Meanings of Alert Symbols
The following alert symbols are used in this instruction manual.
Indicates the possibility of explosion under specific conditions.
Alert statements in this Instruction Manual The following alert statements apply to the products in this instruction manual. Each alert statement also appears at the locations needed in the manual to attract your attention.
WARNIG
F39-MC must be managed and used only by qualified persons. Operation by un-qualified persons could create a hazardous condition which may lead to a loss of safety function.
After the changing the setting of the sensor, a start-up check must be conducted. Normal operation can only be allowed after safety is confirmed.
In order prevent access to a dangerous area, fixed barrier guards must be placed in fixed blanked areas. Failure to do so may result in serious injury. Use of floating blanking function involves a change of the safety distance. Always recalculate and re-measure the safety distance to confirm that it meets the applicable standards, after the change. Failure to do so may cause the machine to fail to stop before an operator reaches a dangerous area, and may result in serious injury. A change of the setting can only be done under observance of laws/ standards which are related to safe operation of the product.
CAUTION
Do not connect the F39-MC to any equipment other than for what it intended to be used with.
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Precautions for Safe Use
Please observe the following precautions for safe use of the products.
Do not connect to voltage exceeding the stated values. Doing so may cause damage to the product.
Do not expose the F39-MC to water on the product. Doing so may cause damage to the product.
Precautions for Correct Use
Please observe the following precautions to prevent failure to operate, malfunctions, or undesirable effects on product performance.
• Always power OFF the sensor when connecting or disconnecting the F39-MC11.
When F39-MC is not in use, disconnect it from the sensor.
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Table of Contents
1 DESCRIPTION .............................................................................. 1
1.1 Outline of operation procedure .................................................2
1.2 Available function and Sensor serial number ...........................3
2 RATING ......................................................................................... 4
3 NOMENCLATURE......................................................................... 5
4 WIRING/CONNECTION ................................................................ 7
4.1 Mounting branching connector .................................................7
4.2 Diagram for Wiring of Branching Connector.............................8
4.3 Connecting F39-MC .................................................................9
5 POWER ON................................................................................. 10
6 FUNCTION SELECTION..............................................................11
7 CHANNEL SELECTION .............................................................. 12
8 MONITOR/SET............................................................................ 14
8.1 Fixed blanking ........................................................................16
8.2 Floating blanking ....................................................................21
8.3 Auxiliary output .......................................................................24
8.4 Output2 ...................................................................................24
8.5 External indicator output .........................................................27
8.6 External device monitoring .....................................................30
8.7 Start interlock.......................................................................... 31
8.8 Restart interlock...................................................................... 32
8.9 Threshold adjustment ............................................................. 33
8.10 Setting initialization.................................................................34
8.11 ID setting ................................................................................ 35
8.12 Threshold teach......................................................................36
8.13 Error log view..........................................................................40
9 COPY .......................................................................................... 41
9.1 Upload (Copy Sensor data to F39-MC) .................................. 42
9.2 Download (Copy F39-MC data to Sensor) ............................. 43
9.3 Bank Lock (Prohibit overwriting to bank data) ........................44
10 PROTECT ............................................................................. 45
10.1 Setting lock............................................................................. 46
10.2 Change password...................................................................47
10.3 Setting limitation.....................................................................48
11 DISCONNECT F39-MC......................................................... 50
12 MC11 ERROR CODES ......................................................... 51
13 TROUBLESHOOTING .......................................................... 52
ANNEX1 INDEX .................................................................................. 53
ANNEX2 FUNCTION LIST (according to sensor type) ....................... 56
ANNEX3 ERROR CODE LIST ............................................................ 60
ANNEX4 FUNCTION SETTING CARD ............................................... 61
0
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1 DESCRIPTION
The Setting consol Model F39-MC11 (hereafter referred to as F39-MC) can be connected to Safety Light Curtain Series—Model F3SN, Multi-beam Safety Sensor series—Model F3SH, and Area Scanner series—Model F3ZN. The F39-MC allows you to change or monitor the setting of these sensors.
Available setting functions are as follows;
Function Setting F3SN F3SH F3ZN
Fixed blanking
Floating blanking
Auxiliary output
Output2
External indicator output
External device monitoring
Start interlock
Restart interlock
Threshold adjustment
Setting initialization
ID setting
Threshold teach *
Monitor/ Set
Error log view
Copy Upload
Download Bank lock
Protect Setting lock
Change password Setting limitation
: Accessible
* For the sensor having the specific serial number, this function is
unavailable.
Refer to “ 1.2 Available function and Sensor serial number ”.
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1.1 Outline of operation procedure
Shown in the following flow chart.
⑨Power on sensor(s) and confirm correct function by the test.
Outline of operation
procedure
Setting completed.
(Able to normal use)
See section 6
See section 7
See section 4.1
See section 4.3
See section 5
①Mount branching connector
②Connect cable and F39-MC
③Power on both sensor(s) and F39-MC
④Select function (MONITOR/SET, COPY, PROTECT)
⑤Select channel of sensor to be set
⑥Select sensor function to be set, and change value
⑦Send changed setting to sensor(s)
⑧Power OFF, and detach F39-MC and cable
See section 8 to 10
See section 11
See section 8 to 10
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1.2 Available function and Sensor serial number
For the sensor having the specific serial number, there are some unavailable functions in the functions of the F39-MC11. Check the serial number on the type label of the sensor for both emitter and receiver to make sure available functions for the sensor.
New functions are divided into two function groups, the functional group A and the functional group B, by the serial number of the sensor. Refer to “ANNEX2 FUNCTION LIST (according to sensor type)”(Page
56) about functions corresponding to each group. The method to distinguish between the functional group A and the functional group B is as follows.
The functional group A
The following serial numbers correspond to the functional group A.
Serial number:
aaaa402, aaaa502, aaaa602, aaaa702, aaaa802, aaaa902, aaaaX02, aaaaY02, aaaaZ02, or aaaabcc
'aaaa' can be any numeric characters. 'b' can be any alphanumeric characters. 'cc' is greater than '03'
The functional group B
The following serial numbers correspond to the functional group B.
Serial number:
0001803~, aaaa903, aaaaX03, aaaaY03, aaaaX03, or aaaabcc
'aaaa' can be any numeric characters. 'b' can be any alphanumeric characters. 'cc' is greater than '04'.
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2 RATING
Models
Items
F39-MC11
Applicable sensor F3SN, F3SH, F3ZN Series Communication method Specified method Communication connecting method
RS-485
Power supply
24VDC±10%
(share sensor’s power supply) Current consumption 55mA maximum Ambient temperature (during operation)
-10 to 55
(with no freezing) Ambient temperature (during storage)
-25 to 65
Ambient humidity 25 to 85%RH
(with no condensation)
Insulation resistance
20MΩ min.at 500VDC
Dielectric strength voltage 1,000VAC at 50/60Hz for 1min.
Case ABS
Material
Window Polycarbonate
Weight Approx. 87g (without accessories)
Approx. 360g (when packed)
Accessories Branching connector, Cable(2m),
Connector cap, Instruction manual
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3 NOMENCLATURE
Cable (Length: 2m)
+
|
CONNECT
PNSPO
+
-
MONITOR / SET COPY PROTECT
MENU
Setting Console
F39-MC11
CANCEL ENTER
Communication connection indicator (CONNECT)
DOWN
UP
RL
Function indicators (FUNCTION)
Channel display (CH)
Channel keys(CH)
Mode display
Operation keys
UP Change mode, increase value
DOWN Change mode, decrease value
RIGHT digit position down
LEFT digit position up
CANCEL To cancel
ENTER To se t
Branching Connector
Sensor (F3SN, F3SH, or F3ZN series)
MADE IN JAPAN
FUNCTION
CH
Connector Cap
Please set this to branching connector when F39-MC is not in use.
Brief description of Operation keys
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+
-
CANCEL ENTER
DOWN
RL
UP
MONITOR / SET COPY PROTECT
FUNCTION
3.1 Communication connection indicator (CONNECT) This indicator will light up when F39-MC is connected to the sensor. F39-MC cannot be used when this indicator is not lit.
3.2 Function indicators (FUNCTION) The indicator of the function being set is lit.
3.3 Channel display(CH) and channel keys Using +/- keys, select sensor to be set by F39-MC. Number of selected channel appears on display.
3.4 Mode display Displays function and value when making a setting. Basically the top row indicates Setting function and the bottom row Setting value.
3.5 Operation keys Used for mode change, setting and canceling.
+
|
CH
CONNECT
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4 WIRING/CONNECTION
4.1 Mounting branching connector
Mount a branching connector to sensor. The connector can be mounted either on emitter or receiver.
When mounted on receiver When mounted on emitter
Branching connector
Emitter Receiver
Emitter Receiver
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4.2 Diagram for Wiring of Branching Connector
Front View
Pin
No.
Signal
1
+24 V(24VDC)
2 RS-485(A)
3 0V
4 RS-485(B)
CAUTION
The F39-MC receives its power from the sensor. Select a power supply with sufficient current to allow for the additional consumption of the F39-MC (55mA maximum).
8Pin female
To sensor
8Pin male
To po w er supply circuit
4Pin female
To F3 9 -MC
2
4
31
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4.3 Connecting F39-MC
Insert M12 connector of the cable into Branching connector and the other end into the F39-MC11.
CAUTION
Do not connect 2 or more F39-MC to one pair of sensor. Normal operation cannot be achieved. Also, combined use of F39-MC and F3ZP, area scanner controller, is not allowed. When F39-MC is not in use, the cable and F39-MC must be removed and Branching connector must be covered with connector cap (Model XS2Z-12). When connecting or disconnecting the F39-MC, be sure that the power is OFF.
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5 POWER ON
Power supply of F39-MC is shared with that of the sensor. The F39-MC turns ON with the power supply of the sensor.
When the F39-MC power is ON, it confirms its connection to sensor. When connection is succeeded, it displays as follows;
Communication connecting indicator is lit. Displays F39-MC’s model and version in mode
display (for 1 second)
Displays connected sensor model in mode display,
(for 1 second)
(Figure shown left represents when connected to Model F3SN-A.)
CAUTION
When F39-MC power is ON, the state of sensor becomes as follows.
The safety output of F3SN and F3SH is OFF.
Also, indicators located at bottom (see fig. on right) are flashing.
The output of F3ZN is OFF only during
sending data to F3ZN. During non-access time, normal operation can be conducted except that the response time increases by 1ms.
Do not disconnect the F39-MC during power ON-state. Malfunction may result.
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6 FUNCTION SELECTION
1. Using [UP][DOWN] keys, select the function. Display of selected function flashes.
2. Function selecting method is shown below.
3. By pressing [ENTER] when the selected function is displayed, editing of selected function becomes possible. The indicator of the function selected will light.
4. For editing method of each function, please refer to the item of respective function.
Monitor/Set Section8 page14 Copy Section9 page41 Protect Section10 page45
-
DOWN
+
UP
MONITOR / SET COPY PROTECT
FUNCTION
MONITOR / SET COPY PROTECT
FUNCTION
MONITOR / SET COPY PROTECT
FUNCTION
-
DOWN
+
UP
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7 CHANNEL SELECTION
When changing the setting of the sensor with the F39-MC, select the channel in order to determine which sensor is to be set. Selecting channel (CH) method is as follows;
When series connected, the closest sensor to the extension cable becomes 1CH and the second closest becomes 2CH.
Channel Numbers in Series Connection
3CH
2CH
1CH
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Changing selected channel
when connected to three sensors
+
|
CH(+)CH(-)
+
|
CH(+)CH(-)
+
|
CH(+)CH(-)
1ch is selected (After power on)
2ch is selected
3ch is selected
1ch is selected
The indicator will be displayed as illustrated below, depending on which function is to be set. This indicates that a setting item is to be proceeded to all the sensors.
CAUTION
If the channel is changed while making a setting, content of the setting will be cancelled.
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8 MONITOR/SET
CAUTION
After the changing the setting of the sensor, a start-up check must be conducted. Normal operation can only be allowed after safety is confirmed. A change of the setting can only be done under observance of laws/ standards which are related to safe operation of the product.
This function enables the monitoring of current set values and functions of the sensor. When a set value is changed, content of the change is reflected on sensor. The value which is indicated first in each category is the current set value.
The method of change into each mode is as illustrated below. By pressing [ENTER] key when the selected function is displayed, editing of selected function becomes possible.
(i)F3SN
1.Fixed blanking
2.Floating blanking
4.Ext. indicator output
3.Auxiliary output
5.Ext. device monitor
9.initialize
0.ID
7.Restart in terlock
6.Start interlock
1.FIX
2.FLO
3.AUX 4.E.I.O.
5.EDM
6.SIL
7.RIL9.INI0.ID
[UP][DOWN]Key
Blinking
A.Threshold teach
A.TCH
B.Error log view
B.LOG
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