Omron F250-C50 Setup Manual

Download

)9LVLRQ6HQVRU )&&

0DQXDO6HWXS0DQXDO

3URGXFHG6HSWHPEHU

Notice:

OMRON products are manufactured for use according to proper procedures by a qualified operator and only for the purposes described in this manual.

The following conventions are used to indicate and classify precautions in this manual. Always heed the information prov ided w ith them . Failure to heed precau tions c an resul t in injury to people or damage to property.

!DANGER Indicates an imminently hazardous situation which, if not avoided, will result in

death or serious injury.

!WARNING Indicates a potentially hazardous situation which, if not avoided, could result in

death or serious injury.

!Caution Indicates a potentially hazardous situation which, if not avoided, may result in

minor or moderate injury, or property damage.

OMRON Product References

All OMRON products are capitalized in this manual. The word “Unit” is also capitalized when it refers to an OMRON product, regardless of whether or not it appears in the proper name of the product.

Visual Aids

The following headings appear in the left column of the manual to help you locate different types of information.

Note Indicates information of particular interest for efficient and convenient opera-

tion of the product.

1,2,3...  ,QGLFDWHVOLVWVRIRQHVRUWRUDQRWKHUVXFKDVSURFHGXUHVFKHFNOLVWVHWF

Precaution Indicates information required to take full advantage of the functions and per-

formance of the product. Incorrect application methods may result in the loss of damage or damage to the product. Read and follow all precautionary information.

CHECK Indicates points that are important in using product functions or in application

procedures.

TwoCamera Indicates information required when using a 2-camera system.

SeeAlso Indicates where to find related information.

HELP Indicates information helpful in operation, such as the definition of terms.

¸ OMRON, 2001

All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form, or by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written permission of OMRON. No patent liability is assumed with respect to the use of the information contained herein. Moreover, because OMRON is constantly striving to improve its high-quality products, the information contained in this manual is subject to change without notice. Every preca ution has been taken in the prepa ration of this manual. Nevertheless, OMRON assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained in this publication.

TABLE OF CONTENTS

PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xi

1 Special or Critical Applications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xii

2 General Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xii

3 Regulations and Standards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .xiii

SECTION 1

Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

1-1 Installation Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

1-2 Confirming Package Contents. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

1-3 Product Availability. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

SECTION 2

Special Features, Installation, and Connections . . . . . . . . . . . . 7

2-1 Special Features. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

2-2 Basic System Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

2-3 Component Names and Functions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

2-4 Mounting the Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

2-5 Connecting Peripheral Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

2-6 Power Supply and Ground. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

SECTION 3

Lenses, Lighting, and Memory Cards. . . . . . . . . . . . . . . . . . . . 21

3-1 CCTV Lenses. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

3-2 Lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

3-3 Memory Cards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

SECTION 4

Connecting External Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

4-1 Connecting through the Parallel Interface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

4-2 Connecting through the Serial Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

SECTION 5

Troubleshooting and Maintenance . . . . . . . . . . . . . . . . . . . . . . 43

5-1 Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

5-2 Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

5-3 Regular Inspections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

5-4 Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

5-5 F200/F300 Camera Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

5-6 Connecting a Strobe Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

Index. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

Revision History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

vii

$ERXWWKLV0DQXDO

This manual describes the hardware for the F250 Vision Sensor and how to install the components, and it includes the sections described below. This is one of two manuals used to operate the F250. Refer to the following table for the contents of each manual.

Manual Contents Cat. No.

1:Setup Manual Provides information on system hardware and installa-

2:Operation Manual

(on CD-ROM)

Please read the above manuals carefully and be sure you understand the information provided before attempting to install or operate the F250.

Section 1 Introduction describes the precautions that must be taken when installing and operating the F250 Vision Sensor.

Section 2 Special Features, Installation, and Connections shows a basic F250 system configuration and explains how to install the F250 and connect it to a power supply and peripheral devices.

Section 3 Lenses, Lighting, and Memory Cards describes how to select and use these components most effectively.

Section 4 Connecting External Devices describes how to connect external devices through a parallel interface (the parallel connectors) or serial interface (the RS-232C/RS422 connector or Ethernet connector).

Section 5 Troubleshooting and Maintenance provides tables to help identify and correct hardware errors that may occur with the F250 as well as information on maintenance and periodic inspections.

tion. Be sure to read this manual first. The Operation Manual CD-ROM is packed with the

F250-UME Application Software. This manual explains basic operations such as installing the Application Software, setting up inspection processes, and communicating with external devices.

SCHB-736A

Z153-E1-01

!WARNING Failure to read and understand the information provided in this manual may result in per-

sonal injury or death, damage to the product, or product failure. Please read each section in its entirety and be sure you understand the information provided in the section and related sections before attempting any of the procedures or operations given.

PRECAUTIONS

This section provides general precautions for using the F250 Vision Sensor.

The information contained in this section is important for the safe and reliable application of the F250 Vision Sensor. You must read thi s secti on and unde rstand the info rmat ion conta ined bef o r e attempti ng to set up or operate an F250 Vision Sensor.

1 Special or Critical Applications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xii

2 General Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xii

3 Regulations and Standards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xiii

Special or Critical Applications 1

1 Special or Critical Applications

When the F250 will be used in one of the conditions or applications listed below, allow extra safety margins in ratings and f unc tio ns, add e xt r a s afety f ea tures such as fail-safe systems, and consult your OMRON representative.

• Operating conditions or environments which are not described in the manual

• Nuclear power control systems, railroad systems, aviation systems, vehicles, combustion systems, medical equipment, amusement equipment, or safety equipment

• Other systems, machines, and equipment that may have a serious influence on lives and property and require extra safety features

2 General Safety Precautions

Battery Precautions

!WARNING Do not disassemble the F250, apply pressure to the F250 that would deform

its shape, or incinerate the F250. A lithium battery is built into the F250 and it may combust, explode, or burn if not treated properly.

!WARNING Do not short circuit, attempt to charge , di sa ssemb le , apply pre ssure t hat w ould

deform, or incinerate the lithium battery. The lithium battery may start a fire, explode, or burn if not treated properly.

Installation Environment Precautions

!Caution Do not use the F250 in environments with flammable or explosive gases. !Caution Install the F250 away from high-voltage devices and moving machinery to

allow safe access during operation and maintenance.

!Caution Install the F 250 so that air can flow free ly thro ugh its co oling vents. If the vents

are blocked, heat will build up in the Controller and may cause burns.

Intake vent

!Caution Be sure to securely tighten the screws when mounting the F250.

Power Supply and Wiring Precautions

!Caution Use the F250 with the power supply voltages specified in this manual. !Caution Use the wire and crimp terminals of the proper sizes as specified in this man-

ual. Do not connect the power supply wires by just twisting stranded wire and connecting directly to the terminals.

Exhaust vent

xii

!Caution Use a DC power supply with countermeasures against high-voltage spikes

(safe extra low-voltage circuits on the secondary side).

Regulations and Standards 3

Note

1. Ke ep t he po wer supply wires as short as possible (Max. 10 m).

2. Ground the F250’s ground terminal to less than 100 W.

3. Use a grounding point as close as possible to the F250 and keep the ground line as short as possible.

4. Wire the F250 to the groun d with a separ ate gr ound wire . To avoid gro unding problems, do not share the ground wiring with any other devices or ground the F250 to the building’s steel framing/plumbing.

Other Precautions

!Caution Do not attempt to dismantle, repair, or modify the F250. !Caution Do not touch fluorescent or halogen lights while the power is ON or immedi-

ately after the power is tur ned OFF. These lights get very hot and can caus e burns.

!Caution If you suspect an error or malfunction, stop using the F250 immediately, tur n

OFF the power supply, and consult your OMRON representative.

Note Dispose of the F250 as industrial waste.

3 Regulations and Standards

The F250 complies with the EC Directive and EN standard below.

1. EC Directives EMC Directive: No. 89/336/EEC

2. EN Standards (European Standards) EN 61326: 1997/Annex A+A1: 1998 (EMI: Class A)

xiii

SECTION 1

Introduction

This section describes the p re cau tions th a t must b e t aken when installing and oper atin g th e F2 50 Vision Sensor.

1-1 Installation Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

1-1-1 Controller Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

1-1-2 Component Installation and Handling . . . . . . . . . . . . . . . . . . . . . . . 4

1-2 Confirming Package Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

1-3 Product Availability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Installation Precautions Section 1-1

1-1 Installation Precautions

The F250 is highly reliable and resistant to most environmental factors. The following guidelines, however, must be followed to ensure reliability and optimum use of the F250.

!Caution Read the Precautions section before proceeding with installation or operation.

1-1-1 Controller Installation

Installation Site

Do not install the F250 in locations subject to the following conditions:

1,2,3... 1. Ambient temperatures outside of the 0 to 50C (32 to 122F) range

2. Rapid temperature fluctuations (likely to cause condensation)

3. Relative humidities outside of the 35% to 85% range

4. Presence of corrosive or flammable gases

5. Presence o f dust, salt, or iron particles

6. Direct vibration or shock

7. Direct sunlight

8. Wa ter, oil, or chemical fumes or spray

Orientation of Controller

To improve heat dissipation, install the Controller in the following orientation only. For proper air flow, provide at least 20 mm of clearance above the Controller and at least 50 mm of clearance on both sides.

• Horizontal Installation

CORRECT

Do not install the Controller upside down as shown in the following diagram.

INCORRECT

Installation Precautions Section 1-1

• Vertical Installation The Controller can be installed vertically with the air intake at the bottom

and exhaust at the top . F or proper air flo w , pro vide at least 20 mm of cle arance at the top of the Controller and at least 50 mm of clearance on both sides (the intake and exhaust sides).

CORRECT

INCORRECT

Ambient Temperatu re

1,2,3... 1. For proper air flow, maintain a minimum clearance of 20 mm at the top of

Exhaust

Intake

Exhaust

the F250 and at least 50 mm of clearance at the sides where the cooling air intake and exhaust are located.

2. Do not install the F250 immediately above significant heat sources, such as heaters, transformers, or large-capacity resistors.

3. Do not let the ambient operating temperature exceed 50C (122F).

4. Provide a forced-air fan cooling or air conditioning if the ambient temperature is near 50C (122F) so that the ambient temperature never exceeds 50C (122F).

Louver

Control panel

F250

Installation Precautions Section 1-1

Noise Resistance

Use the following measures to help increase noise resistance.

1,2,3... 1. Do not install the F250 in a cabinet containing high-voltage equipment.

2. Do not install the F250 within 200 mm of power cables.

Power lines

200 mm min.

F250

1-1-2 Component Installation and Handling

OMRON Components

Use a Camera, Camera Cable, and Console designed specifically for the F250.

Connecting Cables

Always turn OFF the F250’s power before connecting or disconnecting a camera or cable.

Handling the Camera

The Camera’s case is c onn ec ted to th e 0 V li ne in th e i nte rnal circ ui ts. Observe the following precautions to prevent noise interference.

1,2,3... 1. Do not ground the Camera.

2. Do not remove the base attached to the Camera.

3. Do not remove the ferr it e co re at t ac h ed t o th e F15 0 - VS or F 1 60 -V SR Camera Cable.

Securing the Video Monitor (When Using the Recommended F150-M09)

Observe the following precautions to prevent noise interference, because the video monitor case is connected to the 0V line in the internal circuits.

1,2,3... 1. Do not ground the video monitor.

2. Do not ground the metallic part of the connector.

3. Secure the video m onitor with plastic scre ws if i t is bei ng moun ted to a metallic surf ac e .

Touching Signal Lines

To prevent damage from static electricity, use a wrist strap or another device for preventing electrostatic discharges when touching terminals or signal lines in connectors.

Handling the Memory Card

• To prevent damage from static electricity, do not touch the Memory Card directly while it is installed in the F250.

• To remove a Memory Card, turn OFF the power supply to the Card (using the menu command) or turn OFF the F250. Press the eject button to eject the Card. The Memory Card or t he F250 itself ma y be da ma ged if a M em ory Card is removed while power is being supplied.

Note F250-UME Precautions

It will not be possible to start the Setup Menu if you change the contents of the Memory Card after installing it in a personal computer or other device. Never

Installation Precautions Section 1-1

change the contents of the Card with operations such as the following:

• Changing file names

• Moving or deleting files

• Overwriting data

• Formatting

Turning OFF the Power

Do not turn OFF the power while a message is being displayed indicating that processing is being performed. Data in memory will be corrupted, and the F250 may not operate correctly the next time it is started.

0.Scn 0 MON

Saving data.

Using the RESET Signal

Do not use the RESET input immediately after power is turned ON. When using the RESET input to synchronize startup timing, wait at least 1 second after the F250's power supply is turned ON before turning ON the RESET signal.

---- ---ms

Replacing the Battery

The F250 is equipped with a ba ttery that backs up the clock . Whe n the batte ry is low, the message “BATTERY LOW” will be displayed on the monitor at startup. The battery must be replaced when this message is displayed. Return the F250 to your OMRON dea ler for service. (The battery is not user-serviceable.)

The battery will last approximately 7 years.

Confirming Package Contents Section 1-2

1-2 Confirming Package Contents

Check the contents of the package as soon as you receive the F250. It is extremely rare for components to be missing, but contact the nearest OMRON representative if any of the following items are missing.

1,2,3... 1. F250 Vision Mate Controller Qty.: 1

2. Ferrite core for F150-KP Console or F160-KP Console Qty: 1 Ferrite core for F150-VM Monitor Cable Qty: 1

3. Setup Manual (this manual) Qty.: 1

CHECK The F250 Vision Sensor Manual 2: Op eration Manual (on CD -R O M) is packed

with the F250-UME Application Software.

1-3 Product Availability

Some of the products listed may not be available in some countries. Please contact your nearest OMRON sales office by referring to the addresses provided at the back of this manual.

SECTION 2

Special Features, Installation, and Connections

This section de scribes some of th e speci al featu res of the F25 0, shows a basic F250 system co nfiguratio n, and explains how to install and wire the F250.

2-1 Special Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

2-1-1 Problems Solved with a New Algorithm . . . . . . . . . . . . . . . . . . . . . 9

2-1-2 Simple and Flexible Inspection Settings . . . . . . . . . . . . . . . . . . . . . 11

2-1-3 Smooth Switching between Processes . . . . . . . . . . . . . . . . . . . . . . . 11

2-2 Basic System Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

2-3 Component Names and Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

2-4 Mounting the Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

2-4-1 Horizontal Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

2-4-2 Vertical Mounting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

2-5 Connecting Peripheral Devices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

2-5-1 Connecting a Console. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

2-5-2 Connecting a Monitor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

2-5-3 Connecting a Camera . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

2-6 Power Supply and Ground . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

2-6-1 Crimp Terminals and Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

2-6-2 Ground (Earth) Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

2-6-3 Wiring the Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Special Features Section 2-1

2-1 Special Features

The F250 Vision Sensor uses a camera instead of the human eye to process images and inspect products. Visual inspections can be automated to perform complicated inspections quickly and accurately.

There were problematic cases in which Vision Sensors could not detect differences that could be detected by the human eye. The F250 is a high-performance Vision Sensor that solves many of these problems.

Special Features Section 2-1

2-1-1 Problems Solved with a New Algorithm

EC Defect Inspection

Detect minute damage, dirt, or deformation!

Dirt on a

Good

Chipped

Quest Optical Character Verification

deformed ring

Verify e xpiration data and lot number! Detect incorrect font size/ style as well as errors.

Good

01.01.28

It is possible to inspect for different font styles and sizes.

Size Width

Interrupted

01.01.28

Italic Blurred Bold

01.01.28

Special Features Section 2-1

EC Positioning

Very precise positioning and positioning of lowcontrast objects.

Positioning mark

Low contrast

Inspect for blurred characters or graphics! Find differences from the model image.

Model image Measured image

Internal defect

Fine matching

Dirt on design

Chip on edge

Minute di rt

Omission

The F250 has many other inspection processes in its line-up.

Special Features Section 2-1

2-1-2 Simple and Flexible Inspection Settings

First, install the required inspection processes from the Application Software Memory Card.

F250-UME Application Software

Processes in the menu can be combined freely.

0.Scn 0=SET=

0.Camera image

1.EC pos. comp

2.Fine matching

3.Binary defect

4.DO data

ENT:Set SFT+ESC:Edit

2-1-3 Smooth Switching between Processes

The scene function can be used to set up to 32 diff e rent inspecti ons . When th e inspection requirements change, the inspection process can be changed just by changing the scene. Up to 1,024 scenes can be stored on a 128-MB Memory Card.

Basic System Configuration Section 2-2

2-2 Basic System Configuration

The following diagram shows the basic F250 system configuration.

Precaution Some of the components shown in the configuration diagram are special

OMRON products that ca nnot be s ubst it uted with com parable d evices. T hes e items are indicated with an asterisk.

Monitor

Monitor with S-VIDEO input

Use the Monitor to check images and display the condition-setting menus.

S-VIDEO Input Cable (Use a standard cable.)

Controller

This is the F250 Controller itself. The F250 performs the image processing specified by the user settings and outputs the measurement results.

F150-M05L Color LCD Monitor

(RCA plug input)

F150-M09 Monochrome CRT Video Monitor

(BNC input) BNC Jack

(Included with the F150-VM Monitor Cable.)

F150-VM Monitor Cable (2 m)

Console

F160-KP (2-m cable)

F150-KP (2-m cable)

Power Supply

We recommend the OMRON S82K-10024. See page 20 for details.

*F150-VS Camera Cable (3 m)

Basic System Configuration Section 2-2

*Cameras

The Camera captures images of the measurement objects. Up to 4 Cameras can be connected to one F250 Controller.

CHECK If F150-@@@ or F160-@@@ Cameras are being used, the connected

Cameras must belong to the same series, i.e., they must have the same model number prefix (F150 or F160).

• Double-speed Cameras Camera with Intelligent Lightin g

F160-SLC20 (20-mm field of vision) F160-SLC50 (50-mm field of vision)

• F150 Cameras Camera with Intelligent Lighting

F150-SLC20 (20-mm field of vision) F150-SLC50 (50-mm field of vision)

Camera Only

F160-S1

Use the Camera by itself when the field of vision of the F160-SLC@0 does not match the size of the measurement object. A standard CCTV lens and light source will be needed.

Camera with Intelligent Lighting

F150-SL20A (20-mm field of vision) F150-SL50A (50-mm field of vision)

Camera Only

F150-S1A

Use the Camera by itself when the field of vision of the F150-SLC@0 does not match the size of the measurement object. A standard CCTV lens and light source will be needed.

CHECK

F200-series and F300-series Cameras can also be connected. Up to four Cameras can be connected, but they must all have the same model number. Only one Camera can be connected, however, when the F200-S Camera is used or when a camera with an internal sync mode is used.

Camera type Camera Cable Max. number of Cameras

F200-S F160-VSR3 1 (Connect to camera connector 0.) F300-S F160-VSR4 4 F300-S2R F160-VSR3 F300-S3DR F300-S4R

(The Cameras must have the same model number.)

SeeAlso Refer to page 68 for details on parameter settings.

Component Names and Functions Section 2-3

2-3 Component Names and Functions

The following diagram shows the F250 Controller’s major components.

1. RS-232C/RS-422 Conn ec tor Connects the F250 to an external device such as a personal computer or PLC.

2. Ethernet Connector (10BASE-T) Connects the F250 to a personal co mputer. (Can be used with F250-UME Application Software version 1.10 or higher.)

3. Monitor Connector (S-VIDEO Output) Connects to a monitor with an S-VIDEO input.

4. Monitor Connector (Comp os ite Vide o Output) Connects to a monitor.

5. Memory Card Slots 0 and 1 Memory Cards such as the Application Software Memory Card can be inserted in these slots.

6. Memory Card Indicators 0 and 1 Lit when power is bei ng supplie d to the corresp onding Mem ory Card. (The Memory Card must not be inserted or removed when this indicator is lit.)

7. Console Connec tor Connects the F250 to a Console.

8. ERROR Indicator Lit when an error has occurred.

9. RUN Indicator Lit while the F250 is in Run Mode.

10. POWER Indicator Lit while power is ON.

11. Parallel Connectors 0 and 1 Connect the F250 to external devices such as a sync sensor or PLC.

12. Camera Connectors 0 to 3 Connect to the Cameras.

13. Ground Terminal Connects to the ground wire.

14. Power Supply Terminals Connect to the DC power supply.

Mounting the Controller Section 2-4

2-4 Mounting the Controller

There are two ways to mount the Vision Mate Controller: horizontal mounting, or vertical mounting. (All dimensions are in mm.)

F250 Dimensions

This screw hole cannot be used.

270

115 min.

(25)

(40)

220

190



0.6



0.6

2-4-1 Horizontal Mounting

For proper air flow, provide at least 20 mm of clearance from the top of the Controlle r and at leas t 50 mm of cleara nce from th e sides (next to the intake and exhaust vents).

Four M4 taps (for mounting)

0.5(14)



136

CHECK Use the correct screw length. If

197

Stopper

10 to 13

Panel

The screw length L must be in the following range:

10+T < L < 13+T

the screw extends more than 13 mm past the panel, the stopper may bend and contact the Controller’s internal PC board.

This screw hole cannot be used.

thickness: T

50 min. (Intake)

20 min.

50 min. (Exhaust)

115 min.

20 min.

8 mm

Mounting the Controller Section 2-4

2-4-2 Vertical Mounting

For proper air flow, provide at least 20 mm of clearance from the top of the Controller and at least 50 mm of clearance from the sides (next to the intake and exhaust vents).

50 min. (Exhaust)

20 min.

50 min. (Intake)

115 min.

20 min.

View from bottom

Precaution The Controller must be installed with the air intake side down and the air

exhaust side up.

Correct

Exhaust

Incorrect

Intake

Exhaust

Connecting Peripheral Devices Section 2-5

2-5 Connecting Peripheral De vices

This section shows how to connect peripheral devices to the F250.

Precaution Always turn OFF the power supply before connecting or disconnecting a

peripheral device’s cable. The peripheral device may be damaged if it is connected while the power is ON.

The various connectors on the F250 are capped when the F250 is shipped. When a connector is not being used, leave the cap in place or replace the cap to protect against dust, dirt, and static electricity.

2-5-1 Connecting a Console

Connect the Console to the F250’s CONSOLE connector. An F160-KP or F150-KP Console can be connected. Install the provided ferrite core onto the cable, positioning the ferrite core about 10 mm from the F250-side connector.

SHIFT

ENT

TRIGESC

Approx. 10 mm

Ferrite core

CONSOLE

2-5-2 Connecting a Monitor

Connect the monitor cable to the F250’s MONITOR connector. Install the provided ferrite core onto the F150-VM Monitor Cable, positioning the ferrite core about 10 mm from the F250-si de con nector. The S-VIDEO and VIDEO outputs can be used simultaneously.

Ferrite core

POWER

SYNC

VIDEO

S-VIDEO

Approx. 10 mm

2-5-3 Connecting a Camera

Connect the camera cable to the F250's CAMERA connector.

CAMERA

Overview of Available Cameras

The F250 Camera with L ight is a speci al Came ra th at ha s a sp ecial lens and light source alread y attached. The light so urc e a nd len s are contained in a sin-

Connecting Peripheral Devices Section 2-5

ON↑

gle unit, so installation is very simple. Just mount the Camera at the proper distance from the measurement object and it is ready to use.

Camera with Light

Item F150-SL20A F150-SL50A

Field of vision 20 mm Mounting distance 61 to 71 mm 66 to 76 mm Relationship

between Camera and object



20 mm 50 mm  50 mm

Measurement

Mounting distance

object

Field of vision

Lighting precautions None in particular

Camera with Intelligent Lighting

Item F150-SLC20 or F160-SLC20 F150-SLC50 or F160-SLC50



Field of vision 20 mm Mounting distance 15 to 25 mm 16.5 to 26.5 mm Relationship

between Camera and object

Measurement object

Lighting precautions Use with DIP switch pins 1 and 2 both set to

OFF.

20 mm 50 mm  50 mm

Mounting distance

Field of vision

Use with DIP switch pins 1 and 2 both set to OFF.

1 F F

Camera Only

Item F150-S1A or F160-S1

Field of vision and distance to object

Determine the required field of vision based on the size of the measurement object and select an appropriate CCTV lens (C mount).

Lighting precautions Provide a light source appropriate for the measurement object.

CHECK Observe the following precautions when using a Camera with Light or Camera

with Intelligent Lighting.

Power Supply and Ground Section 2-6

• The lens has a fixed focal point. The actual field of vision and focal point vary from lens to lens, so adjust the distance to the measurement object after replacing the lens or camera.

• The camera mounting distance listed in the following tables is an approximate value. Mount the Camera so that the distance to the measurement object can be adjusted easily.

If the object size and field of vision are incompatible, use a standard CCTV lens and light source.

SeeAlso page 22

2-6 Power Supply and Ground

Wire the power supply and the ground to their respective terminals. Tighten the screws to a torque of between 0.49 N¼m.

After wiring, confirm that the wiring is correct.

2-6-1 Crimp Terminals and Cables

The terminal block uses M3 terminal screws. Use appropriate crimp terminals for M3 screws, as shown below.

Forked Round

6.2 mm max.

Applicable wire size: Ins ula ted w ire of 1. 31 t o 1.65 mm2 (AWG16 to AWG15)

2-6-2 Ground (Earth) Wiring

Always connect a ground wire to the F250's ground terminal. To avoid grounding problems, do not share the ground wire with any other devices or wire the ground to the building's steel framing.

Use a grounding poin t that is as clo se as pos sib le a nd k eep th e gro und wire as short as possible.

6.2 mm max.

Ground to 100 W or less

Power Supply and Ground Section 2-6

2-6-3 Wiring the Power Supply

Wire the Power Supply Unit independently of other devices. In particular, keep the power supply wired separately from inductive loads. Also, keep the power supply wiring as short as possible (less than 10 m).

Use a power supply that meets the following specifications. We recommend using OMRON’s S82K-10024 Power Supply.

Item Specification

Output current 3.7 A min. Power supply voltage

24 VDC

+10%

15%

CHECK Use a DC power supply with countermeasures against high voltages (safe

extra low-voltage circuits on the secondary side). If the system must meet UL standards, use a UL class II power supply.

−

24 VDC

!Caution Keep the power supply line as short as possible (less than 10 m).

After wiring, replace the protective cover on the power supply terminals.

SECTION 3

Lenses, Lighting, and Memory Cards

This section provides additional information on CCTV lenses, lighting, and Memory Cards.

3-1 CCTV Lenses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

3-1-1 Optical Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

3-1-2 Lenses and Lens Diameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

3-1-3 Extension Tubes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

3-2 Lighting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

3-2-1 Lighting Methods. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

3-3 Memory Cards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

3-3-1 Installing a Memory Card. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

3-3-2 Removing the Memory Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

3-3-3 Using Memory Cards in a Personal Computer. . . . . . . . . . . . . . . . . 28

CCTV Lenses Section 3-1

3-1 CCTV Lenses

When using a Camera without a light (F150-S1A or F160-S1), refer to the following graph to select the appropriate Lens and Extension Tube. The lens will differ depending on the size of the measurement object and the distance from the Camera.

3-1-1 Optical Chart

The values in the following chart are approximations, a nd th e Cam era must be adjusted after it is mounted.

Lens model: 3Z4S-LE

5,000

3,000

Camera distance A (mm)

2,000

1,000

500

300

200

100

4 5 10 20 30 50 100 200 300 500

t: Extension Tube length

Field of vision L (mm)

The X axis of the graph s ho w s field of vision L (mm), and the Y axi s shows the camera distance A (mm). The curves on the graph show the relationship between the field of vision and camera distance for each CCTV lens. The values are significantly different for each lens, so double-check the model of the lens before using the graph. The “t” values indicate the lengths of the Extension Tubes. The value “t0” shows the case where an Extension Tube is not needed and the value “t5.0” shows the case where a 5-mm Extension Tube is used.

CCTV Lenses Section 3-1

Example

When a 3Z4S-LE C1614A CCTV Lens is being used and a field of vision of 40 mm is needed at the measurement object, a camera distance of 200 mm and 1-mm Extension Tube are required.

Camera

Extension Tube t@ (mm)

Lens

Camera distance A (mm)

Measurement object

Field of vision L (mm)

3-1-2 Lenses and Lens Diameters

Unit: mm

Max. outer dia.

Total length

Lens Focal length Bright-

ness

3Z4S-LE C418DX 4.8 mm F1.8 40.5 mm dia. 35.5 mm - -3Z4S-LE B618CX-2 6.5 mm F1.8 48 mm dia. 42 mm 3Z4S-LE C815B 8.5 mm F1.5 42 mm dia. 40 mm M40.5 3Z4S-LE B1214D-2 12.5 mm F1.4 42 mm dia. 50 mm 3Z4S-LE C1614A 16.0 mm F1.4 30 mm dia. 33 mm M27 3Z4S-LE B2514D 25.0 mm F1.4 30 mm dia. 37. 3 mm 3Z4S-LE B5014A 50.0 mm F1.4 48 mm dia. 48 mm M46 3Z4S-LE B7514C 75.0 mm F1.4 62 mm dia. 79 mm M58

1"-32UN

-2A

Maximum outer

diameter

30 dia.

Total length Filter size



P0.5



P0.75



P0.75

P0.5

CCTV Lenses Section 3-1

3-1-3 Extension Tubes

One or more Extension Tubes can be inserted between the le ns and th e Cam era to focus the Camera image. Use a combination of one or more of the six tubes to achieve the required length.

Extension Tube

Model Maximum outer

diameter

3Z4S-LE EX-C6 31 dia. Set of 6 tubes

0.5 mm, 1 mm, 5 mm, 10 mm, 20 mm, and 40 mm

Length: 40 mm 20 mm 10 mm 5 mm 1.0 mm 0.5 mm

Length

Precaution • Do not use the 0.5-mm and 1.0-mm Extension Tubes attached to each

other. Since these Extension Tubes are placed over the threaded section of the Lens or other Extension Tube, the connection may loosen when more than one 0.5-mm or 1.0-mm Extension Tube are used together.

• Reinforcement may be required for combinations of Extension Tubes exceeding 30 mm if the Camera is subject to vibration.

Lighting Section 3-2

3-2 Lighting

A stable image must be obtai ned t o ensure ac cu rate inspection. Use approp riate lighting for the application and the measurement object if using a Camera without a light (F150-S1A or F160-S1).

3-2-1 Lighting Methods

Back Lighting

A stable, high-contrast image can be obtained using back lighting. Applications: Inspection of exterior shape or positioning inspection

Camera

Reflected Lighting

Measurement object

Light source

Ring Lights

Light is shone uniformly on the measurement object. Applications: Surface inspections

Camera

Light source

Measurement object

Oblique Lighting

Detection can be made util izing th e difference in regular an d diffus e reflect ed light.

Lighting Section 3-2

Applications: Inspections for surface gloss

Camera

Light source

Measurement object

Coaxial Lighting

A stable image can be obtained with few shadows from uneven surfaces on the measurement object.

Applications: Surface inspections, positioning, and hole inspections of comparatively small objects

Half mirror

Camera

Light source

Measurement object

Memory Cards Section 3-3

3-3 Memory Cards

Use a Memory Card to back up data such as settings and image data or increase the number of sc en es when you are using the Scene G roup func tio n. Data from the F250 can be backed up in the co mputer just by inse rting the Memor y Card into the co mputer and c opying the desire d data. The following procedures also apply to the Memory Card containing the F250-UME Application Software.

We recommend the OMRON F160-N64S (64 MB).

CHECK The F250 is equipped with two Memory Card slots. Use these slots for the fol-

lowing functions .

Function Slot number

F250-UME Application Software installation Slot 0 (Use slot 0 only.) Memory Cards for scene groups Slot 1 (Use slot 1 only.) Memory Cards for data backup Either slot 0 or 1 can be used.

Precaution A filler card with no memory is inserted into the F250’s Memory Card slot

before the F250 is shipped. Remove this filler card and install a Memory Card to use the Memory Card functions. If Memory Cards are not being used, leave the filler card in place to prevent dust or dirt from entering the Memory Card slot.

3-3-1 Installing a Memory Card

1. Insert the Memory Card into the Memory Card slot.

CHECK The eject button will pop out slightly when the Memory Card is inserted

properly.

3-3-2 Removing the Memory Card

1. Turn OFF the power supply to the Memory Card or turn OFF the F250.

SeeAlso Refer to Section 4 Additional Func tion s in the F250 Vision Sensor Manual

2: Operation Manual for details on turning OFF the power supply to the

Memory Card.

2. Verify that the Memory Card indicator is not lit.

Memory card indicator

Memory Cards Section 3-3

Precaution

Do not remov e the Me mo ry Card if the Mem ory Card indi ca tor i s l it. Do ing so may damage the Memory Card or the F250 its elf.

3. Press the eject button to the right of the Memory Card slot. The Memory Card will pop out slightly.

Precaution Do not remove the Memory Card without pressing the eject button. Doing so

may damage the F250.

Memory card eject button

4. Pull the Memory Card straight out from the slot.

3-3-3 Using Memory Cards in a Personal Computer

The F250’s Memory Cards can be used in a personal computer with a PC Card drive (PCMCIA 2.0 or higher, type II compatible) or CompactFlash

drive. The Memory Card must be inserted into a PC Card Adapter in order to be

used in a PC Card drive. We recommend the OMRON HMC-AP001 PC Card Adapter.

™

PC Card Adapter

SECTION 4

Connecting External Devices

This section describes how to connect external devices through a parallel interface (a parallel connector) or serial interface (the RS -232C/RS-422 connector or Ethernet connector).

4-1 Connecting through the Parallel Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

4-1-1 Parallel Connection Methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

4-1-2 Parallel Connector Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . 32

4-1-3 I/O Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

4-2 Connecting through the Serial Interface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

4-2-1 RS-232C/RS-422 Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

4-2-2 Ethernet Connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

Connecting through the Parallel Interface Section 4-1

4-1 Connecting through the Parallel Interface

This section explains how to connect I/O to the F250 through its parallel interface to input signals such as measurement triggers or output signals such as measurement results.

When you want to use the parallel interface to input commands and output measurement results , pr epare a pa rall el I/O ca b le an d conn ect it to the par allel connector. A Terminal Block can also be used to connect external devices. Refer to the F250 Vision Sensor Manual 2: Operation Manual for details on communications settings and I/O formats.

4-1-1 Parallel Connection Methods

Using a Parallel I/ O Cable

Use an F160-VP Parallel I/O Cable (sold separately) to connect the F250 to external devices. Align the connectors and insert the cable’s connector straight into the F250’s parallel connector. Tighten the connector’s mounting screws to secure the connection.

Parallel Connector 0

Parallel Connector 1

Marks (1 to 4)

F160-VP Parallel I/O Cable (2 m)

FG term inals Ground to 100

or less.

Wire color

Precaution 1. Turn OFF the power supply before connecting or disconnecting a Parallel

I/O Cable. Peripheral devices may be damaged if the cable is connected or disconnected ZLWKWKHSRZHU21

Connecting through the Parallel Interface Section 4-1

2. The parallel connectors are capped with screw-on covers when the F250 is shipped. When a connector is not being used, leave the cover in place or replace the cover to protect against dust, dirt, and static electricity.

Using a Screw T erminal Block

Use a Screw Terminal Block and Special Cable to connect the F250 to external devices such as PLCs.

Parallel Connector 0

Parallel Connector 1

Special Cable XW2Z-100B (1 m)

XW2Z-200B (2 m) XW2Z-300B (3 m) XW2Z-500B (5 m)

XW2B-40G5 Screw Terminal Block

PLC or other device

Connecting through the Parallel Interface Section 4-1

4-1-2 Parallel Connector Specifications

Parallel Connect or 0

A20

Each wire of the F160-VP Parallel I/O Cable has a unique wire-color/mark combination.

B1B20

Pin Signal Color Mark

(Black)

5(6(7 /WEURZQ

$ 67(3 <HOORZ

A3 DI0 Green A4 DI2 Gray A5 DI4 White A6 DI6 A7 (Open)

/WEURZQ <HOORZ

A8 STGOUT0 Green

A9 RUN Gray

A10 BUSY White

A11 OR

$

DO0

/WEURZQ

<HOORZ

A13 DO2 Green A14 DO4 Gray A15 DO6 White A16 DO8

A17 DO9

/WEURZQ

<HOORZ

A18 DO11 Green A19 DO13 Gray A20 DO15 White

■

■■

■■■

■■■■

Function Pin Signal Color Mark

5HVWDUWVWKH

&20,1 /WEURZQ

)

0HDVXUHPHQW

 '6$ <HOORZ WULJJHUVLJQDO LQSXW

Command input

B3 DI1 Green B4 DI3 Gray B5 DI5 White

B6 DI7 (Leave open.) B7 (Open) Strobe trigger 0

B8 STGOUT1 Green

/WEURZQ <HOORZ

output (See note 1.) ON while in

B9 ERROR Gray Run mode

ON during pro-

B10 GATE White cessing

Combined

B11 COMOUT1

/WEURZQ

judgement result

Data output BDO1

<HOORZ

B13 DO3 Green

B14 DO5 Gray

B15 DO7 White

B16 COMOUT2

B17 DO10

/WEURZQ

<HOORZ

B18 DO12 Green

B19 DO14 Gray

B20 COMOUT3 White

(Red)

■

■■

■■■

■■■■

Function

Common for input signals (See note 2.)

,QSXWVGDWD VHQGUHTXHVW VLJQDOV

Command input

(Leave open.) Strobe trigger 1

output (See note 1.) ON when there

is an error. ON for the set

output time Common for

control signals (See note 3.) Data output

Common for DO0 to DO7

Data output

Common for DO8 to DO15

Precaution Do not input the RESET input immediately after turning ON the power. When

using RESET input to synchronize startup timing, wait at lea st 1 s afte r turning

21WKH)VSRZHUVXSSO\EHIRUHWXUQLQJ21WKH5(6(7VLJQDO

CHECK Use a DC power supply with countermeasures against high voltages (safe

extra lo w-voltage circuits on the se conda ry side) f or the CO MIN and COM OUT terminals. If the V\VWHPPXVWPHHW8/VWDQGDUGVXVHD8/FODVV,,SRZHUVXS

SO\

Connecting through the Parallel Interface Section 4-1

Parallel Connector 1

A20

Each wire of the F160-VP Parallel I/O Cable has a unique wire-color/mark combination.

Pin Signal Color Mark

(Black)

A1 (Open)

$ 5HVHUYH

/WEURZQ

<HOORZ

■

LQSXW

A3 DI8 Green A4 DI10 Gray A5 DI12 White A6 DI14 A7 (Open)

/WEURZQ <HOORZ

A8 STGOUT2 Green

5HVHUYH

Gray

■

■■

RXWSXWV

A10 White

A11

$

DO16

/WEURZQ

<HOORZ

A13 DO18 Green A14 DO20 Gray A15 DO22 White A16 DO24

A17 DO25

/WEURZQ

<HOORZ

A18 DO27 Green A19 DO29 Gray A20 DO31 White

■■

■■■

■■■■

B20

Function Pin Signal Color Mark

(Leave open.) B1

(Leave open.) B

&20,1 /WEURZQ

 5HVHUYH

<HOORZ

LQSXW

Command input

B3 DI9 Green B4 DI11 Gray B5 DI13 White

B6 DI15 (Leave open.) B7 (Open) Strobe trigger 2

B8 STGOUT3 Green

/WEURZQ <HOORZ

output (See note 1.)

(Leave open.) B9

5HVHUYH

Gray

RXWSXW

(Leave open.) B10 Reserve

White

output

(Leave open.) B11 COMOUT4

Data output BDO17

/WEURZQ

<HOORZ

B13 DO19 Green

B14 DO21 Gray

B15 DO23 White

B16 COMOUT5

B17 DO26

/WEURZQ

<HOORZ

B18 DO28 Green

B19 DO30 Gray

B20 COMOUT6 White

(Red)

■

■■

■■■

■■■■

Function

Common for input signals (See note 2.)

(Leave open.)

Command input

(Leave open.) Strobe trigger 3

output (See note 1.)

(Leave open.)

Common for control signals (See note 3.)

Data output

Common for DO16 to DO23

Data output

Common for DO24 to DO31

Note 1. Refer to page 70 for details if you want to connect a strobe device to the

F250. Each Camera has its own strobe trigger output as shown in the following

table.

Connecting through the Parallel Interface Section 4-1

Camera Strobe trigger output signal

Camera 0 STGOUT0 (Pin A8 of parallel connector 0) Camera 1 STGOUT1 (Pin B8 of parallel connector 0) Camera 2 STGOUT2 (Pin A8 of parallel connector 1) Camera 3 STGOUT3 (Pin B8 of parallel connector 1)

2. COMIN1 is the common for A1 to A6 and B2 to B6 on connector 0. COMIN2 is the common for A3 to A6 and B3 to B6 on connector 1.

3. COMOUT1 is the common for A8 to A11 and B8 to B10 on connector 0. COMOUT4 is the common for A8 and B8 on connector 1.

Wiring Connector-Terminal Block Conversion Units

Connector-Terminal Block Conversion Unit

Manufacturer Model

OMRON XW2B-40G5

Connecting Cables

Manufacturer Model

OMRON XW2Z-100B (1 m)

XW2Z-200B (2 m) XW2Z-300B (3 m) XW2Z-500B (5 m)

Connecting through the Parallel Interface Section 4-1 Connecting to the F250 Connecting to Parallel Connector 0

Parallel connector 0

Parallel connector 1

Conversion

Unit Terminal

1 RESET 2 COMIN1 3STEP4DSA 5DI06DI1 7DI28DI3 9DI410DI5 11 DI6 12 DI7 13 Not used. 14 Not used. 15 STGOUT0 16 S T GOUT1 17 RUN 18 ERROR 19 BUSY 20 GATE 21 OR 22 COMOUT 1 23 DO0 24 DO1 25 DO2 26 DO3 27 DO4 28 DO5 29 DO6 30 DO7 31 DO8 32 COMOUT2 33 DO9 34 DO10 35 DO11 36 DO12 37 DO13 38 DO14 39 DO15 40 COMOUT3

Signal Conversion

Unit Terminal

Signal

Connector-Terminal Block Conversion Unit

Connecting to Parallel Connector 1

Conversion

Unit Terminal

1 Not used. 2 COMIN2 3 Reserve

5DI86DI9 7DI108DI11 9 DI12 10 DI13 11 DI14 12 DI15 13 Not used. 14 Not used. 15 STGOUT2 16 S T GOUT3 17 Reserve

19 Reserve

21 Reserve

23 DO16 24 DO17 25 DO18 26 DO19 27 DO20 28 DO21 29 DO22 30 DO23 31 DO24 32 COMOUT5 33 DO25 34 DO26 35 DO27 36 DO28 37 DO29 38 DO30 39 DO31 40 COMOUT6

Signal Conversion

Unit Terminal

4 Reserve

input

18 Reserve

output

20 Reserve

output

22 COMOUT4

output

Signal

input

output

SeeAlso

Refer to the beginning of  3DUDOOHO &RQQHFWRU 6SHFLILFDWLRQV for signal definitions.l

Connecting through the Parallel Interface Section 4-1

Making a Parallel I/O Cable

A parallel I/O cable can be assem bled using the f o ll o w in g co nnector and cover or equivalent components. Keep the cable length less than P

Component Manufacturer Model number

Connector Fujitsu Cover Fujitsu

)&1-$8 )&1&%

CHECK Double-check the connector wiring for mistakes before turning ON the power

VXSSO\IRUWKHILUVWWLPH

4-1-3 I/O Specifications

Input Specifications

Item Specification

Model F250-C50 (NPN mode) F250-C55 (PNP mode) Input voltage 12 to 24 VDC ON current 5 to 15 mA ON voltage 8.8 V max. OFF current 0.1 mA max. OFF voltage 4.5 V min. ON delay RESET input: 10 ms max.

Other inputs: 0.5 ms max.

OFF delay RESET input:15 ms max.

Other inputs: 0.7 ms max.

Internal circuits

COM IN

Input terminal



10%

Input terminal

COM IN

Output Specifications

Item Specification

Model F250-C50 (NPN mode) F250-C55 (PNP mode)



Output voltage 12 to 24 VDC Load current 45 mA max. ON residual voltage 2 V max. OFF leakage current 0.1 mA max. Internal circuits

Precaution

Do not exceed the maximum lo ad current specified for the F250. Th e F2 50 w ill

10%

Output terminal

Load

COM OUT

be damaged if an output is short-circuited.

COM OUT

Load

Output terminal

Connecting through the Serial Interface Section 4-2

4-2 Connecting through the Serial Interface

The F250’s serial interface (RS-232C/RS-422 connector or Ethernet connector) can be used to input signals such as measurement triggers or output signals such as measurement results. Additionally, data that has been set in the F250 can be backed up in a personal computer.

Refer to Section 6 Communicating with External Devices in the F250 Vision Sensor Manua l 2: Operation Manual for details on communications settings and I/O formats.

4-2-1 RS-232C/RS-422 Connections

Connection Examples

1:1 Connection (Normal, Menu Operation)

RS-232C cable

F250

Multi-drop Connection (Normal)

Communications between one computer and several F250s is possible using Link Adapters.

Link Adapter

OMRON 3G2A9-AL004-E

RS-422 cable

recommended

RS-422 cable

Link Adapter Link Adapter Link Adapter

RS-422 cable

F250

Computer

31 Units max.

RS-232C cable

Computer

OMRON B500-AL001 recommended

F250 F250

CHECK When 3G2A9-AL004-E Link Adapters are being used, termination must be set

to ON in the last node in the line and the node must be terminated as follows:

• Connect 220 W (1/2 W min.) between RDA(

• Connect 220 W (1/2 W min.) between SDA(

-) and RDB(+).

-) and SDB(+).

Connecting through the Serial In terface Section 4-2 1:1 Connection (Host Link)

RS-232C cable

Connector

F250

PLC

The F250’s RS-232C/RS-422 Connector is a 9-pin D-SUB female connector. The pin allocation is shown below.

243

798

Pin Signal Name

1 FG Protective frame ground 2 SD For RS-232C 3RD 4 NC Not connected 5 RDB(+) For RS-422 6

7SDB(+) 8

9 GND Signal ground

RDA(

SDA(

The following plug and hood are recommended and are available from OMRON.

Model Model No.

Plug XM2A-0901 Hood XM2S-0911

Wiring

RS-232C Wiring

The maximum cable length is 15 m for RS-232C or RS-422

Signal

SD RD GND

F250

2 3 9

Use only shielded cable.

External device Pin

✽ ✽ ✽

Signal

SD RD GND

RS/CS control cannot be used.

Connecting through the Serial Interface Section 4-2 RS-422 Wiring

F250

Signal RDB (+) RDA (−) SDB (+) SDA (−) GND

5 6 7 8 9

Use only shielded cable.

Note Pin numbers on the external device will depend on the device being con-

nected. Refer to the manual for the personal computer or PLC being connected.

External device Pin

✽ ✽ ✽ ✽ ✽

Signal RDB (+)

RDA (−) SDB (+) SDA (−) GND

Connection

Align the connector with the socket and press the connector straight into place. Tighten the two mounting screws to secure the connector.

Precaution Always turn OFF the power supply before connecting or disconnecting cables.

The peripheral device may be damaged if connected or disconnected with the power supply turned ON.

Note The connector is capped when the F250 is shipped. When not using the serial

interface , lea v e the cap in pla ce to prot ect agai nst dus t, dirt, and static electricity.

Connecting through the Serial In terface Section 4-2

4-2-2 Ethernet Connection

Connection Examples

■ 1:1 Connection

Use a Shielded (STP) 1 0 Base -T Cross ov e r Cab le to mak e t he 1:1 conne ction. The cable length must be less than 30 m.

10 Base-T Crossover Cable (STP) (Less than 30 m)

F250

Computer

■ 1:N Connection

A Hub can be used to communicate with two or more F 250s from a single computer . Use Shield ed (STP) 10 Base-T S traig ht-throu gh Cab les to mak e the 1:N connections. The cable length between the F250s and the Hub must be less than 30 m.

Computer

10 Base-T Straightthrough Cable (STP)

HUB

10 Base-T Straight-through Cable (STP) (Less than 30 m)

F250

Connecting through the Serial Interface Section 4-2

Connection

Align the connecto r wit h the soc k et a nd pre ss th e con nector stra ight i nto pl ace .

Precaution 1. Always turn OFF the po w er supp ly before connecting or d iscon necti ng ca-

bles. The periphe ral de vice ma y be da maged if conn ected or disco nnected with the power supply turned ON.

2. The Ethernet connector is capped when the F250 is shipped. When the Ethernet interface isn’t being used, leave the cap in place or replace the cap to protect against dust, dirt, and static electricity.

CHECK Refer to Section 6 Communicating with External Devices in the F250 Vision

Sensor Manual 2: Operation Manual for details on setting the F250’s IP

Address and Subnet Mask.

SECTION 5

Troubleshooting and Maintenance

This section provides tables to help identify and correct hardware errors that may occur with the F250 as well as information on maintenance and periodic inspections.

5-1 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

5-1-1 Connection Errors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

5-1-2 Menu Operation Errors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

5-1-3 Parallel Interface Errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

5-1-4 Serial Interface (RS-232C/RS-422) Errors. . . . . . . . . . . . . . . . . . . . 45

5-1-5 Cameras . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

5-1-6 Memory Cards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

5-1-7 Serial Interface (Ethernet) Errors. . . . . . . . . . . . . . . . . . . . . . . . . . . 46

5-1-8 Cabling Errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

5-2 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

5-2-1 Replacing the Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

5-3 Regular Inspections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

5-4 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

5-5 F200/F300 Camera Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

5-6 Connecting a Strobe Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

Troubleshooting Section 5-1

5-1 Troubleshooting

This section lists probable co rrec tio ns for common h ardw a re problems. Plea se check all of the following items before requesting repairs.

5-1-1 Connection Errors

Problem Probable cause

The POWER indicator is not lit. The Power Supply is not connected properly.

+10%

The supply voltage is not 24 VDC

The Video Monitor is blank. The power to the Video Monitor is not ON.

The Monitor Cable is not connected properly. The Video Monitor is malfunctioning. When using an LCD Monitor, the power supply capacity is insufficient.

The Video Monitor image is not clear.

Cannot make key inputs from the Console.

Camera images do not appear on the screen (for Cameras with Light Source).

Camera images do not appear on the screen (when a standard CCTV lens and lighting are used).

The indicators do not turn ON (for Cameras with Light Source).

There is electrical noise entering from the power supply or cables. The Monitor Cable is not correctly connected. The Console Cable is not correctly connected.

The Camera Cable is not correctly connected. The lighting cable is not properly connected to the Camera.

The lens cap has not been removed. The Camera Cable is not properly connected. The lens iris is opened or closed too far. The shutter speed is not suitable. The lighting method is not suitable. The lighting cable is not correctly connected to the Camera. Power is not being supplied to the F250. When using a Camera with Intelligent Lighting, the DIP switch pins are not

set to 0.

-15%

5-1-2 Menu Operation Errors

Problem Probable cause

The measurement results are not displayed on the Video Monitor.

The F250 is not in Monitor or Run mode.

5-1-3 Parallel Interface Errors

Problem Probable cause

Trigger signals (input signals) are not received.

Signals cannot be output externally. The trigger signal has not been input.

The cables are not correctly wired. The signal line is disconnected.

The status of communications can be checked with the I/O monitor. The F250 is not in Monitor or Run mode.

The cables are not correctly wired. The signal line is disconnected.

The status of communications can be checked with the I/O monitor. The F250 is not in Run mode.

Troubleshooting Section 5-1

5-1-4 Serial Interface (RS-232C/RS-422) Errors

Problem Probable cause

No communications are possible. The cables are not correctly wired.

The F250’s communications specifications do not match those of the external device.

The communications mode was not selected under System settings/ Communication/Serial.

Select Normal, Host link, or Menu in the Communications (Serial) menu. (Normal is no-protocol.)

The status of communications can be checked with the I/O monitor.

The Unit operates well initially, but after a while there is no response from the F250.

Cannot perform menu operations from the computer.

Data cannot be saved • Are the same communications conditions set for both the external

The reception buffer on the external device (e.g., computer) is full. Check that settings allow the data to be properly received.

The communications mode was not set to Menu in the System settings/ Communication/Serial settings.

device and the F250?

• Is flow control turned OFF under S ystem settings/communication/ Normal? Refer to the F250 Operation Manual.

5-1-5 Cameras

Problem Probable cause

Are the shutter trigger pulses synchronized when more than one camera is connected?

The shutter trigger pulses are not synchronized for the F160-S1 and F150-S1. The timing is offset so that light from other Cameras does not enter. The offset depends on the model of Camera that is used.

Can more than one internally synchronized Cameras be connected?

Can the F150-LT10A Light be connected to the F160-S1 Camera?

5-1-6 Memory Cards

Problem Probable cause

Can either of the Memory Card slots be used?

Model F160-S1 F150-S1 tD Approx. 500

If a strobe is used, the strobe trigger signals are also offset in the same way as the shutter trigger pulses.

The shutter trigger pulses are synchronized for other Cameras, i.e., there is no offset.

No. Only one F200-S Camera (internal sync) can be connected, and it must be connected to Camera connector 0.

Yes, it can be connected and the following Lenses are available.

• Lens with 20-mm field of vision: F150-LE20

• Lens with 50-mm field of vision: F150-LE50

Only the following two functions have restrictions in the slot that can be used.

• Starting the Setup Menu: Slot 0 only

• Switching scene groups: Slot 1 only

Either slot can be used for all other functions (outputting results to a Memory Card, saving scene data, etc.).

s Approx. 1 ms

Camera 0

Camera 1

Camera 2

Camera 3

Shutter trigger pulses ON

Maintenance Section 5-2

5-1-7 Serial Interface (Ethernet) Errors

Problem Probable cause

No communications are possible. A 10 Base-T Crossover Cable is not being used for a 1:1 connection.

10 Base-T Straight-through Cables are not being used for the 1:N connections.

Power is not being supplied to the HUB, the settings are incorrect, or the connections are incorrect.

The personal computer’s IP Address and Subnet Mask settings are not correct or the settings are duplicated in another device.

The F250’s IP Address and Subnet Mask settings are not correct or the settings are duplicated in another device.

The IP Address set for the F250 in the computer’s communications software is incorrect.

The communications mode was set to Normal or Menu in the System settings/Communication/Serial window.

The status of communications can be checked with the I/O monitor. The F250 is being accessed by another computer. Communications are being affected by a noise source (such as a power

line) that is too close to the F250 or communications cables. Communications are not set for a TELNET connection (TCP/IP , port 23) in

the computer’s communications software.

The Unit operates well initially, but after a while there is no response from the F250.

The response from the F250 is slow. (It takes too long to transfer data and errors occur.)

Cannot perform menu operations from the computer.

The reception buffer on the external device (e.g., computer) is full. Check that settings allow the data to be properly received.

The IP Address of the F250 or computer is duplicated in another device. Communications are being affected by a noise source (such as a power

line) that is too close to the F250 or communications cables. The network’s communications load is too heavy. The computer’s processing load is too heavy. (A program that requires a

lot of processing capacity is being run simultaneously.) The communications mode was not set to Menu in the System settings/

Communication/Serial settings.

5-1-8 Cabling Errors

Problem Probable cause

A recommended OMRON RS-232C cable is not being used.

Can a commercially available cable be used instead of the R150-VM Monitor Cable?

One of the following OMRON cables can be used. Select a cable that works with the device being connected.

Connecting to a PC/AT or compatible computer (9-pin connector)

• XW2Z-200S-V (2 m)

• XW2Z-500S-V (5 m) Connecting to a SYSMAC device (9-pin connector)

• XW2Z-200T (2 m)

• XW2Z-500T (5 m) Yes, as long as it’s a pin jack cable (with a yellow connector) for video

signal connection.

5-2 Maintenance

5-2-1 Replacing the Light

• The Light will gradua lly lose bright ness over time (about 20% loss after 1,500 hours of use). Replace the Light after about 1,500 hours of use.

Maintenance Section 5-2

• Replace the Light if it is damaged or not fully functional.

F150-SL20A/SL50A

Use the following procedure to replace a Light with the F150-LT10A Light. (The F150-LT10A cannot be connected to the older F150-S1 Camera.)

Removing the Light

Camera base

Hold this part when removing the Cable.

Light

Lighting connector

1. Disconnect the light cable from the light connec tor on the back of the Camera.

2. Remove the light cable from the slot in the camera base.

3. Remove the two screws securing the Light.

4. Remove the Light from the Camera.

Camera cable connector

Precaution Do not disassemble the Lens. Disassembly can damage the Lens.

Installing the Light

Camera base

Light

Lighting connector

1. Mount the Light on the Camera.

2. Screw in the two screws that secure the Light.

3. Place the light cable in the slot in the camera base.

4. Connect the light cable to the light connector on the back of the Camera.

Camera cable connector

Maintenance Section 5-2

F150-SLC20/SLC50 or F160-SLC20/SLC50

Use the following procedure to replace a Light with an F150-LTC20 (20-mm field of vision) or F150-LTC50 (50-mm field of vision) Light.

Removing the Light

Camera base

Light

Hold this part when removing the Cable.

1. Disconnect t he li ght cab le from the lig ht conne ctor on the bac k of the C amera.

2. Remove the light cable from the slot in the camera base.

3. Remove the two screws securing the Light at the top.

4. Remov e the two screws securing the Light at the bottom.

5. Remove the Light from the Camera.

Precaution Do not disassemble the Lens. Disassembly can damage the Lens.

CHECK When you w ant to use the Camera alone without connec tin g a n In telligent

Installing the Light

Lighting, use M2  3 screws in the bottom of the Camera instead of the long screws removed in step 4. The screws removed in step 3 are not needed.

Light

Camera base

1. Mount the Light on the Camera.

2. Screw in the two screws that secure the Light at the bottom.

3. Screw in the two screws that secure the Light at the top.

Regular Inspectio ns Section 5-3

4. Place the light cable in the slot in the camera base.

5. Connect the light cable to the light connector on the back of the Camera.

5-3 Regular Inspections

To maintain the F250 in the bes t condition, perform the following regularly.

• Clean the Lens and LED indicators with a lens-cleaning wipe or blow off dust with an aerosol air sprayer.

• Lightly wipe off dirt with a soft cloth.

Inspection point Details Tools required

Power supply The voltage measured at the power supply

terminals must be 24 VDC

Ambient temperature

Ambient humidity The operating ambient humidity inside the

Installation Each component must be firmly secured.

Indicators All indicators must light when the power is

The operating ambient temperature inside the cabinet must be between 0 and 50

cabinet must be between 35% and 85%.

Each cable connector must be correctly inserted and locked.

The Cameras must be firmly secured. The camera lens mounts must be firmly

secured.

turned ON. Verify that a through-image is displayed. When using an Intelligent Lighting, verify

that the light level settings are set to their maximum values.

+10%

-15%

Circuit tester

Thermometer



Hygrometer

Phillips screwdriver

---

Precaution • Turn OFF the power and take safety precautions before conducting

inspections. Elec trical s hock can result from a ttempti ng s afety inspections with the power turned ON.

• Do not use thinners or benzene to clean the F250. They will damage F250 components.

Specifications Section 5-4

5-4 Specifications

This section provides the specifications and dimensions of the F250 and its peripheral devices. (All dimensions are in mm unless otherwise noted.)

F250-C50/C55 Vision Mate Controller

270

115 min.

(25)

(40)

Item Specification

Model F250-C50 F250-C55 Input/Output type NPN PNP Supply voltage 20.4 to 26.4 VDC Current consumption 3.0 A max. Insulation resistance 20 M

Dielectric strength 1,000 VAC, 50/60 Hz between all DC external terminals and GR terminal (with internal

Leakage current 10 mA max. Noise resistance 2,000 V; pulse width: 50 ns; rise time: 5 ns (pulse)

Vibration resistance

Shock resistance Ambient temperature Operating: 0 to 50

Ambient humidity Operating and storage: 35% to 85% (with no condensation) Ambient environment No corrosive gases Ground Class 1 (Ground resistance 100 Degree of protection IEC60529 IP20 (in-panel) Case material SECC-T

220



0.6

190



0.6

min. between all DC external terminals and GR terminal (100 VDC Megger, with

internal surge absorber removed)

surge absorber removed)

Burst continuation time: 15 ms; Period: 300 ms 10 to 150 Hz; half-amplitude: 0.1 mm; maximum acceleration: 15 m/s

minutes each in 3 directions.

150 m/s

Storage:

, 3 times each in 6 directions



-25 to 65

Four M4 taps (for mounting)

0.5(14)



136

C (with no condensation)



C (with no condensation)

max.)

This screw hole cannot be used.

Screw length L: 10+T < L < 13+T

197

Stopper

10 to 13

Panel thickness: T

, 10 times for 8

Specifications Section 5-4

Item Specification

Battery life Approximately 7 years when used 24 hours/day. Weight Approx. 3.1 kg (Controller only)

F150 Cameras

Cameras with Light

■ F150-SL20A/SL50A

(70.5)

3.8 dia.

Unit: mm

25.4

431

F150-LT10A Light

(50.25)

(40.25)

(16.75)

20±0.1

Two M4 taps, Depth 8

1/4-20UNC tap, Depth 8

(6.75)

Specifications Section 5-4

Cameras with Intelligent Lighting

■ F150-SLC20

2.5

42.5

F150-LTC20 Light

(85)

(10)

4 dia.

Unit: mm

2.5

(96.25)

(86.25)

30.5

(16.75)

20±0.3

Two M4 taps, Depth 10

1/4-20UNC tap,Depth 10

(6.75)

Specifications Section 5-4

■

F150-SLC50

2.52.5

52.5

F150-LTC50 Light

Unit: mm

(85)

(10)

4 dia.

1616

(103.25)

(93.25)

30.5

(16.75)

20±0.3

Two M4 taps, Depth 10

1/4-20UNC tap, Depth 10

(6.75)

Specifications Section 5-4

Camera Only

■ F150-S1A

(6.2)

Light Connector (8.8 dia.)

Unit: mm

(14.5)

(15.5)

(40)

(6)

(6.2)

1"-32UN-2A (C mount)

31.25±2

21.25±2

30.5

(16.75)

20±0.1

(21.7)

1.5

Two M4 taps, Depth 8

1/4-20UNC tap, Depth 8

(6.75)

(30.7)

Camera Cable Connector (11.8 dia.)

Specifications Section 5-4

F160 Cameras

Cameras with Intelligent Lighting

■ F160-SLC20

2.52.5

F150-LTC20 Light

46.5

Unit: mm

(85)

(10)

4 dia.

42.5

31 40

(96.25)

(86.25)

20±0.3

30.5

(23.25)

1/4-20UNC tap, Depth 10

Two M4 taps, Depth 10

(13.25)

Specifications Section 5-4

F160-SLC50

■

F150-LTC50 Light

46.5

Unit: mm

(85)

Camera Only

(15.5)

(14.5)

31 60

■ F160-S1

(10)

4 dia.

52.5

2.5 2.5

1616

(103.25)

(93.25)

30.5

(23.25)

20±0.3

1/4-20UNC tap, Depth 10

Two M4 taps, Depth 10

(13.25)

54.5

(46.5)

(6)

(6.2)

Unit: mm

Light Connector (8.8 dia.)

1"-32UN-2A (C mount)

31.25±2

21.25±2

30.5 8

(23.25)

20±0.1

(13.25)

(21.7)

Two M4 taps, Depth 8

1/4-20UNC tap, Depth 8

(30.7)

Camera Cable Connector (11.8 dia.)

Specifications Section 5-4

Camera Specifications

General Specifications

Item Specification

Supply voltage F150-series: 12 VDC

Current consumption F150-S1A: 100 mA max.

Vibration resistance

Shock resistance Ambient temperature Operating: 0 to 50

Ambient humidity Operating and storage: 35% to 85% (with no condensation) Ambient environment No corrosive gases Camera materials Cover: Galvanized steel sheet metal

Light materials (Cameras with Lights)

Weight F150-S1A: Approx. 80 g

F160-series: 13 VDC

F150-SL20A/SL50A: 110 mA max. F150-SLC20/SLC50: 200 mA max. F160-S1: 130 mA max. F160-SLC20: 260 mA max. F160-SLC50: 310 mA max.

10 to 150 Hz; half-amplitude: 0.35 mm; maximum acceleration: 50 m/s minutes each in 3 directions

150 m/s

Storage:

Case: Die-cast aluminum alloy Camera mounting base: Fiber-reinforced plastic (black)

Case: ABS Transparent cover: PC

F150-SL20A/SL50A: Approx. 135 g F150-SLC20: Approx. 280 g F150-SLC50: Approx. 370 g F160-S1: Approx. 85 g F160-SLC20: Approx. 285 g F160-SLC50: Approx. 375 g

, 3 times each in 6 directions



-25 to 65

C (with no condensation)



C (with no condensation)

, 10 times for 8

Characteristics

■ Camera Characteristics

Item Specification

Picture element 1/3" Interline CCD (reading all pixels) Effective pixels 659 Synchronization External sync. via horizontal sync signal Shutter speed (Electronic shutter)

Lens mounting C mount



494 (H  V)

F150-series: 1/100 s, 1/500 s, 1/2000 s, 1/10000 s F160-series: 1/120 s, 1/200 s, 1/500 s, 1/1000 s, 1/2000 s, 1/4000 s, 1/8000 s,

1/20000 s

■ Lens Characteristics (Cameras with Lights only)

Item Specification

Lens model F150-SL20A: F150-LE20

Method Fixed focal point, fixed iris

F150-SL50A:F150-LE50 F150-SLC20:F150-LE20 F150-SLC50:F150-LE50 F160-SLC20:F150-LE20 F160-SLC50:F150-LE50

Specifications Section 5-4

Item Specification

Brightness F2.8 Focal point distance F150-SL20A: 13 mm

Item Specification

Light model F150-SL20A /SL50A: F150-LT10A

Light source F150-SL20A/SL50A:

Light emission method Pulse emission (synchronized with the camera shutter)

F150-SL50A: 6.1 mm F150-SLC20:13 mm F150-SLC50: 6.1 mm F160-SLC20:13 mm F160-SLC50: 6.1 mm

■

Light Characteristics (Cameras with Lights only)

F150-SLC20:F150-LTC20 F150-SLC50:F150-LTC50 F160-SLC20:F150-LTC20 F160-SLC50:F150-LTC50

Red LED (Peak emission wavelength: 680 nm) F150-SLC20/SLC50 and F160-SLC20/SLC50:

Red and green LED combination (Peak emission wavelengt hs: 660 nm and 570 nm)

■ Other Characteristics

Item Specification

Mounting distance F150-S1A: Depends on lens being used.

Field of vision F150-S1A: Depends on lens being used.

F150-SL20A: 61 to 71 mm F150-SL50A: 66 to 76 mm F150-SLC20: 15 to 25 mm F150-SLC50: 16.5 to 26.5 mm F160-S1: Depends on lens being used. F160-SLC20: 15 to 25 mm F160-SLC50: 16.5 to 26.5 mm

F150-SL20A: 20 mm F150-SL50A: 50 mm F150-SLC20: 20 mm F150-SLC50: 50 mm F160-S1: Depends on lens being used. F160-SLC20: 20 mm F160-SLC50: 50 mm



20 mm



50 mm



20 mm



50 mm



20 mm



50 mm

Specifications Section 5-4

Consoles

■ F150-KP Console

Unit: mm

ESC TRIG

ENT

131.5

SHIFT

CONSOLE

232000

510

12 dia.

4.8 dia.

Item Specification

Vibration resistance 10 to 150 Hz; half-amplitude: 0.15 mm; 4 times for 8 minutes each in 3 directions Shock resistance

Ambient temperature Operating: 0 to 50

196 m/s

Storage:

; 3 times each in 6 directions



-25 to 65

C (with no condensation)



C (with no condensation) Ambient humidity 35% to 85% (with no condensation) Ambient environment No corrosive gases Degree of protection IEC60529 IP20 (in-panel) Minimum bending

75 mm

radius Materials Body: ABS

Cable sheathing: Heat-resistant chlorinated vinyl Connector: PC and PBT

Weight Approx. 135 g

12.5

Specifications Section 5-4

F160-KP Console

■

29.7

Unit: mm

135.5

ESC

F1 F3

F4 F6

F7 F9

4.8 dia.

SHIFT

ENT

TRIG

2000

12 dia.

Item Specification

Current consumption Approx. 10 mA Vibration resistance

10 to 150 Hz; half-amplitude: 0.35 mm; maximum acceleration: 50 m/s minutes each in 3 directions

Shock resistance Ambient temperature Operating: 0 to 50

150 m/s

Storage:

; 3 times each in 6 directions



-25 to 65

C (with no condensation)



C (with no condensation) Ambient humidity 35% to 85% (with no condensation) Ambient environment No corrosive gases Degree of protection IEC60529 IP20 (in-panel) Minimum bending

75 mm

radius Materials Body: ABS

Cable sheathing: Heat-resistant chlorinated vinyl Connector: PC and PBT

Weight Approx. 160 g

,10 times for 8

Specifications Section 5-4

CHECK

The switch on the back of the F160-KP must be set to “ENABLE”.

SHIFT

ENT

ESC TRIG

F1F2F3

F4F5F6

These keys will be disabled if

F7F8F9

ENABLE

DISABLEEENABLE

the switch is set to "DISABLE".

Cables

Camera Cables

■ Camera Cable Specifications

The F150-VS, F160-VSR3, and F160-VSR4 Camera Cables have different dimensions and wiring, but they share the same specifications.

Item Specification

Vibration resistance 10 to 150 Hz; half-amplitude: 0.15 mm, 4 times for 8 minutes each in 3 directions Shock resistance

Ambient temperature Operating: 0 to 50

Ambient humidity 35% to 85% (with no condensation) Ambient environment No corrosive gases Materials Cable sheathing: Heat-resistant chlorinated vinyl

Minimum bending radius

Weight Approx. 170 g

196 m/s

Storage:

, 3 times each in 6 directions



-25 to 65

C (with no condensation)



C (with no condensation)

Connector: Fiberglass-reinforced PC and PBT 75 mm

Specifications Section 5-4

F150-VS Camera Cable (For F150-S@, F160-S@ Cameras)

■

3000

Unit: mm

15 dia.

(30)

20 dia.

F250 Connector

Signal

Power

GND GND

VIDEO GND

ESCNT1

VIDEO

SCAN

ESCNT2

INDEX

TRG Shell

Connector model: Hirose RP17A-13PA-12PC

1 2 3 4 5 6 7 8

9 10 11 12

6 dia.

Camera Connector

1 2 3 4 5 6 7 8

9 10 11 12

Connector model: Hirose HR10A-10P-12S

Signal

GND

Power

GND

VIDEO

VIDEO GND

Not used.

ESCNT1 ESCNT2

INDEX

TRG

SCAN

Shell

14.7 dia.

Specifications Section 5-4

■

F160-VSR3 Camera Cable (For F300-S2R/S3DR/S4R and F200-S@ Cameras)

15 dia.

(120)

F250 Connector

Signal

Power

GND GND

VIDEO GND

ESCNT1

VIDEO

SCAN

ESCNT2

INDEX

TRG

Shell

Connector model: Hirose RP17A-13P-12PC

1 2 3 4 5 6 7 8

9 10 11 12

3000

5.3 dia.

Camera Connector

1 2 3 4 5 6 7 8

9 10 11 12

Connector model: Hirose HR10A-10P-12S

Signal

GND

Power

VIDEO GND

VIDEO

HD GND

GND

−

INDEX(SI)

TRG

VD GND

Shell

Unit: mm

14.7 dia.

Specifications Section 5-4

F160-VSR4 Camera Cable (For F300-S Cameras)

■

15 dia.

(120)

F250 Connector

Signal

Power

GND GND

VIDEO GND

ESCNT1

VIDEO

SCAN

ESCNT2

INDEX

TRG

1 2 3 4 5 6 7 8

9 10 11 12

Shell

Connector model: Hirose RP17A-13P-12PC

3000

17.4 dia.

5.3 dia.

Camera Connector

1 2 3 4 5 6 7 8

9 10 11 12

Signal

GND

Power

VIDEO GND

VIDEO

HD GND

HD VD

GND

−

INDEX(SI)

Power

VD GND

Shell

Connector model: Hirose HR10A-10P-12S

Unit: mm

14.7 dia.

F150-VM Monitor Cable

2000

46.7

11.5 dia.

3.3 dia.

Item Specification

Vibration resistance 10 to 150 Hz; half-amplitude: 0.15 mm, 4 times for 8 minutes each in 3 directions Shock resistance

Ambient temperature Operating: 0 to 50

196 m/s

Storage:

, 3 times each in 6 directions



25 to 65 C (with no condensation)

C (with no condensation)

Ambient humidity 35% to 85% (with no condensation) Ambient environment No corrosive gases Materials Cable sheathing: Heat-resistant chlorinated vinyl

Connector: PVC

Unit: mm

46.7

Specifications Section 5-4

Item Specification

Minimum bending radius

Weight Approx. 40 g Accessories BNC Jack Adapter

F160-VP Parallel I/O Cable

50 mm

Unit: mm

200

2000

11.6 dia.

200

Item Specification

Vibration resistance 10 to 150 Hz; half-amplitude: 0.15 mm, 4 times for 8 minutes each in 3 directions Shock resistance

Ambient temperature Operating: 0 to 50

196 m/s

Storage:

, 3 times each in 6 directions



25 to 65 C (with no condensation)

C (with no condensation)

Ambient humidity 35% to 85% (with no condensation) Ambient environment No corrosive gases Materials Cable sheathing: Heat-resistant PVC

Connector: Polyester resin

Minimum bending

120 mm

radius Weight Approx. 340 g

Specifications Section 5-4

F150-M05L LCD Color Monitor

Unit: mm

Mounting plate thickness: 1.6 to 4.8

(46 max.)

Mounting bracket

POWER

(155)

143

SYNC

132

(145)

(100)

185

174

Panel opening dimensions

+0.5 mm

175.5

Item Specification

Supply voltage 20.4 to 26.4 VDC Current consumption 700 mA max. Vibration resistance

10 to 150 Hz; half-amplitude: 0.1 mm; maximum acceleration: 15 m/s minutes each in 3 directions

Shock resistance Ambient temperature Operating: 0 to 50

150 m/s

Storage:

, 3 times each in 6 directions



-25 to 65

C (with no condensation)



C (with no condensation) Ambient humidity 35% to 85% (with no condensation) Ambient environment No corrosive gases Degree of protection IEC60529 IP20 (in-panel) Materials Case: ABS/PC

Display surface: PMMA (Acrylic)



Panel size 5.5 inches (111.36

83.52 mm (H  V))

Panel type TFT color liquid crystal



Resolution 320 Image pitch 0.348

240 dots



0.348 mm (H  V)

Contrast 85:1 (typical)



Viewable angle 25 Luminance

up/down and 50 left/right (with a contrast ratio > 10)

250 cd/m

(typical) Backlight Cold cathode fluorescent light Response speed 60 ms max. Input signal NTSC composite video (1.0 V/75

(5.5)

42.2

133.5

termination)

50 min.

F150-VM Monitor Cable

• Tolerance: ±1 mm The dimensions in parentheses

are provided for reference.

+0.5 mm 0

, 10 times for 8

Specifications Section 5-4

Item Specification

Weight Approx. 1 kg Accessories Four mounting brackets

F150-M09 Video Monitor

Unit: mm

222

2335

143

250

190

Item Specification

Supply voltage 85 to 264 VAC, 50/60 Hz Current consumption 20 W max. Vibration resistance

Ambient temperature

Ambient humidity 10% to 90% (with no condensation) Ambient environment No corrosive gases Materials Front: ABS plastic

CRT size 9 inch (164 CRT type Monochrome CRT Resolution 800 TV lines min. (at center) System Number of scanning lines: 600

I/O impedance 75 I/O level and polarity Composite image signal: 1 V (peak to peak)

Input signal NTSC composite video (1.0 V/75 Weight Approx. 4.5 kg

5 to 100 Hz; 0.16-mm full-amplitude or acceleration of 7.35 m/s 6 times for 10 minutes each in 3 directions

Operating: Storage:

Metal part: SECC (galvanized steel sheet)

Horizontal frequency: 15.75 kHz Field frequency: 60 Hz

Image: 0.7 V (peak to peak), positive Synchronization: 0.3 V (peak to peak), negative

-10 to 50

-20 to 65



, high impedance (selectable)



C (with no condensation)



C (with no condensation)

123 mm (H  V))

termination)

160

(whichever is smaller),

F200/F300 Camera Parameters Section 5-5

Memory Cards

F160-N64S

42.8

36.4

Item Specification



Ambient temperature Operating: 0 to 60

Ambient humidity 8% to 95% (with no condensation) Ambient environment No corrosive gases Life expectancy 300,000 overwrite operations Number of pins 50 pins Weight Approx. 15 g

Storage:

-25 to 85

C (with no condensation)



C (with no condensation)

Unit: mm

3.3

Application Software

F250-UME

42.8

Units: mm

3.3

36.4

Item Specification



Ambient temperature Operating: 0 to 60

Storage: Ambient humidity 8% to 95% (with no condensation) Ambient environment No corrosive gases Life expectancy 300,000 overwrite operations Number of pins 50 pins Weight Approx. 15 g

-25 to 85

C (with no condensation)



C (with no condensation)

5-5 F200/F300 Camera Parameters

Detailed parameter settings are required when a Camera other than an F150S1A or F160-S1 is connected. Make the following settings when using an F200/F300 Camera. The Camera settings window is displayed at startup and

F200/F300 Camera Parameters Section 5-5

can be displayed at other times by selecting Camera settings from the System Menu.

Camera settings

Camera : Others Intelligent Lighting 0: Out of use Intelligent Lighting 1: Out of use Intelligent Lighting 2: Out of use Intelligent Lighting 3: Out of use

Cam-

F200-SStan-

F300-SStan-

F300S2R

F300S3DR

F300S4R

era

speed

dard

dard Stan-

dard

Standard

End

Shutter

OFF Int er-

OFF Exter-

SYNC NON RESET

Syn-

chroni-

zation

nal

nal Exter-

nal

External

Camera settings(Detail)

Camera Speed Shutter Synchronization Strobe disable, start Strobe disable, end

Set the Camera model to "Others" and select "End".

Strobe

disable

Start End Tim-

10 17 (None) 60 20 (Note 2)Posi-

6 8 (None) 90 25 (Note 2)Posi-

-8 -6

0 1/2,000

-2

0 1/4,000

-2

0 1/10,000

-2

-10 -8

0 1/2,000

-2

351/4,000 5 7 1/10,000

-16 -14

-11 -9

-8 -6

-6 -4

-5 -3

-3 -1

0 1/10,000

-2

0 1/30,000

-2

0 1/50,000

-2

Shutter

speed

1/1,000 90 25 7 Nega-

1/1,000 90 25 7 Nega1/1,500 1/2,000 1/3,000 1/4,000 1/6,000 1/8,000

Clamp pulse timing Clamp pulse width Shutter trigger width

Clamp pulse Shutter

Width Width Polar-

ing

: :

SYNC RESET

End

trigger pulse

ity

tive

Normal

External [ 0]H

[ 0]H

[ 90]CLK

[ 25]CLK

[ 3]H

Exter-

nal

Sync

OFF ---

Image read Y timing

Note 1. The shutter speed is set in the Camera itself.

2. Set the shutter trigger p ulse width to match the st robe’ s specifi cations onl y when a strobe is being used.

3. These settings (indicated by ---) are ignored.

Connecting a Strobe Device Section 5-6

5-6 Connecting a Strobe Device

Use the camera’s corresponding strobe trigger output signal (STGOUT0 to STGOUT3) to control the strobe flash timing.

SeeAlso Refer to page 32 for details on the pins allocated to these signals.

Check the strobe device's specifications and set the appropriate “Shutter trigger polarity” and “Shutter trigger width” in the Camera settings (Detail) Menu. The Camera settings (Detail) window is displayed at startup and can be displayed at other times by selecting Camera settings from the System Menu.

Strobe specifications Shutter trigger

When the flash is synchronized to the OFFto-ON transition of the strobe trigger signal

STGOUT0 to 3

When the flash is synchronized to the ON-toOFF transition of the strobe trigger signal

STGOUT0 to 3

OFF

polarity

Positive The “shutter trigger width” setting deter-

Negative

mines the pulse width W. When using a Double-speed Camera:

W = Shutter trigger width setting (H) (1H = 32

When using a Camera other than a Doublespeed Camera: W = Shutter trigger width setting (H) (1H = 63

Note: Depending upon the timing, W may have an error of up to

Shutter trigger width



1H.



32 ms



63 ms

Combining an OMRON Camera and Strobe

The following table shows the timing polarity. Use a strobe that is compatible with this timing.

Camera Shutter trigger polarit y Shutter trigger width

F150-S1A Positive 3H (1H = 63 F160-S1 Positive 3H (1H = 32 F200-S Positive Can be set to match the F300-S F300-S2R Negative 7H (1H = 63 F300-S3DR F300-S4R

Note The window used to change the shutter trigger polarity and shutter trigger

pulse will not be displayed when an F150-S1A or F160-S1 Camera is connected, but the STGOUT0 to STGOUT3 signals will be output with the polarity and width shown in the table above.

strobe's specifications.

Index

ambient temperature, 3

battery

BATTERY LOW message

replacing, 5

, 5

cables, 4 Camera Cable specifications, 61 Camera Only, 18 Camera with Intelligent Lighting, 18 Camera with Light, 18 Cameras, 4

characteristics, 57 connecting, 17 overview, 17 parameters, 68 specifications, 57

CCTV lenses, 22

communications

connector

wiring, 38

components, 4

installation, 4 names and functions, 14

computers

using Memory Cards

connector, 38

Consoles

connecting

specifications and dimensions, 59

crimp termi n als, 19

, 38

, 28

, 17

dimensions, 50

F150 Cameras

dimensions

F150-KP, 59 F150-M05L, 66 F150-M09, 67 F150-S1A, 54 F150-SL20A/SL50A, 47, 51 F150-SLC20, 52 F150-SLC20/SLC50, 48 F150-SLC50, 53 F150-VS, 62

F160 Cameras

dimensions

F160-KP, 60 F160-N64S, 68 F160-S1, 56 F160-SLC20, 55 F160-SLC20/SLC50, 48 F160-SLC50, 56 F160-VP, 65 F160-VSR3, 63 F160-VSR4, 64 F250-C50/C55, 50 field of vis i on, 58

, 51

, 55

ground, 19

I/O specifications, 36 inspections, 49

installation

components

precautions, 2 site, 2

, 4

Ethernet, 40 Extension Tubes, 24

external devices

connecting

, 29

LCD Monitor, 66 lenses, 22

characteristics, 57 diameters, 23

light

Index

characteristics, 58 replacing, 46

lighting, 25

maintenance, 46 manuals, ix Memory Cards, 27

in personal computers, 28 removing, 4 specifications, 68

Monitor

specifications

Monitors

connecting

mounting, 15

distance, 58

, 66

, 17

noise resistance, 4

optical chart, 22 orientation, 2

package content s

confirming

parallel interface

connecting external devices

peripheral devices

connecting

power supply, 19

turning OFF, 5 wiring, 20

precautions, xi

applications, xii battery, xii general safety, xii installation, 2 installation environment, xii power supply and wiring, xii

products

availability

, 6

, 17

, 6

, 30

RESET signal

precaution

RS-232C, 38 RS-422, 38

, 5

Screw Terminal Bloc ks , 31

serial interface

connecting external devices

signal lines, 4 specifications, 50

general, 50 I/O, 36 Parallel Connectors, 32

strobe

combining with Camera

connecting, 70

system configu r ation, 12

temperature

ambient

, 3

troubleshooting, 44

cables, 46 connection errors, 44 menus, 44 parallel interfa ce, 44 serial inter f ace, 45

Video Monitor, 4, 67

wiring

communications

, 38

, 37

, 70

Revision History

A manual revision code appears as a suffix to the catalog number on the front cover of the manual.

Cat. No. SCHB-736A

Revision code

The following table outlines the changes made to the manual during each revision. Page numbers refer to the previous version.

Revision code Date Revised content

A September 2001 Original production

Omron F250-C50 Setup Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

PRECAUTIONS

1 Special or Critical Applications

2 General Safety Precautions

3 Regulations and Standards

1-1 Installation Precautions

1-1-1 Controller Installation

1-1-2 Component Installation and Handling

1-2 Confirming Package Contents

1-3 Product Availability

2-1 Special Features

2-1-1 Problems Solved with a New Algorithm

2-1-2 Simple and Flexible Inspection Settings

2-1-3 Smooth Switching between Processes

2-2 Basic System Configuration

2-3 Component Names and Functions

2-4 Mounting the Controller

2-4-1 Horizontal Mounting

2-4-2 Vertical Mounting

2-5 Connecting Peripheral De vices

2-5-1 Connecting a Console

2-5-2 Connecting a Monitor

2-5-3 Connecting a Camera

2-6 Power Supply and Ground

2-6-1 Crimp Terminals and Cables

2-6-2 Ground (Earth) Wiring

2-6-3 Wiring the Power Supply

3-1 CCTV Lenses

3-1-1 Optical Chart

3-1-2 Lenses and Lens Diameters

3-1-3 Extension Tubes

3-2 Lighting

3-2-1 Lighting Methods

3-3 Memory Cards

3-3-1 Installing a Memory Card

3-3-2 Removing the Memory Card

3-3-3 Using Memory Cards in a Personal Computer

4-1 Connecting through the Parallel Interface

4-1-1 Parallel Connection Methods

4-1-2 Parallel Connector Specifications

4-1-3 I/O Specifications

4-2 Connecting through the Serial Interface

4-2-1 RS-232C/RS-422 Connections

4-2-2 Ethernet Connection

5-1 Troubleshooting

5-1-1 Connection Errors

5-1-2 Menu Operation Errors

5-1-3 Parallel Interface Errors

5-1-4 Serial Interface (RS-232C/RS-422) Errors

5-1-5 Cameras

5-1-6 Memory Cards

5-1-7 Serial Interface (Ethernet) Errors

5-1-8 Cabling Errors

5-2 Maintenance

5-2-1 Replacing the Light

5-3 Regular Inspections

5-4 Specifications

5-5 F200/F300 Camera Parameters

5-6 Connecting a Strobe Device

Index

Revision History