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High-performance Vision Sensor
F250
Advanced algorithm enables ultra high
speed and maximum flexibility
F250
Features
Inspection and positioning that was difficult with previous vision sensors is now surprisingly easy!
ED defect inspection
High-precision detection of
minute defects that could not
be detected previously .
High-precision position measurement even if the inside of
the work changes or the view changes.
● Positioning of PWB fiducial marks
Certain detection of rubber
packing deformities.
Low contrast Revolution Internal dirt
EC positioning
Detection of low-contrast
defects on metal surfaces
C-45F250
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Features
2
s
QUEST character checking
Even if the shape or size of a character varies, "QUEST Logic" finds printed characters with certainty. The built-in dictionary makes "simple settings" possible.
● No need to store a character dictionary
Various character fonts for factory automation have been prestored. This eliminates the need to store a dictionary or model
names, and allows a dramatic reduction in man-hours for initial setup.
● The "six character variations" can also be recognized with
certitude.
Checks characters printed on the production line such as
"Best before" dates and lot numbers. Even if there are deviations in shape, size, or line width, the characters are accurately checked.
For fast increasing line speeds and ever
stricter quality demands.
● Real time Revolution Search is amazing
Executes a real time search of 72 models. Even with works
that rotate 360°, positioning corrections are completed at the
same time as image read-in.
Our company
conventional model
F250
8.3ms
360-degree rotation correction speed
(field mode)
12x speed
● Fast image processing
Inspection functions following camera image read-in are also
up to 10 times faster thanks to a newly developed parallel processing technology.
Our company
conventional model
F250
2 to 10 times
● Fast image read-in
The F160-S1 double-speed camera achieves a maximum image read-in speed of 8.3 ms.
100m
Size
2
2
Fade
2
Width
2
Break
Fine matching
Detects differences from the stored "good" image quickly and
with high accuracy. Dramatic improvement in ability to inspect
characters and patterns with minute border defects.
● Example of application to soft drink cap inspection
Registration image
An inspection result is displayed
and outputted.
Fine
Fine
Matching
Matching
Inspection image
2
Tilt
2
Line
width
Lack of edge
"Non-stop" adjustment without stopping the line
All settings can be adjusted and reset while inspection
continues. There is no need to stop the line for adjustments,
subsequently, no capacity drops.
Scene 0 Measurement NG
7. Trend Monitor
0. Label Position X
It adjusts checking an inspection history
by the trend monitor.
● Easy and flexible settings by means of software application
1. Functions needed for inspection are selected and installed
from the software application.
EC position compensation
QUEST Optical Character Recognition
Fine matching
Expression
F250-UM E
application
software
Scene 0 Measurement NG
0. Position Measurement of Label
Position X: 286.344
Position Y: 207.457
Test measurement is performed as compared
with previous NG picture.
Scene 0= setting =
Camera setting
0. Camera Picture Input
1. EC Position compensation
2.2 value defective inspection
3. QUEST Optical Character Recognition
4. DO Judging Output
5. Trend Monitor
ENT: Set SFT+ESC: Edit
2. Combine required inspection functions from
Dirt in a figureLack of a charactorMinute dirt
the menu.
C-46 Vision Systems
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System configuration
Monitor
Personal
computer
Controller
F250-C50/C55
Monitor with S-video terminal
Ethernet (Cross cable)
RS-232C/422
Color LCD
Monitor
F150-M05L
Monitor cable
F150-VM
Memory card
F160-N64S (64MB)
Application software
F250-UM3@E
Monochrome CRT
Video Monitor
F150-M09
Console
F150-KPF160-KP
F250
Power
supply
Camera cable
F150-VS
Camera with Intelligent Lighting
F160-SLC20
F160-SLC50
Camera
F160-S1
F160-S2
Compatible F150 CamerasDouble-speed Camera
Camera with Intelligent Lighting
F150-SLC20
F150-SLC50
Camera with Light
F150-SL20A
F150-SL50A
Camera
F150-S1A
Synchronous sensor
Programmable controller
Parallel cable
F160-VP
C-47F250
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Ordering Information
Name Model Remarks
Controller
Camera with intelligent
Double-speed
camera
F150
Compatible cameras
Console
LCD monitor F150-M05L
Video monitor F150-M09
Memory card F160-N64S(S) Memory capacity 64 MB
Application software
Camera cable F150-VS
Monitor cable F150-VM Cable length: 2 m
Parallel cable F160-VP
lighting
Camera only
Camera with intelligent
lighting
Camera with lighting
Camera only F150-S1A
F250-C50 NPN Input/Output
F250-C55 PNP Input/Output
F160-SLC20
F160-SLC50
F160-S1
F160-S2 Includes Partial Scan functionality
F150-SLC20
F150-SLC50
F150-SL20A
F150-SL50A
F160-KP
F150-KP
F250-UM3ME with Macro function
F250-UM3FE without Macro function
Length of cable for double-speed camera
and F150 common camera: 3 m
Length of pigtail cable for parallel
input/output connector: 2 m
C-48 Vision Systems
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Rating/Performance
Controller: F250-C50/C55
Connected camera F150-S1A/SL20A/SL50A/SLC20/SLC50, F160-S1/S2/SLC20/SLC50
Number of connectable cameras 4
Processing resolution 512(H) x 484(V)
Number of scenes 32 scenes (expansion possible using memory card)
Image storage function Maximum 35 images
Image pre-processing
Operation and Settings
Menu language Japanese/English (changeable)
Operation customization function
Screen customization
function
Non-stop adjustment function Yes
Trend monitor function Yes
Memory card slot 2 slots
Monitor Composite video output: 1 CH, S-video output: 1 CH
Ethernet 10Base-T 1CH
Serial communication RS-232C/422A 1CH
Parallel input/output Inputs: 21 points, outputs: 46 points
Strobe 4 CH (included in parallel outputs)
Power supply voltage 20.4 to 26.4 VDC
Current consumption Approximately 3.7 A (when four F160-SLC50 units are connected)
Ambient temperature Operating: 0 to +50°C, storage: -25 to +65°C (no ice formation or condensation)
Ambient humidity Operating/storage: 35 to 85% RH (with no condensation)
Dimensions 270(W) x 81(H) x 197(D)
Weight Approximately 3.1kg (unit only)
Double-speed camera: F160-S1/S2
Picture element 1/3“ Interline CCD
Effective pixels 659 x 44 (H x V)
Scanning method 1/60-s non-interlace (frame) mode, 1/120-s 2:1 interlace (field) mode
Shutter Electronic shutter; select from 8 shutter-speed settings (1/120 to 1/20,000 s) using menu
Camera with Intelligent Light-
ing
Ambient temperature
Ambient humidity Operating and Storage: 35 to 85% RH (with no condensation)
External Dimensions 31 x 40 x 54.5 (W x H x D) mm (not including connectors and other protruding parts)
Weight Approx. 85 g (Camera only)
Monitor
Model number
Item
Size 5.5 inches 9 inches
Type Liquid crystal color TFT CRT monochrome
Resolution 320 x 240 dots 800TV or min. (at center)
Input signal NTSC composite video (1.0 V / 75 )
Power supply voltage 20.4 to 26.4 VDC 100 to 240 VAC (-15%, +10%)
Current consumption Approx. 700 mA Approx. 400 mA
Ambient temperature
Ambient humidity
Weight (Monitor only) Approx. 610 g Approx. 4.5 kg
Accessories Instruction manual and 4 mounting brackets Instruction manual
Name
Smoothing (strong/weak), edge enhancement, edge extraction (horizontal, vertical, both),
erosion, dilation, median, background deletion
Install measurement routines from a software application, combine and establish settings for
measurement routines from menus.
Password function, short-cut key function
Display items: Character strings (measured values, decisions, time, any character string,
measurement area names), graphics (straight lines, rectangles, circles, cross-hair cursors)
Parameters specified: display color, postion, size
F160-SLC20 (field of vision: 20 mm), F160-SLC50 (field of vision: 50 mm)
Operating: 0 to +50°C
Storage: -25 to +60°C
(with no icing or condensation)
F150-M05L
Color LCD monitor
Operating: 0 to +50°C
Storage: -25 to +65°C
(with no icing or condensation)
Operating or storage: 35% to 85%
(with no condensation)
Monochrome CRT Video Monitor
Operating: -10 to +50°C
Storage: -20 to +65°C
(with no icing or condensation)
Operating or Storage: 10% to 90%
(with no condensation)
F150-M09
F250
C-49F250
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Name and function of each part
Controller: F250-C50/C55
L
E N CBADI
KJM H
G
F
A
POWER LED (green)
Illuminates while the power is on.
B
RUN LED (orange)
Illuminates while the system is in measurement mode.
C
ERROR LED (red)
Illuminates when a problem occurs.
D
Input connectors 0, 1
Connects to a synchronous sensor or programmable controller.
E
Power terminal
Connects to a DC power supply.
F
Console connector
Connects to the console.
G
Memory card LEDs 0, 1
Illuminates while power is supplied to the memory card.
H
Memory card slots 0, 1
A memory card or software application is inserted here.
I
CAMERA 0 - 3 connectors
Connects to a camera.
J
Monitor connector (S-Video output)
Connects to a monitor with an S-Video input
K
Ethernet connector
Connects to a computer.
L
RS-232C/422 connector
Connects to a computer or programmable controller.
M
Monitor connector (composite video output)
Connects to a monitor.
N
Ground terminal
Connect the ground wire to this terminal.
C-50 Vision Systems
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Function menu
Processing routine list
The F250-UME application software contains approximately 50 processing routines.
Image input related
Camera image input
Camera switch
Pre-processing change
Repeat preprocessing
Measurement supplement
related
Computing
Acquire processing unit data
Set processing unit data
Wait
Elapsed time
Trend monitor
Position compensation
related
Binary position correction
Model position correction
Circular work position correction
Edge position correction
EC position correction
Scroll return
Scroll
Branch control related
Condition branch
DI branch
End
General measurement
related
QUEST character
checking
Binary defect
inspection
Density defect
inspection
Fine matching
Pattern inspection
Sorting
EC defect inspection
EC circular piece
count inspection
Rotation
positioning
Result output related
Memory card data output
DO data output
Significant link data output
Non-protocol data output
DO decision output
Dark-light edge
position
ECM search
EC positioning
Lot number
checking 1
Dark-light edge
number
Density average/
deviation
Labeling
Label data
F250
Result display related
Any character display
Measured value display
Decision character display
Processing task name display
Measurement time display
Fixed graphic display
Straight line result display
Rectangle result display
Circle result display
Cross-hair cursor result display
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Dimensions (Unit: mm)
Controller
F250-C50/C55
115 min.
73
8
Four M4 mounting holes *
* Screw length: L (10+T<L<13+T)
136±0.5
(14)
(25)
(40)
270
220±0.6
190±0.6
Double-speed camera
F160-S1/S2
(15.5)
(14.5)
1"-32UN-2A
(C mount)
54.5
8 (46.5)
30.5
31.25±2
21.25±2
20±0.1
(23.25)
(6)
(6.2)
2911
(21.7)
8
Two, M4 depth: 8
1/4-20UNC depth: 8
(13.25)
(6.2)
Light connector
(8.8 dia.)
(30.7)
Camera cable connector
31
(11.8 dia.)
F160-SLC20 (with F150-LTC20 intelligent lighting)
70
2.52.5 70
12
12
12 12
31
40
42.5
(96.25)
(86.25)
46.573
30.5 8
(23.25)
20±0.3
(85)
(10) 25
4 dia.
1/4-20UNC depth: 10
Two, M4 depth: 10
(13.25)
F160-SLC50 (with F150-LTC50 intelligent lighting)
90
16
90
16 16
16
31
60
2.5
2.5
80 46.5 (85)
52.5
(103.25)
(10) 25
4 dia.
830.5
(23.25)
1/4-20UNC depth: 10
Console
F160-KP
(29.7)
48
135.5
200040
SHIFT
ENT
ESC
F1
F2
F4F5F6
F7F8F9
TRIG
F3
197
10 to 13
Thickness: T
12 dia.
20
F150-KP
131.5
87
12.5
12 dia.
50
ESC TRIG
ENT
SHIFT
CONSOLE
232000 5 10
LCD monitor
F150-M05L
POWER
SYNC
(100)
Panel cut figure
185
174
Attachable thickness: 1.6 to 4.8
(46 max.)
Mounting bracket
(155)
143
(5.5)
42.2
175.5
(145)
132
Monitor cable (F150-VM)
Tolerance:±1 mm
( ) dimensions are reference value
133.5
+0.5mm
0
50min
+0.5mm
0
Video monitor
F150-M09
222
2335
143
250
(93.25)
20±0.3
Two, M4 depth: 10
(13.25)
190
50
160
22
C-52 Vision Systems
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F250
C-53F250
Page 10
ALL DIMENSIONS SHOWN ARE IN MILLIMETERS.
To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527.
Cat. No. Q11E-EN-01
In the interest of product improvement, specifications are subject to change without notice.
C-54 Vision Systems
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