Omron F150-3 DATASHEET
Vision Sensor
F150-3
Perform settings in a conversational manner. The dialog menu artist "talks" to you.
F150-3
Features
Intelligent lighting
Various types of lighting control make it possible to obtain a
clear, stable image suitable for the inspection. The dome
shape minimizes the effects of external light and permits damage inspection. Red and green light is mixed to allow inspection of a wide range of work.
Detection of a
defect
Inspection of button battery defect
Variety of lighting methods
The direction of lighting and the brightness can be changed.
Coaxial lighting is also possible with the F150-SLC20. The optimum lighting method for the work can be selected.
F150-SLC20
(Field of view: 20 mm)
Light intensity can be set separately to
one of 8 levels for 5 illuminated areas.
F150-SLC50
(Field of view: 50 mm)
Light intensity can be set separately to
one of 8 levels for 8 illuminated areas.
5
2
1
2684135
Coaxial vertical lighting
3
4
Control lighting from the menu
• The illumination area and light intensity are controlled from
the controller menu. Settings can be easily changed without
handling the lighting.
• The lighting is also treated as scene data, and thus can be
changed along with other conditions when the model is
changed.
• The controller manages the lighting setting as a digital value. This increases the reproducibility of the setting.
7
C-11F150-3
Features
Integrated camera and lens
Camera setup is easy because the object-imaging camera is
integrated into a single unit with the lighting apparatus and
lens.
2-camera unit
We have made bi-directional, 2-line inspection easy and inexpensive.
A variety of image read-in methods
Images from two cameras can be read in at the same time.
Read-in methods include successive changeover between
the two cameras, and combination of the image from each
camera into a single image.
Two-camera
Switching
Vertical
Composition
Horizontal
Composition 1
Horizontal
Composition 2
Camera 0
0
Camera 0
0101
Camera 0
0
Camera 0
Camera 1
1
+=
Camera 1
0
1
Camera 1
=
1
+
Example of application using two cameras
Inspecting Boxes From Both Side
Simultaneously inspect both sides of a box using two cameras.
Two-camera Unit
OK
OK
Camera 0
NG
Synchronous
sensor
NG
Camera 1
Controller
F150
0
+
=
1
Camera 1
PCB Positioning
Determine the coordinates of position marks using
two fields of vision.
Camera 1
Two-camera Unit
Camera 0
Position data output
Programmable Controller
0
1
F150
Controller
C-12 Vision Systems
Features
Image memory function
Up to 23 inspected images can be stored*.
You can check the image to see what kind of defect occurred. This serves as an aid to maintaining and improving the production
line.
With respect to a stored image, measurement can be repeated and measurement conditions changed. This enables a dramatic reduction in setup time during initial installation.
To production line
*Can be stored before power is turned off. Storage
of all images, including "good" images, is also
possible.
...
Object
Good product 1
Good product image
Good product 2
Improper product 1
NG1NG1
NG1
Improper product 2 Improper product 3
NG3
NG3
NG2
NG2
Improper product image
Good product 3 Improper product 23
NG23
...
NG23
F150-3
C-13F150-3
Features
Compact frame shutter camera
● Compact with high resolution.
● An all-pixel reading method and square lattice CCD make
it possible to obtain a clear and detailed image suitable for
image processing.
● Equipped with an electronic shutter to handle high-speed
lines.
● The shutter speed can be adjusted for each scene from the
menu. Select the optimum shutter speed for the line speed
and work.
Image pre-processing
● Pre-processing such as smoothing, edge enhancement,
edge extraction, and background cut-off allow you to obtain
the optimum image for the inspection.
● Pre-processing can be performed in real time (simultaneously with image read-in).
Edge extractionOriginal image
Damage/dirt inspection
● Omron's proprietary algorithm enables fast and detailed inspection for visual defects such as chips, nicks, burrs, and
dirt.
● Linear, circular and rectangular areas can be set, enabling
inspection for a variety of defect shapes.
Rubber packing flare
inspection
Gray edge measurement
● High-precision (sub-pixel) measurement of work edge position is possible. Ideal for width and dimension inspection.
● Includes edge number and pitch measurement functions for
support of IC and connector lead inspection.
High-precision gray search
● Position measurement at sub-pixel precision is possible using 256 graduation gray search processing. This feature is
ideal for high-precision positioning applications.
Measurement of fiducial
mark positions on a printed
circuit board
Connector pin-pitch
inspection
Output computation functions
● Measurement data computations such as the four arithmetical operations, minimum, maximum, distance between two
points, and angle can be set from the menu.
● Up to 24 computations can be set, and decision and data
output can be performed based on the computation results.
Hole-to-hole distance
computation
C-14 Vision Systems
System configuration
Cameras
Camera with Intelligent Light Source:
F150-SLC20
(Field of view: 20 mm)
Recommended
Power Supply:
OMRONS82K-01524
or S82K-05024
Controller
F150-C10E-3
F150-C15E-3
F150-C15E-3-DRT
F150-C15E-3-PRT
Power supply
Synchronous sensor
F150-KP
Console
Camera with Intelligent Light Source:
F150-SLC50
(Field of view: 50 mm)
Camera with Light Source:
F150-SL20
(Field of view: 20 mm)
F150-SL50
(Field of view: 50 mm)
F150-VS
Camera cable (3 m)
Two-Camera Unit Cable
(15 cm)
(Provided with the F150-A20)
F150-A20
Two-camera
unit Note:
Use a 24-VDC
power supply.
(2 m)
Programmable
Controller
F150-3
F150-VM Video Cable
monitor cable (2 m)
BNC Jack
(Provided with the monitor cable)
Monitor
Color LCD Monitor
F150-M05L
F150-S1A
Camera
When using this camera, please look at
"Cameras, lens, and lighting".
* When the size and view of a measurement item do not suit,
please use a general CCTV lens and general lighting.
Monochrome CRT
Video Monitor
F150-M09
F150-VS Camera cable (3 m)
C-15F150-3
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