Omron EJ1N-TC4, EJ1N-TC2 Operation Manual

Modular Temperature Controller EJ1 1
Modular Temperature Controller
EJ1
In-panel Temperature Controller with Flexible Modular Design for Greater Integration with Host Devices
• The compact modular structure enables construction of temperature systems optimally suited to the application.
• Connection can be made to a Programmable Controller without any programming required, reducing the number of steps required in ladder programming design.
• One fully multi-input Unit includes a thermocouple, platinum­resistance thermometer, and analog input for easy selection and reduced inventory requirements.
• Connect directly to the G3ZA Multi-channel Power Controller using optimum cycle control for high-accuracy regulation with minimal noise.
• Improved functionality to enable connecting more devices with programless communications. Connect multiple Controllers to one PLC.
Refer to the Safety Precautions on page 21.
Models with current outputs added.
Functionality improved for Basic Units and HFU
Ordering Information
Temperature Controller
Standard Control Models
Note: 1. An End Unit is always required for connection to a Basic Unit or an HFU. An HFU cannot operate without a Basic Unit. External communications cannot be performed when using a
Basic Unit only.
2. For heating/cooling control applications, control outputs 3 and 4 on the 2-point models are used for the cooling or heating control outputs. On the 4-point models, heating/cooling control is performed for the two input points.
3. When using the heater burnout alarm, purchase a Current Transformer (E54-CT1 or E54-CT3) separately.
4. There are three operation instructions that can be sent to Basic Units connected to an HFU.
Functional Upgrades
Refer to page 17 for details. Upgrade functions are marked with “V1.1”.
Name Power
supply
voltage
No. of
control
points
Control outputs 1 and 2
Control outputs 3 and 4
Auxiliary
output
Functions Communications
functions
Input type Terminal Model
Heater
burnout
alarm
Event
inputs
Basic Unit (temperatu re control) (See note 1.)
24 VDC supplied from the End Unit
2Voltage
output: 2 points (for SSR drive) (See note 2.)
Transistor out­put: 2 points (sinking)
None 2
(See note
3.)
2 G3ZA connection
port: RS-485 From End Unit: Port A or port B: RS-485
Thermo couple, platinum resis­tance thermome­ter, analog voltage, and ana­log current se­lectable for each channel.
M3 terminal EJ1N-TC2A-QNHB
Screw-less clamp
EJ1N-TC2B-QNHB
4 Voltage output:
2 points (for SSR drive) (See note 2.)
None None M3 terminal EJ1N-TC4A-QQ
Screw-less clamp
EJ1N-TC4B-QQ
2
Current output: 2 points
Transistor out­put: 2 points (sinking)
2 M3 terminal EJ1N-TC2A-CNB
Screw-less clamp
EJ1N-TC2B-CNB
HFU (See note 1.)
None None None Transistor
output: 4 points (sink­ing)
4 (See note
4.)
From End Unit: Por t A : R S-4 85 Port C: RS-485 or RS-232C selectable.
No input M3 terminal EJ1N-HFUA-NFLK
Screw-less clamp
EJ1N-HFUB-NFLK
From End Unit: Por t A : R S-4 85 Port C: RS-422
M3 terminal EJ1N-HFUA-NFL2
Screw-less clamp
EJ1N-HFUB-NFL2
End Unit (See note 1.)
24 VDC Transistor
output: 2 points (sink­ing)
None Port A or B: RS-485
Connector: Port A
M3 terminal EJ1C-EDUA-NFLK
Refer to the following manual for precautionary information and other information necessary to use the EJ1: EJ1 Modular Temperature Controller Operation Manual (Cat. No. H142)
2 Modular Temperature Controller EJ1
Accessories (Order Separately)
Current Transformer (CT)
G3ZA Connecting Cable
Rail Mounting Equipment
CX-Thermo Support Software Ver. 3.2
USB-Serial Conversion Cable
Specifications
Ratings
Note: Inputs are fully multi-input. Therefore, platinum resistance thermometer, thermocouple, infrared thermosensor, and analog input can be
selected.
Diameter Model
5.8 dia. E54-CT1
12.0 dia. E54-CT3
Cable length Model
5 m EJ1C-CBLA050
Name Model
Mounting Rail PFP-100N
PFP-50N
Model
EST2-2C-MV3
Model
E58-CIFQ1
Basic Unit/EJ1N-TC
Item Type EJ1N-TC4 EJ1N-TC2
Power supply voltage 24 VDC
Operating voltage range 85% to 110% of rated voltage
Power consumption 5 W max. (at maximum load) 4 W max. (at maximum load)
Input (See note.) Thermocouple: K, J, T, E, L, U, N, R, S, B, W, PLII
ES1B Infrared Thermosensor: 10 to 70°C, 60 to 120°C, 115 to 165°C, 140 to 260°C Analog input: 4 to 20 mA, 0 to 20 mA, 1 to 5 V, 0 to 5 V, 0 to 10 V Platinum resistance thermometer: Pt100, JPt100
Input impedance Current input: 150
max., voltage input: 1 M min.
Control outputs
Vol t ag e output Output voltage: 12 VDC ±15%, max. load current: 21 mA (PNP models with short-circuit protection circuit)
Transistor output --- Max. operating voltage: 30 V, max. load current: 100 mA
Current output ---
Current output range: 4 to 20 mA or 0 to 20 mA DC Load: 500
max. (including transfer output)
(Resolution: Approx. 2,800 for 4 to 20 mA DC, approx. 3,500 for 0 to 20 mA DC)
Event inputs
Input points --- 2
Contact input --- ON: 1 k
max., OFF: 100 k min.
Non-contact input
--- ON: Residual voltage: 1.5 V max., OFF: Leakage current: 0.1 mA max.
--- Outflow current: Approx. 4 mA per point
Number of input and control points
Input points: 4, Control points: 4 Input points: 2, Control points: 2
Setting method Via communications
Control method ON/OFF control or 2-PID (with autotuning)
Other functions Two-point input shift, digital input filter, remote SP, SP ramp, manual manipulated variable, manipulated variable
limiter, interference overshoot adjustment, loop burnout alarm, RUN/STOP, banks, I/O allocations, etc.
Ambient temperature range Operating:
10°C to 55°C, Storage: 25°C to 65°C (with no icing or condensation)
Ambient humidity range Operating: 25% to 85% (with no condensation)
Modular Temperature Controller EJ1 3
Characteristics
Note: 1. The indication of K thermocouples in the 200 to 1,300°C range, T and N thermocouples at a temperature of 100°C or less, and U and
L thermocouples at any temperature is ±2°C ±1 digit maximum. The indication of B thermocouples at a temperature of 400°C or less is unrestricted. The indication of R and S thermocouples at a temperature of 200°C or less is ±3°C ±1 digit max. W = (±0.5% of indication value (PV) or ±3°C, whichever is greater) ±1 digit max. PLII = (±0.5% of indication value (PV) or ±2°C, whichever is greater) ±1 digit max.
2. “EU” stands for Engineering Unit. The location of the decimal point depends on the type of sensor that is selected. If the decimal point locations is set to 0 (****), however, it will be treated as if it were set to 1 (***.*).
3. B, R, S, and W sensors: 0.2°C/
max. (100 max.)
Indication accuracy Thermocouple input/platinum resistance thermometer input:
(±0.5% of indication value (PV) or ±1°C, whichever is greater) ±1 digit max. (See note 1.) Analog input: ±0.5% FS ±1 digit max. CT input: ±5% FS ±1 digit max.
Hysteresis 0.1 to 999.9 EU (in units of 0.1 EU) (See note 2.)
Proportional band (P) 0.1 to 999.9 EU (in units of 0.1 EU) (See note 2.)
Integral time (I) 0 to 3,999 s (in units of 1 s)
Derivative time (D) 0.0 to 999.9 s (in units of 0.1 s)
Control period 0.5 s, 1 to 99 s (in units of 1 s)
Manual reset value 0.0% to 100.0% (in units of 0.1%)
Alarm output setting range
1,999 to 9,999 (decimal point position depends on input type)
Sampling period 250 ms
Influence of signal source resistance
Thermocouple: 0.1°C (0.2°F)/
max. (100 max per line) (See note 3.)
Platinum resistance thermometer: 0.4°C (0.8°F)/
max. (10 max per line)
Insulation resistance 20 M
min. (at 500 VDC)
Dielectric strength 600 VAC, 50/60 Hz for 1 min between current-carrying terminals of different polarity
Vibration resistance
10 to 55 Hz, 20 m/s
2
for 2 hours each in X, Y, and Z directions
Shock resistance
150 m/s
2
max., 3 times each in 6 directions
Weight 180 g
Degree of protection Rear case: IP20, Terminal section: IP00
Memory protection EEPROM (non-volatile memory) (number of writes: 100,000)
Standards Approved standards UL61010C-1, CSA C22.2 No.1010-1
Conformed standards EN61010-1 (IEC61010-1): Pollution level 2, overvoltage category II
EMC Directive EMI: EN61326
EMI Radiated: EN55011 Group1 class A EMI Conducted: EN55011 Group1 class A EMS: EN61326 ESD Immunity: EN61000-4-2 Radiated Electromagnetic Field Immunity: EN61000-4-3 Burst immunity/Noise Immunity: EN61000-4-4 Conducted Disturbance Immunity: EN61000-4-6 Surge Immunity: EN61000-4-5 Commercial Frequency Immunity: EN61000-4-8 Voltage Dip/Interrupting Immunity: EN61000-4-11
4 Modular Temperature Controller EJ1
Communications Specifications
Note: 1. Connection from the EJ1C-EDU
2. A special cable (EJ1C-CBLA050) must be purchased separately for the G3ZA connection.
3. For the number of Units that can be connected, refer to Connection Precautions on page 11.
4. The Modbus protocol can be used with Basic Unit with version 1.1 or higher.
Current Transformer (CT) Rating
Characteristics of the Heater Burnout Alarm, SSR Failure Alarm, and Heater Overcurrent Alarm
(TC2@-QNHB Model Only)
Note: 1. When the control output ON time is less than 100 ms, heater
burnout detection and heater current measurement are not performed.
2. When the control output OFF time is less than 100 ms, SSR failure alarm and leakage current measurement are not performed.
Item Port B
(See note 1.)
Port A Terminal/ Port A Connector
(See note 1.)
G3ZA Connection Port
(See note 2.)
Transmission path connection
RS-485 (multipoint)
Communications method
RS-485 (two-wire, half duplex)
Synchronization method
Start-stop synchronization
Communications protocol
CompoWay/F, Modbus (See note 4.) CompoWay/F
Baud rate 9.6, 19.2, 38.4, 57.6, or 115.2 kbps 38.4 kbps fixed 57.6 kbps fixed
Transmission code CompoWay/F: ASCII, Modbus: RTU
Data bit length 7 or 8 bits 7 bits
Stop bit length 1 or 2 bits 2 bits
Error detection Vertical parity (none, even, or odd) Vertical parity (even)
Block check character (BCC): with CompoWay/F, CRC-16: (with Modbus)
Flow control None
Interface RS-485
Retry function None
Communications response wait time
0 to 99 ms (default: 5 ms) 1 to 99 ms (default: 5 ms) (Ver. 1.0)
1 to 99 ms (default: 1 ms) ---
Number of Units that can be connected in parallel (See note 3.)
64 Units (model numbers with TC4: 256 channels, model numbers with TC2: 128 channels) Communications connection via port B on the End Unit
64 Units (model numbers with TC4: 256 channels, model numbers with TC2: 128 channels) Communications connection via port A on the End Unit
8 Units (Communications connection via G3ZA port on the Basic Unit)
V1.1
V1.1
Dielectric strength
1,000 VAC for 1 min
Vibration resistance
50 Hz, 98 m/s
2
Weight E54-CT1: Approx. 11.5 g, E54-CT3: Approx. 50 g
Accessories (E54-CT3 only)
Armatures (2), plugs (2)
Maximum heater current
100 VAC
Input current indication accuracy
±5%FS ±1 digit max.
Heater burnout alar m setting range
0.1 to 99.9 A (in units of 0.1 A)
0.0 A: Heater burnout alarm output turns OFF.
100.0 A: Heater burnout alarm output turns ON. Min. detection ON time: 100 ms (See note 1.)
SSR failure alarm setting range
0.1 to 99.9 A (in units of 0.1 A)
0.0 A: SSR failure alarm output turns ON.
100.0 A: SSR alarm output turns OFF. Min. detection OFF time: 100 ms (See note 2.)
Heater overcurrent alarm setting range
0.1 to 99.9 A (in units of 0.1 A)
0.0 A: Heater overcurrent alarm output turns ON.
100.0 A: Heater overcurrent alarm output turns OFF. Min. detection ON time: 100 ms (See note 1.)
Modular Temperature Controller EJ1 5
Input Ranges
Sensor inputs are fully multi-input. Therefore, platinum resistance thermometer, thermocouple, infrared thermosensor, and analog input can be selected. Inputs can be set for each channel using multi-inputs.
Input type Platinum resistance
thermometer
Name Pt100 JPt100
Tem ­pera­ture range (°C)
2300
1800
1700
1600
1500
1400
1300
1200
1100
1000
900
800
700
600
500
400
300
200
100
0
100.0
200.0
850
500.0 500.0
100.0 1 00.0
0.0 0.0
200 199.9 199.9
Setting number
01234
Input type Thermocouple ES1B Infrared
Thermosensor
Analog input
Name K J T E L U N R S B W PL
II
10 to 70 °C
60 to
120
°C
115
to
165
°C
140
to
260
°C
4 to
20
mA
0 to
20
mA
1 to
5 V
0 to
5 V
0 to
10 V
Tem ­pera­ture range (°C)
2300
1800
1700
1600
1500
1400
1300
1200
1100
1000
900
800
700
600
500
400
300
200
100
0
100.0
200.0
2300
Any of the following ranges, by scaling:
1999 to 9999
199.9 to 999.9
19.99 to 99.99
1.999 to 9.999
1800
1700 1700
1300 1300 1300
850 850
600
500.0
400.0 400 400.0 400 400.0
260
120 165
90
100
0 00 000000
20.0 100 20.0 100
200 200 199.9 −200 −199.9 −200
Setting number
5 6 7 8 9 1011121314151617181920212223242526272829
Applicable standards by input type are as follows: K, J, T, E, N, R, S, B: JIS C1602-1995, IEC584-1 L: Fe-CuNi, DIN 43710-1985 U: Cu-CuNi, DIN 43710-1985
W: W5Re/W26Re, ASTM E988-1990 PL II: According to Platinel II Electromotive Force
Table by Engelhard Cor p. JPt100: JIS C 1604-1989, JIS C 1606-1989 Pt100: JIS C 1604-1997 IEC 751
Shaded ranges indicate default settings.
6 Modular Temperature Controller EJ1
Ratings
Note: 1. Auxiliary outputs can be allocated using digital output allocations.
2. Event inputs can be allocated using digital output allocations.
Characteristics
Communications Characteristics: Port C
When using an HFU, port B on the End Plate can be used for distributed placement only.
Note: 1. The communications method can be switched between RS-485 and RS-232C. A separate model must be used for RS-422 communications.
2. For the number of Units that can be connected, refer to Connection Precautions on page 11.
HFU Unit/EJ1N-HFU
Power supply voltage 24 VDC
Operating voltage range 85% to 110% of rated voltage
Power consumption 2 W max. (at maximum load)
Auxiliary outputs (See note 1.)
Outputs 4
Transistor outputs Max. operating voltage: 30 VDC, Max. load current: 50 mA
Event inputs (See note 2.)
Inputs 4
Contact inputs ON: 1 k
max., OFF: 100 k min.
Transistor inputs ON: residual voltage of 1.5 max., OFF: leakage current of 0.1 mA max.
Short-circuit current: Approx. 4 mA (per contact)
Programless connection
Programless downloading (EJ1 reads data from a PLC)
Number of parameters that can be set: 600
300 (Ver. 1.0)
Programless uploading (EJ1 writes data to a PLC)
Number of parameters that can be set: 600
300 (Ver. 1.0)
Applicable PLCs OMRON: SYSMAC CS/CJ/CP1H Series
Mitsubishi Electric: MELSEC-An/AnS/FX
3UC
Series
Mitsubishi Electric: MELSEC-Q/QnA/QnAS Series (Ver. 1.0)
Ambient temperature range Operating:
10°C to 55°C
Storage:
25°C to 65°C (with no icing or condensation)
Ambient humidity range Operating: 25% to 85% (with no condensation)
Insulation resistance 20 M
min. (at 500 VDC)
Dielectric strength 600 VAC, 50/60 Hz for 1 min between current-carrying terminals of different polarity
Vibration resistance
10 to 55 Hz, 20 m/s
2
for 2 hours each in X, Y, and Z directions
Shock resistance
150 m/s
2
max., 3 times each in 6 directions
Weight 160 g
Degree of protection Rear case: IP20, Terminal section: IP00
Memory protection EEPROM (non-volatile memory) (number of writes: 100,000)
Standards Approved standards UL61010C-1, CSA C22.2 No.1010-1
Conformed standards EN61010-1 (IEC61010-1): Pollution level 2, overvoltage category II
EMC Directive Refer to page 3.
Transmission path connection RS-485/RS-422: Multi-point, RS-232C: Point-to-point (See note 1.)
Communications method RS-485/RS-422 (two-wire, half duplex), RS-232C
Synchronization method Star t-stop synchronization
Communications protocol OMRON PLC protocol (Connectable PLCs: SYSMAC CS/CJ/CP1H Series)
AnA/AnU CPU common commands (Connectable PLCs: MELSEC-An/AnS/FX
3UC
Series)
MC protocol (form 5) (Connectable PLCs: MELSEC-Q/QnA/QnAS Series)
Baud rate 9.6, 19.2, 38.4, 57.6, or 115.2 kbps
Transmission code Binary
Data bit length 8 bits
Stop bit length 1 bit
Error detection Depends on protocol selected for the programless communications protocol.
Flow control None
Interface RS-485, RS-422, RS-232C (See note 1.)
Retry function Available
Communications response wait time 0 to 99 ms (default: 5 ms)
1 to 99 ms (default: 5 ms) (Ver. 1.0)
Number of Basic Units that can be connected in parallel (See note 2.)
16 Units (model numbers with TC4: 64 channels, model numbers with TC2: 32 channels)
Number of HFUs that can be connected SYSMAC CS/CJ-series PLCs: 8 (EJ1-HFU@-NFLK)
MELEC Q/QnA/QnAS-series PLCs: 8 (EJ1-HFU@-NFL2 )
V1.1
V1.1
V1.1
V1.1
V1.1
V1.1
Modular Temperature Controller EJ1 7
Ratings
Note: Auxiliary output can be allocated using the bus output allocation for each Basic Unit.
Characteristics
Communications
Note: 1. Port B communications for the End Unit cannot be used when port C communications for the HFU is used.
2. Port A connector communications and port A terminal communications cannot be used at the same time.
End Unit/EJ1C-EDU
Power supply voltage 24 VDC
Operating voltage range 85% to 110% of rated voltage
Auxiliary output (See note.)
Outputs 2
Transistor outputs Max. operating voltage: 30 VDC, Max. load current: 50 mA
Ambient temperature range Operating:
10°C to 55°C
Storage:
25°C to 65°C (with no icing or condensation)
Ambient humidity range Operating: 25% to 85% (with no condensation)
Insulation resistance 20 M
min. (at 500 VDC)
Dielectric strength 600 VAC, 50/60 Hz for 1 min between current-carrying terminals of different polarity
Vibration resistance
10 to 55 Hz, 20 m/s
2
for 2 hours each in X, Y, and Z directions
Shock resistance
150 m/s
2
max., 3 times each in 6 directions
Weight 70 g
Degree of protection End Unit case: IP20, Terminal section: IP00
Standards Approved standards UL61010C-1, CSA C22.2 No.1010-1
Conformed standards EN61010-1 (IEC61010-1): Pollution level 2, overvoltage category II
EMC Directive Same as for the Basic Unit. Refer to page 3.
Port B (See note 1.) Basic Unit Communications (Refer to Communications Specifications on page 4.)
Por t A Basic Unit Communications (Refer to Communications Specifications on page 4.)
Port A connector (See note 2.) E58-CIFQ1
8 Modular Temperature Controller EJ1
Unit Configuration Example
Minimal Configuration
Small Systems with 2 Channels or 4 Channels Communicating with the Host Device via RS-485 (CompoWay/F Protocol)
Alarms can be allocated to the auxiliary output for the End Unit.
G3ZA outputs can be used.
Multiple Units without an EJ1N-HFU
Building Systems Communicating with the Host Device, such as a PLC, PT, or Computer, via RS-485 (CompoWay/F Protocol)
The 2 auxiliary alarm outputs (transistor outputs) provided on the End Unit can be used for integrated alarm systems.
G3ZA outputs can be used.
Distributed placement is possible by using multiple EJ1C-EDU End Units.
COM1 COM2 COM3
PWR RUN ERR ALM
SW1
ON
SW2
21345678
EJ1-TC4
0
1
2
3
4
5
6
7
8
9
A
B
C
D
E
F
PC
PLC PT
PC
EJ1N-TC4
or
EJ1N-TC2 EJ1C-EDU
Port A (connector): USB connection can be made with the E58-CIFQ1 (sold separately).
CX-Thermo for setting
Host devices
Port B: RS-485 (CompoWay/F)
SW2
SW1
ERROR
OCC
SD/RD
READY
G3ZA
PC
PLC PT
PC
EJ1N-TC4 or EJ1N-TC2
EJ1C-EDU
Port B: RS-485 (CompoWay/F)
COM1 COM2 COM3
PWR RUN ERR ALM
SW1
ON
SW2
21345678
EJ1-TC4
0
1
2
3
4
5
6
7
8
9
A
B
C
D
E
F
COM1 COM2 COM3
PWR RUN ERR ALM
SW1
ON
SW2
21345678
EJ1-TC4
0
1
2
3
4
5
6
7
8
9
A
B
C
D
E
F
COM1 COM2 COM3
PWR RUN ERR ALM
SW1
ON
SW2
21345678
EJ1-TC4
0
1
2
3
4
5
6
7
8
9
A
B
C
D
E
F
SW2
SW1
ERROR
OCC
SD/RD
READY
SW2
SW1
ERROR
OCC
SD/RD
READY
G3ZAG3ZA
Host devices
G3ZA connection port
G3ZA connection port
G3ZA connection port
CX-Thermo for setting
Port A (connector): USB connection can be made with the E58-CIFQ1 (sold separately).
Modular Temperature Controller EJ1 9
Multiple Units with an EJ1N-HFU
Building Systems Communicating 1:1 with a PLC Using Programless Communications
The 2 auxiliary outputs (transistor outputs) provided on the End Unit can be used.
In addition to the 2 auxiliary alarm outputs provided on the End Unit, the 4 event inputs/4 auxiliary outputs (transistor outputs) of the HFU can
also be used.
G3ZA outputs can be used.
Distributed placement is possible by using multiple EJ1C-EDU End Units
SW2
SW1
ERROR
OCC
SD/RD
READY
G3ZA
SW2
SW1
ERROR
OCC
SD/RD
READY
SW2
SW1
ERROR
OCC
SD/RD
READY
G3ZAG3ZA
PC
EJ1N-HFU
PLC
EJ1N-TC4
or
EJ1N-TC2 EJ1C-EDU
Por t B
RS-232C
Port B is used for distributed placement.
Port A (connector): USB connection can be made with the E58-CIFQ1 (sold separately).
COM1 COM2 COM3
PWR RUN ERR ALM
SW1
ON
SW2
21345678
EJ1-TC4
0
1
2
3
4
5
6
7
8
9
A
B
C
D
E
F
COM1 COM2 COM3
PWR RUN ERR ALM
SW1
ON
SW2
21345678
EJ1-TC4
0
1
2
3
4
5
6
7
8
9
A
B
C
D
E
F
COM1 COM2 COM3
PWR RUN ERR ALM
SW1
ON
SW2
21345678
EJ1-TC4
0
1
2
3
4
5
6
7
8
9
A
B
C
D
E
F
COM1 COM2 COM3
PWR RUN ERR ALM
SW1
ON
SW2
21345678
EJ1-HFU
0
1
2
3
4
5
6
7
8
9
A
B
C
D
E
F
CX-Thermo for setting
G3ZA connecti­on port
G3ZA connection port
Por t C
G3ZA connection port
10 Modular Temperature Controller EJ1
Building Systems Communicating 1:N with PLCs Using Programless
Communications
Up to eight HFUs can be connected to one port on a PLC.
To connect more than one HFU, specific PLC and EJ1 models must be used. Refer to Connecting EJ1 Controllers 1:N to a PLC on page 13.
V1.1
SW2
SW1
ERROR
OCC
SD/RD
READY
G3ZA
SW2
SW1
ERROR
OCC
SD/RD
READY
SW2
SW1
ERROR
OCC
SD/RD
READY
G3ZAG3ZA
Up to eight HFUs can be connected.
PC
EJ1N-HFU
PLC
EJ1N-TC4 or EJ1N-TC2
EJ1C-EDU
Por t B
Port B is used for distributed placement.
Port A (connector): USB connection can be made with the E58-CIFQ1 (sold separately).
COM1 COM2 COM3
PWR RUN ERR ALM
SW1
ON
SW2
21345678
EJ1-TC4
0
1
2
3
4
5
6
7
8
9
A
B
C
D
E
F
COM1 COM2 COM3
PWR RUN ERR ALM
SW1
ON
SW2
21345678
EJ1-TC4
0
1
2
3
4
5
6
7
8
9
A
B
C
D
E
F
COM1 COM2 COM3
PWR RUN ERR ALM
SW1
ON
SW2
21345678
EJ1-TC4
0
1
2
3
4
5
6
7
8
9
A
B
C
D
E
F
COM1 COM2 COM3
PWR RUN ERR ALM
SW1
ON
SW2
21345678
EJ1-HFU
0
1
2
3
4
5
6
7
8
9
A
B
C
D
E
F
CX-Thermo for setting
Por t C
SYSMAC (OMRON PLC) RS-485 MELSEC (Mitsubishi Electric PLC) RS-422
G3ZA connection port
G3ZA connection port
G3ZA connection port
G3ZA connection port
G3ZA connection port
G3ZA connection port
SW2
SW1
ERROR
OCC
SD/RD
READY
G3ZA
SW2
SW1
ERROR
OCC
SD/RD
READY
SW2
SW1
ERROR
OCC
SD/RD
READY
G3ZAG3ZA
EJ1N-HFU
EJ1N-TC4 or EJ1N-TC2
EJ1C-EDU
COM1 COM2 COM3
PWR RUN ERR ALM
SW1
ON
SW2
21345678
EJ1-TC4
0
1
2
3
4
5
6
7
8
9
A
B
C
D
E
F
COM1 COM2 COM3
PWR RUN ERR ALM
SW1
ON
SW2
21345678
EJ1-TC4
0
1
2
3
4
5
6
7
8
9
A
B
C
D
E
F
COM1 COM2 COM3
PWR RUN ERR ALM
SW1
ON
SW2
21345678
EJ1-TC4
0
1
2
3
4
5
6
7
8
9
A
B
C
D
E
F
COM1 COM2 COM3
PWR RUN ERR ALM
SW1
ON
SW2
21345678
EJ1-HFU
0
1
2
3
4
5
6
7
8
9
A
B
C
D
E
F
Por t C
Note: Set the EJ1N-TC to a communications unit number that is not being used by the EJ1N-HFU.
Modular Temperature Controller EJ1 11
Connection Precautions
Node Number Setting
Nodes 1 to 16 can be used on EJ1@-HFUs. Node 0 is allocated to
the host device for programless communications.
Nodes 0 to 63 can be used on Basic Units.
Restrictions on the Number of Units That Can Be Connected
Restrictions for HFUs
One EJ1N-HFU can manage up to 16 Basic Units (EJ1N-TC4/
TC2).
Up to 16 Units can be connected side by side including the EJ1N­HFU. The End Unit is not included in the 16 Units.
Restrictions When Connecting with the G3ZA
Up to 8 G3ZA Multi-channel Power Controllers can be connected to
one Basic Unit (EJ1N-TC4/TC2).
Restrictions for Basic Units
When the system is configured of only Basic Units (EJ1N-TC4/
TC2), up to 64 Units can be connected.
Distributed placement is possible by using End Units (EJ1C-EDU).
Up to 16 Units can be connected side by side. The End Unit is not
included in the 16 Units.
Wiring for Distributed Placement
Note: Wire the dotted line when settings for all distributed Units are
being made from one port A connector. If the dotted lines are not wired, make the settings for group A using the port A connector for group A and make the settings for group B using the port A connector for group B.
COM1 COM2 COM3
PWR RUN ERR ALM
SW1
ON
SW2
21345678
EJ1-TC4
0
1
2
3
4
5
6
7
8
9
A
B
C
D
E
F
COM1 COM2 COM3
PWR RUN ERR ALM
SW1
ON
SW2
21345678
EJ1-TC4
0
1
2
3
4
5
6
7
8
9
A
B
C
D
E
F
COM1 COM2 COM3
PWR RUN ERR ALM
SW1
ON
SW2
21345678
EJ1-TC4
0
1
2
3
4
5
6
7
8
9
A
B
C
D
E
F
COM1 COM2 COM3
PWR RUN ERR ALM
SW1
ON
SW2
21345678
EJ1-TC4
0
1
2
3
4
5
6
7
8
9
A
B
C
D
E
F
COM1 COM2 COM3
PWR RUN ERR ALM
SW1
ON
SW2
21345678
EJ1-HFU
0
1
2
3
4
5
6
7
8
9
A
B
C
D
E
F
COM1 COM2 COM3
PWR RUN ERR ALM
SW1
ON
SW2
21345678
EJ1-TC4
0
1
2
3
4
5
6
7
8
9
A
B
C
D
E
F
EJ1N-TC4 or
EJ1N-TC2
One HFU can manage up to 16 Basic Units (when using the EJ1N-TC4: 4 channels x 16 Units = 64 channels)
EJ1C-EDU
EJ1C-EDU
Por t B
Por t B
EJ1N-HFU
Por t C
EJ1N-TC4
or
EJ1N-TC2
Up to 16 Units can be connected side by side. Note: End Units are not included in the number of Units that can be connected.
To the host device
COM1 COM2 COM3
PWR RUN ERR ALM
SW1
ON
SW2
21345678
EJ1-TC4
0
1
2
3
4
5
6
7
8
9
A
B
C
D
E
F
EJ1C-EDU
Up to 8 G3ZA Power Controllers can be connected to one Basic Unit.
EJ1N-TC4 or EJ1N-TC2
G3ZA
G3ZA connection port
SW2
SW1
ERROR
OCC
SD/RD
READY
SW2
SW1
ERROR
OCC
SD/RD
READY
SW2
SW1
ERROR
OCC
SD/RD
READY
SW2
SW1
ERROR
OCC
SD/RD
READY
Por t B
To the host device
Por t B
COM1 COM2 COM3
PWR RUN ERR ALM
SW1
ON
SW2
21345678
EJ1-TC4
0
1
2
3
4
5
6
7
8
9
A
B
C
D
E
F
COM1 COM2 COM3
PWR RUN ERR ALM
SW1
ON
SW2
21345678
EJ1-TC4
0
1
2
3
4
5
6
7
8
9
A
B
C
D
E
F
COM1 COM2 COM3
PWR RUN ERR ALM
SW1
ON
SW2
21345678
EJ1-TC4
0
1
2
3
4
5
6
7
8
9
A
B
C
D
E
F
COM1 COM2 COM3
PWR RUN ERR ALM
SW1
ON
SW2
21345678
EJ1-TC4
0
1
2
3
4
5
6
7
8
9
A
B
C
D
E
F
COM1 COM2 COM3
PWR RUN ERR ALM
SW1
ON
SW2
21345678
EJ1-TC4
0
1
2
3
4
5
6
7
8
9
A
B
C
D
E
F
COM1 COM2 COM3
PWR RUN ERR ALM
SW1
ON
SW2
21345678
EJ1-TC4
0
1
2
3
4
5
6
7
8
9
A
B
C
D
E
F
EJ1C-EDU
EJ1N-TC4 or EJ1N-TC2
COM1 COM2 COM3
PWR RUN ERR ALM
SW1
ON
SW2
21345678
EJ1-TC4
0
1
2 3
4
5
6
7
8
9
A
B
C
D
E
F
COM1 COM2 COM3
PWR RUN ERR ALM
SW1
ON
SW2
21345678
EJ1-TC4
0
1
2
3
4
5
6
7
8
9
A
B
C
D
E
F
COM1 COM2 COM3
PWR RUN ERR ALM
SW1
ON
SW2
21345678
EJ1-TC4
0
1
2
3
4
5
6
7
8
9
A
B
C
D
E
F
COM1 COM2 COM3
PWR RUN ERR ALM
SW1
ON
SW2
21345678
EJ1-TC4
0
1
2
3
4
5
6
7
8
9
A
B
C
D
E
F
COM1 COM2 COM3
PWR RUN ERR ALM
SW1
ON
SW2
21345678
EJ1-TC4
0
1
2
3
4
5
6
7
8
9
A
B
C
D
E
F
COM1 COM2 COM3
PWR RUN ERR ALM
SW1
ON
SW2
21345678
EJ1-TC4
0
1
2
3
4
5
6
7
8
9
A
B
C
D
E
F
EJ1C-EDU
EJ1N-TC4 or EJ1N-TC2
Up to 64 Basic Units can be connected using distributed placement. Using EJ1@-TC4 models: 4 channels x 64 Units = 256 channels Using EJ1@-TC2 models: 2 channels x 64 Units = 128 channels Note: End Units are not included in the number of Units that can be connected.
COM1 COM2 COM3
PWR RUN ERR ALM
SW1
ON
SW2
21345678
EJ1-TC4
0
1
2
3
4
5
6
7
8
9
A
B
C
D
E
F
COM1 COM2 COM3
PWR RUN ERR ALM
SW1
ON
SW2
21345678
EJ1-TC4
0
1
2
3
4
5
6
7
8
9
A
B
C
D
E
F
1
2
3
4
5
6
7
8
9
Group A
Group B
COM1 COM2 COM3
PWR RUN ERR ALM
SW1
ON
SW2
21345678
EJ1-TC4
0
1
2
3
4
5
6
7
8
9
A
B
C
D
E
F
COM1 COM2 COM3
PWR RUN ERR ALM
SW1
ON
SW2
21345678
EJ1-TC4
0
1
2
3
4
5
6
7
8
9
A
B
C
D
E
F
1
2
3
4
5
6
7
8
9
Por t A
Por t B
Por t A
Por t B
Host
devices
FG
24 VDC
RS-485
RS-485
24 VDC
12 Modular Temperature Controller EJ1
Restrictions on Unit Placement
Always connect the HFU on the left side of the Basic Unit. Do not connect the End Unit directly to the HFU.
Always connect a Basic Unit to the End Unit.
Insulation Blocks
Each EJ1 Unit is electrically insulated for each function block as shown in the following figures. Functional insulation is applied between the power supply, input, output, and communications terminal sections. If reinforced double insulation is required, use power supplies that comply with IEC60664 for reinforced double insulation for the EJ1's external power supply and for power supplies connected to the EJ1.
Programless Communications
Communications with PLCs from OMRON (SYSMAC CS/CJ/CP1H Series) and Mitsubishi Electric (MELSEC-Q/QnA/QnAS/An/Ans/FX
3UC
Series) can be performed without creating ladder programming. Using programless communications enables monitoring and changing settings for the EJ1 by simply reading and writing to PLC memory. The EJ1 automatically performs communications with the PLC, which reduces work hours spent programming for communications from the PLC to the EJ1.
Connectable Devices
Connecting an EJ1 Controller 1:1 to a PLC SYSMAC CS/CJ Series
Note: Use only products manufactured on or after December 20, 1999.
For details, refer to the CS/CJ Series, Serial Communications Boards Operation Manual (Cat. No. W336).
COM1 COM2 COM3
PWR RUN ERR ALM
SW1
ON
SW2
21345678
EJ1-HFU
0
1
2
3
4
5
6
7
8
9
A
B
C
D
E
F
COM1 COM2 COM3
PWR RUN ERR ALM
SW1
ON
SW2
21345678
EJ1-TC4
0
1
2
3
4
5
6
7
8
9
A
B
C
D
E
F
EJ1N-HFUEJ1N-TC4 or
EJ1N-TC2
COM1 COM2 COM3
PWR RUN ERR ALM
SW1
ON
SW2
21345678
EJ1-HFU
0
1
2
3
4
5
6
7
8
9
A
B
C
D
E
F
EJ1N-HFU EJ1C-EDU
Name Model No. Communications ports
Por t 1 Port 2
Serial Communications Units CJ1W-SCU21-V1 RS-232C RS-232C
CJ1W-SCU31-V1 RS-422A/485 RS-422A/485
CJ1W-SCU41-V1 RS-422A/485 RS-232C
CS1W-SCU21-V1 (See note.) RS-232C RS-232C
CS1W-SCU31-V1 RS-422A/485 RS-422A/485
Serial Communications Boards CS1W-SCB21-V1 (See note.) RS-232C RS-232C
CS1W-SCB41-V1 (See note.) RS-232C RS-422A/485
CPU Units CJ1 Series --- RS-232C
CS1 Series --- RS-232C
CP1H Series RS-232C or RS-422A/485 can be used by adding an Option Board.
Powe r
supply
Transistor outputs 1 to 4
Communications (Port B, port C)
Event inputs 1 to 4
Functional isolation
Powe r
supply
Transistor outputs 1 and 2
Communications (Port A, port B)
Functional isolation
EJ1N-HFU
Input 1
Powe r
supply
Input 2
Event inputs 1 and 2, CT1 and 2
(See note.)
Communications (Port A, port B, G3ZA)
Transistor outputs 3 and 4
Voltage outputs 1 and 2/Current outputs 1 and 2
Functional isolation
Input 1
Powe r supply
Input 2
Input 4
Voltage outputs 1 to 4
Communications (Port A, Port B, G3ZA)
Input 3
Functional isolation
EJ1N-TC2 EJ1N-TC4
EJ1C-EDU
Note: Not provided on models with current outputs.
PV
PLC
The read monitor value is written to the PLC memory.
The read setting is written to the setting for the EJ1N-TC4/TC2.
Manipulated variable
Status
SP
Monitor
Setting
Alarm value 1
Alarm value 2
EJ1N-HFU EJ1N-TC4/TC2
The EJ1N-HFU automatically performs communications with the PLC.
The EJ1N-HFU reads the value written to the PLC memory.
The EJ1N-HFU reads the monitor value for the EJ1N-TC4/TC2.
Monitoring can be performed for the EJ1 and the settings can be changed by simply reading and writing to memory.
PV
Manipulated variable
Status
SP
Alarm value 1
Alarm value 2
PV
Manipulated variable
Status
SP
Alarm value 1
Alarm value 2
Modular Temperature Controller EJ1 13
MELSEC-Q/QnA/QnAS Series
Note: 1. Refer to the Mitsubishi Electric PLC documentation for information on MELSEC PLCs.
2. Direct connections to the EJ1 are possible only with RS-232C or RS-422.
3. More than one EJ1 Controller to one PLC is not possible even with RS-422 communications. Refer to
Connecting EJ1 Controllers 1:N to a PLC,
below, for product combinations that support 1:N connections
.
4. Connection ability has been verified for the above MELSEC models. Design changes and other factors, however, may prevent normal connection. Always confirm operation in advance.
MELSEC-An/AnS Series
Note: Use an AnA/AnU CPU.
MELSEC-FX
3UC
Series
Connecting EJ1 Controllers 1:N to a PLC
The combinations of PLCs and HFUs that can be connected 1:N are listed below.
SYSMAC CS/CJ Series
MELSEC-Q/QnA/QnAS Series
Note: Refer to the Mitsubishi Electric PLC documentation for information on MELSEC PLCs.
Name Model No. Communications por ts
Channel 1 Channel 2
Q-compatible Serial Communications Unit
QJ71C24N QJ71C24
RS-232C RS-422/485
QJ71C24N-R2 QJ71C24-R2
RS-232C RS-232C
QJ71C24N-R4 RS-422/485 RS-422/485
QnA-compatible Serial Communications Unit
AJ71QC24N RS-232C RS-422/485
AJ71QC24N-R2 RS-232C RS-232C
AJ71QC24N-R4 RS-422 RS-422/485
QnAS-compatible Serial Communications Unit
A1SJ71QC24N RS-232C RS-422/485
A1SJ71QC24N-R2 RS-232C RS-232C
V1.1
Name Model No. Communications ports
An-compatible Computer Link Unit AJ71UC24 RS-232C or RS-422/485
AnS-compatible Computer Link Unit A1SJ71UC24-R2 RS-232C
A1SJ71UC24-R4 RS-422/485
A1SJ71UC24-PRF RS-232C
V1.1
Name Model No. Communications ports
Communications Adapter FX
3U
-232ADP RS-232C
FX
3U
-485ADP RS-485
Function Board FX
3U
-232-BD RS-232C
FX
3U
-485-BD RS-485
Name Model No.
Serial Communications Units Port 1 on CJ1W-SCU31-V1
Port 1 on CJ1W-SCU41-V1 Port 1 on CS1W-SCU31-V1
Serial Communications Board Port 1 on CS1W-SCB41-V1
EJ1N-HFU EJ1N-HFUA-NFLK
EJ1N-HFUB-NFLK
Name Model No.
Serial Communications Units Channel 2 of QJ71C24N
QJ71C24N-R4 Channel 2 of A1SJ71QC24N Channel 2 of AJ71QC24N AJ71QC24N-R4
EJ1N-HFU EJ1N-HFUA-NFL2
EJ1N-HFUB-NFL2
V1.1
14 Modular Temperature Controller EJ1
Connection
External Connection
• Functional insulation is applied between the power supply and the I/O sections. If reinforced insulation is required, connect the input and output terminals to devices without any exposed current-carrying parts or to devices with reinforced insulation suitable for the maximum operating voltage of the power supply and I/O sections.
• To comply with the standards for noise terminal voltage for class A in EN 61326, install a noise filter (Densei Lamda MXB-1206-33 or the equivalent) to the DC power line as close as possible to the Temperature Controller.
• Use an SELV power supply. An SELV circuit is one separated from the power supply with double insulation or reinforced insulation, that does exceed an output voltage of 30 V r.m.s. and 42.4 V peak or 60 VDC max. The OMROM S8VS Series is recommended for the power supply.
EJ1N-TC4 EJ1N-TC2
EJ1N-HFU EJ1C-EDU
Note: 1. To connect to the G3ZA, separately purchase a G3ZA Connecting Cable (EJ1C-CBLA050) and connect it to the G3ZA connection port (CN1) on the EJ1.
2. To connect to a computer using the port A connector, use a separately sold E58-CIFQ1 USB-Serial Conversion Cable. The Temperature Controller can be
connected to a computer using USB.
3. Models with screw-less clamp terminals have terminals A10 and B10, but they are not used. Do not connect anything to them.
12 VDC
12 VDC
OUT4
OUT3
12 VDC
12 VDC
OUT2
OUT1
B1
B2
B3
B4
B5
B6
B7
B8
B9
A1
A2
A3
A4
A5
A6
A7
A8
A9
CH4
CN1
G3ZA connection port
Analog input
Pt Thermo-
couple
A
B
B
mA
V
CH3
A
B
B
mA
V
CH2
A
B
B
mA
V
CH1
A
B
B
mA
V
Circuit 1
Circuit 1
OUT4
OUT3
B1
B2
B3
B4
B5
B6
12 VDC
Models with pulse outputs
Models with linear outputs
12 VDC
B7
B8
B9
CN1
OUT2
OUT1
4 to 20 mA DC/0 to 20 mA
4 to 20 mA DC/0 to 20 mA
OUT2
OUT1
A1
A2
A3
A4
A5
A6
EV2
EV1
A7
A8
A9
CT2
CT1
Circuit 1
Circuit 2
Circuit 3
G3ZA connection port
CH2
A
B
B
mA
V
CH1
A
B
B
mA
V
Analog input
Pt Thermo-
couple
Not provided on models with linear output. Provided only on models with pulse output.
RS-485RS-422
Not used
Not used
Not used
SUB2
SUB1
RS-232C
RS-422
SD
RD
SG
B1
B2
B3
B4
B5
B6
SUB4
SUB3
B7
B8
B9
B (+)
A (−)
RDB (+)
RDA (−)
SDB (+)
SDA (−)
A1
A2
A3
A4
A5
A6
A7
A8
A9
Circuit 2
Circuit 3
Circuit 2
Circuit 3
Por t C
Por t C
RS-485 for port C and RS-232C can be switched. A separate EJ1 model must be used for RS-422 communications.
EV2
EV1
EV4
EV3
Input power suppl
y
Port A connector
Por t B
Por t A
These two ports cannot be used at the same time.
Cannot be used when an HFU is used.
B
A
B
A
24 VDC
SUB2
SUB1
1
2
3
4
5
6
7
8
9
RS-485
RS-485
Circuit 2
Modular Temperature Controller EJ1 15
Internal Wiring
Circuit 1
*Models with Pulse Outputs)
Circuit 2
Circuit 3
Nomenclature and Specification Settings
Nomenclature
Operation Indicators
EJ1N-TC2/TC4
EJ1N-HFU
Note: A certain period of time is required for the indicators to light
after the power is turned ON.
L
+V
GND
B1/B2
EJ1N
-TC4
B3
L
B1/B2
EJ1N
-TC2
B3
A1/A2
EJ1N
-TC4
A3
L
A1/A2
EJ1N
-TC2
A3
B1/B2
EJ1N
-HFU
B3
B4/B5
EJ1N
-HFU
B6
3/4
EJ1C
-EDU
5
+V
GND
A6
A4/A5
EJ1N
-TC2
A3
A1/A2
EJ1N
-HFU
A6
A4/A5
EJ1N
-HFU
COM1 COM2 COM3
EJ1-
PWR RUN ERR ALM
SW1
ON
SW2
21345678
0
1
2
3
4
5
6
7
8
9
A
B
C
D
E
F
Operation Indicators COM1 COM2 COM3
Operation Indicators PWR RUN ERR ALM
SW1
SW2
Operation Indicators
Meaning
PWR (green) Lit while the power is ON.
RUN (green) Lit during operation.
ERR (red) Flashes or lights when an error occurs.
ALM (red) Lights when an alarm is activated.
COM 1 (orange) Flashes during communications using port A on
the End Unit.
COM 2 (orange) Flashes during communications using port B on
the End Unit.
COM 3 (orange) Flashes during communications with the G3ZA.
Operation Indicators
Meaning
PWR (green) Lit while the power is ON. (See note.)
RUN (green) ---
ERR (red) Flashes or lights when an error occurs.
ALM (red) Lights when an alarm is activated.
COM 1 (orange) Flashes during communications using port A on
the End Unit.
COM 2 (orange) Flashes when the EJ1 system is in operation.
COM 3 (orange) Flashes during communications using port C.
16 Modular Temperature Controller EJ1
Specification Settings
Switch Operation
Check that the EJ1 is turned OFF before operating the switches.
Settings are read only when power is turned ON.
Set the switches with a small flat-blade screwdriver. Do not set the switches midway between settings.
SW1 is set to 1 and SW2 pins are all set to OFF in the default settings.
Setting the Unit Number
SW1 and SW2 are used together to set the unit number to between 00 and 63. The factory setting is unit number 01.
SW2 Settings
EJ1N-TC2/TC4
EJ1N-HFU
SW2 SW1
1 2 0123456789ABCDEF
OFF OFF
00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15
ON OFF
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
OFF ON
32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47
ON ON
48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63
0
1
2
3
4
5
6
7
8
9
A
B
C
D
E
F
ON
21345678
SW1 SW2
SW2 Meaning
3 to 6 Not used (OFF)
7 ON: G3ZA in operation
8 Use when an HFU is used and Units are
distributed. (Refer to the operation manual for details.)
SW2 Meaning
3 to 7 Not used (OFF) 8•EJ1N-HFU@-NFLK
OFF: RS-485 is selected. ON: RS-232C is selected.
EJ1N-HFU@-NFL2
OFF (Not used.)
Modular Temperature Controller EJ1 17
Functional Upgrades
The following mark is used to indicate descriptions of upgraded functions: .
The functional upgrades are as follows:
Basic Units (EJ1N-TC4/2)
Modbus communications can be used on port B.
Software version 2 of G3ZA Multi-channel Power Controller can be used.
Note: Software version 2 of G3ZA Multi-channel Power Controller can also be used with EJ1 version 1.0.
HFUs (EJ1N-HFU)
Programless communications can be used with 1:N connections.
The maximum number of parameters that can be specified for programless up/down setting has been increased to 600 each.
Connection now possible to MELSEC-QnA/An/AnS/FX3uc-series PLCs.
A new setting read operation has been added to programless communications: Setting Read 2.
The speed of programless communications has been increased.
Either “continue” or “stop” can be selected for when errors occur in programless communications.
Support Software
Use version 3.20 or higher of the CX-Thermo when using the upgraded functions.
Identifying Upgraded Models
The new functionality can be used with version 1.1 (V1.1). Check the label on the Temperature Controller or the box to determine the version. Models not marked “Ver. 1.1” are version 1.0.
Box Label
Temperature Controller Label
V1.1
V1.1
Version
Version
18 Modular Temperature Controller EJ1
Dimensions
Note: All units are in millimeters unless otherwise indicated.
Temperature Controller
Basic Uni
ts
EJ1N-TC
HFUs
EJ1N-HFU
0
1
2
3
4
5
6
7
8
9
A
B
C
D
E
F
COM1 COM2 COM3
PWR RUN ERR ALM
SW1
ON
SW2
21345678
0
1
2
3
4
5
6
7
8
9
A
B
C
D
E
F
COM1 COM2 COM3
EJ1N-EJ1N-
PWR RUN ERR ALM
SW1
ON
SW2
21345678
109 (Models with screw terminal blocks)
104.85 (Models with screw-less clamp terminal blocks)
27.
0
35.
4
27.
6
9095.4
31
Models with screw terminal blocks
31
Models with screw-less clam
p
terminal blocks
76.2 60
15.7
9095.4
27.0
35.4
27.6
End Units
EJ1C-EDU
Modular Temperature Controller EJ1 19
Options
Current Transformer (Sold Separately)
40@
30
12 dia.
9
2.36 dia.
15
30
Two, M3 (depth: 4)
E54-CT3
Plug
Armature
Lead
30
21
15
5.8 dia.
25
3
40
10.5
2.8
7.5
10
Two, 3.5 dia.
E54-CT1
Connection Example
Approx. 3 dia.
18
(22)
Approx. 6 dia.
E54-CT3 Accessory
Armature
Plug
Rail Mounting Equipment (Order Separately)
DIN Rail
PFP-100N PFP-50N
Note: The figures in parentheses
are dimensions for the PFP-50N.
4.5
15 25 25
10 10
1000 (500)
(See note.)
25 25 15 (5)
(See note.)
35
±0.3
7.3±0.15
27±0.1
5
1
50
11.5
10
M4 × 8 panhead screw
M4 spring washer 4.8
1.3
1.8
1
10
6.2
1.8
35.5 35.
3
End Plate
PFP-M
Note: Two screws are included with the EJ1C-EDU for the End Plate.
Always attach End Plates to both sides.
20 Modular Temperature Controller EJ1
I/O Devices
Examples of EJ1-series Temperature Controllers/Output Devices
SW2
SW1
ERROR
OCC
SD/RD
READY
G3ZA
SSR SSR
Eight Units max.
SSR SSR
COM1 COM2 COM3
PWR RUN ERR ALM
SW1
ON
SW2
21345678
EJ1-TC2
0
1
2
3
4
5
6
7
8
9
A
B
C
D
E
F
COM1 COM2 COM3
PWR RUN ERR ALM
SW1
ON
SW2
21345678
EJ1-TC2
0
1
2
3
4
5
6
7
8
9
A
B
C
D
E
F
COM1 COM2 COM3
PWR RUN ERR ALM
SW1
ON
SW2
21345678
EJ1-TC2
0
1
2
3
4
5
6
7
8
9
A
B
C
D
E
F
COM1 COM2 COM3
PWR RUN ERR ALM
SW1
ON
SW2
21345678
EJ1-TC2
0
1
2
3
4
5
6
7
8
9
A
B
C
D
E
F
COM1 COM2 COM3
PWR RUN ERR ALM
SW1
ON
SW2
21345678
EJ1-TC2
0
1
2
3
4
5
6
7
8
9
A
B
C
D
E
F
COM1 COM2 COM3
PWR RUN ERR ALM
SW1
ON
SW2
21345678
EJ1-TC2
0
1
2
3
4
5
6
7
8
9
A
B
C
D
E
F
EJ1
G3ZA
Multi-channel Power Controller
EJ1N-TC2@-QNHB
EJ1N-TC4
Temperature controller
Voltage output
terminal
(for driving SSR)
SSR
INPUT LOAD
Load
Heater
Load power supply
G3PC (SSR with failure detection)
Ultra-compact and slim model combined with a
heat radiator
Rated input voltage:
12 to 24 VDC
3
3
3
2
Converters, Digital Panel Meters, Flow Meters, Infrared Thermosensors, Displacement Sensors
240 VAC, 20 A
240 VAC, 10 A, 20 A, 40 A, or 60 A 400 or 480 VAC, 20 A, 30 A, or 50 A
240 VAC, 5 A, 10 A, 20 A, 40 A, 75 A, or 90 A 480 VAC, 10 A, 20 A, 40 A, 75 A, or 90 A
A G
H T
U
OMRON
A G
H
T U
R W
N B V
C
D S
IO
L H
G F
A
G H
T
U
R W
N
B V
C D
S
IO
L H G
F
A
G H
T U
R
W
N B
V C
D
S IO
L
H G
F
AGHTURWNBVC
AGHTURWNBVC
A G
H
T U
A
A
A
A
O
M R
O N
A
G H
T U R
W N
B V
C
AGHTUR
AG
AG
A
G H
T
A
G
H T
U
R
W
N
B V
C
D
S
AG
HTU
RW
NBVC
DS
AG
HTURW
NBVCD
S
A
G
H T
U R
W N
B
V C
D S
AGHTURW
AGHTURW
AGHTURW
A
G H
T
A
G H
T U
R
W N
B V
C
D S
A
G
H T
A
G
H
T
AGHT
AGHT
AGHT
AGHT
AGHT
AGHT
AGHT
AGHT
AGHT
A
G
H T
U
R
W
N
B V
C
D
S
G3PB (Single Phase)
Ultra-compact and slim model combined with a
heat radiator
Rated input voltage:
12 to 24 VDC
240 VAC, 15 A, 25 A, 35 A, or 45 A 480 VAC, 15 A, 25 A, 35 A, or 45 A
G3PB (Three Phase)
Three-phase batch
control combined with
heat radiator
Rated input voltage:
12 to 24 VDC
240, 400, or 480 VAC, 15 A, 25 A, 35 A, or 45 A
G3PA
Ultra-compact and slim model combined with a
heat radiator
Rated input voltage: 240 V: 5 to 24 VDC 400/480 V: 12 to 24 VDC
Analog quantities, such as temperature,
flow rate, and concentration
ES1B
Infrared Thermosensor
Thermocouple/Platinum
Resistance Thermometer E52
G3NA
Standard model
with screw terminals
Rated input voltage:
5 to 24 VDC
G3NE
Rated input voltage:
12 VDC
240 VAC, 5 A, 10 A, or 20 A
3
The G3ZA is available with 4 or 8 control
p
oints.
4
G3NH
For high-power
heater control
Rated input voltage:
5 to 24 VDC
240 or 440 VAC, 75 A or 150 A
Input device/sensor
Can be directly
connected.
1
Special Cable (Communication)
ES2-HB Humidity Sensor ES2-THB Temperature/Humidity Sensor
Number of SSRs That Can be Connected in Parallel
Compact low-cost models with quick-
connect terminals
Concept behind the Number of SSRs That Can Be Connected in Parallel
(A): The maximum load current for the voltage
output (to drive SSRs) for the Temperature Controller is 21 mA.
(B): The input impedance for SSRs is 7 mA
(G3NA). In this case, the number of SSRs that can be connected in parallel is (A) ÷ (B),
therefore 3. The maximum load current in the connection example is 21 mA.
EJ1N-TC2@-CNB
G3PX
Power Controller
2
Two-channel SSR outputs can be connected to models with TC2@­QNHB. The number of SSRs that can be connected for each channel is listed on the right.
Four-channel SSR outputs can be connected to models with TC4. The number of SSRs that can be connected for each channel is listed on the right.
Two current output channels can be connected to the TC2@-CNB.
Four 480-V models One 240-V model (75 A/95 A)
Modular Temperature Controller EJ1 21
Safety Precautions
!CAUTION
Precautions for Safe Use
Observe the following points to ensure safe operation.
1. The product is designed for indoor use only. Do not use the product outdoors or in any of the following locations.
Places directly subject to heat radiated from heating equipment
Places subject to splashing liquid or oil atmosphere
Places subject to direct sunlight
Places subject to dust or corrosive gas (in particular, sulfide gas
or ammonia gas)
Places subject to intense temperature change
Places subject to icing or condensation
Places subject to vibration or strong shocks
2. Use and store the product within the rated temperature and
humidity ranges. Provide forced-cooling if required.
3. To allow heat to escape, do not block the area around the product. Do not block the ventilation holes on the product.
4. Be sure to wire properly with correct polarity of terminals.
5. Use specified size (M3, width 5.8 mm or less) crimped terminals
for wiring. To connect bare wires to the terminal block, use copper braided or solid wires with a gage of AWG22 to AWG14 (equal to cross-sectional area of 0.326 to 2.081 mm
2
) for power supply lines and a gage of AWG28 to AWG16 (equal to cross-sectional area of 0.081 to 1.309 mm
2
). (The stripping length is 6 to 8 mm.)
6. Do not wire terminals that do not have an identified use.
7. Allow as much space as possible between the product and
devices that generate a powerful high-frequency or surge. Separate the high-voltage or large-current power lines from other lines, and avoid parallel or common wiring with the power lines when you are wiring to the terminals.
8. Use the product within the rated load and power supply.
9. Make sure that the rated voltage is attained within two seconds of
turning ON the power.
10.It takes 30 minutes from the time the Temperature Controller is turned ON until the current temperature is displayed. Always turns ON the power supply at least 30 minutes before starting temperature control.
11.The switch or circuit breaker must be within easy reach of the operator, and must be marked as a disconnecting means for this unit.
12.Do not use paint thinner or similar chemical to clean with. Use standard grade alcohol.
13.Design the system (e.g., the control panel) allowing leeway for the delay required before product outputs are valid after turning ON power to the product.
14.Never touch the electronic components, connectors, or patterns on product boards with your bare hands. Always hold the product by the case. Inappropriately handling the product may occasionally damage internal components due to static electricity.
15.Use a switch, relay, or other device with contacts to turn OFF the power supply quickly. Gradually lowering the voltage of the power supply may result in incorrect outputs or memory errors.
16.Do not touch the electronic components with your hands or subject them to shock when removing the terminal block.
17.Connect only the specified number of products in only a specified configuration.
18.Mount the product to a DIN Rail mounted vertically to the ground.
19.Always turn OFF the power supply before wiring the product,
replacing the product, or changing the product configuration.
20.Attach the enclosed cover seal to the connector opening on the left end product during installation.
21.Do not use port B on the end product when using port C on HFUs.
22.Install the product only after reading the manual provided with the End Unit.
Do not touch the terminals while power is being supplied. Doing so may occasionally result in minor injury due to electric shock.
Use a power supply that complies with the reinforced insulation specified in IEC 60664 for the EJ1 external power supply or the power supply connected to the EJ1. If non-compliant power supplies are used, electric shock may occasionally result in minor injury.
Do not allow pieces of metal, wire clippings, or fine metallic shavings or filings from installation to enter the product. Doing so may occasionally result in electric shock, fire, or malfunction.
Do not use the product where subject to flammable or explosive gas. Otherwise, minor injury from explosion may occasionally occur.
Never disassemble, modify, or repair the product or touch any of the internal parts. Minor electric shock, fire, or malfunction may occasionally occur.
Tighten the terminal screws to between 0.40 and
0.56 N·m. Loose screws may occasionally result in fire.
Set the parameters of the product so that they are suitable for the system being controlled. If they are not suitable, unexpected operation may occasionally result in property damage or accidents.
A malfunction in the product may occasionally make control operations impossible or prevent alarm outputs, resulting in property damage. To maintain safety in the event of malfunction of the product, take appropriate safety measures, such as installing a monitoring device on a separate line.
22 Modular Temperature Controller EJ1
Precautions for Correct Use
Installation
1. Do not connect the End Unit directly to an HFU.
2. Connect the End Unit to the right side of a Basic Unit.
3. Connect the HFU to the left side of the Basic Units.
4. Connection is not possible to CJ1-series PLCs.
5. Use the EJ1G-@@ for gradient temperature control. When not
using gradient temperature control, use the EJ1N-@@.
6. When removing the terminal block to replace a Unit, be sure that the new Unit is the same as the Unit that is being replaced.
Service Life
1. Use the product within the following temperature and humidity
ranges: Temperature:
10°C to 55°C (with no condensation or icing)
Humidity: 25% to 85%
When the Temperature Controller is incorporated in a control panel, make sure that the controller's ambient temperature and not the panel's ambient temperature does not exceed 55°C.
2. The service life of electronic devices like Temperature Controllers is determined not only by the number of times the relay is switched but also by the service life of internal electronic components. Component service life is affected by the ambient temperature: the higher the temperature, the shorter the service life and the lower the temperature, the longer the service life. Therefore, the service life can be extended by lowering the temperature of the Temperature Controller.
3. Mounting two or more Temperature Controllers side by side, or mounting Temperature Controllers above each other may cause heat to build up inside the Temperature Controllers, which will shorten their service life. If the Temperature Controllers are mounted above each other or side by side, use forced cooling by fans or other means of air ventilation to cool down the Temperature Controllers. However, be sure not to cool only the terminals. Doing so will result in measurement errors.
Ensuring Measurement Accuracy
1. When extending or connecting the thermocouple lead wire, be
sure to use compensating wires that match the thermocouple types.
2. When extending or connecting the lead wire of the platinum resistance thermometer, be sure to use wires that have low resistance and keep the resistance of the three lead wires the same.
3. Mount the Temperature Controller so that it is horizontally level.
4. If the measurement accuracy is low, check to see if input shift has
been set correctly.
Precautions for Operation
1. A certain amount of time is required for the outputs to turn ON
from the time the power supply is turned ON. Due consideration must be given to this time when incorporating Temperature Controllers in a sequence circuit.
2. It takes 30 minutes from the time the Temperature Controller is turned ON until the current temperature is displayed. Always turns ON the power supply at least 30 minutes before starting temperature control.
3. Avoid using the Temperature Controller near a radio, television set, or other wireless device. Its use would result in reception disturbance.
Wiring Screw-Less Clamp Terminals
There are two holes for each terminal. The hole on the right is the operation hole and the hole on the left is the wire hole.
Insert a flat-blade screwdriver with a width of
2.5 mm into the operation hole, insert the wire into the wire hole, and then remove the screwdriver. The wire will be clamped.
Use crimp terminals that are suitable for the cross-sectional area of the wire.
Recommended crimp terminals: Weidmuller H-sleeve series
Installation
Connecting Units
1. Align the connectors and connect the Units to each other.
Connect an End Unit to the Unit on the right end.
Note: 1. Do not connect the End Unit directly to an HFU.
2. Connect the End Unit to the right side of a Basic Unit.
2. Slide the yellow sliders on the top and bottom of the Units until
they click into place.
3. Attach the cover seal to the connector opening on the Unit on the left end of the EJ1.
B2
B3
B4
B5
B6
B7
B8
B1
A1
A2
A3
A4
A5
A6
A7
A8
B9
B10
A9 A10
Slider
Lock
Cover Seal
Modular Temperature Controller EJ1 23
Removing the Terminal Block
1. Press down the terminal block lever.
2. Pull out the terminal block.
Mounting to the DIN Rail
Mounting
Catch the hook located on the top of the Unit onto the DIN Rail and press the Unit until the Unit locks into place.
Dismounting
Pull down on the hook with a flat-blade screwdriver and lift up on the Unit.
Mount one End Plate to each side of the EJ1C-EDU (PFP-M End Plates are included with the End Unit).
Install the DIN Rail vertically to the ground.
Applicable DIN Rail (sold separately): PFP-100N (100 cm),
PFP-50N (50 cm)
Connecting to the G3ZA (EJ1N-TC)
Refer to the “G3ZA Instruction Manual” for wiring methods.
Lower the lever.
Pull out.
(1) Lower the hooks.
(3) Press in on the Unit.
(2) Catch the upper hook
onto the DIN Rail.
(4) Make sure the Unit is locked into
p
lace.
Flat-blade Screwdriver
PFP-M
Correct
Incorrect
Vertically Horizontally
SW2
SW1
ERROR
OCC
SD/RD
READY
CN1
Connect the G3ZA Connecting Cable to the CN1 connector on the bottom of the TC Unit.
G3ZA
CN1
EJ1C-CBLA050 (Sold Separately) (cable length: 5 m)
Connect the black line with a white stripe to terminal 7 on the G3ZA and the black line with no stripe to terminal 8.
Refer to the following manual for precautionary information and other information necessary to use the EJ1: EJ1 Modular Temperature Controller Operation Manual (Cat. No. H142)
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")
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. As used
Certain Precautions on Specifications and Use
1. Suitability of Use. Omron Companies shall not be responsible for conformity with any standards, codes or regulations which apply to the combination of the Product in the Buyer’s application or use of the Product. At Buyer’s request, Omron will provide applicable third party certification documents identifying ratings and limitations of use which apply to the Product. This information by itself is not sufficient for a complete determination of the suitability of the Prod­uct in combination with the end product, machine, system, or other application or use. Buyer shall be solely responsible for determining appropriateness of the particular Product with respect to Buyer’s application, product or system. Buyer shall take application responsibility in all cases but the following is a non-exhaustive list of applications for which particular attention must be given: (i) Outdoor use, uses involving potential chemical contamination or electrical interference, or conditions or uses not described in this document. (ii) Use in consumer products or any use in significant quantities. (iii) Energy control systems, combustion systems, railroad systems, aviation systems, medical equipment, amusement machines, vehicles, safety equip­ment, and installations subject to separate industry or government regulations. (iv) Systems, machines and equipment that could present a risk to life or prop­erty. Please know and observe all prohibitions of use applicable to this Prod­uct. NEVER USE THE PRODUCT FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY OR IN LARGE QUANTITIES WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO
ADDRESS THE RISKS, AND THAT THE OMRON’S PRODUCT IS PROP­ERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM.
2. Programmable Products. user’s programming of a programmable Product, or any consequence thereof.
3. Perfor mance Data and other materials is provided as a guide for the user in determining suitabil­ity and does not constitute a warranty. It may represent the result of Omron’s test conditions, and the user must correlate it to actual application require­ments. Actual performance is subject to the Omron’s Warranty and Limitations of Liability.
4. Change in Specifications changed at any time based on improvements and other reasons. It is our prac­tice to change part numbers when published ratings or features are changed, or when significant construction changes are made. However, some specifica­tions of the Product may be changed without any notice. When in doubt, spe­cial part numbers may be assigned to fix or establish key specifications for your application. Please consult with your Omron’s representative at any time to confirm actual specifications of purchased Product.
5. Errors and Omissions. checked and is believed to be accurate; however, no responsibility is assumed for clerical, typographical or proofreading errors or omissions.
Omron Companies shall not be responsible for the
. Data presented in Omron Company websites, catalogs
. Product specifications and accessories may be
Information presented by Omron Companies has been
Complete “Terms and Conditions of Sale” for product purchase and use are on Omron’s website at www.omron247.com – under the “About Us” tab, in the Legal Matters section.
ALL DIMENSIONS SHOWN ARE IN MILLIMETERS.
To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527.
OMRON ELECTRONICS LLC
1 Commerce Drive Schaumburg, IL 60173 Tel: 847.843.7900
For U.S. technical support or other inquiries: 800.556.6766
OMRON CANADA, INC.
885 Milner Avenue Toronto, Ontario M1B 5V8 Tel: 416.286.6465
Cat. No. H144-E1-02.........................4/07............Specifications subject to change without notice..............Printed in USA
MEXICO SALES OFFICES Mexico, D.F. 555.660.3144
Ciudad Juárez 656.623.7083 Monterrey, N.L. 818.377.4281 Querétaro 442.135.4510
BRAZIL SALES OFFICE Sao Paulo 55.11.2101.6310
ARGENTINA SALES OFFICE Cono Sur 54.114.787.1129
CHILE SALES OFFICE Santiago 562.206.4592
OTHER LATIN AMERICAN SALES
mela@omron.com
OMRON ON-LINE
Global -
www.omron.com
USA -
www.omron247.com
Canada -
www.omron.ca
Brazil -
www.omron.com.br
Latin America -
www.espanol.omron.com
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