Omron E3U-GL1, E3U-GL2, E3U-GLK31, E3U-GLK32 Datasheet

Page 1
1E3U-GL
Photoelectric and capacitive label sensors in fork shape housing
E3U-GL
The E3U-GL range of label sensors offers a solution to detect
all standard as well as challenging labels (e.g. transparent la-
bels with metallized parts). Stable operation, where other sen-
sors may require frequent re-teaching, improves the reliability
and effort during change over periods.
• Photoelectric sensors for the detection of a wide range of
commonly used labels
• Capacitive sensors for the detection of transparent labels
• Easy manual or remote teach for simple and fast label
change over
• Reliable operation and exact positioning without re-adjust-
ment
Features
Stable operation and quick set-up
Stable operation eliminates the need to re-adjust the sensor
due to temperature changes or other influences during pro-
duction.
The E3U-GL offers quick and easy manual or remote teach-
ing, allowing fast and efficient change overs.
High positional accuracy
The The photoelectric E3U-GL_ label sensors have been me-
chanically designed to allow easy mounting close to the dis-
penser edge. This reduces the potential of positional drift
caused by the carrier film stretching.
Detection of transparent labels
The E3U-GLK capacitive sensors allow the detection of transparent labels even when partially metallized. The measurement and
reference system ensures a high accuracy and resolution compensating for environmental changes (temperature, humidity,…).
Measurement system
Reference
system
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2 Label Sensors
Ordering Information
Accessories
Sensor I/O connectors
Note: For the complete list of sensor I/O connectors refer to E26E Accessories datasheet.
Specifications
Note: The actual minimum values depend on the combination of material, interspace between labels and label thickness and length.
Sensor type Typical application Sensing
distance (slot width)
Slot depth
Connection method Operation mode Order Code
photoelectric
Sensor for standard labels
5mm
50 mm –––
Light-on / Dark­on selectable
NPN / PNP out
E3U-GL1-M3
Sensor for standard labels with large slot depth
100 mm –––
E3U-GL2-M3
capacitive Sensor for thin
transparent labels
0.6 mm
85 mm
––
E3U-GLK31-M1
Sensor for transparent labels
1mm
––
E3U-GLK32-M1
Shape Type Feature Order Code
Exchangeable bottom part for E3U-GLK_
For large labels up to 175 mm depth E3U-GLK-EB1
For large labels up to 215 mm depth E3U-GLK-EB2
Size Shape Type Features Material Order code
Nut Cable
M8 General pur-
pose (screw)
4 pin Brass (CuZn) PVC 2 m
PUR 2 m
XS3F-M8PVC4S2M XS3F-M8PUR4S2M
XS3F-M8PVC4A2M XS3F-M8PUR4A2M
M12 General pur-
pose (screw)
3 wire Brass (CuZn) PVC 2 m
PUR 2 m
XS2F-M12PVC3S2M XS2F-M12PUR3S2M
XS2F-M12PVC3A2M XS2F-M12PUR3A2M
4 wire PVC 2 m
PUR 2 m
XS2F-M12PVC4S2M XS2F-M12PUR4S2M
XS2F-M12PVC4A2M XS2F-M12PUR4A2M
Item E3U-GL1 E3U-GL2 E3U-GLK31
*1
*1.
Suitable for label thickness <0.5 mm. The label length and the label interspace must be >2 mm
E3U-GLK32
*2
*2.
Suitable for label thickness <0.9 mm. The label length and the label interspace must be >2 mm
Sensing distance (slot width) 5 mm 0,6 mm 1 mm
Slot depth 50 mm 100 mm 85 mm
Sensing method Photoelectric (infrared LED) Capacitive
Power supply voltage 10 to 35 VDC
Power consumption 35 mA 70 mA
Operating frequency 3000 Hz typically 1500 Hz (depending on label material)
Control output Push pull
Load current: 200 mA; light-on/dark-on select­able
NPN + PNP Load current: 200 mA; light-on/dark-on select­able
Push pull Load current: 200 mA; light-on/dark-on selectable
Sensitivity adjustment Teach-in, remote teach Teach-in Teach-in, remote teach
Ambient illumination 10.000 lx n.a
Ambient temperature -10 to 60°C 0 to 60°C
Degree of protection EN 60529: IP67 EN 60529: IP65
Indicators Status indicator: yellow
Power indicator: green
Status indicator: yellow Status indicator: yellow
Power indicator: green
Weight 50 g 80 g 170 g
Material (case) zinc diecast, black lacquered finish Aluminium, black anodized
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3E3U-GL
Operation
1. E3U-GL1 / E3U-GL2
Installation:
Connect the sensor to the operating voltage (+). The Power LED (green) lights up. Place the label material in the correct position (the detection beam spot is indicated by marks in the housing). During the teach process do not remove the label material from the detection area.
Manual auto-teach:
Press teach key for min. 2 sec., until the yellow Status LED shows a continuous signal.
The auto-teach procedure is now active indicated by a fast flash­ing Status LED. Move the labels through the slot. The auto-teach­ing takes 2-8 seconds depending on the complexity of the labels. During the auto teach procedure min. 2 labels should be pulled through. For higher stability the number of labels that are pulled through should be as high as possible.
For E3U-GL1 For E3U-GL2
The result of the auto-teach procedure is indicated by the Status LED:
• LED flashing 2x: auto-teach procedure successful. The sen­sor automatically switches into run mode.
• LED flashing 4x: auto-teach procedure not successful. Re­peat the auto-teach procedure.
Remote auto-teach (E3U-GL1 only):
For remote auto-teach connect pin 2 (white wire) to the operating voltage (+). The Status LED starts flashing quickly. Move the la­bels through the slot. The result of the auto-teach procedure is indicated by the Status LED as described before. If pin 2 / white wire is not connected the sensor operates in run mode. If pin 2 / white wire is connected to ground the sensor is locked (no manual auto-teach possible)
Light-on / Dark-on operation
To convert L-On/D-on operation press the teach button for more than 6 sec.
Status-LED
min. 2 s
For E3U-GL1 For E3U-GL2
2-8 s
min. 2x
Status-LED
min. 6 s
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4 Label Sensors
2. E3U-GLK3_
Installation
Connect the sensor to the operating voltage (+). The Power LED (green) lights up. Insert the label material and gently push down.
During the teach process do not remove the label material from the detection area.
Manual auto-teach:
Press the teach key for min. 2 sec., until the status LED (yellow) shows a continuous signal.
The auto-teach procedure is now active indicated by a fast flash­ing Status LED. Move the labels through the slot. The auto-teach­ing takes 2-10 seconds depending on the complexity of the labels. During the auto teach procedure min. 2 labels should be pulled through. For higher stability the number of labels that are pulled through should be as high as possible.
The result of the auto-teach procedure is indicated by the Status LED and Power LED:
• Status LED and power LED flashing 2x: auto-teach procedure successful. The sensor automatically switches into run mode.
• Status LED and power LED flashing 4x: Auto-teach proce­dure not successful. Repeat the auto-teach procedure.
Remote auto-teach:
For remote auto-teach connect pin 2 (white wire) to the operating voltage (+). The Status LED starts flashing quickly. Move the la­bels through the slot. The result of the remote auto-teach procedure is indicated by the Status LED and Power LED as described before. If pin2/white wire is not connected the sensor operates in run mode. If pin2/white wire is connected to ground the sensor is locked (no manual auto-teach possible)
Exchanging the bottom part for E3U-GLK3_
For the detection of labels using the capacitive sensors E3U­GLK3_, it is important that the label is firmly guided by the bottom part. To ensure a smooth guiding of larger labels up to 215 mm remove the pre-mounted bottom part and replace by exchangeable bot­tom part. For labels up to 175 mm depth use the E3U-GLK-EB1 and for labels up to 215 mm use the E3U-GLK-EB2. Attach the bottom part again. The maximum mounting torque for the screws is 0.8 Nm. Refer to Operating Instructions to teach the sensors again. The bottom parts are sold separately.
Cleaning
To clean the sensor and the bottom part remove any residues of labels with a plastic scraper and residues of adhesion with alco­hol.
2-10 s
min. 2x
min. 2s
Power LED (green)
Status LED (yellow)
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5E3U-GL
Output Circuit Diagram
E3U-GL1-M3 E3U-GL2-M3
E3U-GLK31-M1 E3U-GLK32-M1
1
2
4
3
Brown
Black
White
Blue
10 to 35VDC
0V
NPN
PNP
Te a c h
Lock
1
2
4
3
Brown
Black
White
Blue
10 to 35VDC
0V
NPN
PNP
1
2
4
3
M8 Connector Pin Arrangement
1
4
2
3
Brown
Black
White
Blue
10 to 35VDC
0V
NPN
PNP
Te a c h
Lock
3
1
2
4
M12 Connector Pin Arrangement
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6 Label Sensors
Dimensions
E3U-GL1-M3 E3U-GL2-M3
E3U-GLK31-M1 E3U-GLK32-M1
Status LED yellow
Power LED green
Teach
M8 x 1
29,5
11
12
28
14
M5
100
5
5
19
35
102,5
120
5
M8x1
Status LED
Status LED
Teach
NO/NC
Teach
M3 x 10
max. 0,8 Nm
Power LED Status LED
Power LED
Status LED
Tea c h
M3 x 10
max. 0,8 Nm
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7 Label Sensors
Safety precautions
This product is not designed or rated for directly or indirectly ensuring safety of persons. Do not use it for such a purpose.
Do not use the product with voltage in excess of the rated voltage. Excess voltage may result in malfunc­tion or fire.
Never use the product with an AC power supply. Otherwise, explosion may result.
When cleaning the product, do not apply a high-pres­sure spray of water to one part of the product. Other­wise, parts may become damaged and the degree of protection may be degraded.
High-temperature environments may result in burn injury.
The following precautions must be observed to ensure safe operation of the Sensor.
Operating Environment
Do not use the Sensor in an environment where explosive or flammable gas is present.
Connecting Connectors
Be sure to hold the connector cover when inserting or removing the connector. Be sure to tighten the connector lock by hand; do not use pliers or other tools. If the tightening is insufficient, the degree of protection will not be maintained and the Sensor may become loose due to vibration. The appropriate tightening torque is 0.4 to 0.5 N·m for M12 connectors and 0.3 Nm for M8 connec­tors.
Load
Do not use a load that exceeds the rated load.
Environements with Cleaners and Disinfectants
Do not use the Sensor in environments subject to cleaners and disifectants. They may reduce the degree of protection.
Modifications
Do not attempt to disassemble, repair, or modify the Sensor.
Outdoor Use
Do not use the Sensor in locations subject to direct sunlight.
Surface Temperature
Burn injury may occur. The Sensor surface temperature rises de­pending on application conditions, such as the surrounding tem­perature and the power supply voltage. Use caution when operating or washing the Sensor.
Do not use the Sensor in any atmosphere or environment that exceeds the ratings.
Do not install the Sensor in the following locations.
(1)Locations subject to direct sunlight (2)Locations subject to condensation due to high humidity (3)Locations subject to corrosive gas (4)Locations where the Sensor may receive direct vibration or
shock
Connecting and Mounting
(1)The maximum power supply voltage is 35 VDC. Before turning
the power ON, make sure that the power supply voltage does not exceed the maximum voltage.
(2)Laying Sensor wiring in the same conduit or duct as high-volt-
age wires or power lines may result in malfunction or damage due to induction. As a general rule, wire the Sensor in a sepa­rate conduit or use shielded cable.
(3)Use an extension cable with a minimum thickness of 1 mm
2
and less than 100 m long. (4)Do not pull on the cable with excessive force. (5)Pounding the Sensor with a hammer or other tool during
mounting will impair water resistance. (6)Be sure to turn OFF the power supply before inserting or re-
moving the connector.
Power Supply
If a commercial switching regulator is used, ground the FG (frame ground) terminal.
Turning OFF the Power Supply
Output pulses may be generated even when the power supply is OFF. Therefore, it is recommended to first turn OFF the power supply for the load or the load line.
Load Short-circuit Protection
This Sensor is equipped with load short-circuit protection, but be sure to not short circuit the load. Be sure to not use an output cur­rent flow that exceeds the rated current.
Water Resistance
Do not use the Sensor in water, rainfall, or outdoors.
! Warning
! Caution
Precautions for Safe Use
Precautions for Correct Use
Page 8
8 Label Sensors
WARRANTY
OMRON’s exclusive warranty is that the products are free from de­fects in materials and workmanship for a period of one year (or other period if specified) from date of sale by OMRON.
OMRON MAKES NO WARRANTY OR REPRESENTATION, EX­PRESS OR IMPLIED, REGARDING NON-INFRINGEMENT, MER­CHANTABILITY, OR FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS. ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE. OMRON DISCLAIMS ALL OTHER WAR­RANTIES, EXPRESS OR IMPLIED.
LIMITATIONS OF LIABILITY
OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL, INDI­RECT, OR CONSEQUENTIAL DAMAGES, LOSS OF PROFITS OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED ON CONTRACT, WARRANTY, NEGLIGENCE, OR STRICT LIABILITY.
In no event shall responsibility of OMRON for any act exceed the in­dividual price of the product on which liability is asserted.
IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRAN­TY, REPAIR, OR OTHER CLAIMS REGARDING THE PRODUCTS UNLESS OMRON’S ANALYSIS CONFIRMS THAT THE PROD­UCTS WERE PROPERLY HANDLED, STORED, INSTALLED, AND MAINTAINED AND NOT SUBJECT TO CONTAMINATION, ABUSE, MISUSE, OR INAPPROPRIATE MODIFICATION OR REPAIR.
SUITABILITY FOR USE
THE PRODUCTS CONTAINED IN THIS DOCUMENT ARE NOT SAFETY RATED. THEY ARE NOT DESIGNED OR RATED FOR EN­SURING SAFETY OF PERSONS, AND SHOULD NOT BE RELIED UPON AS A SAFETY COMPONENT OR PROTECTIVE DEVICE FOR SUCH PURPOSES. Please refer to separate catalogs for OM­RON's safety rated products.
OMRON shall not be responsible for conformity with any standards, codes, or regulations that apply to the combination of products in the
customer’s application or use of the product.
At the customer’s request, OMRON will provide applicable third party certification documents identifying ratings and limitations of use that apply to the products. This information by itself is not sufficient for a complete determination of the suitability of the products in combina­tion with the end product, machine, system, or other application or use.
The following are some examples of applications for which particular attention must be given. This is not intended to be an exhaustive list of all possible uses of the products, nor is it intended to imply that the uses listed may be suitable for the products:
• Outdoor use, uses involving potential chemical contamination or
electrical interference, or conditions or uses not described in this document.
• Nuclear energy control systems, combustion systems, railroad sys-
tems, aviation systems, medical equipment, amusement machines, vehicles, safety equipment, and installations subject to separate in­dustry or government regulations.
• Systems, machines, and equipment that could present a risk to life
or property.
Please know and observe all prohibitions of use applicable to the products.
NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON PRODUCT IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM.
PERFORMANCE DATA
Performance data given in this document is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the result of OMRON’s test conditions, and the users must correlate it to actual application requirements. Actual perfor­mance is subject to the OMRON Warranty and Limitations of Liability.
CHANGE IN SPECIFICATIONS
Product specifications and accessories may be changed at any time based on improvements and other reasons.
It is our practice to change model numbers when published ratings or features are changed, or when significant construction changes are made. However, some specifications of the product may be changed without any notice. When in doubt, special model numbers may be as­signed to fix or establish key specifications for your application on your request. Please consult with your OMRON representative at any time to confirm actual specifications of purchased products.
DIMENSIONS AND WEIGHTS
Dimensions and weights are nominal and are not to be used for man­ufacturing purposes, even when tolerances are shown.
ERRORS AND OMISSIONS
The information in this document has been carefully checked and is believed to be accurate; however, no responsibility is assumed for clerical, typographical, or proofreading errors, or omissions.
PROGRAMMABLE PRODUCTS
OMRON shall not be responsible for the user’s programming of a pro­grammable product, or any consequence thereof.
In the interest of product improvement, specifications are subject to change without notice.Cat. No. E66E-EN-01
OMRON EUROPE B.V.
Wegalaan 67-69, NL-2132 JD, Hoofddorp, The Netherlands Phone: +31 23 568 13 00 Fax: +31 23 568 13 88 www.industrial.omron.eu
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