Omron E3MC-A11, E3MC-MA41, E3MC-A41, E3MC-MA11, E3MC-X11 Datasheet

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E3MC
A-145E3MC
Color sensor (LED type)
E3MC
RGB Color Sensor Discriminates Delicate Differences in Color.
Features
Long-distance Sensing with Built-in Amplifi­er Type
Built-in amplifier type with a sensing distance of 60±10 mm is available for a wide range of color discriminating applications.
Highly Resistant to Changes in Sensing Ob­ject Brightness and Ambient Temperature.
• OMRON's unique Free Angle Optics (FAO: multi-layer po­larized filter) is highly resistant to changes in the tint or
brightness of sensing objects. Capable of discriminating over 90 different colors.
• Wide temperature range from -20°C to 55°C and excellent detection stability.
Maintenance-free LED Light Source
Incorporates RGB LED light sources with a long service life more than several tens of thousand hours. Great maintenance-cost saver ensuring high performance (Halogen lamps used as light sources must be replaced or re­adjusted every nine months or so.)
Double Indication ensuring high visibilty.
• Conformity with the registered colors can be monitored at eight levels. (Detection level indicators)
• Allows fine adjustment between fine or rough discrimination while monitoring the measured results. (Threshold level indica­tors)
10˚
10˚
60˚
Stable detection is assured with a threshold of ±10 mm for built-in amplifier type and ±4 mm for optical fiber type. Fiber type and Stable detection ±4 mm. Stable and Powerful Detection for Inline Use Mounting is easy.
FAO
(Green: Reflected; Red: Passed)
FAO
(Blue: Reflected; Red/Green: Passed)
Photodiode
Emitter lens
Receiver lens
Monitor photodiode (see note)
Blue LED
(B)
Green LED
(G)
Red LED
(R)
Sensing object
BGR
R
G
B
Time-sharing lighting
Note: The monitor photodiode compensates LED output deviation that may be
caused by a temperature change. (Patent pending)
Principle of Detection
The E3MC detects colors by making use of the fact that the reflec­tion ratio of a primary color (i.e. red, green or blue) reflected by an object varies with the chromatically of the object. By using a high­tech, multi-layer polarized filter called FAO (free angle optics), the E3MC emits red, green and blue light on a single optical axis. The E3MC receives the light reflected by the sensing objects through the receiver and processes the red-green-blue ratio of the light to discriminate the color of the sensing object.
A-146 Standard Photoelectric Sensors
Application
Features
Excellent Protective Structure and Mainte­nance Performance
The amplifier unit uses a sturdy metal body. The unit including the fiber head satisfies the water resistance of IEC Standard IP66. You can use the E3MC without any problems in a wide range of applications. In addition to this, the M12 metal con­nector has improved maintenance performance.
Discriminating Delicate Color Differences
The detection level indicators are lit according to the degree of conformity between registered and detected colors. Deli­cate color differences are discriminated by setting the thresh­old to a superior level. (Fine discrimination is expected.) Sensor errors that may be caused by minor tint differences or dirt retention are prevented by setting the threshold to a lower level. (Rough discrimination is expected)
Conversion of Color Data into RGB Analog Data
The analog output type can control the color change history and distribution in analog form. Different type discrimination can also be performed without bank restrictions by CPU pro­cessing.
Color Chart
Detection of a Mixture of Different Color Parts
Detection of Hard-to-discriminate Marks (Yellow Marks on a White Background, etc.)
Color Discrimination and Sorting of Bot­tles Using a Through-beam Optical Fiber Type (E32-T17L)
Extraction and Sorting by Color
Detection of Directional Alignment for Packing
Detection of Small Marks Using a Reflec­tive Optical Fiber Type (E32-CC200)
Detection level
indicators
Threshold value
Output Detected colors
Fine discrimination
Rough discrimination
For details, refer to the standard sensing object.
A-147E3MC
E3MC
Ordering Information
Sensors
ON/OFF type
* Distance where 11 colors of standard sensing objects can be discriminated. As a typical example, 9 colors can be discriminated when 12 mm is set. Please contact
us since the sensing distance should be defined.
Analog output type
Accessories (Order Separately)
Sensor I/O Connectors
Mounting Brackets
Structure
No. of
outputs
Shape Connection method Sensing distance
Model
NPN output PNP output
Built-in Amplifier Type
1
Connector type
Sensor I/O connec­tor (cable length 2 m) is supplied.
E3MC-A11 E3MC-A41
4
E3MC-MA11 E3MC-MA41
Optical Fiber Type
1
E3MC-X11 E3MC-X41
4
E3MC-MX11 E3MC-MX41
General-pur­pose Optical Fi­ber Type
1
*
E3MC-Y11 E3MC-Y41
4
E3MC-MY11 E3MC-MY41
Structure Shape Sensing distance Model
Built-in Amplifier Type
E3MC-A81
Optical Fiber Type E3MC-X81
General-purpose Optical Fiber Type
E3MC-Y81
Shape Model Quantity Remarks
E39-C1 2M (2 m) 1 pc. Supplied with the product.
E39-C1 5M (5 m) 1 pc.
Please place an order when extending the cable.
Shape Model
Quanti-
Remarks
E39-L114 2
For E3MC installation. (Can be inclined to 15°)
E39-L115 1 For DIN track installation.
Red light, Green light, Blue light
60±10mm
20±4mm
E32-CC200
5mm
E32-T16
200mm
60
±10mm
20±4mm
Using E32-CC200
5±1mm
A-148 Standard Photoelectric Sensors
Rating/performance
ON/OFF type
Structure Built-in Amplifier Type Optical Fiber Type General-purpose Optical Fiber
Item Model
E3MC
-A#1
E3MC
-MA#1
E3MC
-X#1
E3MC
-MX#1
E3MC
-Y#1
E3MC
-MY#1
Sensing distance 60±10 mm*1 20±4 mm
Depends on the recommended fi-
ber. Refer to page AB- for details. Standard sensing object *2 Spot diameter 12 dia. 3-mm dia. ­Light source (wave length) Red LED (680 mm), green LED (525 mm), blue LED (450 mm) Power supply voltage 12 to 24 VDC ±10%, ripple (p-p) : 10% max. Current consumption 100 mA max.
Control output
Load supply voltage 24 VDC max., load current 100 mA max. (residual voltage NPN output: 1.2 V max., PNP output: 2.0 V max.) Open collector output type
Color discrimination mode Mode C: RGB ratio detection, Mode I: RGB light intensity detection Switch selectable
Output type
Conformity output: Output is ON when the detected color coincides with the registered color. Non-conformity output: Output is ON when the detected color does not coincide with the registered color. Switch selectable
Mode selection
Remote control input (B mode only)
The following control is performed according to the control signal input.
E3MC-#11/-#41# Bank selection, remote teaching, or threshold selection
E3MC-M#11/-M#41# channel selection, remote teaching, threshold changing
Answer-back output (B mode only)
Load current: 100 mA max.
NPN open collector output with a residual voltage of 1.2 V max. PNP open collector output with residual voltage 2.0 V max. (E3MC-(M)A41/-(M)X41/-(M)Y41)
Bank selection input (1 output only)
Selected between 4 banks (switching with the bank selection input and select button) Bank selection input
response time: 50 ms max. External synchronous input Response time: 1 ms max. (Note that the 4 output type cannot be used when the B mode is selected) Protective circuits Protection from load short-circuit and reversed power supply connection
Response time
1 output type: Standard mode: 3 ms max., high-speed mode: 1 ms max. (switch selectable) 4 output type:
Standard mode: 6 ms max., high-speed mode: 2 ms max. (switch selectable) Discriminating color
registration
4 colors can be registered, teaching system (threshold permits fine adjustment)
Timer function OFF delay fixed at40 ms (ON/OFF switch selectable) Ambient illuminance Incandescent lamp: 3,000 lux max. Sunlight 10,000 lux max. Ambient temperature Operating: -20 to 55°C, Storage: -30 to 70°C (with no icing) Ambient humidity Operating: 35% to 85% RH, Storage: 35% to 95% RH (with no icing or condensation) Permissible fiber bending
radius
- 10 mm min.
Varies with the type of recom-
mended fiber Insulation resistance 20 M min. at 500 VDC Dielectric strength
1,000 VAC at 50/60 Hz for 1 minute Vibration (resistance) *3 Destruction: 10 to 55 Hz, 1.0 mm double amplitude or 150 m/s2 for 2 hrs each in X, Y, and Z directions Shock (resistance) *4 Destruction: 500 m/s2 for 3 times each in X, Y, and Z directions Protective structure IEC 60529 IP66 (with Protective Cover attached) Connection method Connector type [sensor I/O connector (cable length 2 m)]
Control output 1 (white) Control output 2 (gray) Control output 3 (yellow) Answer-back output (green) Remote control input (pink) Vcc (Brown) 0 V (Blue) Colors in parentheses are lead wire colors.
3 outputs
Control output 1 (white) Control output 2 (gray) Control output 3 (yellow) Control output 4 (green) External synchronous inputs (pink) Vcc (Brown) 0 V (Blue) Colors in parentheses are lead wire colors.
Control output (white) Answer-back output (gray) Remote control input (yellow) Not used External synchronous inputs (pink) Vcc (Brown) 0 V (Blue) Colors in parentheses are lead wire colors.
Control output (white) Not used (gray) Bank selection input 1 (yellow) Bank selection input 2 (green) External synchronous inputs (pink) Vcc (Brown) 0 V (Blue) Colors in parentheses are lead wire colors.
E3MC-#11/-#41 Mode A (Factory-set) Mode B (for remote teaching)
E3MC-M
#
11/-M#41
Mode A (Factory-set) Mode B (for remote teaching)
A-149E3MC
E3MC
Weight (Packed state) Approx. 350 g Approx. 400 g Approx. 350 g
Material
Case Zinc die-cast Operation panel
cover
PES
Fiber head -
ABS
-
Accessories
Cross-shaped recess screw M5x6 (with spring washer), sensor I/O connector (cable length 2 m), instruction manual
*1. C mode, standard mode (response time), threshold: Distance range where 11 colors of standard sensing objects can be discriminated when
= 15° (E3MC-(M) A##) or = 10° (E3MC-(M) X##) in the following figure in the standard mode.
*2. Standard Sensing Objects
*3. 0.75-mm double amplitude or 100 m/s2 when using a mounting bracket *4. 300 m/s
2
when using a mounting bracket
Structure Built-in Amplifier Type Optical Fiber Type General-purpose Optical Fiber
Item Model
E3MC
-A#1
E3MC
-MA#1
E3MC
-X#1
E3MC
-MX#1
E3MC
-Y#1
E3MC
-MY#1
Sensing objectSensing object
20
±
4
mm
60
±
10
mm
= 15
˚
E3MC-(M)A##
E3MC-(M)X## Fiber Head
q
= 10˚
q
Color (11
standard colors)
Munsell color notation
White
N9.5
Red
4R 4.5/12.0
Yellow/ red
4YR 6.0/11.5
Yellow
5Y 8.5/11.0
Yellow/ green
3GY 6.5/10.0
Green
3G 6.5/9.0
Blue/ green
5BG 4.5/10.0
Blue
3PB 5.0/10.0
Blue/ purple
9PB 5.0/10.0
Purple
7P 5.0/10.0
Red/ purple
6RP 4.5/12.5
A-150 Standard Photoelectric Sensors
Rating/Performance
Analog output type
Use (Typical)
Structure Built-in Amplifier Type Optical Fiber Type
General-purpose Optical Fiber Type Item Model E3MC-A81 E3MC-X81 E3MC-Y81 Sensing distance *1
*1. Distance range where calibration can be made with standard white paper (N9.5).
60±10 mm 20±4 mm
5 ±1mm (When using the E32-CC200)
Spot diameter 12 dia. 3-mm dia.
Varies with the recommended fiber. Light source (wave length) Red LED (680 mm), green LED (525 mm), blue LED (450 mm) Power supply voltage 24 V DC ±10%, ripple (p-p) 10% or less Power consumption 100 mA max. Control output 3 analog independent outputs (RGB) 0 to 10 VDC without output short-circuit protection
Resolution 300 mV max. Load current 5 mA max. Response speed 1.7 ms max. Temperature drift ±0.3% FS/°C max. Power restoration
time
100 ms max. after power-on
Calibration input A, B
24 VDC Signal 1 ms (24 VDC, HIGH active) Response time 600 ms max. Calibration value
Terminal A: 10±0.2V Terminal B: 7±0.2V
Protective circuits Reverse polarity protection Ambient illuminance Incandescent lamp: Illumination on optical spot: 1,000 lux max. Ambient temperature Operating: 0°C to 50°C, Storage: -30°C to 70°C (with no icing or condensation) Ambient humidity Operating: 35% to 85%RH, Storage: 35% to 95%RH (with no condensation) Permissible fiber bending
radius
--- 10 mm min.
Varies with the type of
recommended fiber Insulation resistance 20 M min. at 500 VDC Dielectric strength 1,000 VAC at 50/60 Hz for 1 minute Vibration (resistance) *2
*2. 0.75 mm double amplitude or 100 m/s2 when using a mounting bracket
Destruction: 10 to 55 Hz, 1.0 mm double amplitude or 150 m/s2 for 2 hrs each in X, Y, and Z directions
Shock (resistance) *3
*3. 300 m/s2 when using a mounting bracket
Destruction: 500 m/s2 for 3 times each in X, Y, and Z directions Protective structure IEC 60529 IP66 (with Protective Cover attached) Connection method M12 dedicated connector type Weight (Packed state) Approx. 300 g Approx. 350 g Approx. 300 g
Ma­terial
Case Zinc die-cast Cover
PES
Fiber head
ABS Accessories Connection cable 2 m (E39-C1), instruction manual
Head
E3MC-81
DC 24V
R: 0 to 10 V
G: 0 to 10 V
B: 0 to 10 V
Terminal for calibration A: A81, X81, B: Y81
Detection of work color
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