Omron E3MC-A11, E3MC-MA41, E3MC-A41, E3MC-MA11, E3MC-X11 Datasheet

...
E3MC
A-145E3MC
Color sensor (LED type)
E3MC
RGB Color Sensor Discriminates Delicate Differences in Color.
Features
Long-distance Sensing with Built-in Amplifi­er Type
Built-in amplifier type with a sensing distance of 60±10 mm is available for a wide range of color discriminating applications.
Highly Resistant to Changes in Sensing Ob­ject Brightness and Ambient Temperature.
• OMRON's unique Free Angle Optics (FAO: multi-layer po­larized filter) is highly resistant to changes in the tint or
brightness of sensing objects. Capable of discriminating over 90 different colors.
• Wide temperature range from -20°C to 55°C and excellent detection stability.
Maintenance-free LED Light Source
Incorporates RGB LED light sources with a long service life more than several tens of thousand hours. Great maintenance-cost saver ensuring high performance (Halogen lamps used as light sources must be replaced or re­adjusted every nine months or so.)
Double Indication ensuring high visibilty.
• Conformity with the registered colors can be monitored at eight levels. (Detection level indicators)
• Allows fine adjustment between fine or rough discrimination while monitoring the measured results. (Threshold level indica­tors)
10˚
10˚
60˚
Stable detection is assured with a threshold of ±10 mm for built-in amplifier type and ±4 mm for optical fiber type. Fiber type and Stable detection ±4 mm. Stable and Powerful Detection for Inline Use Mounting is easy.
FAO
(Green: Reflected; Red: Passed)
FAO
(Blue: Reflected; Red/Green: Passed)
Photodiode
Emitter lens
Receiver lens
Monitor photodiode (see note)
Blue LED
(B)
Green LED
(G)
Red LED
(R)
Sensing object
BGR
R
G
B
Time-sharing lighting
Note: The monitor photodiode compensates LED output deviation that may be
caused by a temperature change. (Patent pending)
Principle of Detection
The E3MC detects colors by making use of the fact that the reflec­tion ratio of a primary color (i.e. red, green or blue) reflected by an object varies with the chromatically of the object. By using a high­tech, multi-layer polarized filter called FAO (free angle optics), the E3MC emits red, green and blue light on a single optical axis. The E3MC receives the light reflected by the sensing objects through the receiver and processes the red-green-blue ratio of the light to discriminate the color of the sensing object.
A-146 Standard Photoelectric Sensors
Application
Features
Excellent Protective Structure and Mainte­nance Performance
The amplifier unit uses a sturdy metal body. The unit including the fiber head satisfies the water resistance of IEC Standard IP66. You can use the E3MC without any problems in a wide range of applications. In addition to this, the M12 metal con­nector has improved maintenance performance.
Discriminating Delicate Color Differences
The detection level indicators are lit according to the degree of conformity between registered and detected colors. Deli­cate color differences are discriminated by setting the thresh­old to a superior level. (Fine discrimination is expected.) Sensor errors that may be caused by minor tint differences or dirt retention are prevented by setting the threshold to a lower level. (Rough discrimination is expected)
Conversion of Color Data into RGB Analog Data
The analog output type can control the color change history and distribution in analog form. Different type discrimination can also be performed without bank restrictions by CPU pro­cessing.
Color Chart
Detection of a Mixture of Different Color Parts
Detection of Hard-to-discriminate Marks (Yellow Marks on a White Background, etc.)
Color Discrimination and Sorting of Bot­tles Using a Through-beam Optical Fiber Type (E32-T17L)
Extraction and Sorting by Color
Detection of Directional Alignment for Packing
Detection of Small Marks Using a Reflec­tive Optical Fiber Type (E32-CC200)
Detection level
indicators
Threshold value
Output Detected colors
Fine discrimination
Rough discrimination
For details, refer to the standard sensing object.
A-147E3MC
E3MC
Ordering Information
Sensors
ON/OFF type
* Distance where 11 colors of standard sensing objects can be discriminated. As a typical example, 9 colors can be discriminated when 12 mm is set. Please contact
us since the sensing distance should be defined.
Analog output type
Accessories (Order Separately)
Sensor I/O Connectors
Mounting Brackets
Structure
No. of
outputs
Shape Connection method Sensing distance
Model
NPN output PNP output
Built-in Amplifier Type
1
Connector type
Sensor I/O connec­tor (cable length 2 m) is supplied.
E3MC-A11 E3MC-A41
4
E3MC-MA11 E3MC-MA41
Optical Fiber Type
1
E3MC-X11 E3MC-X41
4
E3MC-MX11 E3MC-MX41
General-pur­pose Optical Fi­ber Type
1
*
E3MC-Y11 E3MC-Y41
4
E3MC-MY11 E3MC-MY41
Structure Shape Sensing distance Model
Built-in Amplifier Type
E3MC-A81
Optical Fiber Type E3MC-X81
General-purpose Optical Fiber Type
E3MC-Y81
Shape Model Quantity Remarks
E39-C1 2M (2 m) 1 pc. Supplied with the product.
E39-C1 5M (5 m) 1 pc.
Please place an order when extending the cable.
Shape Model
Quanti-
Remarks
E39-L114 2
For E3MC installation. (Can be inclined to 15°)
E39-L115 1 For DIN track installation.
Red light, Green light, Blue light
60±10mm
20±4mm
E32-CC200
5mm
E32-T16
200mm
60
±10mm
20±4mm
Using E32-CC200
5±1mm
A-148 Standard Photoelectric Sensors
Rating/performance
ON/OFF type
Structure Built-in Amplifier Type Optical Fiber Type General-purpose Optical Fiber
Item Model
E3MC
-A#1
E3MC
-MA#1
E3MC
-X#1
E3MC
-MX#1
E3MC
-Y#1
E3MC
-MY#1
Sensing distance 60±10 mm*1 20±4 mm
Depends on the recommended fi-
ber. Refer to page AB- for details. Standard sensing object *2 Spot diameter 12 dia. 3-mm dia. ­Light source (wave length) Red LED (680 mm), green LED (525 mm), blue LED (450 mm) Power supply voltage 12 to 24 VDC ±10%, ripple (p-p) : 10% max. Current consumption 100 mA max.
Control output
Load supply voltage 24 VDC max., load current 100 mA max. (residual voltage NPN output: 1.2 V max., PNP output: 2.0 V max.) Open collector output type
Color discrimination mode Mode C: RGB ratio detection, Mode I: RGB light intensity detection Switch selectable
Output type
Conformity output: Output is ON when the detected color coincides with the registered color. Non-conformity output: Output is ON when the detected color does not coincide with the registered color. Switch selectable
Mode selection
Remote control input (B mode only)
The following control is performed according to the control signal input.
E3MC-#11/-#41# Bank selection, remote teaching, or threshold selection
E3MC-M#11/-M#41# channel selection, remote teaching, threshold changing
Answer-back output (B mode only)
Load current: 100 mA max.
NPN open collector output with a residual voltage of 1.2 V max. PNP open collector output with residual voltage 2.0 V max. (E3MC-(M)A41/-(M)X41/-(M)Y41)
Bank selection input (1 output only)
Selected between 4 banks (switching with the bank selection input and select button) Bank selection input
response time: 50 ms max. External synchronous input Response time: 1 ms max. (Note that the 4 output type cannot be used when the B mode is selected) Protective circuits Protection from load short-circuit and reversed power supply connection
Response time
1 output type: Standard mode: 3 ms max., high-speed mode: 1 ms max. (switch selectable) 4 output type:
Standard mode: 6 ms max., high-speed mode: 2 ms max. (switch selectable) Discriminating color
registration
4 colors can be registered, teaching system (threshold permits fine adjustment)
Timer function OFF delay fixed at40 ms (ON/OFF switch selectable) Ambient illuminance Incandescent lamp: 3,000 lux max. Sunlight 10,000 lux max. Ambient temperature Operating: -20 to 55°C, Storage: -30 to 70°C (with no icing) Ambient humidity Operating: 35% to 85% RH, Storage: 35% to 95% RH (with no icing or condensation) Permissible fiber bending
radius
- 10 mm min.
Varies with the type of recom-
mended fiber Insulation resistance 20 M min. at 500 VDC Dielectric strength
1,000 VAC at 50/60 Hz for 1 minute Vibration (resistance) *3 Destruction: 10 to 55 Hz, 1.0 mm double amplitude or 150 m/s2 for 2 hrs each in X, Y, and Z directions Shock (resistance) *4 Destruction: 500 m/s2 for 3 times each in X, Y, and Z directions Protective structure IEC 60529 IP66 (with Protective Cover attached) Connection method Connector type [sensor I/O connector (cable length 2 m)]
Control output 1 (white) Control output 2 (gray) Control output 3 (yellow) Answer-back output (green) Remote control input (pink) Vcc (Brown) 0 V (Blue) Colors in parentheses are lead wire colors.
3 outputs
Control output 1 (white) Control output 2 (gray) Control output 3 (yellow) Control output 4 (green) External synchronous inputs (pink) Vcc (Brown) 0 V (Blue) Colors in parentheses are lead wire colors.
Control output (white) Answer-back output (gray) Remote control input (yellow) Not used External synchronous inputs (pink) Vcc (Brown) 0 V (Blue) Colors in parentheses are lead wire colors.
Control output (white) Not used (gray) Bank selection input 1 (yellow) Bank selection input 2 (green) External synchronous inputs (pink) Vcc (Brown) 0 V (Blue) Colors in parentheses are lead wire colors.
E3MC-#11/-#41 Mode A (Factory-set) Mode B (for remote teaching)
E3MC-M
#
11/-M#41
Mode A (Factory-set) Mode B (for remote teaching)
A-149E3MC
E3MC
Weight (Packed state) Approx. 350 g Approx. 400 g Approx. 350 g
Material
Case Zinc die-cast Operation panel
cover
PES
Fiber head -
ABS
-
Accessories
Cross-shaped recess screw M5x6 (with spring washer), sensor I/O connector (cable length 2 m), instruction manual
*1. C mode, standard mode (response time), threshold: Distance range where 11 colors of standard sensing objects can be discriminated when
= 15° (E3MC-(M) A##) or = 10° (E3MC-(M) X##) in the following figure in the standard mode.
*2. Standard Sensing Objects
*3. 0.75-mm double amplitude or 100 m/s2 when using a mounting bracket *4. 300 m/s
2
when using a mounting bracket
Structure Built-in Amplifier Type Optical Fiber Type General-purpose Optical Fiber
Item Model
E3MC
-A#1
E3MC
-MA#1
E3MC
-X#1
E3MC
-MX#1
E3MC
-Y#1
E3MC
-MY#1
Sensing objectSensing object
20
±
4
mm
60
±
10
mm
= 15
˚
E3MC-(M)A##
E3MC-(M)X## Fiber Head
q
= 10˚
q
Color (11
standard colors)
Munsell color notation
White
N9.5
Red
4R 4.5/12.0
Yellow/ red
4YR 6.0/11.5
Yellow
5Y 8.5/11.0
Yellow/ green
3GY 6.5/10.0
Green
3G 6.5/9.0
Blue/ green
5BG 4.5/10.0
Blue
3PB 5.0/10.0
Blue/ purple
9PB 5.0/10.0
Purple
7P 5.0/10.0
Red/ purple
6RP 4.5/12.5
A-150 Standard Photoelectric Sensors
Rating/Performance
Analog output type
Use (Typical)
Structure Built-in Amplifier Type Optical Fiber Type
General-purpose Optical Fiber Type Item Model E3MC-A81 E3MC-X81 E3MC-Y81 Sensing distance *1
*1. Distance range where calibration can be made with standard white paper (N9.5).
60±10 mm 20±4 mm
5 ±1mm (When using the E32-CC200)
Spot diameter 12 dia. 3-mm dia.
Varies with the recommended fiber. Light source (wave length) Red LED (680 mm), green LED (525 mm), blue LED (450 mm) Power supply voltage 24 V DC ±10%, ripple (p-p) 10% or less Power consumption 100 mA max. Control output 3 analog independent outputs (RGB) 0 to 10 VDC without output short-circuit protection
Resolution 300 mV max. Load current 5 mA max. Response speed 1.7 ms max. Temperature drift ±0.3% FS/°C max. Power restoration
time
100 ms max. after power-on
Calibration input A, B
24 VDC Signal 1 ms (24 VDC, HIGH active) Response time 600 ms max. Calibration value
Terminal A: 10±0.2V Terminal B: 7±0.2V
Protective circuits Reverse polarity protection Ambient illuminance Incandescent lamp: Illumination on optical spot: 1,000 lux max. Ambient temperature Operating: 0°C to 50°C, Storage: -30°C to 70°C (with no icing or condensation) Ambient humidity Operating: 35% to 85%RH, Storage: 35% to 95%RH (with no condensation) Permissible fiber bending
radius
--- 10 mm min.
Varies with the type of
recommended fiber Insulation resistance 20 M min. at 500 VDC Dielectric strength 1,000 VAC at 50/60 Hz for 1 minute Vibration (resistance) *2
*2. 0.75 mm double amplitude or 100 m/s2 when using a mounting bracket
Destruction: 10 to 55 Hz, 1.0 mm double amplitude or 150 m/s2 for 2 hrs each in X, Y, and Z directions
Shock (resistance) *3
*3. 300 m/s2 when using a mounting bracket
Destruction: 500 m/s2 for 3 times each in X, Y, and Z directions Protective structure IEC 60529 IP66 (with Protective Cover attached) Connection method M12 dedicated connector type Weight (Packed state) Approx. 300 g Approx. 350 g Approx. 300 g
Ma­terial
Case Zinc die-cast Cover
PES
Fiber head
ABS Accessories Connection cable 2 m (E39-C1), instruction manual
Head
E3MC-81
DC 24V
R: 0 to 10 V
G: 0 to 10 V
B: 0 to 10 V
Terminal for calibration A: A81, X81, B: Y81
Detection of work color
A-151E3MC
E3MC
Output Circuit Diagram
NPN model E3MC-#11 (1 output type) E3MC-M#11 (4 output type)
PNP type E3MC-#41 (1 output type) E3MC-M#41 (4 output type)
Analog output type
Load
Load
Blue
Pink
Green
Yellow
Gray
White
Brown
External synchronous input
Bank selection input 2/Not used
Bank selection input 1/Remote control input
Control output
Not used/ Answer-back output
4-level bank indicator (green)
8-level detection indicator (green)
7-level threshold indicator (red)
Operation indicator
(orange)
12 to 24 VDC
Main circuit
2
1
5
4
3
6
7
Load
Load
Load
Load
CH1 CH2 CH3 CH4
Control output/ Answer-back output
Blue
Pink
Green
Yellow
Gray
White
Brown
External synchronous input/Remote control input
Control output
Control output
Control output
4-level channel indicator (orange)
8-level detection indicator (green)
7-level threshold indicator (red)
Operation indicator
(orange)
12 to 24 VDC
Main circuit
2
1
5
4
3
6
7
Control output
Load
Load
Blue
White
Gray
Yellow
Green
Pink
Brown
External synchronous input
Bank selection input 2/Not used
Bank selection input 1/Remote control input
Not used/ Answer-back output
12 to 24 VDC
Main circuit
4
5
1
7
2
6
3
4-level bank indicator (green)
8-level detection indicator (green)
7-level threshold indicator (red)
Operation indicator
(orange)
Load
Load
Load
Load
CH4 CH3 CH2 CH1
Control output/ Answer-back output
Blue
Green
Yellow
Gray
White
Pink
Brown
External synchronous input/Remote control input
Control output
Control output
Control output
12 to 24 VDC
Main circuit
2
6
1
5
4
3
7
4-level channel indicator (orange)
8-level detection indicator (green)
7-level threshold indicator (red)
Operation indicator
(orange)
Blue
Gray
Green
Pink
White
Yellow
Brown
Calibration A Calibration B
0V
Analog output (blue)
Analog output (green)
Analog output (red)
Operation indicator (orange)
DC24V
Main circuit
2
4
1
6
3
5
7
83
5
7
1
6
4
2
Connector Pin Arrangement
Note: Pin 8 in not
used.
A-152 Standard Photoelectric Sensors
Timing chart
ON/OFF type
Connectors (Sensor I/O connectors)
Function Switch Color Conformity Selection
Output transistor Status
Timing chart
ON when colors
coincide
ON when colors do not coincide
Model Internal Wiring
Pin No.
Wire color
ON/OFF type A mode Analog output
E3MC-#11, E3MC-#41
E3MC-M#11, E3MC-M#41
E3MC-#81
E39-C1 2M (2 m) E39-C1 5M (5 m)
A White Output Output 1
Calibration B
B Brown Power supply (+V) Power supply (+V) Power supply (+V)
C Green
Bank selection input 2
Output 4
Analog output G (green)
D Yellow
Bank selection input 1
Output 3
Calibration A
5 Gray - Output 2
Analog output B (blue)
6Pink
External synchronous input
External synchronous input
Analog output R (red)
7 Blue Power supply (0 V) Power supply (0 V) Power supply (0 V)
(Upper side)
This status can be on hold by an external synchronous input. It will be released by setting the external synchronous input to OFF.
This status can be on hold so that unwanted color objects can be ignored while they are passing the sensing range.
Different colorSame color Same color
Different color Same color
Output on holdOutput on hold
ON
OFF
ON
OFF
ON
OFF
Sensing object
Discrimination result
External synchronous input
Control output
(Lower side)
This status can be on hold by an external synchronous input. It will be released by setting the external synchronous input to OFF.
This status can be on hold so that unwanted color objects can be ignored while they are passing the sensing range.
Same color
Different color Different color
Same color
Different color
Output on holdOutput on hold
ON
OFF
ON
OFF
ON
OFF
Object
Discrimination result
External synchronous input
Control output
8
Lead wire color
White Brown Green Yellow Gray Pink Blue
47
5
3
2
4
6
1
5 6 7
3
2
1
Note: Pin 8 in not used.
A-153E3MC
E3MC
Part Names/Functions
ON/OFF type
E3MC-A## (1 output Models) E3MC-X## (1 output Models) E3MC-Y## (1 output Models) E3MC-MA## (4 output Models) E3MC-MX## (4 output Models) E3MC-MY## (4 output Models)
* Function Switches (Setting of various functions) The following settings can be made with the function switches. (Settings can be made in the mode or mode.) (For the 4 output type, all channels are the target of settings.)
Note: Each pin of the function switch is factory-set to the upper position.
Analog output type
Power indicator only
A Color Discrimination Mode Selection (Mode C is recommended for normal applications.)
Mode C: Color discrimination is performed according to R (red), G (green), and B (blue) ratio of the re­flection light even if the sensing objects fluctuate up and down within the rated sensing range.
I (Mode I): Color discrimination is performed according to the light intensity. This mode ensures a finer color (similar colors or neutral color such as white, gray or black) discrimination than mode C.
2. Response Time Selection (Note: Figures in parentheses are for the 4 output models.) 3 ms (6 ms): E3MC provides a stable detection of minute differences of color. Set the response
time to 3 ms for usual applications. 1 ms (2 ms): E3MC will be in quick-response operation. Set the response time to 1 ms if high-speed response is required.
3. OFF-delay Timer Setting
No indication: No timer setting
TMR: A 40 ms OFF delay timer is set for control output.
4. Conformity/Non-conformity Output
=: Output is ON when the detected color coincides with the registered color.
: Output is ON when the detected color does not coincide with the registered color.
Operation Indicator (Orange)
Lit when output is ON. Under mode B, the indicator will be lit when mode B is started or when the mode selector is set to TEACH.
Detection Level Indicator (Green)
Displays similarity level between registered and detectable colors.
Threshold Indicator (Red)
Displays threshold level.
SELECT UP Button, SELECT DOWN Button
Bank selection Threshold adjustment
Mode selector
Selects TEACH , ADJ , or RUN mode.
Function Switch *
Color discrimination mode selection Response time selection OFF-delay timer setting Conformity/Non-conformity output
Bank Indicator (Green)
Displays selected bank.
TEACH button
Registers discriminating color.
Operation unit cover
Operation Indicator (Orange)
Lit when output is ON.
Detection Level Indicator (Green)
Displays similarity level between registered and detectable colors.
Threshold Indicator (Red)
Displays threshold level.
Operation unit cover
SELECT UP Button, SELECT DOWN Button"
Channel selection Threshold adjustment
Function Switch *
Color discrimination mode selection Response time selection OFF-delay timer setting Conformity/Non-conformity output
Channel Indicator (Orange)
Displays selected channels. Lit when the output of each channel is ON.
TEACH button
Registers discriminating color. Used to check the number of channels that are indicated by both the operation indicator and channel indicator.
Mode selector
Selects TEACH , ADJ , or RUN mode.
RUN
ADJ
I
(6ms)
3ms
1ms
(2ms)
TMR
π
C
(1) (2) (3) (4)
=
A-154 Standard Photoelectric Sensors
Operation
ON/OFF type
1-output Models (E3MC-A##/E3MC-X##/E3MC-Y##)
Setting Procedure
1. Bank Selection
Set the Mode Selector to the mode and then select the BANK using the SELECT button.
2. Color Registration
Locate the registered object at the detection point and press the TEACH button.
3. Threshold Adjustment (If Required)
Place the sensing object, press the SELECT button in the
mode, and make adjustment. (Adjustment can be
made without a sensing object.) The bank selected in the
mode is the bank selected in the or mode.
Operation
Make measurement in the mode. The registered color can be selected with bank selection input.
(1)
BLIP
(2)
SELECT
TEACH
TEACH
RUN
BANK
OUTPUT
1 2 3 4
LEVEL THRESHOLD
ADJ
All detection level indicators (green) turn ON. At this time, the threshold is set to 4.
SELECT
TEACH
TEACH
RUN
OUTPUT
1 2 3 4
LEVEL THRESHOLD
ADJ
BANK
OK
If color registration has not been com­pleted, all red threshold indicators (red) flicker.
No Good
Detection Level and Tolerance As the detected color becomes closer to the registered col­or (colors look alike), the number of lit detection level indi­cators (green) increase. The control output will turn ON if the detection level (green) exceeds the threshold level (red) and turn OFF if the detection level does not exceed the threshold level. (For conformity output setting) Set the threshold to a higher level for highly-precise color discrim­ination or to a lower level to allow margins for discriminated colors (ignore minor tint differences, dirt retention or like).
Operation indicator: OFF Control output: OFF
Operation indicator: ON Control output: ON
Threshold value
Threshold value
Tolerance
Detection level
Detection Level
TEACH
Sensor
Registered object
BLIP
SELECT
TEACH
TEACH
RUN
OUTPUT
1 2 3 4
LEVEL THRESHOLD
ADJ
BANK
Sensor
Sensing object
BLIP
SELECT
TEACH
TEACH
RUN
OUTPUT
1 2 3 4
LEVEL
THRESHOLD
ADJ
BANK
ADJ
ADJ
TEACH
RUN
SELECT
TEACH
TEACH
RUN
OUTPUT
1 2 3 4
LEVEL THRESHOLD
ADJ
BANK
RUN
A-155E3MC
E3MC
4 output Models (E3MC-MA##/E3MC-MX##/E3MC-MY##)
1. Channel Selection
Set the Mode Selector to the mode and then select the channel us­ing the SELECT button.
2. Color Registration
Locate the registered object at the detection point and press the TEACH button.
3. Threshold Adjustment (If Required)
(Adjustment can be made without a sensing object) The bank selected in the mode or mode will become the bank for the mode.
(1)
(1)
BLIP
SELECT
TEACH
TEACH
RUN
CH­OUT
OUTPUT
1 2 3 4
LEVEL THRESHOLD
ADJ
(2)
If color registration has not been completed, all red threshold indicators (red) flicker.
OK
Not Good
All detection level indicators (green) turn ON. The threshold is set to 4.
SELECT
TEACH
TEACH
RUN
OUTPUT
1 2 3 4
LEVEL THRESHOLD
ADJ
BANK
Detection Level and Tolerance As the detected color becomes closer to the registered color (similar colors), the number of lit detection level indicators (green) increase. The control output will turn ON if the detec­tion level (green) exceeds the threshold level (red) and turn OFF if the detection level does not exceed the threshold level. (For conformity output setting) Set the threshold to a higher level for highly-precise color discrimination or to a lower level to allow margins for discriminated colors (ignore minor tint dif­ferences, dirt retention or like).
Operation indicator: OFF Control output: OFF
Operation indicator: ON Control output: ON
Threshold value
Threshold value
Tolerance
Detection level
Detection Level
TEACH
Sensor
Registered object
BLIP
SELECT
TEACH
TEACH
RUN
CH- OUT
OUTPUT
1 2 3 4
LEVEL THRESHOLD
ADJ
Sensor
Registered object
BLIP
SELECT
TEACH
TEACH
RUN
CH­OUT
OUTPUT
1 2 3 4
LEVEL THRESHOLD
ADJ
Sensor
Sensing object
BLIP
SELECT
TEACH
TEACH
RUN
CH­OUT
OUTPUT
1 2 3 4
LEVEL THRESHOLD
ADJ
ADJ
ADJ
TEACH
RUN
A-156 Standard Photoelectric Sensors
1-output Models Only In the mode, bank selection can be made externally with the bank selection input 1 (yellow) and input 2 (green). The selected bank is indicated by the bank selection indicator.
The measurement results will be directly output to the control output if the input from the external synchronous input terminal (pink) is set to OFF. The output will hold the previous status if the input of the external synchronous input terminal is set to ON. External synchronous input is valid in or mode. As for the 4-output models, this function applies to the output of all the channels.
peration
Detection is made in the mode. The output ON/OFF status of each channel is displayed on the channel indicators. Double-displayed chan­nels can be checked and selected by pressing the button.
Registered Color Selection (Bank Selection Input)
NPN (E3MC-A11/-X11/-Y11) PNP (E3MC-A41/-X41/-Y41)
Bank Input 1 Input 2 Bank Input 1 Input 2
1 OPEN OPEN 1 OPEN OPEN 2 GND OPEN 2 Vcc OPEN 3OPENGND 3OPEN Vcc 4GNDGND 4 Vcc Vcc
For indicating detection level and thresh­old value for other channels
Displays the channel the de­tection level of which is cur­rently indicated in (CH-OUT). (For three seconds)
SELECT
TEACH
TEACH
RUN
CH­OUT
OUTPUT
1 2 3 4
LEVEL
THRESHOLD
ADJ
BLIP
Displays the selected channel in (CH­OUT) (for three seconds) and indi­cates the detection level and thresh­old value of the selected channel.
SELECT
TEACH
TEACH
RUN
CH­OUT
OUTPUT
1 2 3 4
LEVEL THRESHOLD
ADJ
BLIP
Press the SE­LECT button.
For checking which channel is indicated
Press the TEACH button
SELECT
TEACH
TEACH
RUN
CH­OUT
OUTPUT
1 2 3 4
LEVEL THRESHOLD
ADJ
RUN
RUN
External synchronous input function
RUN
ADJ
Different color Same color
Same color
Output on holdOutput on hold
This status can be on hold by an external synchronous input. It will be released by setting the external synchronous input to OFF.
This status can be on hold so that unwanted color objects can be ignored while they are passing the sensing range.
Sensing object
Discrimination result
External synchronous input
Control output
ON
OFF
ON
OFF
ON
OFF
Same color
A-157E3MC
E3MC
Mode Setting When using remote teaching (remote control function), you must set the Sensor to mode B. Setting Method Apply power to the Sensor while pressing the SELECT DOWN but­ton and TEACH button at the same time.
Checking Method Whether the E3MC is operating in mode A or B can be checked with the operation indicator after mode setting (indicated for 3 s) or in the mode.
Note: 1 . The Sensor is set to mode A before shipment.
2 . The current mode selected does not change after the Sensor is turned
OFF.
3 .The remote control function is available in the mode or mode
only.
4 . When mode B is selected, the E3MC-M# has three outputs. In addition
to this, the external synchronous input function is unusable.
5 . The same switching procedure can be used for changing to mode A.
Remote Teaching Method
Input one of the following signals as a remote control input. Only when the signal is accepted properly, an answer-back output is provided for 0.3 s .
The following is an example of ladder programming.
The following is an example of a timing chart of teaching after bank selection.
Input one of the following signals as a remote control input. Only when the signal is accepted properly, the threshold is changed and an answer-back output is provided for 0.3 s .
Remote teaching (remote control function)
1
Remote teaching with manual input through a mechanical switch
Short-circuit the remote control input for 1.5 s or more to either of the follow­ing terminals according to the E3MC model.
NPN type (E3MC-##11) Connected to GND (blue)
PNP type (E3MC-##41)
Short-circuit to Vcc (Brown) terminal.
2
Remote control of teaching and bank selection through the PLC or PT
No. Control signal E3MC-# E3MC-M##
1 Bank 1 selected.
Channel 1 selected.
2 Bank 2 selected.
Channel 2 selected.
3 Bank 3 selected.
Channel 3 selected.
4 Bank 4 selected. Not used.
5
To the selected bank Teaching
To the selected channel Teaching
SELECT
TEACH
TEACH
CH­OUT
OUTPUT
1 2 3 4
LEVEL THRESHOLD
Mode A: Operation indicator is OFF.
CH­OUT
OUTPUT
1 2 3 4
LEVEL THRESHOLD
Mode B: Operation indicator is ON.
RUN
ADJ
0.3s
ON
OFF
0.6s
ON
OFF
0.9s
ON
OFF
1.2s
ON
OFF
1.5s
ON
OFF
3
Remote control of threshold adjustments through the PLC or PT
No. Control signal All E3MC models
6 Threshold 1 selected.
7 Threshold 2 selected.
8 Threshold 3 selected.
9 Threshold 4 selected.
10 Threshold 5 selected.
11 Threshold 6 selected.
12 Threshold 7 selected.
00000
00100 TIM000
TIM000 set value No.1: 0003 No.2: 0006 No.3: 0009 No.4: 00012 No.5: 00015
Input: 00000 Output: 00100 Others: Work bits
TIM000 #XXXX
00100
END
Bank 1
designated.
0.5s 0.3s 0.5 s 0.3s
0.3s
1.5s 1.5s
Input detection
Input detection
Sensing
restarts.
Sensing restarts.
Answer-back output with teaching OK. (No output if teaching fails.)
Teaching specified in bank 1.
Operation in bank 2.
Remote control input
Answer­back output
ON
OFF
ON
OFF
Answer-back output with normal signal reception.
Bank
selecting.
An interval of 0.6 min.
Teaching.
Tolerance 1 Tolerance 2 Tolerance 3 Tolerance 4 Tolerance 5 Tolerance 6 Tolerance 7
Threshold level and indication
0.3s 0.3s 0.3 s
ON
OFF
0.3s
0.6s
0.3s
ON
OFF
0.3s
0.9s
0.3s
ON
OFF
0.3s 0.3s
0.6s
ON
OFF
0.3s
0.6s0.6s
ON
OFF
0.3s 0.3s
0.9s
ON
OFF
0.3s 0.3s
0.6s
ON
OFF
A-158 Standard Photoelectric Sensors
The following is an example of ladder programming for setting control signals. Full control of the E3MC is possible using this function together with function 2.
Note: 1 . The admissible error of each signal pulse is ±0.1 s max.
2 .A minimum interval of 0.6 s is required between signals. 3 .Threshold 4 is set after teaching.
Analog output type
Setting Procedure for Setting the E3MC-MA#81
Start detection after making setting in order of the above.
This sensor has a calibration function that sets the output voltages of RGB to the same value using the standard white. For the A and X types, use the No. 4 terminal (yellow) to set the output values to 10 V. For the Y type, use the No. 1 terminal (white) to set them to 7 V.
A Set the standard white to the detection position. B Input a 24V 1 ms or more signal to the calibration terminal. C It takes about 600 ms to make calibration. D Check the RGB outputs. E Remove the standard white and start detection.
Precautions
• If the color used for calibration operation is other than white­based colors, the operation is canceled to return to the pre­vious status since the outputs cannot be set to the same value.
• Note that if the No. 1 terminal (white) is used to perform the calibration operation of the A or X type, the output values are set to 7 V and its capability cannot be exhibited fully.
• If the No. 4 terminal (yellow) is used to perform the calibra­tion operation of the Y type, the operation will be insufficient since output compensation cannot be made. Therefore, al­ways use the No. 1 terminal (white).
05000
00000 TIM000
05001
T000 TIM001
05002
T001 TIM002
05002
05000
IM000, TIM001, TIM002 set values
(XXXX, YYYY, ZZZZ) No.1: (0000, 0000, 0003) No.2: (0000, 0000, 0006) No.3: (0000, 0000, 0009) No.4: (0000, 0000, 00012) No.5: (0000, 0000, 00015) No.6: (0003, 0003, 0003) No.7: (0003, 0006, 0003) No.8: (0003, 0009, 0003) No.9: (0003, 0003, 0006) No.10: (0003, 0006, 0006) No.11: (0003, 0003, 0009) No.12: (0006, 0003, 0003)
Input: 00000 Output: 00100 Others: Work bits
TIM000
#XXXX
TIM001
#YYYY
TIM002
#ZZZZ
05001
05002
00100
05000
END
Mounting Output Circuit Dia-
gram
Power-
on
Calibration
Detec-
tion start
Other Acces-
sories
Calibration
A-159E3MC
E3MC
Precautions
Common to E3MC series
Design
Power Reset Time
E3MC is ready to sense an object in 100 ms after power-on. Therefore, use the devices connected to E3MC 100 ms after power-on. If the load and E3MC are connected to different power supplies, always power on E3MC first. Especially for fine detection after power-on, warm up the system for about 15 minutes.
Power OFF
The E3MC may output a single pulse when the control power supply is turned OFF. If E3MC is connected to a timer or counter to which power is supplied from an independent pow­er supply, E3MC will be more likely to output a single pulse when the control power supply is turned OFF. Therefore, sup­ply power to the timer or counter from the same power supply for the E3MC.
Technical Guide
Detection of Metal or Glossy Objects The color detection capability will be improved by changing the mounting angle of the Sensor so that regularly reflected light will not enter. The mounting angle of the E3MC-(M)X## can be adjusted about 10° with its mounting holes.
On the other hand, sensing objects such as metal or trans­parent plastic cases may be detected by allowing regular reflection.
Detection of White, Gray or Black Objects When registering white, gray, black or other neutral-color ob­jects, change the color discrimination mode to the mode to achieve a more stable intensity discrimination.
External Light The E3MC may malfunction if it directly receives external light interference. Provide a cover to shut-out such external light in­terference.
Adjustment of Sensing Distance of General-purpose Optical
Fiber Type Unlike the E3MC-A or E3MC-X, the E3MC-Y may require ad­justment of its sensing distance depending on the reflection rate. This also applies to the through-beam type.
DIN Track Mounting/Removal with the E39-L115
Mounting
1. Attach the E39-L115 Mounting Bracket to the E3MC with
four M5 screws.
2. When mounting the E3MC to the DIN track, loosen the M3
screw of the Mounting Bracket and slide part A in the direc­tion indicated by arrow A.
3. Mount part (2) to the DIN track.
4. Press the E3MC in the direction indicated by arrow C and
slide part A in the direction indicated by arrow D until the Mounting Bracket correctly engages with the DIN track.
5. Tighten the M3 screw of the Mounting Bracket to secure the Mounting Bracket.
Correct Use
E3MC-(M)A##
Sensing objec
28
27
89.2
7.2 49.8
60
5 to 15
˚
E3MC-(M)X##
Sensing object
20
11.5
30.8
12.3
5 to 10
˚
Sensing object
E3MC-(M)Y
##
(Reflective fiber)
5 to 20
˚
Mode 1
(All detection level indicators
(green) turn ON)
(All threshold indicators (red)
flicker)
Actually pass an object to check whether it can be detected or not.
Excessive light. Move the head away from the object and find a position where teaching is accept­ed. The distance slightly away from this position is the optimum distance. Move the head away by approxi­mately 20% of the sensing dis­tance.
No
OK
Bring the fiber head as close as pos­sible to the object and conduct teaching.
E3MC
M5 screws
Mounting bracket E39-L115
M3 screws
A
(1)
DIN track
(2)
M3 screws
A
DIN track
(3)
(4)
A-160 Standard Photoelectric Sensors
(Dismantling) Loosen the M3 screw of the E39-L115, press the E3MC in the direction indicated by arrow (5) and slide part A in the direction indicated by arrow (6). Then lift up the E3MC in the direction indicated by arrow (7) to remove the E3MC with the E39­L115.
Others
EEPROM Error
If a write error occurs (the buzzer beeps and the operation in­dicator and bank indicator flicker) due to power-off, static elec­tricity or other noise during write to EEPROM, perform teaching or threshold level setting again.
Protective Cover
Tighten the operation cover to a torque of 0.2 to 0.3 Nm to en­sure proper waterproofing.
Built-in Amplifier Type
installation
Tightening Force
For case installation, tighten it to the torque of 2.3 Nm max.
Sensor isntallation
This Sensor does not have the mutual interference preven­tion. When performing precision detection, use the Sensor with a cover for protection against disturbance light to ensure that the beams of incandescent and fluorescent lamps do not enter the fiber head and lens surface directly.
Optical Fiber Type
Installation
Tightening Force
For head installation, tighten it to the torque of 0.54 Nm max.
Handling the Fiber Unit
• Do not pull or press the Fiber Unit.
• The bending radius of the fiber should be not less than the admissible bending radius given in Ratings/performance.
• Do not bend the fiber within 20 mm from the head or ampli­fier coupling portion.
• Do not give compression or load.
• The Fiber Head could be break by excessive vibration. To prevent this, the following is effective:
A
M3 screws
(7)
(5)
(6)
Amplifier
Head
Head
20 mm max.
20 mm max.
Amplifier
Fiber Unit
Nylon wire holder
A one-turn loop can absorb vibrations.
Tape
A-161E3MC
E3MC
General-purpose Optical Fiber Type
Design
Definition of Sensing Distance of a Reflective Fiber
• The sensing distance of reflective fiber is the sensing dis­tance of the Sensor located obliquely to the sensing object as shown in the following illustration.
• Set to C mode and standard mode (response time), and threshold set to the standard level with an inclination angle of 20 degrees
Recommended Fiber: Reflective Optical Fiber
The following optical fibers are recommended for use with the E3MC-(M)Y##.
Recommended Fiber: Through-beam Fiber
The following optical fibers are recommended for use with the E3MC-(M)Y##.
* Distance where red, yellow and blue films can be discriminated stable.
Mounting
Insertion
The inserted Fiber Unit comes in contact with the internal rubber packing first. Insert the Fiber Unit further unit it comes in contact with the innermost end.
Sensor installation
Tighten the Fiber Unit with a screwdriver to a torque of 0.2 Nm.
Fibers
Among the recommended fibers, the E32-CC200 and E32-D32L have white or dotted yellow lines on the fiber to be inserted into the emitter. When using the E3MC-(M)Y##, insert the fiber with the line into the emitter section at the bottom of the amp.
Common to Fiber Units
Mounting
Tightening Force
• The tightening force applied to the Fiber Unit should be as follows:
(Screwed type) (Columnar type)
• Use a proper-sized wrench.
Cutting Fiber
• Insert a fiber into the Fiber Cutter and determine the length of the fiber to be cut.
• Press down the Fiber Cutter in a single stroke to cut the fi­ber.
• The cutting holes cannot be used twice. If the same hole is used twice, the cutting face of the fiber will be rough and the sensing distance will be reduced. Always use an unused hole.
Model Sensing distance*1
*1. Distance where 11 colors of standard sensing ob-
jects can be discriminated. As a typical example, 9 colors can be discriminated when 12 mm is set.
E32-DC200
5 mm
E32-CC200*2
*2. The fiber to be inserted into the emitter is indicated
with white lines. Insert the amplifier fiber into the low­er emitter section.
5 mm
E32-D32L*3
*3. The fiber to be inserted into the emitter is indicated
with dotted yellow lines. Insert the amplifier fiber into the lower emitter section.
4.5 mm
E32-D11L
5 mm
Model Sensing distance
E32-TC200
30 mm
E32-T11L
60 mm
E32-T16
200 mm
E32-T17L
1.1 m
Sensing object
Sensing dist
a
E32-CC200, etc.
q = 20˚
Fiber Units Clamping torque M3/M4 screw 0.78 Nm max. M6 screw 0.98 Nm max. 2-dia. column 0.29 Nm max. 3-dia. column 0.29 Nm max. E32-T16 0.49 Nm max.
Toothed washer
Mounting bracket
Lock nuts (provided with the E3MC)
Flat or pan head set screw (M3 max.)
(1)
(2)
View hole
A-162 Standard Photoelectric Sensors
Connection
• Do not pull the Fiber Unit with force exceeding 9.8 N or press the Fiber Unit with force exceeding 29.4 N. The fiber is so thin that the utmost attention will be required to handle the fiber.
• Do not bend the end of the Fiber Unit.
• Do not apply excess force on the Fiber Units.
• The Fiber Head could break by excessive vibration. To pre­vent this, the following is effective:
Amplifier
Fiber Unit
Fiber Unit
20 mm max.
20 mm max.
Amplifier
Fiber Unit
Nylon wire holder
A one-turn loop can absorb vibrations.
Tape
A-163E3MC
E3MC
Dimensions (Unit: mm)
Sensors
80
98
53.2
40.2
15.2
283960
17.3
16
˚
15.2
Optical
axis
30.4
Receiver
Emitter
30
43 28
Four, M5 holes (depth: 5.5)
M12 connector
Four, M5 holes on both sides (depth: 5.5)
21
Two, M2.6 x 6
28
Two, 5.5 dia.
Four, 5.5-dia. holes
28
21
Mounting Dimensions Side Mounting
Bottom Mounting
E3MC-A## E3MC-MA## E3MC-A81
E3MC-A11
80
98
53.2
40.2
15.2
2839
6.0 dia. optical fiber (standard length: 1m)
Sensing head (heat-resistive ABS)
Two, R1.65 mounting holes
3.3-dia. mounting holes
2-M3
Optical axis
30
20
12.5
8.9
10.4
15.25
8.5
11.5
30
4
Sensing face (9.1
x
22.9)
Receiver Emitter
11.5
R11.5
24
˚
30.4 30
43 28
Four, M5 holes (depth: 5.5)
M12 connector
Four, M5 holes on both sides (depth: 5.5)
21
Two, M2.6
´
6
28
Two, 5.5 dia.
Four, 5.5-dia. holes
28
21
Mounting Dimensions
(Amplifier Unit)
Bottom Mounting
ounting Dimensions (Fiber Head)
E3MC-X## E3MC-MX## E3MC-X81
E3MC-X11
80
Fiber Unit
mounting screw
98
53.2
40.2
15.2
28397.9
30.4 30
21
Two, 2.4 dia.
holes
Receiver
12.6 43 28
Four, M5 holes (depth: 5.5)
Four, M5 holes on both sides (depth: 5.5)
21
15.2
M12 connector
Two, M2.6
x
6
28
Two, 5.5 dia.
Four, 5.5-dia. holes
28
21
Emitter
Mounting Dimensions Side Mounting
Bottom Mounting
E3MC-Y## E3MC-MY## E3MC-Y81
E3MC-Y11
A-164E3MC
E3MC
Fiber Units
Accessories (Order Separately)
Sensor I/O Connectors
E39-C1 2M (included) E39-C1 5M
* Attached to the product.
Mounting Brackets
H-5
6 dia.
8.8 dia.
20
L *
* E39-C1 2M: 2 m
E39-C1 5M: 5 m
1.5
25.5 27
12
42
10.5 dia.
In the interest of product improvement, specifications are subject to change without notice.
ALL DIMENSIONS SHOWN ARE IN MILLIMETERS. To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527.
Cat. No. E256-E2-04A-X
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