Omron DEVICENET SAFETY User Manual

Cat. No. Z904-E1-04

DeviceNet Safety

DST1-series Safety I/O Terminals

OPERATION MANUAL

DST1-series Safety I/O Terminals

Operation Manual

Revised March 2008

Notice:

OMRON products are manufactured for use according to proper procedures by a qualified operator and only for the purposes described in this manual.

The following conventions are used to indicate and classify precautions in this manual. Always heed the information provided with them. Failure to heed precautions can result in injury to people or damage to property.

!DANGER Indicates an imminently hazardous situation which, if not avoided, is likely to result in seri-

ous injury or may result in death. Additionally, there may be severe property damage.

!WARNING Indicates a potentially hazardous situation which, if not avoided, will result in minor or

moderate injury or may result in serious injury or death. Additionally, there may be severe property damage.

!Caution Indicates a potentially hazardous situation which, if not avoided, may result in minor or

moderate injury or in property damage.

Indicates required actions.

Indicates prohibited actions.

OMRON Product References

All OMRON products are capitalized in this manual. The word “Unit” is also capitalized when it refers to an OMRON product, regardless of whether or not it appears in the proper name of the product.

The abbreviation “PLC” means Programmable Controller. “PC” is used, however, in some Programming Device displays to mean Programmable Controller.

Visual Aids

The following headings appear in the left column of the manual to help you locate different types of information.

IMPORTANT Indicates important information on what to do or not to do to prevent failure to

operation, malfunction, or undesirable effects on product performance.

Note Indicates information of particular interest for efficient and convenient opera-

tion of the product.

1,2,3... 1. Indicates lists of one sort or another, such as procedures, checklists, etc.

Trademarks and Copyrights

r f

DeviceNet and DeviceNet Safety are registered trademarks of the Open DeviceNet Vendors Association.

Other product names and company names in this manual are trademarks or registered trademarks of their respective companies.

The copyright of the DeviceNet Safety DST1-series Safety I/O Terminals belongs to OMRON Corporation.

 OMRON, 2005

All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form, o by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written permission o OMRON.

No patent liability is assumed with respect to the use of the information contained herein. Moreover, because OMRON is constantly

striving to improve its high-quality products, the information contained in this manual is subject to change without notice. Every precaution has been taken in the preparation of this manual. Nevertheless, OMRON assumes no responsibility fo errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained in this publication.

TABLE OF CONTENTS

PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xv

1 Intended Audience. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xvi

2 General Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xvi

3 Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xviii

4 Operating Environment Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xix

5 Additional Precautions According to UL1604 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xxi

6 Regulation and Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xxi

7 Glossary. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xxii

SECTION 1

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

1-1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

1-2 Standard Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

1-3 Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

1-4 Description of Safety Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

1-5 Logic Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

SECTION 2

General Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

2-1 General Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

2-2 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

2-3 Connecting I/O Power and I/O Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

2-4 Connecting the Communications Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

2-5 Node Address. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

2-6 Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

SECTION 3

Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

3-1 Editing Device Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30

3-2 Remote I/O Allocations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

SECTION 4

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

4-1 Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

4-2 Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

SECTION 5

DST1 Series Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

5-1 DST1-ID12SL-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

5-2 DST1-MD16SL-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

5-3 DST1-MRD08SL-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67

5-4 DST1-XD0808SL-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72

vii

TABLE OF CONTENTS

SECTION 6

Response Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

6-1 Reaction Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78

SECTION 7

Troubleshooting and Maintenance . . . . . . . . . . . . . . . . . . . . 79

7-1 Indicators and Error Processing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80

7-2 Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

7-3 Error History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84

7-4 Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

SECTION 8

Wiring Examples. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

8-1 Wiring and Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90

8-2 Examples of Wiring for Each Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91

8-3 Logic Terminal Wiring Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99

Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103

Index. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117

Revision History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121

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About this Manual:

This manual describes the installation and operation of a DST1-series Safety I/O Terminals (referred to as the DST1 in this manual).

Please read this manual carefully and be sure you understand the information provided before attempting to install or operate the DST1. Be sure to read the precautions provided in the following section.

The following manuals provide information on the DeviceNet and DeviceNet Safety.

Manual Products Contents Cat. No.

DeviceNet Safety DST1-series Safety I/O Terminals Operation Manual (This manual)

DeviceNet Safety System Configuration Manual

DeviceNet Safety Network Controller Operation Manual

DeviceNet Safety NE0A Series Safety Network Controller Operation Manual

DeviceNet Operation Manual Describes the network configuration and connection modes

DST1-series Safety I/O Terminals

WS02-CFSC1-E Information on using the Network

NE1A Series: NE1ASCPU01(-V1)/-SCPU02

NE0A Series: NE0ASCPU01

of a DeviceNet network. Also provides details on connection methods, specifications, and power supply methods to the communications systems of connection devices, such as cables and connectors.

Information on DST1-series Safety I/O Terminals

Configurator Specifications, performance

information, and operating procedure for NE1A-series Safety Network Controllers.

Specifications, functions, and usage of the NE0A-series Safety Network Controllers.

Z904

Z905

Z906

Z916

W267

!WARNING Failure to read and understand the information provided in this manual may result in per-

sonal injury or death, damage to the product, or product failure. Please read each section in its entirety and be sure you understand the information provided in the section and related sections before attempting any of the procedures or operations given.

Read and Understand this Manual

Please read and understand this manual before using the product. Please consult your OMRON representative if you have any questions or comments.

Warranty and Limitations of Liability

WARRANTY

OMRON's exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year (or other period if specified) from date of sale by OMRON.

OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, REGARDING NONINFRINGEMENT, MERCHANTABILITY, OR FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS. ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE. OMRON DISCLAIMS ALL OTHER WARRANTIES, EXPRESS OR IMPLIED.

LIMITATIONS OF LIABILITY

OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL, INDIRECT, OR CONSEQUENTIAL DAMAGES, LOSS OF PROFITS OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED ON CONTRACT, WARRANTY, NEGLIGENCE, OR STRICT LIABILITY.

In no event shall the responsibility of OMRON for any act exceed the individual price of the product on which liability is asserted.

IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY, REPAIR, OR OTHER CLAIMS REGARDING THE PRODUCTS UNLESS OMRON'S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED, STORED, INSTALLED, AND MAINTAINED AND NOT SUBJECT TO CONTAMINATION, ABUSE, MISUSE, OR INAPPROPRIATE MODIFICATION OR REPAIR.

Application Considerations

SUITABILITY FOR USE

OMRON shall not be responsible for conformity with any standards, codes, or regulations that apply to the combination of products in the customer's application or use of the products.

At the customer's request, OMRON will provide applicable third party certification documents identifying ratings and limitations of use that apply to the products. This information by itself is not sufficient for a complete determination of the suitability of the products in combination with the end product, machine, system, or other application or use.

The following are some examples of applications for which particular attention must be given. This is not intended to be an exhaustive list of all possible uses of the products, nor is it intended to imply that the uses listed may be suitable for the products:

• Outdoor use, uses involving potential chemical contamination or electrical interference, or conditions or uses not described in this manual.

• Nuclear energy control systems, combustion systems, railroad systems, aviation systems, medical equipment, amusement machines, vehicles, safety equipment, and installations subject to separate industry or government regulations.

• Systems, machines, and equipment that could present a risk to life or property.

Please know and observe all prohibitions of use applicable to the products.

NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON PRODUCTS ARE PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM.

PROGRAMMABLE PRODUCTS

OMRON shall not be responsible for the user's programming of a programmable product, or any consequence thereof.

xii

Disclaimers

CHANGE IN SPECIFICATIONS

Product specifications and accessories may be changed at any time based on improvements and other reasons.

It is our practice to change model numbers when published ratings or features are changed, or when significant construction changes are made. However, some specifications of the products may be changed without any notice. When in doubt, special model numbers may be assigned to fix or establish key specifications for your application on your request. Please consult with your OMRON representative at any time to confirm actual specifications of purchased products.

DIMENSIONS AND WEIGHTS

Dimensions and weights are nominal and are not to be used for manufacturing purposes, even when tolerances are shown.

PERFORMANCE DATA

Performance data given in this manual is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the result of OMRON's test conditions, and the users must correlate it to actual application requirements. Actual performance is subject to the OMRON Warranty and Limitations of Liability.

ERRORS AND OMISSIONS

The information in this manual has been carefully checked and is believed to be accurate; however, no responsibility is assumed for clerical, typographical, or proofreading errors, or omissions.

xiii

xiv

PRECAUTIONS

1 Intended Audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xvi

2 General Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xvi

3 Safety Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xviii

4 Operating Environment Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xix

5 Additional Precautions According to UL1604 . . . . . . . . . . . . . . . . . . . . . . . . xxi

6 Regulation and Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xxi

7 Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xxii

Intended Audience 1

1 Intended Audience

This manual is intended for the following personnel, who must have knowledge of electrical systems (an electrical engineer or the equivalent).

• Personnel in charge of introducing FA and safety systems into production facilities

• Personnel in charge of designing FA and safety systems

• Personnel in charge of managing FA facilities

• Personnel who have the qualifications, authority, and obligation to provide safety during each of the following product phases: mechanical design, installation, operation, maintenance, and disposal

2 General Precautions

The user must operate the product according to the performance specifications described in the operation manuals.

Before using the product under conditions which are not described in the manual or applying the product to nuclear control systems, railroad systems, aviation systems, vehicles, combustion systems, medical equipment, amusement machines, safety equipment, and other systems, machines, and equipment that may have a serious influence on lives and property if used improperly, consult your OMRON representative.

Make sure that the ratings and performance characteristics of the product are sufficient for the systems, machines, and equipment, and be sure to provide the systems, machines, and equipment with double safety mechanisms.

This manual provides information for programming and operating the Unit. Be sure to read this manual before attempting to use the Unit and keep this manual close at hand for reference during operation.

!WARNING It is extremely important that a PLC and all PLC Units be used for the speci-

fied purpose and under the specified conditions, especially in applications that can directly or indirectly affect human life. You must consult with your OMRON representative before applying a PLC System to the above-mentioned applications.

!WARNING This is the Operation Manual for the DST1-series Safety I/O Terminals. Heed

the following items during system construction to ensure that safety-related components are configured in a manner that allows the system functions to sufficiently operate.

• Risk Assessment

The proper use of the safety device described in this Operation Manual as it relates to installation conditions and mechanical performance and functions is a prerequisite for its use. When selecting or using this safety device, risk assessment must be conducted with the aim of identifying potential danger factors in equipment or facilities in which the safety device is to be applied, during the development stage of the equipment or facilities. Suitable safety devices must be selected under the guidance of a sufficient risk assessment system. An insufficient risk assessment system may lead to the selection of unsuitable safety devices.

• Typical related international standards: ISO 14121, Safety of Machinery -- Principles of Risk Assessment

xvi

General Precautions 2

• Safety Measures

When using this safety device to build systems containing safety-related components for equipment or facilities, the system must be designed with the full understanding of and conformance to international standards, such as those listed below, and/or standards in related industries.

• Typical related international standards: ISO/DIS 12100, Safety of Machinery -- Basic Concepts and General Principles for Design IEC 61508, Safety Standard for Safety Instrumented Systems (Functional Safety of Electrical/Electronic/Programmable Electronic Safetyrelated Systems)

• Role of Safety Device

This safety device is provided with safety functions and mechanisms as stipulated in relevant standards, but suitable designs must be used to allow these functions and mechanisms to operate properly inside system constructions containing safety-related components. Build systems that enable these functions and mechanisms to perform properly, based on a full understanding of their operation.

• Typical related international standards: ISO 14119, Safety of Machinery -- Interlocking Devices Associated with Guards -- Principles of Design and Selection

• Installation of Safety Device

The construction and installation of systems with safety-related components for equipment or facilities must be performed by technicians who have received suitable training.

• Complying with Laws and Regulations

This safety device conforms to the relevant regulations and standards, but make sure that it is used in compliance with local regulations and standards for the equipment or facilities in which it is applied.

• Typical related international standards: IEC 60204, Safety of Machinery -- Electrical Equipment of Machines

• Observing Precautions for Use

When putting the selected safety device to actual use, heed the specifications and precautions in this Operation Manual and those in the Instruction Manual that comes with the product. Using the product in a manner that deviates from these specifications and precautions will lead to unexpected failures in equipment or devices, and to damages that result from such failures, due to insufficient operating functions in safety-related components.

• Moving or Transferring Devices or Equipment

When moving or transferring devices or equipment, be sure to include this Operation Manual to ensure that the person to whom the device or equipment is being moved or transferred will be able to operate it properly.

• Typical related international standards: ISO/DIS 12100 ISO, Safety of Machinery -- Basic Concepts and General Principles for Design IEC 61508, Safety Standard for Safety Instrumented Systems (Functional Safety of Electrical/Electronic/Programmable Electronic Safety-related Systems)

xvii

Safety Precautions 3

3 Safety Precautions

WARNING

Serious injury may possibly occur due to loss of required safety functions. Do not use test outputs of the DST1 as any safety outputs.

Serious injury may possibly occur due to loss of required safety functions. Do not use DeviceNet standard I/O data or Explicit message data as any safety data.

Serious injury may possibly occur due to loss of required safety functions. Do not use LEDs on the DST1 for safety operations.

Serious injury may possibly occur due to breakdown of safety outputs. Do not connect loads beyond the rated value to the safety outputs.

Serious injury may possibly occur due to loss of required safety functions. Wire the DST1 properly so that 24-VDC line do NOT touch the safety outputs accidentally or unintentionally.

Serious injury may possibly occur due to loss of required safety functions. Ground the 0V line of the power supply for external output devices so that the devices do Not turn ON when the safety output line is grounded.

For the DST1-MRD08SL-1, isolating transformers, such as TR1, that are used to isolate between overvoltage categories III and II must conform to IEC60742, and the insulation between the primary input and secondary output must satisfy at least the basic insulation standards of overvoltage category III. One side of the secondary output of the isolating transformer must be grounded to prevent electrical shock in case of short-circuiting to the ground or to the frame of the isolating transformer. To protect the isolating transformer and to prevent electrical shock in case of short-circuiting to the frame, insert fuses according to transformer specifications, i.e. at points F1, F2, and F3.

400 V AC/230 V AC

F1 to F8: Fuses

MA and MB: Electromagnetic switches

DST1-MRD08SL-1

xviii

TR1: Isolating transformer

Load

Overvolta

e categor

Operating Environment Precautions 4

WARNING

Serious injury may possibly occur due to loss of required safety functions. Clear the previous configuration data before connecting devices to the network.

Serious injury may possibly occur due to loss of required safety functions. Set suitable node addresses before connecting devices to the network.

Serious injury may possibly occur due to loss of required safety functions. Perform user testing and confirm that all device configuration data and operations are correct before starting system operation.

Serious injury may possibly occur due to loss of required safety functions.When replacing a device, configure the replacement device appropriately and confirm that it operates correctly.

For Model DST1-MRD08SL-1, insert a fuse rated at 3.15 A or less for each output terminal to protect safety output contacts from welding. Confirm the fuse selection with the fuse manufacturer to ensure the dependability of the characteristics of the connected load.

Serious injury may possibly occur due to loss of safety functions. Use appropriate devices according to the requirements given in the following table.

Control device Requirements

Emergency stop switches Use approved switches with a direct opening mechanism complying with

IEC/EN 60947-5-1.

Door interlocking switches Limit switches Safety sensors Use approved sensors complying with the relevant product standards, regu-

Relays with forcibly guided contacts

Contactors Other devices Evaluate whether devices used are appropriate to satisfy the requirements of

Use approved switches with a direct opening mechanism complying with IEC/EN 60947-5-1 and capable of switching micro-loads of 5 mA at 24 V DC.

lations, and rules in the country where it is used. Use approved relays with forcibly guided contacts complying with EN 50205.

For feedback purpose, use devices with contacts capable of switching microloads of 4 mA at 24 V DC.

safety category.

4 Operating Environment Precautions

■ Handle with Care

Do not drop the DST1 to the ground or excessive vibration or mechanical shocks. The DST1 may be damaged and may not function properly.

■ Installation and Storage Environment

Do not use or store the DST1 in any of the following locations.

• Locations subject to direct sunlight.

• Locations subject to temperatures or humidity outside the range specified in the specifications.

• Locations subject to condensation as the result of severe changes in temperature.

• Locations subject to dust (especially iron dust) or salts

• Locations subject to dust (especially iron dust) or salts.

• Locations subject to water, oil, or chemicals.

xix

Operating Environment Precautions 4

• Locations subject to shock or vibration.

Take appropriate and sufficient countermeasures when installing systems in the following locations. Inappropriate and insufficient measures may result in malfunction.

• Locations subject to static electricity or other forms of noise.

• Locations subject to strong electromagnetic fields

• Locations subject to possible exposure to radioactivity.

• Locations close to power supplies.

This is a class A product. In residential areas it may cause radio interference, in which case the user may be required to take adequate measures to reduce interference.

■ Installation/Mounting

• Use the DST1 within an enclosure with IP54 protection or higher of IEC/ EN 60529.

• Use DIN rail (TH35-7.5 according to IEC60715) for placing the DST1 into the control board.

• Mount the DST1 to DIN rails with attachments (TYPE PFP-M, not incorporated to this product), not to drop out of rails by vibration etc.

• Spacing should be available around the DST1 at least 50 mm from its top and bottom surfaces for ventilation and wiring.

■ Installation/Wiring

• Use the following to wire external I/O devices to the DST1.

Solid wire Standard (Flexible)

wire

0.2 to 2.5 mm

0.34 to 1.5 mm2 AWG 22 to 16 Standard wire should be processed with insulation-covered bar terminal (DIN46228-4 standard compatible type) at its ends before using for connection.

AWG 24 to 12

• Disconnect the DST1 from power supply when wiring. Devices connected to DST1 may operate unexpectedly.

• Apply properly specified voltages to the DST1 inputs. Applying inappropriate DC voltage and any AC voltages cause the DST1 to fail.

• Be sure to separate the communication cable and the I/O cable from the high-voltage/ current lines.

• Be cautious not to have your fingers caught when attaching connectors to the plugs on the DST1.

• Mount screw of DeviceNet Connector and I/O Connector correctly. (0.25-

0.3 N·m)

• Incorrect wiring may lead to loss of safety function. Wire conductors correctly and verify the operation of the DST1 before commissioning the system in which DST1 is incorporated.

• After wiring is completed, be sure to remove label for wire clipping prevention on the DST1 to enable heat to escape for proper cooling

■ Power Supply Selection

Use DC power supply satisfying requirements below.

• Secondary circuits of DC power supply is isolated from its primary circuit by double insulations or reinforced insulations

Additional Precautions According to UL1604 5

• DC power supply satisfies the requirement for class 2 circuits or limited voltage/current circuit stated in UL 508.

• 20 ms or over of the output hold time.

■ Periodical Inspection and Maintenance

• Disconnect the DST1 from power supply when replacing. Devices connected to the DST1 may operate unexpectedly.

• Do not dismantle, repair, or modify the DST1. It may lead to loss of its safety functions.

■ Disposal

• Be cautious not to have you injured when dismantling the DST1.

5 Additional Precautions According to UL1604

DST1-ID12SL-1 and DST1-MD16SL-1 are suitable for use in Class I, Div. 2, Group A, B, C, D or Non-Hazardous Location Only.

WARNING - Explosion Hazard - Substitution of Components May Impair Suitability For Class I, Div. 2.

WARNING - Explosion Hazard - Do not Disconnect Equipment Unless Power Has Been Switched Off Or The Area Is Known To Be Non-Hazardous.

6 Regulation and Standards

The DST1 Series has received the following certifications.

Certifying

organization

TÜV Rheinland IEC 61508 Part 1-7/12.98-05.00

EN 954-1: 1996, ISO 13849-1:1999 EN /ISO 13849-2: 2003 IEC 61131-2: 2003 EN 60204-1: 2006 EN 61000-6-2: 2001 EN 61000-6-4: 2001 EN 418: 1992 NFPA 79-2002, ANSI RIA15.06-1999, ANSI B11.19-2003

UL (See note.) UL 1998

UL 508 UL 1604 (except for DST1-MRD08SL-1) NFPA 79 IEC 61508 CSA 22.2 No. 142 CSA 22.2 No. 213 (except for DST1-MRD08SL-1)

Standards

xxi

Glossary 7

7 Glossary

Term Description

idle data Data sent when the originating application is in an inexecutable state. assembly Internal data in a device gathered as one group to be accessed externally. safety data Data with high reliability. error latch time The time period to hold an error state (control data, status data, and LED indi-

open type The open method for Safety Connection. One of three types is selected in the

connection A logical communications path used to communicate between devices. configuration The settings for a device and a network. single channel Using only one input or output as the input or output. standard A device or device function to which safety measures are not applied. safety controller (safety PLC) A controller with high reliability used for the safety control. safety chain The logical chain to actualize a safety function, that consists of the input device

safety protocol The communications hierarchy added to actualize highly reliable communica-

safety signature A certificate of the configuration data issued to a device from the Network Con-

test pulse A signal used to detect external wiring coming into contact with the power sup-

dual channel Using two inputs or outputs as the input or output for redundancy. Dual Channel Complementary Setting to evaluate that two logic states are complementary. Dual Channel Equivalent Setting to evaluate that two logic states are equivalent. Busoff Status that occurs when the error rate is extremely high over a communica-

DeviceNet Safety A safety network that adds a safety protocol to DeviceNet to comply with

discrepancy time The time period from a change in one of two inputs until the other input

EPI The interval of safety data communications between the Safety Master and the

multi-cast connection Safety I/O communications in a 1:n configuration (n = 1 top 15). single-cast connection Safety I/O communications in 1:1 configuration. TUNID The UNID of the local node. Usually the TUNID is set from the Network Config-

UNID A identifier to specify one device in all the network domains. Values combining

cations).

settings of a connection to the Safety Master.

(sensor), the control device (including a remote I/O device), and the output device (actuator).

tions.

figurator. The device verifies that the configuration data is correct by using the safety signature.

ply (positive) or short circuits between signal lines.

tions cable. An error is detected when the internal error counter exceeds a certain threshold value. (The internal error counter is cleared when it is started or restarted.)

IEC61508 SIL3, EN954-1 Safety Category 4.

changes.

Safety Slave.

urator.

the network address and the node address are used.

xxii

1-1 Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

1-1-1 About the DST1-series Safety I/O Terminals. . . . . . . . . . . . . . . . . . 2

1-1-2 DST1-series Safety I/O Terminals Features . . . . . . . . . . . . . . . . . . . 3

1-2 Standard Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

1-2-1 Input Terminals and I/O Terminals. . . . . . . . . . . . . . . . . . . . . . . . . . 5

1-2-2 Logic Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

1-3 Functions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

1-3-1 Functions Supported by All DST1-series Terminals . . . . . . . . . . . . 6

1-3-2 Input Terminals and I/O Terminals. . . . . . . . . . . . . . . . . . . . . . . . . . 7

1-3-3 Logic Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

1-4 Description of Safety Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

1-4-1 DST1-series Safety I/O Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . 9

1-4-2 Safety Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

1-4-3 Safety Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

1-4-4 I/O Status Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

1-5 Logic Functions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

1-5-1 Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

1-5-2 Restrictions on the DST1-XD0808SL-1. . . . . . . . . . . . . . . . . . . . . . 17

1-5-3 Parameters That Can Be Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

SECTION 1

Overview

Overview Section 1-1

1-1 Overview

1-1-1 About the DST1-series Safety I/O Terminals

The DST1-series Safety I/O Terminals support the DeviceNet Safety protocol and provide various functions for the Safety System. The DST1-series Safety I/O Terminals allow the user to construct a safety control/network system that meets the requirements for Safety Integrity Level (SIL) 3 according to IEC 61508 (Functional Safety of Electrical/Electronic/ Programmable Electronic Safety-related Systems) and the requirements for Safety Category 4 according to EN 954-1.

The DST1-series Safety I/O Terminal’s safety I/O data is transmitted through safety I/O communications conforming to the DeviceNet Safety Protocol, and the data processing is performed in conducted in the Safety Network Controller (NE1A-SCPU01).

Also, the status of the safety I/O data can be monitored in a standard PLC in an existing DeviceNet network using standard I/O communications or explicit message communications.

The DST1-XD0808SL-1 Logic Terminal has built-in logic functions. This enables direct control of local outputs from local inputs, allowing reaction time to be shortened.

Safety I/O Terminal Logic Terminal

Emergency Stop Switch

Network Configurator

DeviceNet

Safety I/O communications

Safet

Light Curtain

Contactor

Safety Network Controller

Safety I/O communications

Logic operation

Safety I/O Terminal Input Terminal I/O Terminal

Safety Door Switch

Standard PLC DeviceNet Master Uni

Safety I/O communications

Contactor

Val ve

Overview Section 1-1

1-1-2 DST1-series Safety I/O Terminals Features

Safety Inputs

• Semiconductor output devices such light curtains can be connected as well as contact output devices such as emergency stop switches.

• Faults in external wiring can be detected.

• Input delays (ON delays and OFF delays) can be set.

• Pairs of related local inputs can be set to Dual Channel Mode in order to be compliant with the Category 4 standards. When Dual Channel Mode is set, the input data patterns and the time discrepancy between input signals can be evaluated.

Test Outputs

• 4 independent test outputs are available to use.

• A disconnected external indicator lamp can be detected. (Can be set for the T3 Terminal only.)

• Test outputs can be used as power supply terminals to devices such as sensors.

• Test outputs can be used as the standard output terminals for monitor outputs.

Safety Outputs

■ Semiconductor Outputs

• Pairs of related local outputs can be set to Dual Channel Mode in order to

• The rated output current is 0.5 A max. per output.

■ Relay Outputs

• Pairs of related output terminals can be set to Dual Channel Mode in

• The rated output current is 2 A max. per output.

• The safety relays can be replaced.

DeviceNet Safety Communications

As a Safety Slave, a DST1-series Safety I/O Terminal can perform safety I/O communications on up to four connections (or up to two connections for the DST1-XD0808SL-1).

be compliant with the Category 4 standards. When Dual Channel Mode is set, the output data patterns can be evaluated.

order to be compliant with the Category 4 standards. When Dual Channel Mode is set, the output data patterns can be evaluated.

DeviceNet Standard Communications

As a Standard Slave, the DST1-series Safety I/O Terminals can perform standard I/O communications with one Standard Master with up to two connections.

Overview Section 1-1

System Startup and Error Recovery Support

• Error information can be checked by using the error log function or the indicators on the front of the DST1-series Safety I/O Terminals.

• The DST1-series Safety I/O Terminal’s safety I/O data and internal status information can be monitored from a Standard PLC by allocating the information in the standard Master. In the same way, the information can be monitored from a safety PLC by allocating the information in the Safety Master.

Access Control with a Password

The DST1-series Safety I/O Terminals configuration data is protected by a password.

I/O Connector Connection/Disconnection

• The I/O Connector can be connected and disconnected.

• The I/O Connector is structured to prevent incorrect connection.

Cage Clamp Wiring

Cables can be wired without terminal screws.

Maintenance Functions

The DST1-series Safety I/O Terminals are equipped with maintenance functions, such as a contact operation counter and cumulative ON time monitor.

Logic Functions (DST1-XD0808SL-1 Only)

• The DST1-XD0808SL-1 Logic Terminal is provided with basic logic parameters, such as AND and OR.

• This enables direct control of DST1-XD0808SL-1 local outputs from local inputs without involving NE1A safety logic.

Standard Models Section 1-2

1-2 Standard Models

As shown in the following tables, the DST1 Series consists of Input Terminals, I/O Terminals, and Logic Terminals.

1-2-1 Input Terminals and I/O Terminals

Model I/O capacity

Safety inputs

DST1-ID12SL-1 12 inputs 4 outputs

DST1-MD16SL-1 8 inputs 4 outputs

DST1-MRD08SL-1 4 inputs 4 outputs

Note Each test output can be set to function as a test output or a standard output.

Test outputs are used in combination with a safety input. Broken wires in an external indicator can be detected for terminal T3 only.

1-2-2 Logic Terminals

Test outputs Safety outputs

Semiconductor

outputs

(See note.)

8 outputs -

(See note.)

- 4 outputs

(See note.)

Relay

outputs

Model I/O capacity

Safety inputs

DST1-XD0808SL-1 8 inputs 4 outputs

Test outputs Safety outputs

Semiconductor

outputs

8 outputs -

(See note.)

Relay

outputs

Note (1) Each test output can be set to function as a test output or a standard out-

put. Test outputs are used in combination with a safety input. Broken wires in an external indicator can be detected for terminal T3 only.

(2) Use Network Configurator version 2.0 or higher to set the DST1-

XD0808SL-1.

Functions Section 1-3

1-3 Functions

1-3-1 Functions Supported by All DST1-series Terminals

Function Description Reference

Safety I/O Safety inputs The DST1-ID12SL-1 supports 12 safety inputs.

Input circuit diagnosis Diagnoses internal circuits and external devices and wiring using test

Input delays (ON or OFF)

Dual channel evaluation

Test outputs Four independent test outputs are supported. Test outputs are used in

Broken wire detection (terminal T3 only)

Overcurrent detection and protection

Safety outputs The DST1-MD16SL-1 supports 8 safety outputs.

Output circuit diagnosis (See note.)

Overcurrent detection and protection (See note.)

Dual channel evaluation

DeviceNet Communications Safety Slaves DST1-series Terminals can be operated as DeviceNet Safety Slaves. Not

Standard Slaves DST1-series Terminals can be operated as Standard Slaves. Not only

Explicit message communications

Automatic baud rate detection

System Startup and Error Recovery Support Error history Internally saves information on errors that are detected. 7-3 Error His-

Online monitoring Internal status information and I/O data can be read using the Network

The DST1-MD16SL-1 supports 8 safety inputs. The DST1-MRD08SL-1 supports 4 safety inputs. The DST1-XD0808SL-1 supports 8 safety inputs.

pulses. The input time constant can be set from 0 to 126 ms in units of 6 ms. This

function can be used to reduce the effects of chattering and external noise.

Dual channel evaluation can be used to evaluate the discrepancy time between two associated local input data items or input signals.

combination with safety inputs. Depending on the settings, they can also be used as signal output terminals.

Broken wires can be detected for terminal T3.

When an overcurrent is detected, the output is turned OFF to protect the circuit.

The DST1-MRD08SL-1 supports 4 safety outputs. The DST1-XD0808SL-1 supports 8 safety outputs.

Diagnoses internal circuits and external devices and wiring according to test pulses.

When an overcurrent is detected, the output is turned OFF to protect the circuit.

When an error occurs at one of two associated local outputs, the dual channel evaluation sets the two outputs to the safe state without relying on a user program.

only specified I/O areas, but also internal status information can be assigned in Safety Masters.

specified I/O areas, but also internal status information can be assigned in Standard Masters.

Internal status information can be read by using a service for explicit messages.

The baud rate is automatically set to the baud rate of the network. -

Configurator.

1-4 Description of Safety Functions SECTION 5 DST1 Series Specifications

SECTION 3 Configuration

Appendix 1: DeviceNet Explicit Messages

tory Section 7 in

DeviceNet Safety System Configuration Manual

(Z905)

Functions Section 1-3

Function Description Reference

Other Functions Configuration lock After configuration data has been downloaded and verified, the configura-

tion data that has been saved internally can be locked.

Reset DST1-series Terminals can be reset using a service from the Network

Configurator.

Password A password can be set to prevent the DST1-series Terminal from being

accessed unintentionally.

Section 3 in DeviceNet Safety System Configuration Manual

(Z905)

Note Except for the DST1-MRD08SL-1.

1-3-2 Input Terminals and I/O Terminals

The following functions are provided by the DST1-ID12SL-1, DST1-MD16SL1, and DST1-MRD08SL-1.

Function Description Reference

Maintenance Network power supply volt-

age monitor Unit conduction time moni-

tor Unit name The user can record a name or comment for each DST1-series Terminal,

I/O comments The user can record a name or comment for each I/O terminal, using up to

Last maintenance date The date on which maintenance was last performed can be written in the

I/O power status monitor Can be used to check whether the I/O power is ON. Contact operation

counters

Total ON time monitor Can be used to calculate the total ON time for each input or output contact

Operation time monitor Can be used to measure the time from when an output contact turns OFF

The present, bottom, and peak values for the network power supply voltage can be recorded in the DST1-series Terminal.

The total ON time (unit: 0.1 h) of the internal circuit power can be calculated and recorded in the DST1-series Terminal.

using up to 32 characters.

32 characters.

DST1-series Terminal.

Can be used to count the number of times each input or output contact changes from OFF to ON (maximum resolution of 50 Hz) and to record the total in the DST1-series Terminal.

(unit: s) and to record the total in the DST1-series Terminal.

until an input contact turns OFF (unit: ms) and to record the time in the DST1-series Terminal.

Section 7 in DeviceNet Safety System Configuration Manual

(Z905)

Functions Section 1-3

1-3-3 Logic Terminals

These functions are provided by the DST1-XD0808SL-1.

Function Description Reference

Logic Functions Logic functions The DST1-XD0808SL-1 provides basic logic parameters, such as AND

Safety I/O Output ON/OFF delays The output time constant can be set from 0 to 300,000 ms, in increments

Additional output setting Any of the following outputs can be set: Same or inverse values for safety

Maintenance Network power voltage

monitor Unit conduction time moni-

tor Unit name The user can record a name or comment for each DST1-series Terminal,

I/O comments The user can record a name or comment for each I/O terminal, using up to

Last maintenance date The date on which maintenance was last performed can be written in the

I/O power status monitor Can be used to check whether the I/O power is ON. Contact operation

counters (See note.)

Total ON time monitor (See note.)

and OR. This enables direct control of local outputs from local inputs, reducing reaction time.

of 100 ms.

output terminal and another safety output, output indicating operating mode, output indicating normal status, and reset request outputs.

The present, bottom, and peak values for the network power supply voltage can be recorded in the DST1-series Terminal.

The total ON time (unit: 0.1 h) of the internal circuit power can be calculated and recorded in the DST1-series Terminal.

using up to 32 characters.

32 characters.

DST1-series Terminal.

Can be used to count the number of times each input or output contact changes from OFF to ON (maximum resolution of 50 Hz) and to record the total in the DST1-series Terminal.

Can be used to calculate the total ON time for each input or output contact (unit: s) and to record the total in the DST1-series Terminal.

1-5 Logic Functions

Section 7 in DeviceNet Safety System Configuration Manual

(Z905)

Note Not including test output terminals.

Description of Safety Functions Section 1-4

1-4 Description of Safety Functions

1-4-1 DST1-series Safety I/O Terminals

Safe State

The following status is treated as the safe state by the DST1-series Safety I/O Terminals.

• Safety outputs: OFF

• Output data to network: OFF

DeviceNet

Safe state

Outputs to network: OF

Therefore, the DST1-series Safety I/O Terminals must be used for applications in which it enters into safe state when the safety outputs turn OFF and the output data to the network turns OFF.

Self-diagnosis Functions

Self-diagnosis is performed when the power is turned ON and periodically during operation. If an error occurs, it will be treated as a fatal error (the MS indicator will light in red), and the safety outputs and output data to the network will turn OFF.

Access Control by Password

After configuration data had been downloaded and verified, the configuration data within the DST1-series Safety I/O Terminals can be protected by a password.

Network Configurator

Outputs: OFF

Password setting

Inputs

DeviceNet network

Configuration data downloaded.

DST1 Safety I/O Terminal

Configuration data

Note Refer to the System Configuration Manual (Cat. No. Z905) for password set-

ting.

+ 112 hidden pages