OMRON products are manufactured for use according to proper procedures by a qualified operator
and only for the purposes described in this manual.
The following conventions are used to indicate and classify precautions in this manual. Always heed
the information provided with them. Failure to heed precautions can result in injury to people or damage to the product.
DANGERIndicates an imminently hazardous situation which, if not avoided, will result in death or
!
serious injury.
WARNINGIndicates a potentially hazardous situation which, if not avoided, could result in death or
!
serious injury.
CautionIndicates a potentially hazardous situation which, if not avoided, may result in minor or
!
moderate injury, or property damage.
OMRON Product References
All OMRON products are capitalized in this manual. The word “Unit” is also capitalized when it refers
to an OMRON product, regardless of whether or not it appears in the proper name of the product.
The abbreviation “Ch,” which appears in some displays and on some OMRON products, often means
“word” and is abbreviated “Wd” in documentation in this sense.
The abbreviation “PC” means Programmable Controller and is not used as an abbreviation for anything else.
Visual Aids
The following headings appear in the left column of the manual to help you locate different types of
information.
OMRON, 1995
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any
form, or by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written permission of OMRON.
No patent liability is assumed with respect to the use of the information contained herein. Moreover, because OMRON is
constantly striving to improve its high-quality products, the information contained in this manual is subject to change
without notice. Every precaution has been taken in the preparation of this manual. Nevertheless, OMRON assumes no
responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained in this publication.
Note Indicates
1, 2, 3...
information of particular interest for ef
of the product.
1. Indicates lists of one sort or another, such as procedures, checklists, etc.
This manual describes the installation and operation of the C200H-AD002 Analog Input Unit and the
C200H-DA002 Analog Output Unit and includes the sections described below.
The
C200H-AD002 Analog Input Unit
digital-analog converters designed to work with the C200H or C200HS PC.
The
C200H-AD002 can convert up to eight analog inputs into digital form.
four
input ranges: 1 to 5 V
value, peak value, and square root, are built-in.
C200H-DA002 can convert four digital signals into analog outputs. The operator can select from two
The
output ranges: –10 to 10 V and 4 to 20 mA.
Please
to install and operate the C200H-AD002 or the C200H-DA002.
read this manual carefully and be sure you understand the information provided before attempting
, 0 to 10 V
and the C200H-DA002 Analog Output Unit are analog-digital and
The operator can select from
, –10 to 10 V
, and 4 to 20 mA. Useful functions, such
as scaling, mean
Section 1
Section
tion and wiring through programming and operation.
Section
tion and wiring through programming and operation.
The
sheet.
describes the types of applications in which Analog I/O Units are used.
2
describes the installation and operation of the C200H-AD002 Analog Input Unit, from installa
3
describes the installation and operation of the C200H-DA002 Analog Output Unit, from installa
Appendices
provide information on standard models, specifications, and a data memory coding
-
-
!
WARNING Failure to read and understand the information provided in this manual may result in
personal injury or death, damage to the product, or product failure. Please read each
section
and related sections before attempting any of the procedures or operations given.
in its entirety and be sure you understand the information provided
in the section
ix
PRECAUTIONS
This section provides general precautions for using the Programmable Controller (PC) and Analog I/O Units.
information contained in this section
The
You must read this section and understand the information contained before attempting to set up or operate a PC
system and Analog I/O Units.
manual is intended for the following personnel, who must also have knowl
edge of electrical systems (an electrical engineer or the equivalent).
• Personnel in charge of installing FA systems
• Personnel in charge of designing FA systems
• Personnel in charge of managing FA systems and facilities
2General Precautions
The
user must operate the product according to the performance specifications
described in the operation manuals.
Before
using the product under conditions which are
or applying the product to nuclear control systems, railroad systems, aviation
systems, vehicles, combustion systems, medical equipment, amusement
machines,
may
your OMRON representative.
Make sure that the ratings and performance characteristics of the product are
sufficient
systems, machines, and equipment with double safety mechanisms.
This
log
I/O Units. Be sure to
and keep this manual close at hand for reference during operation.
safety equipment, and other systems, machines,
have a serious influence on lives and property if
for
manual provides
3
-
not described in the manual
and equipment that
used improperly
the systems, machines, and equipment, and be sure to provide the
information for programming and operating OMRON Ana
read this manual before attempting to use the software
, consult
-
WARNING It is extremely important that a PC and all PC Units be used for the specified
!
purpose
directly or indirectly affect human life. You must consult with your OMRON
representative before applying a PC System to the above-mentioned
applications.
3Safety Precautions
WARNING Do not attempt to take any Unit apart while power is being supplied. Doing so
!
may result in electric shock.
WARNING Do not touch any of the terminals or terminal blocks while power is being
!
supplied. Doing so may result in electric shock.
and under the specified conditions, especially in applications that can
xii
Application Precautions
4Operating Environment Precautions
CautionDo not operate the control system in the following places:
!
• Locations subject to direct sunlight.
• Locations subject to temperatures or humidity outside the range specified in
the specifications.
• Locations
ture.
• Locations subject to corrosive or flammable gases.
• Locations subject to dust (especially iron dust) or salts.
• Locations subject to exposure to water, oil, or chemicals.
• Locations subject to shock or vibration.
subject to condensation as the result of severe changes in tempera
5
-
CautionTake
!
CautionThe
!
appropriate and suf
following locations:
• Locations subject to static electricity or other forms of noise.
• Locations subject to strong electromagnetic fields.
• Locations subject to possible exposure to radioactivity.
• Locations close to power supplies.
operating environment of the PC
gevity
and reliability of the system. Improper operating environments can lead to
malfunction,
sure
that the operating environment is within the specified conditions at installa
tion and remains within the specified conditions during the life of the system.
failure, and other
5Application Precautions
Observe the following precautions when using the PC.
WARNING Always heed these precautions. Failure to abide by the following precautions
!
could lead to serious or possibly fatal injury.
• Always
necting to a ground of 100 Ω or less may result in electric shock.
• Always
ing. Not turning off the power supply may result in malfunction or electric
shock.
connect to a ground of 100 Ω or
turn of
f the power supply to the PC before attempting any of the follow
• Mounting
other Units.
• Assembling the Units.
• Setting DIP switch or rotary switches.
• Connecting or wiring the cables.
• Connecting or disconnecting the connectors.
or dismounting I/O Units, CPU Units, Memory Cassettes, or any
ficient countermeasures when installing systems in the
System can have a large ef
unforeseeable problems with the PC System. Be
less when installing the Units. Not con
fect on the lon
-
-
-
-
CautionFailure
!
PC
cautions.
• Fail-safe measures must be taken by the customer to ensure safety in the
to abide by the following precautions could lead to faulty operation of the
or the system, or
event
of incorrect, missing, or abnormal signals caused by broken signal lines,
momentary power interruptions, or other causes.
could damage the PC or PC Units. Always heed these pre
-
xiii
Application Precautions
5
• Interlock
(i.e.,
• Always use the power supply voltage specified in this manual. An incorrect
voltage may result in malfunction or burning.
• Take
voltage
power
• Do not apply voltages to the Input Units in excess of the rated input voltage.
Excess voltages may result in burning.
• Do not apply voltages or connect loads to the Output Units in excess of the
maximum switching capacity. Excess voltage or loads may result in burning.
• Install
ing
result in burning.
• Disconnect
tests.
• Do not attempt to disassemble, repair, or modify any Units.
• Be sure that all the mounting screws, terminal screws, and cable connector
screws
tightening torque may result in malfunction.
• Leave
sult in malfunction if foreign matter such as wire cuttings enter the Unit.
• Remove
tion. Leaving the label attached may result in malfunction.
• Use
terminals. Connection of bare stranded wires may result in burning.
• Double-check
ing may result in burning.
• Wire all connections correctly.
• Mount the Unit only after checking the terminal block completely.
• Be
items with locking devices are properly locked into place. Improper locking
may result in malfunction.
• Check
Unit. Not checking the program may result in an unexpected operation.
• Confirm
the following. Not doing so may result in an unexpected operation.
• Resume
the DM Area, HR Area, and other data required for resuming operation. Not
doing so may result in an unexpected operation.
• Do
either of these may break the cables.
• Do
break the cables.
• Before touching the Unit, be sure to first touch a grounded metallic object in
order
damage.
• Install the Units properly as specified in the operation manuals. Improper
installation of the Units may result in malfunction.
circuits, limit circuits,
not in the Programmable Controller) must be provided by the customer
appropriate measures to ensure that the specified power with the rated
and frequency is supplied. Be particularly careful in places where the
supply is unstable. An incorrect power supply may result in malfunction.
external breakers and take other safety measures against short-circuit
in external wiring. Insuf
the functional ground terminal when
Not disconnecting the functional ground terminal may result in burning.
are tightened to the torque specified in the
the label attached to
the label after the completion of wiring to ensure proper heat dissipa
crimp terminals for wiring. Do not connect bare stranded wires directly to
all the wiring before turning on the power supply
sure that the terminal blocks, Memory
the user program for proper execution before actually running it on the
that no adverse ef
• Changing the operating mode of the PC.
• Force-setting/force-resetting any bit in memory.
• Changing the present value of any word or any set value in memory.
operation only after transferring to the new CPU Unit the contents of
not pull on the cables or bend the cables beyond their natural limit.
not place objects on top of the cables or other wiring lines. Doing so may
to discharge any static built-up. Not doing so
and similar safety measures in external circuits
ficient safety measures against short-circuiting may
performing withstand voltage
relevant manuals. Incorrect
the Unit when wiring. Removing the label may re
. Incorrect wir
Units, expansion cables, and other
fect will occur in the system before attempting any of
Doing
may result in malfunction or
.
-
-
-
-
xiv
This
section describes the basic uses of Analog I/O Units in a control system and
C200H-AD002 Analog Input Unit is used to convert the output of analog field
devices, usually sensors, to a digital form that the PC can read. The
C200H-DA002
log signals which drive analog field devices.
Analog Output Unit converts the digital output of the PC to ana
-
C200H-AD002
Analog Input Unit
1-2Safety Precautions
• Be
sure to read this manual carefully and understand the explanations before
attempting any of the procedures described herein. OMRON accepts no responsibility
eration that is not covered in this manual.
• Be sure to turn off the power supply to the PC before carrying out any of the
following operations:
a) Mounting or removing a Unit.
b) Setting switches.
c) Mounting or removing a Terminal Block or connectors.
d) Wiring the system or Units.
twisted-pair cables and keep high-voltage lines and power lines in sepa
• Use
rate ducts to reduce the risk of malfunctions due to electrical noise.
C200H-DA002
Analog Output Unit
for any damage or injury that may result from carrying out any op
-
-
• Before
• Check to be sure that the user program operates correctly.
turning on the power supply
and wiring are correct.
, check to be sure that the switch settings
2
Basic Configuration
1-3Basic Configuration
This
diagram shows some of the possible field devices for the Analog I/O Units.
Any
I/O device can be used as long as voltage/current requirements fall within
the specified ranges.
The
I/O device connected to the Analog I/O Unit will often serve as an interface
for
another device. For example, a preamplifier may amplify the output of a
sure gauge to the level required for the Analog Input Unit and a regulator may
interface a heating system to control temperature.
Section 1-3
pres
-
Temperature
Pressure
Speed
Flowrate
Voltage
Current
Power
Power factor
C200H-AD002
Analog Input Unit
Sensor
Preamp
Transducer
C200H-DA002
Analog
Output Unit
CPU
Regulator
Variable
speed
controller
Servocontroller
SYSMAC
C200HS,
C200H,
C200HX/HG/HE
(T
emperature control)
(Speed control)
(Position control)
M
M
Sensor
Chart recorder
3
Example Configurations
1-4Example Configurations
Below
are two examples of how Analog I/O Units can be used in control systems.
The
first diagram
a servomotor positioning system.
Transducer
Temperature
sensing element
shows a temperature regulating system and the second shows
Section 1-4
C200H-AD002
Analog Input Unit
C200H-DA002
Analog Output Unit
SYSMAC C200HS, C200H, C200HX/HG/HE
Encoder
Sensor
Platform
M
M
Servomotor
Locating pulse
Valve
controller
Fuel
Servo
controller
SYSMAC C200HS, C200H, C200HX/HG/HE
C200H-DA002
C200H-CT001-V1
High-speed Counter Unit
Analog Output Unit
C200H-AD002
Analog Input Unit
4
System Considerations
1-5System Considerations
Section 1-5
Number of UnitsThe
Analog I/O Units are classified as Special I/O Units for the C200HS, C200H,
and
C200HX/HG/HE. For most Units, a maximum total
(including PC Link Units) can be mounted to the CPU Rack, Expansion I/O
Racks,
Unit counts as two Units.
The
unit numbers of the
15 decimal) instead of 0 to 9 when they are used with the C200HGCPU53/CPU63
up to 16 Special I/O Units.
C200H-AD002,
numbers jj16 or later (January 1996 or later)
The Units that belong to the various Special I/O Unit groups are shown in the
following table. Their usage is limited according to the maximum current provided for the Rack and the amount of current consumed by each Unit. For details, refer to the
Slave RacksCertain
on
Slave Racks. The following table shows the maximum number of Group A, B,
C, and D Special I/O Units that can be mounted on a single Slave Rack when
only Units of that group are used.
ABCD
High-speed Counters
Position Control Units
(NC111/112)
ASCII Units
Analog I/O Units
ID Sensor Units
Fuzzy Logic Units
4 Units---------
---8 Units------
------6 Units---
---------2 Units
High-density I/O Units
Temperature Control Units
PID Control Units
Cam Positioner Units
of ten Special I/O Units
and Slave Racks of a single PC. A single C200H-NC21
1 Position Control
following Units can be set to between 0 and F Hex (0 to
or C200HX-CPU54/CPU64 CPU Units. This enables
C200H-DA002, C200H-NC21
Installation Guide
.
1, and C200H-CT201 with lot
mounting
limitations apply to the number of Special I/O Units that can be
Temperature Sensor Units
Voice Units
Position Control Units
(NC211)
mounted
If
two equations must be satisfied.
Units can be mounted on other Racks as well, until the maximum total of ten
Units has been reached. Remember, however, that a single C200H-NC211
Position
among the total of ten Units.
System Configuration
Considerations
C200HS/C200H
unit
the
refer to
With
CPU. Doing so would prevent peripheral devices such as the Programming
Console from being connected.
Special I/O Units cannot be used on a C200H Remote I/O Slave Rack if the
Slave Rack is connected to different PC (i.e., C500, C1000H, or C2000H).
PrecautionsBe
Units or connecting lines.
Units from any of the four groups
are to be combined, then both of the following
3A + B + 2C + 6D x 12
A + B + C + D x 8
Control Unit counts as two Units. PC Link Units must also be counted
Special I/O
Units are allocated IR area words according to the
number switch settings on their front panels. They do not use the words of
slots in which they are mounted. For details regarding data area allocations,
2-2
and
3-2 IR and DM Bit Allocations
the C200H, do not mount an Analog I/O Unit in the two slots adjacent to
sure to turn of
f the power supply to the PC before installing or
.
the
disconnecting
5
System Considerations
To
reduce the risk of malfunctioning due to electrical noise, wire
lines in separate ducts from high-voltage and power lines.
For
further wiring precautions,
log Input Units and Analog Output Units.
refer to the respective sections on wiring for Ana
Section 1-5
input and output
-
6
SECTION 2
C200H-AD002 Analog Input Unit
This section provides the information required to install and operate a C200H-AD002 Analog Input Unit.
RUNGreenLit when the Analog Input Unit is operating correctly. If operation is not normal, this
indicator turns OFF and Unit operation is stopped.
BROKEN WIRERedLit when an input signal wire is disconnected. This indicator operates only when the
input range is set to 1 to 5 V/4 to 20 mA.
FunctionsThe following table briefly outlines the basic functions of the C200H-AD002.
These
functions are covered in more detail in
FunctionExplanation
Conversion prohibit settingUnnecessary conversion processing time can be reduced by disabling analog-to-digital
conversion for unused inputs. Disabling conversion can also reduce the sampling
period for each input.
Input range settingThe input range can be set for each input number according to the input signal level
that is to be used.
Conversion data type settingSets whether the converted digital output is BCD or binary.
Square rootConverts quadratic data, such as thermocouple input, to linear data.
ScalingConverts an analog input signal to a preset range of BCD data for output.
Mean valueSums the sampling data for the specified number of samples, eliminates the minimum
and maximum values, calculates the mean value from the remaining values, and
outputs that value.
Peak valueHolds the maximum values for A/D conversion data, scaling data, mean data, and
square root data, and outputs them as output data.
Limit warningThe Warning Flag is turned ON if the A/D conversion data, scaling data, mean data, or
square root data exceeds the specified upper- or lower-limit values.
Disconnection detectionThe Disconnection Detection Flag is turned ON and the BROKEN WIRE indicator is lit if
the input signal wire becomes disconnected when 1 to 5 V/4 to 20 mA are set.
2-3 Functions and Programming
.
8
Before OperationSection 2-1
2-1-2Switch Settings
Unit Number SwitchThe unit number (MACHINE No.) is the only setting necessary on the Analog
Input
Unit. Always turn of
blade
screwdriver
, being careful not to damage the slot in
to leave the switch midway between settings.
Switch settingUnit numberIR wordsDM words
0Unit #0IR 100 to 109DM 1000 to 1043
1Unit #1IR 1
2Unit #2IR 120 to 129DM 1200 to 1243
3Unit #3IR 130 to 139DM 1300 to 1343
4Unit #4IR 140 to 149DM 1400 to 1443
5Unit #5IR 150 to 159DM 1500 to 1543
6Unit #6IR 160 to 169DM 1600 to 1643
7Unit #7IR 170 to 179DM 1700 to 1743
8Unit #8IR 180 to 189DM 1800 to 1843
9Unit #9IR 190 to 199DM 1900 to 1943
AUnit #10IR 400 to 409DM 2000 to 2043
BUnit #11IR 410 to 419DM 2100 to 2143
CUnit #12IR 420 to 429DM 2200 to 2243
DUnit #13IR 430 to 439DM 2300 to 2343
EUnit #14IR 440 to 449DM 2400 to 2443
FUnit #15IR 450 to 459DM 2500 to 2543
f the power before setting the unit number
the screw
10 to 1
19DM 1
100 to 1
. Use a flat-
. Be sure not
143
Note1. The unit number setting switch is factory set to 0.
2. If
3. Make
4. The
2-1-3Wiring
Compatible ConnectorOne
MR-34FG Connector and MR-34L Cover made by Honda Communications.
two or more Special I/O Units are assigned the same unit
number
, an I/O
UNIT OVER error will be generated and the PC will not operate.
the unit number settings with the power turned of
are made with the power on, they will not go into ef
tings
f to the PC. If the set
fect
until either the
power is turned off and then on again or the Special I/O Unit Restart Flag
(AR0100 to AR0109) is turned ON and then OFF again.
unit number can
be set to between A and F Hex (10 to 15 decimal) only
when a C200H-AD002 with a lot number jj16 or later (January 1996 or
later) is used with a C200HG-CPU53/CPU63 or C200HX-CPU54/CPU64
CPU Unit.
MR-34LFG Connector Set is included with each Unit. The set includes an