Omron D6FZ, D6FZ-FGS1000, D6FZ-FGT200, D6FZ-FGT500 Series Manual
Air Flow Sensor
For the most recent information on models that have been certified for
safety standards, refer to your OMRON website.
D6FZ
Visualization of Compressed Air Flow
Rates, Pressures, and Leakage Rates on
Production Lines and Equipment
• Ideal for measuring compressed air in manufacturing lines and
equipment.
• Can be mounted behind curved pipes.
• The D6FZ-FGS1000 simultaneously measures the flow rate,
leakage rate, and pressure.
• The D6FZ-FGT200/500 provides easy-to-read 11-segment 8digit displays.
• Data can be easily logged at an air flow station.
• Many types of outputs (RS-485, analog, and pulse) to quickly
enable visualization on existing systems.
CSM_D6FZ_DS_E_3_1
Features
Consequently
Compressed air on production line
D6FZ-FGS1000
(1000L type)
Visualize Air Flows, Pressures,
and Leakage to Save Energy
on Production Sites.
Visualization is required on both the supply
side and consumption side. This leads to lower
power consumption while maintaining quality.
Power supply side
Monitor and control supply quantities
Optimize supply quantities
Consumption side
Maintain production quality
Optimize usage quantities
Data logging
Compressed air at machines
D6FZ-FGT200/500
(200L/500L type)
Identify the waste that had previously been invisible to reduce the energy consumed for compressed air.
D6FZ-FGX21
1
D6FZ
T
The Best Product to Measure
Compressed Air on Production Lines
D6FZ-FGS1000
Pipe size: R c1 (25A)
(A bushing can b e u sed to con vert down to 15A.)
Multi-sensing
Simultaneous Measurement of Flow,
Pressure, Leakage, and Temperature
The Sensor provides multiple sensing functions.
You can identify compressed air co nditions with
just one Sensor.
Flow
measurement
Simple Setup
Mountable to
Curved Pipes or Couplers
The built-in silencer eliminates ultrasonic noise
and turbulence. It eliminates the need for str aight
pipes to make installation work easy.
Previous pro ducts D6FZ-FGS
required.
A straig ht pipe wit h a
length that is 10 times
the open ing diam eter
is required.
Temperature
measurement
Straight
pipe not
Pressure measurement
Leakage
measurement
Silencer
Easy installation
with a cou pler.
Built-in suppressor to
suppress turbulence
and eliminate noise.
1
Leakage
2
Usage
3
Pressure
High Accuracy
Highly Accurate Flow Measurements
High measuring accuracy of ± 2% R.S. (at 50 L /min or less) is achi eved.
High accuracy
Flow Rate Measuring Accuracy
50
40
30
20
10
0
-10
Accuracy R.S . [%]
-20
-30
-40
-50
050100150200 95000 1000
* Data is base d on comparison for O MRON conditions
(November 2012).
Check the ac tual application environment before using
a Sensor.
Flow Measurements
over a Wide Range
A wide measurement range of 1 to 1,00 0 L/min
is achieved.
D6FZ-FGS (1000L/min max.)
Previous produ cts (200 L/min max.)
Previous produ cts (1000L/min max.)
Measuring accuracy
R.S. ±2 .0%
(at 50 L/ min or less)
Flow rate [L /min]
Wide range
Measurement range
1,000 L/min max.
Resists Oils and Mist
Ultrasonic sensor
A built-in ultrasonic sensor is used for flow measurements.
With high resistance to r usty pipes and oil flooded
compressors, you can install the Sensor almost anywhere.
Threshold values
(peak, bottom, and leak)
Alarm hold
Feature
Comparison
Flow
measurement
Curved pipe
mounting
Leakage
measurement
Resistant to oils and mist
Pressure
measurement
Station
connection
Tem perat ure
measurement
Multi-sensor
connection
Main
Features
Two analog outputs
Two pulse outputs
RS-485 communications
IP64
Operation indicator
2
One analog out put
Two pulse outputs
RS-485 communications
IP65
Display
Threshold values (peak, bottom, and leak)
Peak/Bottom hold
Auto-tuning
Key lock
Main
Features
Feature
Comparison
Flow
measurement
Leakage
measurement
P
t
mea
sur
eme
t
g
ng
Res
ist
anttooi
ls
Station
connection
Multi-sensor
connection
Note: Omro n survey (as of June 2013)
Specifications are the same as the 1000L type.
Ideal for Compressed Air Measurements
at
Machines
Leakage Measurement
A high measurement accur acy of ± 0.5% F.S. is achieved
at a low flow rate of less than 50 L /min.
This all ows you to identif y the air flow that is disc arded
as leakage when machines are not operating to save money.
Zero Reset
You can use the zero reset to id entif y seasonal
or day/night variations in the flow rates.
Display Reversal
You can reverse t he display direction to
match the installation dire ction.
Always use one of the specified installation
directions.
500L type
Pipe size: 15A ( Rc1/2)
200L type
Pipe size: 8 A (Rc1/4)
Note: According to OMRON investigation in June 2013.
Averaging c ount setting
ave
Clear tot al flow rat e
clr
11-segment 8-digit
LCD
The character s are easy to read, and the tot al flow rate
can be checked in a glance.
Easy to Read
Flow Straightener with Honeycomb Structure
A honeycomb structure effectively straightens
the flow to keep pressure loss low.
Other Features
Highly Accurate Flow Measurements
An OMRON MEMS chip is used to achieve the highest
accuracy in the industr y* of ± 2% F.S. (at 50 L/min or less).
High Accuracy
First in the industry!
*
Honeycomb structure
Press and hold.
Leakage on non-working days
(Satur day and Sunday) was 3 6 m
3
!
Press and h old to rever se.
Tem per atu re
sensor
Heater
element
Tem per atu re
sensor
Flow
With Flow Without Flow
Leakage
1
essu
Usage
2
D6FZ-FGT200/500
r
D6FZ
Curved pipe
mounti
and mist
ressure
measuremen
Tem perat ure
n
3
You can collect onsite data at an Air Flow Station data and use the Multi Data Viewer Light software to analyze
the data in your office to identify other locations for improvement on the production site.
On the
Production
Site:
Data monitoring and
storin g by Air Flow
Station
Multi Data Viewer Light
Display pe riod is easy to chang e.
Check boxes a llow you to display onl y the required data .
Total flow rate (bar graph)
Pressure (dotted line graph)
This sof tware d isplays data for sp ecifi c time pe riods , such as by t he minut e,
hour, or day. The tot al flow rat e is disp layed as a bar g raph and t he
moment ary flo w rate and pr essure are displ ayed with d otted li nes, so yo u can
see the overall situation at a glance.
Free The PC Sof tware
Download the P C Software Stati on Utility from th e following OMRON we bsite (http: //www.fa.omron .co.jp/stati on-u-e).
Start dat a logging with a sin gle
press of a but ton.
Save the data to
an SD memory card.
The Air Flow Station enables
easy data logging.
The PC Software Easily Analyzes Logged Data
You can use comp arative dis plays with
previously logged data.
For example, s ide-by-side co mpariso n of flow
rates by the day f or different mont hs is possible.
In the Office:
Data stor ing and
analyzing
on a computer
By stopping the supply of compressed air with a solenoid valve when there
is no workpiece, compressed air usage is reduced. At the same time, the
Flow Sensor monitors the quantity of supplied compressed air to ensure
that it is within the specified range. Therefore, the Sensor helps maintain
and improve quality.
By giving priority to the monitoring of molding machines and
other machines that use large quantities of compressed air,
energy is efficiently saved.
Set the leak threshold value to identify when
repairs for leaks are required.
Monitor consumption and pressure fluctuations for each
production line to identify bottleneck lines or machines to
implement onsite improvements and save energy.
During operation
ON
OFF
When operation is stopped
Upper limit
Lower limit
leak
Leak output
During operation
When the leak increases
ON
OFF
When operation is stopped
Upper limit
Lower limit
leak
Leak output
You can save energy in a variety of applications.
Stop Ionizer Idling
D6FZ-FGT
Flow Management for
Molding Machines
D6FZ-FGT D6FZ-FGS
Leakage Management
for Machines
D6FZ-FGT D6FZ-FGS
Flow and Pressure
Management for Production Lines
D6FZ-FGS
D6FZ
,
4
Specifications
Units
Appearance Product name Model
200L-type Air Flow Sensor D6FZ-FGT200
500L-type Air Flow Sensor D6FZ-FGT500
D6FZ
1000L-type Air Flow Sensor
(cable length: 0.2 m)
Air Flow Station
(cable length: 1.5 m, including T-branch
Connector cable)
1000L-type Air Flow Sensor Set
• 1000L-type Air Flow Sensor
• Air Flow Station
• T-branch Connector
• Cable with Connector on One End (3 m)
D6FZ-FGS1000
D6FZ-FGX21
D6FZ-FGS1000-S
Options (Sold Separately)
Appearance Product name Model
T-branch Connector D6FZ-FC02
(D6FZ-FGT Air Flow Sensor only)
Mounting Bracket
• Mounting Bracket: 1
• Phillips screws (M3): 4
D6FZ-FC03
(D6FZ-FGX21 Air Flow Station only)
Mounting magnets
• Mounting magnets: 2
• Phillips screws (M3): 2
Cable with Connector
on One End
Cable with
Connectors on Both
Ends
* When magnets are used, the maximum vibration resistance is 55 Hz.
*
Cable length: 3 m
Cable length: 10 m D6FZ-JD10A
Cable length: 20 m D6FZ-JD20A
Cable length: 3 m
Cable length: 5 m D6FZ-JD5B
Cable length: 10 m D6FZ-JD10B
Cable length: 20 m D6FZ-JD20B
ZN9-EM01-S
D6FZ-JD3A
M12 connector
(8-pin)
D6FZ-JD3B
M12 connector
(8-pin)
5
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