D5F High-precision Optical Switch
Optical System Achieves 1- mm
Operating Position Repeatability in this
4-way Switch
■ A knife-edge mechanism in the optical system
provides greater precision for a more stable output without faulty contact operation.
■ Reduced size and weight (34 mm at operating
section and 60 g total).
■ Wear-resistive ceramic parts used in the mea-
surement section.
■ Two different output types available.
Ordering Information
■ List of Models
Output configuration Contact form Operation indicator Cable length Model
PNP open collector
(+ common)
NPN open collector
(– common)
SPST-NC ON when not operated 1 m D5F-2B10
3 m D5F-2B30
SPST-NO ON when operated 1 m D5F-3C10
3 m D5F-3C30
Specifications
■ Ratings
Power supply voltage 12/24 VDC10%, ripple (p–p): 10% max.
Output current 100 mA max.
Power consumption 30 mA max.
Leakage current 0.15 mA max.
Residual voltage 2 V max.
■ Characteristics
Degree of protection IP67
Life expec t an cy (see note 2) Mechanical: 5,000,000 operations min.
Operating speed 1
Max. operating frequency 60 operations/minute max.
Insulation resistance 100 M
Dielectric strength 1,100 VAC between each terminal and gr ound
Vibration resistance Malfunction: 10 to 500 Hz, 1.3-mm double amplitude
Shock resistance
Repeat accuracy 1
Ambient temperature (see note 4) Operating: –10
Ambient humidity Operating: 30% to 95%
Weight Switch body: approx. 50 g; Cord: 23 g/m
Note: 1. The above figures are initial values.
2. Life expectancy values are calculated at an operating temperature of 5
Contact your OMRON sales representative for more detailed information on other operating environments.
3. Measurements were conducted repeatedly at the same point. The value is 1
tions in detail, contact your OMRON sales representative.
4. The ambient operating temperature varies depending on the current. Refer to the following Engineering Data.
Electrical: 5,000,000 operations min.
m
m/s to 50 cm/s
W
min. (at 500 VDC) between each terminal and ground
2
Malfunction: 300 m/s
m
m max. (see note 3)
min.
C to 60C (with no icing)
C to 35C, and an operating humidity of 40% to 70%.
m
m max. for 200 measurements. For other cond i-
280
D5FD5F
Deviation 10
Temperature coefficient
Note: :Operating position fluctuation rate for a change of 1C in the ambient temperature.
Operating Characteristics
■
OF max. 2.45 N
RF min. 0.98 N
PT max. 0.5 mm
MD max. 20
TT min. 2.2 mm
m
m
m
m max. after 1,000,000 operations
50 x 10–6/C max.
Engineering Data
The permissible operating temperature range varies with the current flow as follows:
100
50
40
Current (mA)
Operating range
20
Operating temperature (°C)
40 45
60
281
■ Repeat Accuracy (Reference Data)
D5F-2B10
No. 1 ON No. 2 ON
No. 1 OFF No. 2 OFF
D5FD5F
No. 3 ON No. 4 ON
No. 3 OFF No. 4 OFF
282
Nomenclature
D5FD5F
LED indicator
Photodiode
(for signal)
Ball lens
O ring (NBR)
Seal rubber (NBR)
O ring (NBR)
Seal cap (NBR)
Ceramic chip
Photodiode (for
monitoring)
Half mirror
LED light source
283
Dimensions
Note: All units are in millimeters unless otherwise indicated.
D5F-2B@0
D5F-3C@0
Red LED operation
Four, 4.5 dia.
mounting
holes
indicator
Ceramic chip
(measuring part)
D5FD5F
16-head nut
Installation
■ Output Circuit
D5F-2B@0
Internal circuit
24 dia.
Replace @ in the model number with the code for the Switch you require (i.e. 1
for Switches with a 1,000-mm cable and 3 for Switches with a 3,000-mm
cable).
Note: The degree of parallelism and squareness of the ceramic chip are
±5 µm/5 mm against the reference plane.
D5F-3C@0
Brown
Black
Blue
12 to 24 VDC
Output
100 mA max.
0 V
Internal circuit
Brown
Black
Blue
12 to 24 VDC
Output
0 V
16 dia.
100 mA max.
18 dia.
Indicator (red LED)
Actuator: ON (press)
Output transistor (load): ON
284
OFF
OFF
Indicator (LED): Lit
Not lit
Indicator (red LED)
Actuator: ON (press)
Output transistor (load): ON
Indicator (LED): Lit
OFF
OFF
Not lit
Precautions
■ Correct Use
Do not impose any force exceeding 29.42 N on the cord, otherwise the cord may break. Make sure that the bending radius of
the cord is at least 20 mm.
Connections
Take the residual voltage (2 V max.) into consideration when connecting a load or power supply.
When the internal circuit of the D5F is open, there will be a leakage current of 0.15 mA maximum and a residual voltage on the
load. Check the release voltage of the load before use.
Handling
Do not drop or impose external force, such as shock, on the D5F.
Otherwise, the D5F may malfunction or lose its accuracy.
Operating Environment
The operating environment has a significant effect on the D5F.
Consult your OMRON representative before using the D5F in
environments with different cutting oil, solvent, or gas.
Noise
If the power supply line is affected by excessive noise, the D5F
may lose its accur acy.
Refer to the following and if the noise level is excessively high,
take a proper countermeasure, such as the use of a noise filter.
Level Influence on accuracy
1 kV p-p 3
1.5 kV p-p 5
Make sure that the ripple rate of the power supply is 10% maximum.
m
m max.
m
m max.
D5FD5F
Operation
Do not press two or more plungers at the simultaneously, otherwise the D5F may break.
Example: Two-directional Operation
Incorrect
Precautions
Light Source Burnout
The D5F does not use any contacts. Therefore no contact failures
will result. If the LED light source burns out due to noise or any
other cause, the following will result.
D5F-2B
#
0: The output transistor is kept turned OFF.
#
D5F-3C
Take the above into consideration and install a stopper mecha-
nism so that the machine will not be damaged or the Switch will
not be pressed excessively if the output transistor does not operate properly.
Adhesive Agent
The ceramic chips are glued with epoxy resin that may deteriorate
due to cutting oil or warm solvent. In the worst case, the chips
may fall off. The chips can withstand certain cutting oils or acetone. Check the operating environment before using the D5F.
0: The output transistor is kept turned ON.
ALL DIMENSIONS SHOWN ARE IN MILLIMETERS.
To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527.
Cat. No. C117-E1-1
285
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