• Lineup includes three contact models with 2NC/1NO and
3NC contacts in addition to the 1NC/ 1NO, and 2NC version.
Version with MBB contacts meet applications for avdanced
requirements.
• M12-connector models are available, saving on labor and
simplifying maintenance.
• Standardized gold-clad contacts provide high contact reliability. Can be used with both standard loads and microloads.
• Free of lead, cadmium, and hexavalent chrome, reducing the
burden on the environment.
• Conforms to EN115 and EN81-1.
Be sure to read the “Safety Precautions” on page G-277.
Note: Contact your sales representative for details on models with safety standard
(See note 2.)
M20D4N-8A72RD4N-8B72RD4N-8C72RD4N-8D72R
D4N-7A62RD4N-7B62RD4N-7C62RD4N-7D62R
D4N-7A72RD4N-7B72RD4N-7C72RD4N-7D72R
2NC
(Slow-action)
2NC/1NO
(Slow-action)
3NC
(Slow-action)
Specifications
Standards and EC Directives
• Conforms to the following EC Directives:
Machinery Directive
Low Voltage Directive
EN50047
EN1088
GS-ET-15
Approved Standards
AgencyStandardFile No.
TÜV Product
Service
UL (See note.)UL508, CSA C22.2 No.14 E76675
Note: Approval for CSA C22.2 No. 14 is authorized by the UL mark.
CCC (China Compulsory Certification) Mark
AgencyStandardFile No.
CQCGB14048.5Under application
EN60947-5-1 (approved
direct opening)
B03 11 39656 061
Approved Standard Ratings
TÜV (EN60947-5-1)
Item
Rated operating current (I
Rated operating voltage (U
Note: Use a 10-A fuse type gI or gG that conforms to IEC269 as a short-circuit
protection device. This fuse is not built into the Switch.
Utilization
category
e
UL/CSA (UL508, CSA C22.2 No. 14)
A300
Rated
voltage
120 VAC 10 A60 A6 A7,200 VA 720 VA
240 VAC30 A3 A
Carry currentCurrentVolt-amperes
Q300
Rated
voltage
125 VDC 2.5 A0.55 A0.55 A69 VA69 VA
250 VDC0.27 A0.27 A
Carry currentCurrentVolt-amperes
AC-15DC-13
) 3 A0.27 A
) 240 V250 V
e
MakeBreakMakeBreak
MakeBreakMakeBreak
R
@
D4N-
G-269D4N-@R
Page 4
Characteristics
Degree of protection (See note 3.)IP67 (EN60947-5-1)
Durability
(See note 4.)
Operating speed1 mm/s to 0.5 m/s (D4N-1A20R)
Operating frequency30 operations/minute max.
Contact resistance25 mΩ max.
Minimum applicable load (See note 6.)Resistive load of 1 mA at 5 VDC (N-level reference value)
Rated insulation voltage (U
Protection against electric shockClass II (double insulation)
Pollution degree (operating environment)Level 3 (EN60947-5-1)
Impulse withstand voltage (EN60947-5-1)Between terminals of the same polarity: 2.5 kV
Insulation resistance100 MΩ min.
Contact gapSnap-action: 2 x 0.5 mm min
Vibration resistance Malfunction10 to 55 Hz, 0.75-mm single amplitude
Shock resistanceDestruction
Conditional short-circuit current100 A (EN60947-5-1)
Rated open thermal current (I
Ambient temperatureOperating: −30° C to 70° C with no icing
Ambient humidityOperating: 95% max.
WeightApprox. 92 g (D4N-1A20R)
Note: 1. The above values are initial values.
2. Once a contact has been used to switch a standard load, it cannot be used for a load of a smaller capacity. Doing so may result in rough-
ening of the contact surface and contact reliability may be lost.
3. The degree of protection is tested using the method specified by the standard (EN60947-5-1). Confirm that sealing properties are suffi-
cient for the operating conditions and environment beforehand. Although the switch box is protected from dust or water penetration, do
not use the D4N-@R in places where foreign material such as dust, dirt, oil, water, or chemicals may penetrate through the head. Otherwise, premature wear, Switch damage or malfunctioning may occur.
4. The durability is for an ambient temperature of 5° C to 35° C and an ambient humidity of 40% to 70%. For more details, consult your
OMRON representative.
5. If the ambient temperature is greater than 35° C, do not pass the 3-A, 250-VAC load through more than 2 circuits.
6. This value will vary with the switching frequency, environment, and reliability level. Confirm that correct operation is possible with the ac-
tual load beforehand.
Mechanical1,000,000 operations min.
Electrical500,000 operations min. for a resistive load of 3 A at 250 VAC (See note 5.)
)300 V
i
300,000 operations min. for a resistive load of 10 A at 250 VAC
Between terminals of different polarities: 4 kV
Between other terminals and uncharged metallic parts: 6 kV
Slow-action: 2 x 2 mm min
2
1,000 m/s
Malfunction
)10 A (EN60947-5-1)
th
300 m/s
2
G-270Safety Sensors / Components
Page 5
Structure, Names, and Functions
Structure
Safety-oriented Lever Setting
Grooves which engage the lever are cut in the lever and
rotary shaft to prevent the lever from slipping against the
rotary shaft. The actuator locks (self-holding) when it
moves to the lock position.
Reset Head (Blue)
The direction of the reset head can be adjusted to any of
the four directions.
Built-in Switch
The built-in switch has a direct opening mechanism that
forcibly separates the NC contact even when there is
contact deposit.
Cover
The cover, with a hinge on its lower part, can be opened
by removing the screw of the cover, which ensures ease
of maintenance and wiring.
Head
With roller lever models, the direction of the
switch head can be adjusted to any of the four
directions by loosening the roller lever switch
screws at the four corners of the head.
Conduit
A wide variety of conduits is available.
SizeBox
1-conduit model
Pg13.5
G1/2
1/2-14NPT
M20
M12 connector
Note: M12 connector types are not available for
Switches with three contacts.
Contact Form
ModelContactContact formOperating patternRemarks
D4N-@A@R1NC/1NO
D4N-@B@R2NC
D4N-@C@R2NC/1NO
D4N-@D@R3NC
Zb
11
33
Zb
11
31
Zb
11
21
3334
Zb
11
21
3132
12
34
12
32
12
22
12
22
11-12
33-34
11-12
31-32
11-12
21-22
33-34
11-12
21-22
31-32
Stroke
Stroke
Stroke
Stroke
Only NC contacts 11-12 have an
approved direct opening
ON
mechanism.
The terminals 11-12 and 33-34
can be used as unlike poles.
Only NC contacts 11-12 and
31-32 have an approved
ON
direct opening mechanism.
The terminals 11-12 and 31-32
can be used as unlike poles.
Only NC contacts 11-12 and
21-22 have an approved
direct opening mechanism.
ON
The terminals 11-12, 21-22, and
33-34 can be used as unlike
poles.
Only NC contacts 11-12, 21-22,
and 31-32 have an approved direct opening mechanism.
ON
The terminals 11-12, 21-22, and
31-32 can be used as unlike
poles.
Yes
Yes
Yes
Yes
Yes
2-conduit model
Yes
Yes
Yes
Yes
---
R
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G-271D4N-@R
Page 6
Direct Opening Mechanism
1NC/1NO Contact (Slow-action)
2NC Contact (Slow-action)
Contact spring
Return spring
Contact spring
Return spring
Fixed contact (NC)
Movable contacts
Fixed contact (NO)
Plunger
Only the NC contact side has a direct opening
mechanism.
When metal deposition occurs, the contacts are
separated from each other by the plunger being
pushed in.
(Conforms to EN60947-5-1 Direct Opening Operation.)
Fixed contact (NC)
Movable contact
Plunger
Both NC contacts have a direct opening mechanism.
When metal deposition occurs, the contacts are
separated from each other by the plunger being
pushed in.
(Conforms to EN60947-5-1 Direct Opening Operation.)
G-272Safety Sensors / Components
Page 7
Dimensions
Switches
Note: All units are in millimeters unless otherwise indicated.
1-conduit Models
Roller Lever (Resin Lever, Resin Roller)
D4N-1@20R D4N-2@20R
D4N-3@20R D4N-4@20R
D4N-9@20R (See note 4.)
Blue
Resin lever
14 dia.
34
2.5
2.15±0.05R
mounting
holes
±0.1
20
±0.1
22
±0.2
22
31 max.
17.5 dia. × 6.8
resin roller
26R
16.7
±0.2
9
±0.2
47
Conduit cap
(See note 3.)
55
±1
47
±1
40
(27)
11
21.5
30
36
Two, 4
Depth: 5
14.2
±0.2
20.5 × 20.5
43.5
+0.15
dia. holes
0
Adjustable Roller Lever, Form Lock
(with Metal Lever, Rubber Roller)
D4N-1@2HR D4N-2@2HR
D4N-3@2HR D4N-4@2HR
D4N-9@2HR (See note 4.)
50 dia. × 8
0.1
20±
0.1
22±
0.2
22±
31 max.
rubber roller
32 to 66R
(P:2)
25
0.2
±
9
0.2
±
47
Conduit cap
(See note 3.)
(See note 2.)
55
Resin bearing
Blue
34
2.5
2.15±0.05R
mounting holes
Stainless steel
lever
ModelD4N-@@20RD4N-@@2GR
LF max.6.4 N5.6 N5.4 N
LT m ax.55°55°55°
PT 1
(See note 3.)
(PT 2)
(See note 4.)
(TT)
(See note 5.)
DOF min.
(See note 6.)
DOT min.
(See note 6.)
18 to 27°18 to 27°18 to 27°
(44° )(44° )(44° )
80°80°80°
20 N20 N20 N
50°50°50°
48.2±
41.3±
1
1
(29.2)
0.2
±
11
21.5
14.2
30
Two, 4
Depth: 5
20.5×20.5
14 dia.
43.5
16.7
+0.15
dia. holes
0
D4N-@@2HR
Adjustable Roller Lever, Form Lock
(with Metal Lever, Resin Roller)
D4N-1@2GR D4N-2@2GR
D4N-3@2GR D4N-4@2GR
D4N-9@2GR (See note 4.)
Blue
34
2.5
2.15±0.05R
mounting holes
17.5 dia. × 6.8
resin roller
0.1
20±
0.1
22±
0.2
22±
31 max.
25
20 to 66R
0.2
±
9
0.2
±
47
Conduit cap
(See note 3.)
55
45±
39.5±
(31)
1
11
21.5
30
1
14.2
0.2
±
20.5 × 20.5
14 dia.
43.5
16.7
+0.15
Two, 4
0
holes
Depth: 5
dia.
1-conduit M12 Connectors
D4N-9@@@R
(14)
Note: 1. Unless otherwise specified, a tolerance of ±0.4 mm applies
to all dimensions.
2. Variation occurs in the simultaneity of contact opening/clos-
ing operations of 2NC, 2NC/1NO, and 3NC contacts. Check
contact operation.
3. There are a minimum of five turns of the screw thread for a
Pg13.5 conduit opening and four turns minimum for a G 1/2
conduit opening.
4. Refer to the following diagram for details on M12 connec-
tors.
Note: 1. Variation occurs in the simultaneity of contact opening/clos-
ing operations of 2NC, 2NC/1NO, and 3NC contacts. Check
contact operation.
2. The operating characteristics of these Switches were mea-
sured with the roller lever set at 32 mm.
3. These PT values are possible when the NC contacts are
open (OFF).
4. These PT values are nominal values possible when the NO
contacts are closed (ON). (1NC/1NO models only)
5. Nominal value.
6. Load and stroke values for the direct opening mechanism.
For safe use, always make sure that the minimum values or
greater are provided.
M12 × 1
14.2
30
R
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G-273D4N-@R
Page 8
1-conduit Models
Plunger
D4N-1@31R D4N-2@31R
D4N-3@31R D4N-4@31R
D4N-9@31R (See note 4.)
Blue
20.5 × 20.5
14 dia.
OP
2.5
(27)
0.1
±
2.15±0.05R
mounting holes
20
0.1
22
±
0.2
22
±
31 max.
One-way Roller Arm Lever
(Horizontal)
D4N-1@62R D4N-2@62R
D4N-3@62R D4N-4@62R
D4N-9@62R (See note 4.)
Blue
Operating
direction
11
13.5
OP
35.5
39.3
2.5
2.15±0.05R
mounting holes
14.8
0.2
±
0.2
±
0.1
±
20
0.1
±
22
0.2
±
22
31 max.
6 dia.
0.2
±
9
0.2
±
47
Conduit cap
(See note 3.)
12 dia. × 5
resin roller
20R
14 dia.
0.2
±
9
0.2
±
47
Conduit cap
(See note 3.)
16.7
16.7
55
21.5
0.2
11
±
55
14.2
Two, 4
holes
Depth: 5
±
11
10.2
Two, 4
holes
Depth: 5
+0.15
0
0.2
+0.15
0
14.2
30
36
21.5
30
36
Roller Plunger
D4N-1@32R D4N-2@32R
D4N-3@32R D4N-4@32R
D4N-9@32R (See note 4.)
Blue
2.15±0.05R
mounting holes
dia.
One-way Roller Arm Lever
(Vertical)
D4N-1@72R D4N-2@72R
D4N-3@72R D4N-4@72R
D4N-9@7R2 (See note 4.)
Blue
16.7
2.15±0.05R
mounting holes
dia.
9.5 dia. × 5
resin roller
OP
41
±
11
14 dia.
2.5
2.5
0.2
20
22
22
31 max.
20.5 × 20.5
±
0.1
20
±
0.1
22
±
0.2
22
31 max.
OP
12
±
0.1
±
0.1
±
0.2
14 dia.
47
12 dia. × 5
resin roller
R19
35.5
±
0.2
9
±
0.2
47
Conduit cap
(See note 3.)
16.7
±
0.2
9
±
0.2
55
Conduit cap
(See note 3.)
14.7
±
0.2
55
Operating
direction
21.5
14.2
30
36
21.5
14.2
30
36
Note: 1. Unless otherwise specified, a tolerance of ±0.4 mm applies to all dimensions.
2. Variation occurs in the simultaneity of contact opening/closing operations of 2NC and 3NC contacts. Check contact operation.
3. There are a minimum of five turns of the screw thread for a Pg13.5 conduit opening and four turns minimum for a G 1/2 conduit opening.
4. Refer to page 273 for details on M12 connectors.
±
11
Two, 4
holes
Depth: 5
±
11
10.2
Two, 4
holes
Depth: 5
0.2
+0.15
dia.
0
0.2
+0.15
dia.
0
ModelD4N-
@@31R
D4N-
@@32R
LF max.10.8 N10.8N7.5 N7.9 N
LT max.4.5 mm4.5 mm7 mm7 mm
PT 1
(See note 2.)
(PT 2)
(See note 3.)
OP34 ±0.5 mm 44.4
2 mm2 mm4 mm4 mm
(2.9 mm)(2.9 mm)(5.2 mm)(4.3 mm)
53 ±0.8 mm 27 ±0.8 mm
±0.8 mm
(TT)
(See note 4.)
DOF min.
(See note 5.)
DOT min.
(See note 5.)
(6 mm)(6 mm)(9 mm)(9 mm)
20 N20 N20 N20 N
3.2 mm3.2 mm5.8 mm4.8 mm
G-274Safety Sensors / Components
D4N-
@@62R
D4N-
@@72R
Note: 1. Variation occurs in the simultaneity of contact opening/clos-
ing operations of 2NC, 2NC/1NO, and 3NC contacts. Check
contact operation.
2. These PT values are possible when the NC contacts are
open (OFF).
3. These PT values are nominal values possible when the NO
contacts are closed (ON). (1NC/1NO models only)
4. Nominal value.
5. Load and stroke values for the direct opening mechanism.
For safe use, always make sure that the minimum values or
greater are provided.
Page 9
2-conduits Models
Roller Lever (Resin Lever, Resin Roller)
D4N-5@20R D4N-6@20R
D4N-7@20R D4N-8@20R
17.5 dia. × 6.8
±
20
±
22
±
40
±
42
±
42
56 max.
0.1
0.1
0.1
0.1
0.2
resin roller
26R
2.5
25 dia.
(3)
±
0.2
9
±
39
Blue
Resin lever
34
2.15±0.05R
mounting
holes
Conduit cap
(See note 3.)
14 dia.
5.4
±
1
47
±
1
40
(27)
±
0.2
11
20.5 × 20.5
43.5
16.7
0.2
47
Two, 4
Depth: 5
21.5
30
36
+0.15
0
20.5
Cap
14.2
dia. holes
Adjustable Roller Lever, Form Lock
(with Metal Lever, Resin Roller)
D4N-5@2GR D4N-6@2GR
D4N-7@2GR D4N-8@2GR
Blue
34
2.15±0.05R
mounting holes
Conduit cap
(See note 3.)
5.4
±
20
±
22
±
40
±
42
±
42
56 max.
17.5 dia. × 6.8
resin roller
25
0.1
0.1
0.1
0.1
0.2
20 to 66R
2.5
25 dia.
(3)
±
1
45
±
1
39.5
(31)
11
±
0.2
9
±
0.2
39
21.5
47
14.2
30
Two, 4
Depth: 5
Adjustable Roller Lever, Form Lock
(with Metal Lever, Rubber Roller)
D4N-5@2HR D4N-6@2HR
D4N-7@2HR D4N-8@2HR
±
1
48.2
±
1
Resin bearing
Blue
34
2.15±0.05R
mounting holes
Conduit cap
(See note 3.)
5.4
20
22
40
42
42
56 max.
50 dia. × 8
rubber roller
32 to 66R
(P:2)
Stainless
25
steel lever
2.5
±
9
±
0.1
±
0.1
±
0.1
±
0.1
±
0.2
25 dia.
(3)
±
39
Note: 1. Unless otherwise specified, a tolerance of ±0.4 mm applies to all dimensions.
2. Variation occurs in the simultaneity of contact opening/closing operations of 2NC and 3NC contacts. Check contact operation.
3. There are a minimum of five turns of the screw thread for a Pg13.5 conduit opening and four turns minimum for a G 1/2 conduit opening.
41.3
(29.2)
±
0.2
11
20.5 × 20.5
14 dia.
43.5
16.7
0.2
0.2
47
21.5
20.5
Cap
14.2
30
Two, 4
Depth: 5
+0.15
dia. holes
0
±
0.2
20.5 × 20.5
14 dia.
16.7
20.5
Cap
+0.15
dia. holes
0
43.5
ModelD4N-@@20RD4N-@@2GRD4N-@@2HR
LF max.6.4 N5.6 N5.4 N
LT max.55°55°55°
PT 1
(See note 2.)
(PT 2)
(See note 3.)
(TT)
(See note 4.)
DOF min.
(See note 5.)
DOT min.
(See note 5.)
18° to 27°18° to 27°18° to 27°
(44° )(44° )(44° )
80°80°80°
20 N20 N20 N
50°50°50°
Note: 1. Variation occurs in the simultaneity of contact opening/clos-
ing operations of 2NC, 2NC/1NO, and 3NC contacts. Check
contact operation.
2. These PT values are possible when the NC contacts are
open (OFF).
3. These PT values are nominal values possible when the NO
contacts are closed (ON). (1NC/1NO models only)
4. Nominal value.
5. Load and stroke values for the direct opening mechanism.
For safe use, always make sure that the minimum values or
greater are provided.
G-275D4N-@R
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Page 10
2-conduits Models
Plunger
D4N-5@31R
D4N-6@31R
D4N-7@31R
D4N-8@31R
OP
(27)
2.15±0.05R
mounting holes
Conduit cap
(See note 3.)
Blue
5.4
14 dia.
20.5 × 20.5
±
0.1
20
±
0.1
22
±
0.1
40
±
0.1
42
±
0.2
42
56 max.
6 dia.
One-way Roller Arm Lever
(Horizontal)
D4N-5@62R D4N-6@62R
D4N-7@62R D4N-8@62R
2.15±0.05R
mounting holes
Blue
Operating direction
OP
35.5
39.3
Conduit cap
(See note 3.)
13.5
14.8
±
0.2
11
±
0.2
5.4
±
0.1
20
±
0.1
22
±
0.1
40
±
0.1
42
±
0.2
42
56 max.
2.5
25 dia.
(3)
12 dia. x 5
resin roller
20R
14 dia.
25 dia.
Roller Plunger
D4N-5@32R D4N-6@32R
21.5
±
0.2
11
16.7
±
0.2
9
±
0.2
39
20.5
47
Cap
14.2
30
36
Two, 4
Depth: 5
+0.15
dia. holes
0
D4N-7@32R D4N-8@32R
9.5 dia. × 5
resin roller
OP
41
2.15±0.05R
mounting holes
Conduit cap
(See note 3.)
Blue
20.5 × 20.5
14 dia.
5.4
±
0.1
20
±
0.1
22
±
0.1
40
±
0.1
42
±
0.2
42
56 max.
2.5
25 dia.
(3)
21.5
±
0.2
11
16.7
±
0.2
9
±
0.2
39
20.5
47
Cap
14.2
30
36
+0.15
Two, 4
dia. holes
0
Depth: 5
One-way Roller Arm Lever
(Vertical)
D4N-5@72R D4N-6@72R
D4N-7@72R D4N-8@72R
OP
12 dia. × 5
21.5
10.2
±
0.2
11
11
14 dia.
5.4
2.5
±
0.2
9
±
0.2
39
20.5
16.7
2.15±0.05R
mounting holes
47
Cap
(3)
30
36
Two, 4
Depth: 5
14.2
+0.15
0
dia. holes
Conduit cap
(See note 3.)
Blue
±
0.2
56 max.
12
resin roller
19R
±
0.1
20
±
0.1
22
±
0.1
40
±
0.1
42
±
0.2
42
2.5
25 dia.
(3)
14.7
±
0.2
35.5
±
0.2
9
±
0.2
39
47
Operating
direction
21.5
14.2
30
36
Two, 4
Depth: 5
11
10.2
20.5
+0.15
dia. holes
0
Cap
±
0.2
Note: 1. Unless otherwise specified, a tolerance of ±0.4 mm applies to all dimensions.
2. Variation occurs in the simultaneity of contact opening/closing operations of 2NC and 3NC contacts. Check contact operation.
3. There are a minimum of five turns of the screw thread for a Pg13.5 conduit opening and four turns minimum for a G 1/2 conduit opening.
ModelD4N-@@31RD4N-@@32RD4N-@@62RD4N-@@72R
LF max.10.8 N10.8N7.5 N7.9 N
LT m ax.4.5 mm4.5 mm7 mm7 mm
PT 1 max.
(See note 2.)
(PT 2)
(See note 3.)
2 mm2 mm4 mm4 mm
(2.9 mm)(2.9 mm)(5.2 mm)(4.3 mm)
OP34 ±0.5 mm44.4 ±0.8 mm 53 ±0.8 mm27 ±0.8 mm
(TT)
(See note 4.)
DOF min.
(See note 5.)
DOT min.
(See note 5.)
(6 mm)(6 mm)(9 mm)(9 mm)
20 N20 N20 N20 N
3.2 mm3.2 mm5.8 mm4.8 mm
G-276Safety Sensors / Components
Note: 1. Variation occurs in the simultaneity of contact opening/clos-
ing operations of 2NC, 2NC/1NO, and 3NC contacts. Check
contact operation.
2. These PT values are possible when the NC contacts are
open (OFF).
3. These PT values are nominal values possible when the NO
contacts are closed (ON). (1NC/1NO models only)
4. Nominal value.
5. Load and stroke values for the direct opening mechanism.
For safe use, always make sure that the minimum values or
greater are provided.
Page 11
Levers
Refer to the following diagrams for the angles and positions of the dogs.
Roller Lever
(D4N-@@20R)
±2
40
10 min.
20 min.
56
0
Dog
30°
+1
Dog
5 min.
50
Sealed Plunger
(D4N-@@31R)
0
12.5
−2.5
Dog
31 min.
Dog
One-way Roller Arm Lever
(Horizontal)
(D4N-@@62R)
12.5
20 min.
+1
47
0
Dog
30°
30 max.
5 min.
10 min.
Adjustable Roller Lever, Form Lock
(with Metal Lever, Resin Roller)
(D4N-@@2GR)
Dog
30°
40 min.
15 min.
30°
+1
71
0
+1
51
0
R65 R20
Roller Plunger
(D4N-@@32R)
Dog
20 min.
30°
+1
41
0
One-way Roller Arm Lever
(Vertical)
(D4N-@@72R)
0
−2.5
12.5
0
−2.5
10 min.
5 min.
10 min.
Adjustable Roller Lever, Form Lock
(with Metal Lever, Rubber Roller)
±2
40
10 min.
0
12.5
−2.5
2.5
30°
Dog
(D4N-@@2HR)
45 min.
25 min.
+1
86
0
+1
71
0
R65 R31
Dog
41 min.
30°
42
10 min.
±2
+1
20 min.
22
0
Note: Unless otherwise specified, a tolerance of ±0.4 mm applies to all dimensions.
Safety Precautions
Refer to OMRON SAFETY COMPONENTS SERIES (Y106) for
common precautions for Switches and Safety Limit Switches.
CAUTION
Do not use metal connectors or metal conduits with this Switch.
Doing so may occasionally result in electric shock.
Precautions for Safe Use
• Do not drop the
performing to its full capacity.
• Do not attempt to disassemble or modify the
cause the
• Do not use the
other hazardous gas may be present.
• Install the Switch in a location away from close body contact. Not
doing so may result in malfunction.
•
Do not use the Switch submerged in oil or water, or in locations
continuously subject to splashes of oil or water. Doing so may result
in oil or water entering the Switch interior. (The IP67 degree of
protection specification for the Switch refers to water penetration
while the Switch is submersed in water for a specified period of
time.)
Switch
Switch
to malfunction.
Switch
. Doing so may result in the
Switch
Switch
. Doing so may
not
where explosive gas, flammable gas, or any
• Protect the head from foreign material. Subjecting the head to
foreign material may result in premature wear or damage to the
Switch. Although the switch body is protected from penetration by
dust or water, the head is not protected from penetration by minute
particles or water.
• Turn the power OFF before wiring. Doing so may result in electric
shock.
• Install the cover after wiring. Not doing so may result in electric
shock.
• Connect a fuse to the Switch in series to protect the Switch from
short-circuit damage. Use a fuse with a breaking current 1.5 to 2
times larger than the rated current. To conform to EN ratings, use
an IEC60269-compliant 10-A fuse type gI or gG.
• Do not switch circuits for two or more standard loads (250 VAC,
3 A) at the same time. Doing so may adversely affect insulation
performance.
• The durability of the Switch is greatly affected by operating
conditions. Evaluate the Switch under actual working conditions,
before permanent installation and use within a number of switching
operations that will not adversely affect the Switch’s performance.
• Be sure to indicate in the machine manufacturer’s instruction
manual that the user must not attempt to repair or maintain the
Switch and must contact the machine manufacturer for any repairs
or maintenance.
R
@
D4N-
G-277D4N-@R
Page 12
• If the Switch is to be used in an emergency stop circuit or in a
g
safety circuit for preventing accidents resulting in injuries or deaths,
use a model that has an NC contact equipped with a direct opening
mechanism and make sure that the Switch operates in the direct
opening mode. Furthermore, secure the Switch with screws or
equivalent parts that are tightened in a single direction so that the
Switch cannot be easily removed. Then provide a protection cover
for the Switch and post a warning label near the Switch.
• Make sure that the actuator is pushed into the lock position. Not
doing so may result in the actuator becoming unlocked, causing an
accident.
• Always reset the Switch manually. Not doing so may result in
damage to the reset function.
• When the Switch locks due to a fault in the system, be sure to reset
the Switch manually before resupplying power after confirming the
safety of the system.
• Check the Switches before use and inspect regularly, replacing
them when necessary. If a Switch is kept pressed for an extended
period of time, the components may deteriorate quickly, and the
Switch may not release.
• When using the Switch as a safety component, be sure to check
the system design for both operational and circuit safety.
Precautions for Correct Use
Environment
• The Switch is intended for indoor use only.
• Do not use the Switch outdoors. Doing so may cause the Switch to
malfunction.
• Do not use the Switch where hazardous gases (e.g., H
NH
, HNO3, CI2) are present or in locations subject to high
3
temperature and humidity. Doing so may result in damage to the
Switch caused by contact failure or corrosion.
• Do not use the Switch under any of the following conditions.
• Locations subject to extreme temperature changes.
• Locations where high humidity or condensation may occur.
• Locations subject to excessive vibration.
• Locations where metal dust, processing waste, oil, or chemicals
may penetrate through the protective door.
• Locations subject to detergents, thinner, or other solvents.
Mounting Method
Mounting Screw Tightening Torque
Tighten each of the screws to the specified torque. Loose screws
may result in malfunction of the Switch within a short time.
1Terminal screw0.6 to 0.8 N·m
2Cover clamping screw0.5 to 0.7 N·m
3Head clamping screw0.5 to 0.6 N·m
4Lever clamping screw1.6 to 1.8 N·m
5Body clamping screw0.5 to 0.7 N·m
6Conduit mounting connection,
M12 adaptor
7Cap screw1.3 to 1.7 N·m
3
4
5
1
2
6
1.8 to 2.2 N·m (except 1/214NPT)
1.4 to 1.8 N·m (1/2-14NPT)
S, SO2,
2
Switch Mounting
• Mount the Switch using M4 screws and washers and tighten the
screws to the specified torque.
• For safety, use screws that cannot be easily removed, or use an
equivalent measure to ensure that the Switch is secure.
• Secure the Switch with two M4 bolts and washers. Provide studs
with a diameter of 4
places, inserting into the holes at the bottom of the Switch as
0.05
/
and a height of 4.8 mm max. at two
0.15
shown below so that the Switch is firmly fixed at four points.
Switch Mounting Holes
One-conduit Type
Two, M4
±0.1
2.5
±0.1
20
±0.1
22
±0.1
47
±0.1
22
−0.05
4
dia.
−0.15
height, 4.8 max.
Mounting hole
Mounting surface
Mounting pin
insertion hole
−0.05
4
dia.
−0.15
height, 4.8 max.
Two-conduit Type
Two, M4
±0.1
2.5
±0.1
5.35
±0.1
20
±0.1
±0.1
39
22
±0.1
40
±0.1
42
±0.1
42
−0.05
4
−0.15
hei
dia.
ht, 4.8 max.
Changing the Head Direction
By removing the four screws of the head, the mounting direction of
the head can be changed. The head can be mounted in four directions. Be sure that no foreign material will enter the head during a
change in direction.
Wiring
• When connecting to the terminals via insulating tube and M3.5
crimp terminals, arrange the crimp terminals as shown below so
that they do not rise up onto the case or the cover. Applicable lead
wire size: AWG20 to AWG18 (0.5 to 0.75 mm
2
).
Use lead wires of an appropriate length, as shown below. Not doing
so may result in excess length causing the cover to rise and not fit
properly.
One-conduit Type (3 Poles)
B
A
C
E
B
1211
D
2221
F
3433
C
E
A
D
F
42 mm
33 mm
28 mm
Tolerance ±2 mm
Two-conduit Type (3 Poles)
B
D
F
42 mm
Left hand
ACE
BD
F
28 mm
7
A
1211
C
2221
E
3433
28 mm
Right hand
BD
ACE
F
42 mm
G-278Safety Sensors / Components
Tolerance ±2 mm
Tolerance ±2 mm
Page 13
• Do not push crimp terminals into gaps in the case interior. Doing so
w
may cause damage or deformation of the case.
• Use crimp terminals not more than 0.5 mm in thickness. Otherwise,
they will interfere with other components inside the case. The crimp
terminals shown below are not more than 0.5 mm thick.
ManufactureTypeWire size
J.S.T.FV0.5-3.7 (F type)
AWG20 (0.5 mm
2
)
V0.5-3.7 (straight type)
J.S.T is a Japanese manufacturer.
L
t: 0.5 mm
dz dia.: 3.7 mm
D dia.: 2.9 mm
B: 6.6 mm
L: 19 mm
F: 7.7 mm
I: 8.0 mm
Crimp terminal
D dia.
L
lF
lF
dz dia.
B
B
Terminal scre
CorrectIncorrect
Contact Arrangement
• The following diagrams show the contact arrangements used for
screw terminal types and connector types.
Screw Terminal Type
D4N-@D@@R (3NC)
11
21
31
D4N-@B@@R (2NC)
11
31
12
22
32
12
32
D4N-@C@@R (2NC/1NO)
11
21
3334
D4N-@A@@R (1NC/1NO)
11
33
12
22
12
34
Connector Type
D4N-9B@@R (2NC)
1
24
3
Pin No. (Terminal No.)
(1) 11
(3) 31
D4N-9A@@R (1NC/1NO)
(1) 11
(3) 33
12 (2)
32 (4)
12 (2)
34 (4)
• Applicable socket: XS2F (OMRON).
• Refer to the G010 Connector Catalog for details on socket pin num-
bers and lead wire colors.
Socket Tightening (Connector Type)
• Turn the socket connector screws by hand and tighten until no
space remains between the socket and the plug.
• Make sure that the socket connector is tightened securely. Other-
wise, the rated degree of protection (IP67) may not be maintained
and vibration may loosen the socket connector.
Conduit Opening
• Connect a recommended connector to the opening of the conduit
and tighten the connector to the specified torque. The case may be
damaged if an excessive tightening torque is applied.
• When using 1/2-14NPT, wind sealing tape around the joint between
the connector and conduit opening so that the enclosure will conform to IP67.
• Use a cable with a suitable diameter for the connector.
• Attach and tighten a conduit cap to the unused conduit opening
when wiring. Tighten the conduit cap to the specified torque. The
conduit cap is provided with the Switch (2-conduit types).
Recommended Connectors
Use connectors with screws not exceeding 9 mm, otherwise the
screws will protrude into the case interior, interfering with other
components in the case. The connectors listed in the following table
have connectors with thread sections not exceeding 9 mm. Use the
recommended connectors to ensure conformance to IP67.
SizeManufacturerModelApplicable cable
G1/2LAPPST-PF1/2
diameter
6.0 to 12.0 mm
5380-1002
Ohm DenkiOA-W16097.0 to 9.0 mm
OA-W16119.0 to 11.0 mm
Pg13.5LAPPS-13.5
6.0 to 12.0 mm
5301-5030
M20LAPPST-M20 × 1.5
7.0 to 13.0 mm
5311-1020
1/2-14NPT LAPPST-NPT1/2
6.0 to 12.0 mm
5301-6030
M12LAPPST-M12 × 1.5
3.5 to 7.0 mm
5301-1000
Use LAPP connectors together with seal packing (JPK-16, GP-13.5,
GPM20, or GPM12), and tighten to the specified tightening torque.
Seal packing is sold separately.
LAPP is a German manufacturer. Ohm Denki is a Japanese
manufacturer.
Before using an M12 type, attaching the provided changing adaptor
to the Switch and then connect the recommended connector.
Before using a 2-conduit 1/2-14NPT type, attach the provided
changing adaptor to the Switch and then connect the recommended
connector.
Storage
Do not store the Switch in locations where hazardous gases (e.g.,
H
S, SO2, NH3, HNO3, Cl2) or dust is present, or in locations subject
2
to high temperatures and humidity.
Others
• Do not allow the load current to exceed the rated value.
• Confirm that the seal rubber has no defects before use.
If the seal rubber is displaced or raised, or has foreign particles
adhered to it, the sealing capability of the seal rubber will be
adversely affected.
• Use the correct cover mounting screws only, or the sealing
capability of the seal rubber will deteriorate.
• Inspect the Switch regularly.
• With rubber roller lever models, the rubber roller may turn white
over time, but this will not affect the quality of operation.
• Use the following recommended countermeasures to prevent
telegraphing when using adjustable or long levers.
1. Make the rear edge of the dog smooth with an angle of 15° to 30°
or make it in the shape of a quadratic curve.
2. Design the circuit so that no error signal will be generated.
3. Use or set a Switch that is operated in one direction only.
R
@
D4N-
G-279D4N-@R
Page 14
Production Termination
Following the release of the D4N-R, production of the D4D-R will be
terminated.
Date of Production Termination
Production of the D4D-R Series will be terminated in March 2006.
Product Replacement
1. Dimensions
The D4D-R and D4N-R use the same mounting method, and
mounting hole. The multi-contact structure and the extra 4 mm in
length, however, are different.
2. Terminal Numbers
For the 2-contact model, the terminals 21, 22, 23, and 24 on the
D4D-R are 31, 32, 33, and 34 on the D4N-R.
3. Recommended Terminals
If the recommended terminals are not used, the Switch may not
be compatible. Make sure that the Switch is compatible with the
terminals.
Comparison of the D4D-R and Substitute Products
ModelD4N-R
Switch colorVery similar
DimensionsVery similar
Wiring/connectionSignificantly different
Mounting methodCompletely compatible
Ratings/performanceVery similar
Operating characteristicsVery similar
Operating methodCompletely compatible
Discontinued Models (2-conduit Plunger Type D4D-R)Replacement Products (2-conduit Plunger Type D4N-R)
20.5 × 20.5
6 dia.
14 dia.
OP
2.15±0.05R
mounting holes
(See note.)
56 max.
25 dia.
Cap
Two , 4
depth: 5
+0.15
dia. holes
0
OP
(27)
2.15±0.05R
mounting holes
Conduit cap
(See note.)
(27)
5.4
14 dia.
2.5
14 dia.
20.5 × 20.5
±
0.1
20
±
0.1
22
±
0.2
22
31 max.
20.5 × 20.5
±
0.1
20
±
0.1
22
±
0.1
40
±
0.1
42
±
0.2
42
56 max.
6 dia.
47
6 dia.
16.7
±
0.2
9
±
0.2
55
Conduit cap
(See note.)
2.5
25 dia.
(3)
21.5
14.2
30
36
21.5
16.7
±
0.2
9
±
0.2
39
47
14.2
30
36
±
0.2
11
Two , 4
depth: 5
Two , 4
depth: 5
+0.15
11
20.5
Cap
0
±
0.2
dia. holes
+0.15
dia. holes
0
G-280Safety Sensors / Components
Page 15
List of Recommended Substitute Products
: The actuator on the D4D-R is a non-safety type. The D4N-R is recommended for safety applications (form lock type). Be sure to mount it
correctly. Using M screws is recommended to comply with European standards. Therefore, the M20 conduit model is recommended for use in new
designs.
Please read and understand this catalog before purchasing the products. Please consult your OMRON representative if you
have any questions or comments.
Warranty and Limitations of Liability
WARRANTY
OMRON's exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year (or
other period if specified) from date of sale by OMRON.
OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, REGARDING NON-INFRINGEMENT,
MERCHANTABILITY, OR FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS. ANY BUYER OR USER
ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET
THE REQUIREMENTS OF THEIR INTENDED USE. OMRON DISCLAIMS ALL OTHER WARRANTIES, EXPRESS OR
IMPLIED.
LIMITATIONS OF LIABILITY
OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL, INDIRECT, OR CONSEQUENTIAL DAMAGES, LOSS OF PROFITS,
OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED ON
CONTRACT, WARRANTY, NEGLIGENCE, OR STRICT LIABILITY.
In no event shall the responsibility of OMRON for any act exceed the individual price of the product on which liability is asserted.
IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY, REPAIR, OR OTHER CLAIMS REGARDING THE
PRODUCTS UNLESS OMRON'S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED, STORED,
INSTALLED, AND MAINTAINED AND NOT SUBJECT TO CONTAMINATION, ABUSE, MISUSE, OR INAPPROPRIATE
MODIFICATION OR REPAIR.
Application Considerations
SUITABILITY FOR USE
OMRON shall not be responsible for conformity with any standards, codes, or regulations that apply to the combination of
products in the customer's application or use of the products.
Take all necessary steps to determine the suitability of the product for the systems, machines, and equipment with which it will
be used.
Know and observe all prohibitions of use applicable to this product.
NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT
ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON
PRODUCTS ARE PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR
SYSTEM.
Disclaimers
PERFORMANCE DATA
Performance data given in this catalog is provided as a guide for the user in determining suitability and does not constitute a
warranty. It may represent the result of OMRON's test conditions, and the users must correlate it to actual application
requirements. Actual performance is subject to the OMRON Warranty and Limitations of Liability.
CHANGE IN SPECIFICATIONS
Product specifications and accessories may be changed at any time based on improvements and other reasons. Consult with
your OMRON representative at any time to confirm actual specifications of purchased product.
DIMENSIONS AND WEIGHTS
Dimensions and weights are nominal and are not to be used for manufacturing purposes, even when tolerances are shown.
ALL DIMENSIONS SHOWN ARE IN MILLIMETERS.
To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527.
Cat. No. C132-E2-01-X
In the interest of product improvement, specifications are subject to change without notice.
G-282Safety Sensors / Components
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