Omron D4AD00, D4AC00, D4A1101N, D4A2501N, D4AA00 Data Sheet

General-purpose Limit Switch
D4A-@N
The Limit Switch with Better Seal, Shock Resistance, and Strength
A double seal on the head, a complete gasket cover, and other features ensure a better seal (meets UL NEMA 3, 4, 4X, 6P, 12, 13).
40°C to +100°C (standard type).
Models with fluoro-rubber available for greater resistance to
chemicals.
Block mounting method also reduces downtime for maintenance.
DPDT, double-break models available for complex operations.
Approved by UL, CSA, and CCC (Chinese standard).
(Ask your OMRON representative for information on approved model.)
Be sure to read Safety Precautions on page 14 to 15 and Safety Precautions for All Limit Switches.
Model Number Structure
CSM_D4A-_N_DS_E_4_1
Model Number Legend (Not all combinations are possible. Ask your OMRON representative for details.)
D4A-@@@@N (Set model number)
(1) (2) (3)
(1) Receptacle box
1 : 1/2-14 NPT conduit (SPDT, double-break) 2 : 1/2-14 NPT conduit (DPDT, double-break) 3 : G 1/2 conduit (SPDT, double-break) 4 : G 1/2 conduit (DPDT, double-break)
(2) Switch Box
1 : SPDT, double-break, without indicator 3 : SPDT, double-break, neon lamp E : SPDT, double-break, LED (24 VDC, leakage current: 1.3 mA) 5 : DPDT, double-break, simultaneous operation, without indicator 7 : DPDT, double-break, sequential operation, without indicator *1 9 : DPDT, double-break, center neutral operation, without indicator *2 L : DPDT, double-break, simultaneous operation, neon lamp P : DPDT, double-break, simultaneous operation, LED
*1. Use the D4A-0017N Special Head. *2. Use the D4A-0018N Special Head. Note: Fluoro-rubber sealed type is also available.
(3) Head
01 : Roller lever, standard 02 : Roller lever, high-sensitivity 03 : Roller lever, low torque 04 : Roller lever, high-sensitivity, low torque 05 : Roller lever, maintained 17 : Roller lever, sequential operation 18 : Roller lever, center neutral operation
06 : Side plunger, standard 07-V : Side plunger, vertical roller 07-H : Side plunger, horizontal roller
08 : Side plunger, adjustable
09 : Top plunger, standard
10 : Top plunger, roller
11 : Top plunger, adjustable
12 : Flexible rod, spring wire
14 : Flexible rod, plastic rod
15 : Flexible rod, cat whisker
16 : Flexible rod, coil spring
1
Ordering Information
Set model number
SPDT, Double-break Switches
Actuator
Standard D4A-3101N UL, CSA D4A-3301N UL, CSA D4A-3E01N
High-sensitivity D4A-3102N UL, CSA D4A-3302N UL, CSA D4A-3E02N
Receptacle box G 1/2 Conduit
Indicator Without indicator With neon lamp indicator (AC)
Model
Approved standards
Model
Approved standards
D4A-@N
With LED indicator (DC)
Model
Roller lever *1
Side plunger
Top plunger
Flexible rod
Low-torque D4A-3103N UL, CSA --- --- ---
High-sensitivity, Low-torque
Maintained *2 D4A-3105N UL, CSA D4A-3305N UL, CSA D4A-3E05N
Standard D4A-3106N UL, CSA --- --- ---
Vertical roller D4A-3107-VN UL, CSA D4A-3307-VN UL, CSA D4A-3E07-VN
Horizontal roller D4A-3107-HN UL, CSA D4A-3307-HN UL, CSA ---
Adjustable D4A-3108N UL, CSA D4A-3308N UL, CSA D4A-3E08N
Standard D4A-3109N UL, CSA D4A-3309N UL, CSA ---
Roller D4A-3110N UL, CSA D4A-3310N UL, CSA ---
Adjustable D4A-3111N UL, CSA D4A-3311N UL, CSA ---
Spring wire D4A-3112N UL, CSA D4A-3312N UL, CSA D4A-3E12N
Plastic rod D4A-3114N UL, CSA D4A-3314N UL, CSA D4A-3E14N
Cat whisker D4A-3115N UL, CSA D4A-3315N UL, CSA D4A-3E15N
D4A-3104N UL, CSA D4A-3304N UL, CSA ---
Coil spring D4A-3116N UL, CSA D4A-3316N UL, CSA D4A-3E16N
Note: 1. Switches are also available with @1/2-14 NPT conduits. The model numbers correspond as follows:
(Examples) G 1/2 Conduits 1/2-14 NPT Conduits
2. Switches are also available with fluoro-rubber seals for higher resistance to chemicals. (The operating temperature range for these Switches, however, is 10 to +120°C.) Add “-F” to the model number. (Example: D4A-3101N becomes D4A-3101N-F.) Ask your nearest OMRON representative for details.
*1. The lever is not included with the Roller Level Models. Select the lever from those listed in this data sheet and order it separately (refer to Levers on page 12). *2. The Maintained Switches have a lock mechanism for the switch operation and thus use a Fork Lever Lock.
D4A-3@@@N D4A-1@@@N D4A-4@@@N D4A-2@@@N
2
D4A-@N
DPDT, Double-break Switches
Receptacle box G 1/2 Conduit
Indicator Without indicator
Actuator Model Approved standards Model Model
Standard D4A-4501N UL, CSA D4A-4L01N D4A-4P01N
High-sensitivity D4A-4502N UL, CSA --- ---
Low-torque D4A-4503N UL, CSA --- ---
Roller lever *1
High-sensitivity, Low-torque
Maintained *2 D4A-4505N UL, CSA --- ---
Sequential operation D4A-4717N UL, CSA --- ---
Center neutral operation
Standard D4A-4506N UL, CSA --- ---
D4A-4504N UL, CSA --- ---
D4A-4918N UL, CSA --- ---
With neon lamp indicator (AC)
With LED indicator (DC)
Side plunger
Top plunger
Flexible rod
Note: 1. Switches are also available with @1/2-14 NPT conduits. The model numbers correspond as follows:
(Examples) G 1/2 Conduits 1/2-14 NPT Conduits
2. Switches are also available with fluoro-rubber seals for higher resistance to chemicals. (The operating temperature range for these Switches, however, is 10 to +120°C.) Add “-F” to the model number. (Example: D4A-4501N becomes D4A-4501N-F.) Ask your nearest OMRON representative about delivery times and prices.
*1. The lever is not included with the Roller Level Models. Select the lever from those listed in this data sheet and order it separately (refer to Levers on page 12). *2. The Maintained Switches have a lock mechanism for the switch operation and thus use a Fork Lever Lock.
Vertical roller D4A-4507-VN UL , C SA --- ---
Horizontal roller D4A-4507-HN UL, C SA --- ---
Adjustable D4A-4508N UL, CSA --- ---
Standard D4A-4509N UL, CSA --- ---
Roller D4A-4510N UL, CSA D4A-4L10N D4A-4P10N
Adjustable D4A-4511N UL, CSA --- ---
Spring wire D4A-4512N UL, CS A --- ---
Plastic rod D4A-4514N UL, CSA --- ---
Cat whisker D4A-4515N UL, CSA --- ---
Coil spring D4A-4516N UL, CSA --- ---
D4A-3@@@N D4A-1@@@N D4A-4@@@N D4A-2@@@N
Individual Parts
Receptacle box
SPDT dou­ble-break
DPDT dou­ble-break
Type G1/2 conduit *1 1/2-14NPT conduit *2
Appearance Model
D4A-3000N UL, CSA D4A-1000N UL, CSA
D4A-4000N UL, CSA D4A-2000N UL, CSA
Approved standards
Model
Approved standards
*1. M6-screw mounting
(standard mounting)
*2. 10-32UNF-screw mounting
(standard mounting)
3
Switch Box
Indicator Without indicator With neon lamp indicator (AC)
Appearance Model
Approved standards
Model
Approved standards
D4A-@N
With LED
indicator (DC)
Model
SPDT double­break
DPDT double­break
Heads
Appearance
Roller lever *1
(Without indicator lamp)
Simultaneous operation
Sequential operation
Center neutral
(Without indicator lamp)
Standard D4A-0001N UL, CSA
High-sensitivity D4A-0002N UL, CSA
Low-torque *2 D4A-0003N UL, CSA
Sequential oper­ation: *3
Center neutral operation: *3
Maintained D4A-0005N UL, CSA
Standard D4A-0006N UL, CSA
operation
Model
D4A-0017N UL, CSA
D4A-0018N UL, CSA
Approved standards
D4A-0100N UL, CSA D4A-0300N UL, CSA D4A-0E00N
D4A-0500N UL, CSA D4A-0L00N --- D4A-0P00N
D4A-0700N UL, CSA --- --- ---
D4A-0900N UL, CSA --- --- ---
Appearance Type
Top plunger
Model
Standard D4A-0009N UL, CSA
Roller D4A-0010N UL, CSA
Adjustable D4A-0011N UL, CSA
Approved standards
Vertical roller
Side plunger
*1. Levers for Roller Lever Switches are optionally available. Select the lever
from those listed in this data sheet and order (refer to Levers on page 12).
*2. The D4A-C00 adjustable roller lever is too heavy and long for these heads
and it should not be used or mechanical malfunction will result.
*3. These heads cannot be used for double break operations.
Horizontal roller
Side adjustable D4A-0008N UL, CSA
D4A-0007-VN
D4A-0007-HN
UL, CSA
UL, CSA
Spring wire D4A-0012N UL, CSA
Plastic rod D4A-0014N UL, CSA
Flexible rod
Cat whisker D4A-0015N UL, CSA
Coil spring D4A-0016N UL, CSA
4
Levers
Actuator Model
D4A-A00
D4A-A10
Roller Lever
Adjustable Roller Lever
Resin Loop Lever D4A-F00
Fork Lever Lock
Note: Refer to page 12 for Lever shapes and applicable models.
D4A-A20
D4A-A30
D4A-B06
D4A-C00
D4A-D00
D4A-E30
D4A-E20
D4A-E10
D4A-E00
Specifications
Approved Standards
Agency Standard File No.
UL UL508 E76675
CSA CSA C22.2 No.14 LR45746
CCC (CQC) GB14048.5 2003010305077615
Note: Ask your OMRON representative for information on approved models.
D4A-@N
Ratings
Non-inductive load (A)
Type
SPDT double­break (with/ without indicator)
DPDT double­break (without indicator)
DPDT double­break (with in­dicator)
* For those with indicators, refer to the following rated voltages.
Item Type
Inrush current
Note: 1. The above current ratings are for steady-state current.
2. Inductive loads have a power factor of 0.4 min. (AC) and a time
3. Lamp loads have an inrush current of 10 times the steady-state current.
4. Motor loads have an inrush current of 6 times the steady-state current.
Rated
voltage
125 VAC * 250 VAC * 480 VAC 600 VAC
8 VDC 14 VDC 30 VDC 125 VDC * 250 VDC *
125 VAC 250 VAC 480 VAC 600 VAC
14 VDC 30 VDC 125 VDC 250 VAC
125 VAC 250 VAC
12 VDC 24 VDC 48 VDC
Normally closed
Normally open 20 A max.
constant of 7 ms max. (DC).
Resistive
load
NC NO NC NO NC NO NC NO
10 10 10
3
10 10
5 31--- --- --- ---
SPDT, Double-break DPDT, Double-break
Without
indicator
30 A max.
6
0.8
0.4
5 3
1.5 1
5 3
0.4
0.2
5 3
10 10 10
1
Lamp load
3 2
1.5 1
6 6 4
0.2
0.1
2 1
0.5
0.4
2 1
0.1
0.05
2 1
With indi-
cator
Inductive load (A)
Inductive
1.5 1
0.8
0.5
3 3 3
0.2
0.1
Without
indicator
load
10 10 3
1.5
10 10
6
0.8
0.4
4 2 1
0.7
4 2
0.4
0.2
4 2
Motor load
5
2.5
3
1.5
1.5
0.8
1
0.5
6 6 4
0.2
0.1
3
1.5
0.8
0.5
3
1.5
0.1
0.05
3
1.5
With indi-
cator
Ratings for Indicators
Classi-
fication
SPDT double­break
DPDT double­break
Indicator Model
Neon lamp D4A-0300N
LED D4A-0E00N 24 VDC
Neon lamp D4A-0L00N
LED D4A-0P00N 48 VDC
Rated
voltage
125 VAC, 250 VAC
125 VAC, 250 VAC
Leakage
current
Approx.
0.47 mA
Approx.
1.3 mA
Approx.
0.28 mA
Approx.
1.4 mA
Internal
resistance
150 kΩ
15 kΩ
240 kΩ
---
5
D4A-@N
Approved Standard Ratings
UL/CSA
A600 D4A-@1@@N (SPDT, Double-break, Without Indicator)
Rated
voltage
120 VAC 240 VAC 480 VAC 600 VAC
Carry
current
10 A
A300 D4A-@3@@N (SPDT, Double-break, With Neon Lamp)
Rated
voltage
120 VAC 240 VAC
Carry
current
10 A
B600 D4A-@5@@N (DPDT, Double-break, Simultaneous Operation) D4A-@7@@N (DPDT, Double-break, Sequential Operation) D4A-@9@@N (DPDT, Double-break, Center Neutral Operation)
Rated
voltage
120 VAC 240 VAC 480 VAC 600 VAC
Carry
current
5 A
CCC (GB14048.5)
Applicable category and ratings
AC-15 2 A/125 VAC
Current (A) Volt-amperes (VA)
Make Break Make Break
60 30 15 12
Current (A) Volt-amperes (VA)
Make Break Make Break
60 30
Current (A) Volt-amperes (VA)
Make Break Make Break
30 15
7.5
6.0
6 3
1.5
1.2
6 3
3
1.5
0.75
0.6
7,200 720
7,200 720
3,600 360
Characteristics
Degree of protection (reference standards)
Mechanical: *1
Durability
*2
Electrical:
Operating speed
Operating frequency
Rated frequency 50/60 Hz
Insulation resistance
Contact resistance 25 m max. (initial value)
Temperature rise 50°C max.
Dielectric strength
Pollution degree (operating environment)
Protection against electric shock Class I (with grounding terminal)
Vibration resistance
Shock re­sistance
Ambient operating humidity 35% to 95%RH (with no icing)
Weight Approx. 290 g (in case of D4A-3101N)
Note: The above figures are initial values. *1. Excluding maintained models. *2. The values are calculated at an operating temperature of +5°C to +35°C,
and an operating humidity of 40% to 70%RH. Contact your OMRON sales representative for more detailed information on other operating
environments. *3. 1,500 VAC is applied to the indicator lamp type. *4. Not including Flexible rods (cat whisker, plastic rod, coil spring, and spring
wire types).
Item Type Roller lever *1
Ambient tempera­ture
*1. Excluding low-torque and high-sensitivity models. *2. Including roller lever low-torque and high-sensitivity operating models.
Mechanical: 300 operations/minute
Electrical: 30 operations/minute
Between terminals of same polarity
Between current-car­rying metal parts and ground
Between each termi­nal and non-current­carrying metal part
Malfunction: *4 10 to 55 Hz, 1.5-mm double amplitude
Destruction: 1,000 m/s2 min.
Malfunction: *4
−40°
C to +100°C−20°C to +100°C
IP67 and NEMA 1, 2, 3, 4X, 5, 6P, 12, and 13
SPDT, double-break, roller lever: 50,000,000 operations min. DPDT, double-break, roller lever: 30,000,000 operations min.
SPDT, double-break: for 125 VAC, 10 A resistive load: 1,000,000 opera­tions min. DPDT, double-break: for 125 VAC, 5 A resistive load: 750,000 operations min.
1 mm/s to 2 m/s (in case of D4A-3101N roller lever model)
100 M min. (at 500 VDC) between terminals of the same polarity, be­tween current-carrying metal parts and ground, and between each terminal and non-current-carrying metal part
1,000 VAC, 50/60 Hz for 1 min.
2,200 VAC, 50/60 Hz for 1 min. *3
2,200 VAC, 50/60 Hz for 1 min. *3
3
SPDT, double-break, roller lever:
2
min.
600 m/s DPDT, double-break, roller lever:
2
min.
300 m/s
Plunger, flexi­ble rod *2
With indicator
10°C to +80°C
6
Engineering Data
)
)
)
)
Electrical Durability (SPDT Double-break) (Ambient temperature: +5°C to +35°C; ambient humidity: 40% to 70%RH)
500
300
operations)
4
100
Durability (x 10
50
30
125 VAC
250 VAC
480 VAC
Operating frequencies: 30 operations/min, cosφ = 1
500
300
operations)
4
100
Durability (x 10
50
30
125 VAC
250 VAC
480 VAC
Operating frequencies: 30 operations/min, cosφ = 1
D4A-@N
10
0
2 4 6 8 10 12
Switching current (A
10
0
2 4 6 8 10 12
Switching current (A
Electrical Durability (DPDT Double-break)
500
300
operations)
4
100
Durability (x 10
50
30
10
0
Operating frequencies:
125 VAC
250 VAC
480 VAC
123456
30 operations/min, cosφ = 1
Switching current (A
500
300
operations)
4
100
Durability (x 10
50
30
10
0
Operating frequencies: 30 operations/min,
125 VAC
250 VAC
480 VAC
123456
cosφ = 1
Switching current (A
Structure and Nomenclature
Structure (DPDT Double-break)
Head
With the Roller Lever and Side Plunger Switches, the direction of the switch head can be varied to any of the four directions by loosing the roller lever switch screws at the four corners of the head.
The Roller Lever Switch employs a system which allows selection of the operation of only one side (left or right) or both sides without use of any tools.
Operating Position Mark (arrow)
Bearings
The copper-alloy bearings ensure long life expectancy.
Receptacle
The plug-in type receptacle provides adequate space for wiring.
Conduit Opening *1, *2
G 1/2 conduit threads featuring high sealing property are used. (Refer to Limit Switch Connectors for details on SC connectors). A terminal box with 1/2-14NPT conduit threads is also available on request.
Sealed Gasket
The employed full-cover method prevents the gasket from direct exposure to oil or water spray.
Roller
The roller actuator is made of hardened stainless steel and excels in resistance to wear.
Lever
With the Roller Lever Switch, the lever can be installed anywhere in a 360° range (180° if the lever is reversed and attached to the shaft).
Oil Seal
Improved sealing property is ensured with a double-seal construction (a oil seal plus an X-ring seal).
Switch Box
Boasts long life expectancy (50 million mechanical operations or more with the 2-pole Double-break Switches and 30 million mechanical operations or more with the DPDT Double-break Switches).
Ground Terminal Screw
A ground terminal is provided to enhance safety.
Switch Box Screw
A Phillips screw is used to secure the switch housing for ease of use, and features a measure to prevent the screw from coming off.
Note: 1. NBR is used in rubber components.
Fluoro-rubber sealed types use fluoro-rubber.
2. For Roller Levers, there is some lever play in the free position (about 2 mm), but this is due to the structure of the head and does not interfere with performance. *1. A Receptacle and Terminal Box with 1/2-14NPT conduit threads are also available for the North America market. *2. The conduit thread indication has been changed from “PF1/2” to “G1/2” accompanying the JIS B 0202 revision.
This changes applies only to the indication; thread sizes and pitches have not been affected.
Easy-maintenance Block Mounting
Block mounting makes it possible to easily assemble or disassemble the head, switch body, and receptacle of the D4A-
@N by tightening or loosening
the attached screws.
Actuator
Switch box
Head
Receptacle
7
Contact Forms (Switch Boxes) STDP Double-break Switches
Type
Without indicator With neon lamp indicator * With LED indicator *
D4A-0100N D4A-0300N
4
Za
D4A-@N
Contact model
D4A-0E00N
Lamp unit
3
4
Za
3
4
Lamp unit
Za
3
Operating pattern
Resistor
2
1
Lamp unit
Lamp Unit Internal Circuits
Rectifier stack
LEDs
Resistor
2
1-2
3-4
Energized
1NC/1NO snap-action
1
2
1
Lamp unit
Lamp Unit Internal Circuits
Neon lamp
* Switches with indicators are factory-set to light when the switch is not operated.
DTDP Double-break Switches
Each of these Switches can be used to replace two limit switches in applications, such as high-speed control in machine tools and
switching motors between forward and reverse, that previously required 2 limit switches. This simplifies wiring, saves space, and reduces
costs.
Type
2NC/2NO snap-action, simultaneous operation
Without indicator
D4A-0500N D4A-0L00N D4A-0P00N
2NC/2NO snap-action, sequential operation (2-step operation)
D4A-0700N --- ---
2NC/2NO snap-action, central neutral opera­tion
D4A-0900N --- ---
Item Without indicator With neon lamp indicator * With LED indicator *
D4A-0500N D4A-0700N D4A-0900N
Contact form
4
1
Za
3
2
Contact model
With neon lamp
indicator *
With LED indicator *
Operating pattern Remarks
1-2
3-4
5-6
7-8
Stroke
1-2
3-4
5-6
7-8
Stroke
1-2
3-4
5-6
7-8
Left operation
D4A-0L00N D4A-0P00N
Lamp unit
4
Za Za
3
8
Lamp unit
4
7
Energized
Energized
Energized
Free
Right
position
operation
Lamp unit
Za Za
Head is compatible with double-break head. Can be switched for operation on both sides of actuator.
Use the D4A-0017N Spe­cial Head.
Use the D4A-0018N Spe­cial Head.
3
8
Lamp unit
7
8
5
7
1
6
Lamp unit
2
5
Neon lamp
Lamp unit
1
6
Lamp unit
Rectifier stack
2
5
Constant current diode
Lamp unit internal circuit
----
Resistor
LED
* Switches with indicators are factory-set to light when the switch is not operated, but the setting can be changed to light for operation (dotted lines).
Lamp unit
6
8
D4A-@N
r
S
r
Dimensions and Operating Characteristics (Unit: mm)
Set Model Numbers
(The box in a model number indicates the switch box type.)
Roller Lever Switches Note: Levers of the side rotary type are optionally available.
tandard
D4A-3@01N, D4A-4@01N
High-sensitivity D4A-3@02N, D4A-4@02N
Low-torque D4A-3@03N, D4A-4@03N
High-sensitivity/Low-torque D4A-3@04N, D4A-4@04N
Sequential Operation D4A-4@17N
R2.6
6
0.8
R2.6
5.2
29.4±0.2 42
Four, M4 (length: 12) screws for head
19
5.2 dia. mounting holes
59.5±0.2
Two, M5 (length: 20) screws for box
Center Neutral Operating D4A-4@18N
Maintained D4A-3
@05N, D4A-4@05N
R2.6
6
0.8
R2.6
5.2
29.4±0.2 42
Four, M4 (length: 12) screws for head
19.1
5.2 dia. mounting holes
59.5±0.2
Two, M5 (length: 20) screws for box
24.5
38.1
62.5
48
62
47.5
44
44
28
29.5
28
29.5
21
16.5
21
16.5
75.5
Two, M6 (depth: 10) screws fo back-mounting
75.5
Two, M6 (depth: 10) screws fo back-mounting
7.25 dia.
34
+0.2
0
70.5
G1/2 conduit
7.25 dia.
+0.2
0
70.5
G1/2 conduit
Note: Unless otherwise specified, a tolerance of ±0.4 mm applies to all dimensions.
Model SPDT Double-break DPDT Double-break
Operating characteristics
Operating force
OF max. 0.39 N·m 0.39 N·m 0.2 N·m 0.2 N·m 0.39 N·m 0.39 N·m 0.39 N·m 0.2 N·m 0.2 N·m 0.39 N·m 0.39 N·m 0.39 N·m
D4A­3@01N
D4A­3@02N
D4A­3@03N
D4A­3@04N
D4A­3@05N
D4A­4@01N
D4A­4@02N
D
4A-
4@03N
D4A­4@04N
D4A­4@05N
D4A­4@17N
Release force RF min. 0.05 N·m 0.05 N·m --- --- --- 0.05 N·m 0.05 N·m --- --- --- 0.05 N·m 0.02 N·m
Pretravel PT max. 15° (12°) 7° (6°) 15° (12°) 7° (6°) 65° (60°) 15° (12°) 7° (6°) 15° (12°) 7° (6°) 65° (60°)
12° (10°)
20° (17°)
Overtravel OT min. 70° 75° 70° 75° 20° 70° 75° 70° 75° 20° 65° 65°
Movement Differential
MD max.
5° (4°) 4° (3°) 5° (4°) 4° (3°) 35° (30°) 7° (6°) 5° (4°) 7° (6°) 5° (4°) 35° (30°) 6° (5°) 5° (4°)
Note: The figures in the parentheses are average values.
1-stage:
2-stage:
D4A­4@18N
19° (15°)
9
Side Plunger Switches
D4A-@N
Standard D4A-3
@06N
D4A-4@06N
Vertical Roller D4A-3
@07-VN
D4A-4@07-VN
11 dia.x 5 stainless steel roller
Four, M4 (length: 12) screws for head
R2.6
6
0.8
R2.6
R2.6
6
0.8
R2.6
5.2
29.4±0.2 42
Four, M4 (length: 12) screws for head
5.2
29.4±0.2 42
Stainless steel plunger
21.5
19
+0.2
5.2 dia.
0
mounting holes
59.5±0.2
Two, M5 (length: 20) screws for box
21.5
31.1
19
+0.2
5.2 dia.
0
mounting holes
59.5±0.2
70.5
Two, M5 (length: 20) screws for box
31.1
70.5
10 dia.
G1/2 conduit
G1/2 conduit
PT
21
OP
75.5
16.5
Two, M6 (depth: 10) screws
28
for back-mounting
29.5
44
21
OPPT
75.5
Two, M6 (depth: 10) screws
16.5 for back-mounting
28
29.5
44
Horizontal Roller D4A-3
@07-HN
D4A-4@07-HN
11 dia.x 5 stainless steel roller
R2.6
6
R2.6
Adjustable D4A-3
@08N
D4A-4@08N
R2.6
6
0.8
R2.6
0.8
Four, M4 (length: 12) screws for head
59.5±0.2
5.2
29.4±0.2 42
Four, M4 (length: 12) screws for head
59.5±0.2
5.2
29.4±0.2 42
21.5
31.1
19
+0.2
5.2 dia.
0
mounting holes
70.5
Two, M5 (length: 20) screws for box
M5 x 0.8 (length:14) Allen-head bolt
21.5
31.1
19
+0.2
5.2 dia.
0
mounting holes
70.5
Two, M5 (length: 20) screws for box
G1/2 conduit
G1/2 conduit
21
OPPT
75.5
Two, M6 (depth: 10) screws
16.5
for back-mounting
28
29.5
44
21
OPPT
75.5
Two, M6 (depth: 10) screws
16.5 for back-mounting
28
29.5
44
Model SPDT Double-break DPDT Double-break
Operating characteristics D4A-3@06N
Operating force
OF max. 19.61 N 19.61 N 19.61 N 19.61 N 19.61 N 19.61 N 19.61 N 19.61 N
D4A-3@07-HN D4A-3@07-VN
D4A-3@08N D4A-4@06N
D4A-4@07-HN D4A-4@07-VN
D4A-4@08N
Release force RF min. 4.90 N 4.90 N 4.90 N 4.90 N 4.90 N 4.90 N 4.90 N 4.90 N
Pretravel PT max. 2.4 mm 2.4 mm 2.4 mm 2.4 mm 2.4 mm 2.4 mm 2.4 mm 2.4 mm
Overtravel OT min. 5.1 mm 5.1 mm 5.1 mm 5.1 mm 5.1 mm 5.1 mm 5.1 mm 5.1 mm
Movement Differential
MD max.
0.6 mm 0.6 mm 0.6 mm 0.6 mm 1.0 mm 1.0 mm 1.0 mm 1.0 mm
OP * 34±0.8 mm 44±0.8 mm 44±0.8 mm 41 to 47.5 mm 34±0.8mm 44±0.8 mm 44±0.8 mm 41 to 47.5 mm
* Operating position
Top Plunger Switches
Stainless steel plunger
Standard D4A-3
@09N
D4A-4@09N
Adjustable D4A-3
@11N
D4A-4@11N
10 dia.
R2.6
6
0.8
R2.6
R2.6
6
0.8
R2.6
5.2
29.4±0.2 42
M5 x 0.8 (length:14) Allen-head bolt
5.2
29.4±0.2
42
PT
Four, M4 (length: 12) screws for head
27
OP
+0.2
5.2 dia.
0
mounting holes
59.5±0.2
59.5±0.2
70.5
Two, M5 (length: 20) screws for box
PT
Four, M4 (length: 12) screws for head
OP
27
+0.2
5.2 dia.
0
mounting holes
70.5
Two, M5 (length: 20) screws for box
G1/2 conduit
G1/2 conduit
44
44
28
29.5
28
29.5
21
16.5
21
16.5
75.5
Two, M6 (depth: 10) screws for back-mounting
75.5
Two, M6 (depth: 10) screws for back-mounting
Roller Plunger D4A-3
@10N
D4A-4@10N
R2.6
6
R2.6
Model SPDT double-break DPDT double-break
Operating character­istics
OF max. RF min. PT max. OT min. MD max.
OP *
* Operating position
Note: A Fork Lever Lock can be used with D4A-@@05N models only.
D4A
-3@09N
17.65 N
4.90 N
1.6 mm
5.1 mm
0.4 mm
46±0.8 mm56±0.8 mm55.5 to
0.8
11 dia.x 5 stainless steel roller
Four, M4 (length: 12) screws for head
59.5±0.2
5.2
Two, M5 (length: 20)
29.4±0.2
D4A
-3@10N
17.65 N
1.6 mm
5.1 mm
0.4 mm
screws for box
42
4.90 N
OP
27
+0.2
5.2 dia. mounting holes
D4A
-3@11N
17.65 N
4.90 N
1.6 mm
5.1 mm
0.4 mm
62 mm
PT
0
70.5
G1/2 conduit
D4A
-4@09N
17.65 N
4.90 N
1.6 mm
5.1 mm
1.0 mm
29.5
44
D4A
-4@10N
17.65 N
4.90 N
1.6 mm
5.1 mm
1.0 mm
46±0.8 mm56±0.8 mm55.5 to
21
Two, M6 (depth: 10) screws
16.5 for back-mounting
28
75.5
D4A
-4@11N
17.65 N
4.90 N
1.6 mm
5.1 mm
1.0 mm
62 mm
10
Flexible Rod
r
g
D4A-@N
Spring wire D4A-3
@12N
D4A-4@12N
6
Cat Whisker D4A-3
@15N @15N
D4A-4
(see note 1)
PT
(see note 2)
(287)
Four, M4 (length: 12) screws for head
R2.6
0.8 R2.6
Note: 1. The stainless rod can be operated from any direction except the axial direction (i.e., from the top).
2. The optimum operating range of the stainless rod is within 1/3 of the entire length from the top end.
(124)
R2.6
6
0.8
R2.6
Note: 1. The stainless rod can be operated from any direction except the axial direction (i.e., from the top).
2. The optimum operating range of the stainless rod is within 1/3 of the entire len
5.2
29.4±0.2 42
(see note 1)
29.4±0.2 42
59.5±0.2
PT
Four, M4 (length: 12) screws for head
5.2
330
88
27
+0.2
5.2 dia.
0
mounting holes
70.5
Two, M5 (length: 20) screws for box
G1/2 conduit
(see note 2)
170.5
93.5
27
+0.2
5.2 dia.
0
mounting holes
59.5±0.2
Two, M5 (length: 20) screws for box
70.5
th from the top end.
G1/2 conduit
21
16.5
28
29.5
44
28
29.5
44
8 dia. max.
1.8 dia.
Stainless steel wire rod
21
16.5
75.5
Two, M6 (depth: 10) screws fo back-mounting
1.4 dia. Stainless steel
wire rod
75.5
Two, M6 (depth: 10) screws for back-mounting
Plastic Rod D4A-3
@14N
D4A-4@14N
6
Coil Spring D4A-3
@16N @16N
D4A-4
(see note 1)
44
6.5 dia.
28
29.5
7 dia.
Plastic rod
21
16.5
29.5
44
28
21
16.5
PT
(see note 2)
(106.5)
R2.6
0.8
R2.6
6
(106.5)
Four, M4 (length: 12) screws for head
59.5±0.2
5.2
Two, M5 (length: 20)
42
(see note 1)
5.2
29.4±0.2 42
screws for box
PT
29.4±0.2
Note: 1. The plastic rod can be operated from any direction except the axial direction (i.e., from the top).
2. The optimum operating range of the plastic rod is within 1/3 of the entire length from the top end.
R2.6
0.8
R2.6
Note: 1. The coil spring rod can be operated from any direction except the axial direction (i.e., from the top).
2. The optimum operating range of the coil spring rod is within 1/3 of the entire length from the top end.
150
88.5
27
+0.2
5.2 dia.
0
mounting holes
70.5
G1/2 conduit
(see note 2)
Four, M4 (length: 12) screws for head
27
+0.2
5.2 dia.
0
mounting holes
59.5±0.2
Two, M5 (length: 20) screws for box
150
70.5
G1/2 conduit
75.5
Two, M6 (depth: 10) screws for back-mounting
Stainless steel coil spring
75.5
Two , M 6 (depth: 10) screws for back-mounting
Note: Unless otherwise specified, a tolerance of ±0.4 mm applies to all dimensions.
Model SPDT Double-break DPDT Double-break
Operating characteristics D4A-3@12N D4A-3@14N D4A-3@15N D4A-3@16N D4A-4@12N D4A-4@14N D4A-4@15N D4A-4@16N
Operating force
OF max. 0.98 N 1.47 N 0.98 N 1.47 N
Pretravel PT max. 15° (5°) 15° (5°) 15° (5°) 15° (5°)
Note: The figures in the parentheses are average values.
11
D4A-@N
Levers (for Roller Lever Switches)
Note: No D4A-0003N or D4A-0004N head should be used with the adjustable roller lever or mechanical malfunctioning could result because the total weight of the
adjustable roller lever is comparatively large. Use a standard-load head (D4A-0001N or D4A-0002N) instead.
Roller Lever D4A-A00
38.1
M5 Allen bolt
Roller Lever D4A-A10
38.1
M5 Allen bolt
Roller Lever D4A-A20
38.1
M5 Allen bolt
Roller Lever D4A-A30
38.1
M5 Allen bolt
Nylon Loop Lever D4A-F00
19 dia.
18
19 dia.
18
19 dia.
18
19 dia.
18
Stainless sintered roller
7.3 dia.
Stainless sintered roller
7.3 dia.
Stainless sintered roller
7.3 dia.
Stainless sintered roller
7.3 dia.
25 max.
7.9
11.5
7.9
19.5
7.9
9 16.5
39.4
13.8
9
9
(23.6)
7.9
5.5
9
7.3 dia.
Roller Lever D4A-B06
M5 Allen bolt
Adjustable Roller Lever D4A-C00
19 dia.
33 to 91
(adjustable)
113
12.9
18
21.2
Adjustable Rod Lever D4A-D00
3 dia.
150 max.
11
6
7.5
33
M5 Allen bolt
(adjustable)
160
M5 Allen bolt
150
±10
7.5
4 dia.
13
21.2
33.7
Stainless sintered roller
6.4 graduation
7.3 dia.
7.3 dia.
Nylon
17.5 dia.
18
M5 Allen bolt
M5 Allen bolt
60
Stainless sintered roller
7.3 dia.
±10
Fork Lever Lock D4A-E30
21
15
9
7.9
14
17
(2)
7.9
3.6
19 dia.
M5 Allen bolt
9
Fork Lever Lock
Stainless sintered roller
38.1
D4A-E20
17
(2)
19 dia.
Stainless sintered roller
38.1
3.6
7.9
4.5
2.5
M5 Allen bolt
9
Note: A Fork Lever
Lock can be used with D4A-@@05N models only.
90
°
7.3 dia.
Stainless
38.1
Note: A Fork Lever
7.3 dia.
38.1
sintered roller
Lock can be used with D4A-@@05N models only.
°
90
Stainless sintered roller
Fork Lever Lock
20
10.5
4.5
Stainless rod
D4A-E10
26
22
(2)
6.2
7.9
3.6
19 dia.
M5 Allen bolt
9
Fork Lever Lock D4A-E00
26
22
(2)
6.2
7.9
3.6
19 dia.
M5 Allen bolt
9
Stainless sintered roller
38.1
Stainless sintered roller
38.1
Note: A Fork Lever
Lock can be used with D4A-@@05N models only.
°
90
7.3 dia.
Stainless
38.1
Note: A Fork Lever
7.3 dia.
38.1
sintered roller
Lock can be used with D4A-@@05N models only.
°
90
Stainless sintered roller
Note: Unless otherwise specified, a tolerance of ±0.4 mm applies to all dimensions.
12
Head and Lever Positions
The operating head can be positioned and locked in any of four 90° positions and a lever can lock in any position through 360° around the shaft of the Limit Switch. Furthermore, the lever can be reversed and attached to the shaft (refer to the figures below on the right hand side). Therefore the roller is compatible with a wide movement range of a dog.
A Fork Lever Lock can be used with maintained models (D4A-0005N) only.
Remove the head from the Switch by loosening the screws (the screws can be loosened but not removed from the head).
Four, M4 x 12
The operating head can be positioned and locked in any of four 90° positions.
D4A-@N
The lever can lock in any position through 360° around the shaft. The lever can be reversed and attached to the shaft, in which case the switching operation should complete in a range of 0° to 180°.
180° operating position
360° operating position
There are four kinds of fork lever locks. The position of each roller is different. It is possible to use D4A-E00 through D4A-E30 levers instead, if they are reversed before attaching. They can be used with D4A­models only.
By loosening the Allen-head bolt on an adjustable roller lever or rod lever, the length of the lever can be adjusted.
@@05N
D4A-C00 D4A-D00
D4A-D00 Loosen the bolt to adjust the length of the lever.
Adjustable between 33 and 91 mm
Lever Position
D4A-A00 D4A-A10 D4A-A20 D4A-A30
59 to 64.5
52.9 to 58.4
67 to 72.5
44.9 to 50.4
73 to 78.5
38.9 to 44.4
D4A-E00 D4A-E10
D4A-E20 D4A-E30
Loosen the screw to adjust the length of the rod.
86.9 to 92.4 25 to 30.5
Nameplate
The whole switch model without lever is printed.
The type of switch box is printed. (The type is also indicated on the head and receptacle.)
When ordering, do not confuse set model numbers and model numbers for individual blocks.
Compatibility with D4A-@
The D4A-@N is compatible with the D4A-@ when the following accessories are attached to the D4A-@N.
D4A-@ Receptacle box
The D4A-@N without the above accessories is not compatible with the D4A-@.
D4A-@N Switch box
D4A-@N Head
13
Safety Precautions
Refer to Safety Precautions for All Limit Switches.
Precautions for Correct Use
Operating Environment
Seal material may deteriorate if a Switch is used outdoor or where subject to special cutting oils, solvents, or chemicals. Always appraise performance under actual application conditions and set suitable maintenance and replacement periods.
Install Switches where they will not be directly subject to cutting chips, dust, or dirt. The Actuator and Switch must also be protected from the accumulation of cutting chips or sludge.
Not Suitable Suitable
D4A-@N
Lighting Mode Selection of Indicators (SPDT only)
The lighting mode of the operation indicator can be changed easily between two modes: lighting when the Switch is operating and lighting when the Switch is not operating.
Lights When Not Operating *1 Lights When Operating *2
Constantly subjecting a Switch to vibration or shock can result in wear, which can lead to contact interference with contacts, operation failure, reduced durability, and other problems. Excessive vibration or shock can lead to false contact operation or damage. Install Switches in locations not subject to shock and vibration and in orientations that will not produce resonance.
The Switches have physical contacts. Using them in environments containing silicon gas will result in the formation of silicon oxide (SiO
2) due to arc energy. If silicon oxide accumulates on the
contacts, contact interference can occur. If silicon oil, silicon filling agents, silicon cables, or other silicon products are present near the Switch, suppress arcing with contact protective circuits (surge killers) or remove the source of silicon gas.
Changing the Operating Direction
Roller Lever Switch
The head of the side rotary type can be converted in seconds to CW, CCW, or both-way operation. Follow the procedures on the right hand side for conversion (not applicable to the Maintained, Sequential Operating, Center Neutral Operating Switches).
Operating Part (Rear of Head) Procedures
Operating position arrow marks
1. Dismount the head by loosening the four screws that secure it.
2. Turn over the head to set the desired operation (CW, CCW, or both). The desired side can be selected by set­ting the mode selector knob shown in the figure. This knob is factory set to the “CW+CCW” (both-way operation) position.
3. When set to the CW position, the head rotates in clockwise direction. When set to the CCW position, the head rotates in counterclockwise di­rection. In either case, be sure to accurately align the arrow mark to the setting po­sition.
Power supply
Internal circuits
4
1
Built-in switch
*1. The lamp is lit when the actuator is at the free position.
The lamp will be off when the contacts of the Limit Switch have been actuated and snapped to each other at the operating position.
*2. The lamp is lit when the contacts have been released and snapped only from
the operating position.
3
Load
2
Power supply
Built-in switch
1
Internal circuits
34
2
Load
Change the lighting mode as follows:
1. Push the claw securing the lamp section to the right (do not push strongly).
2. Remove the lamp section.
3. Mount the lamp section so that legend “NC-ON” or “NO-ON” will appear in the display window.
In either case, the lamp will not light when the load is ON.
Mounting
Model
Front Mounting
29.4±0.15
G1/2 Conduit
D4A-3@@@N D4A-4@@@N
59.5±0.15
Two, 6.2 dia. holes
(Recommended mounting screws: M6. Switch Box depth: 10.)
+0.2
Two, 5.2 dia. holes
0
or M5 tapped holes
+0.2
0
Mounting lo-
cations
: Mounting locations
Rear Mounting
29.4
±0.15
59.5±0.15
: Mounting locations
14
D4A-@N
Screw Tightening Torques for Heads and Switch Boxes
To maintain the high sealing capability of the Limit Switch, tighten the screws for the head and switch box with the following torques:
Head (four 12-mm M4 screws): 1.2 to 1.4 N·m Switch box (two 20-mm M5 screws): 2.4 to 2.7 N·m
Solderless Terminals
The D4A-@N with DPDT double-break incorporates solderless terminals.
Operation
The operating methods, cam and dog shapes, operating frequency, and overtravel (OT) have a significant effect on the service life and accuracy of the Limit Switch. The shape of the cam should be as smooth as possible.
A marginal overtravel (OT) value should be set. The ideal value is the rated OT value x 0.7.
The actuator should not be remodeled to change the operating position.
Connectors
To satisfy IP67, apply sealing tape to the connector conduit. Appropriate external diameter of cables is 5.5 to 14 dia. Use OMRON’s SC-@M Series. Tighten the Connectors to a torque of 1.8 to 2.2 N·m.
Maintenance and Repair
The user must not maintain or repair equipment incorporating any D4A-N model. Contact the manufacturer of the equipment for any maintenance or repairs required.
Appropriate Tightening Torque
A loose screw may cause malfunctions. Be sure to tighten each screw to the proper tightening torque as shown in the table.
No. Type
Terminal screws (M3.5 screws) (in-
1
cluding grounding terminals)
Head mounting screws 1.18 to 1.37 N·m
2
Switch box mounting screws 2.35 to 2.75 N·m
3
Body mounting screws
4*
Connectors 1.77 to 2.16 N·m
5
Actuator mounting screws 2.45 to 2.65 N·m
6
* When using M5 Allen-head bolts, particularly when the head direction has
been changed, check the torque of each screw and make sure that the screws are free of foreign substances, and that each screw is tightened to the proper torque.
Appropriate tightening
torque
0.78 to 0.88 N·m
4.90 to 5.88 N·m
How to Order
The D4A-@N is compatible with the D4A-@ when the following accessories are attached to the D4A-@N.
*The D4A-@N without the above
accessories is not compatible with the D4A-@.
Individual model numbers
=
*
=
Receptacle
Set model numbers
Example: D4A- 3101N D4A- 3 000N D4A-0 1 00N D4A-00 01 N
Switch box
Head
Lever
D4A-A00
15
Read and Understand This Catalog
Please read and understand this catalog before purchasing the products. Please consult your OMRON representative if you have any questions or comments.
Warranty and Limitations of Liability
WARRANTY
OMRON's exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year (or other period if specified) from date of sale by OMRON.
OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, REGARDING NON-INFRINGEMENT, MERCHANTABILITY, OR FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS. ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE. OMRON DISCLAIMS ALL OTHER WARRANTIES, EXPRESS OR IMPLIED.
LIMITATIONS OF LIABILITY
OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL, INDIRECT, OR CONSEQUENTIAL DAMAGES, LOSS OF PROFITS OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED ON CONTRACT, WARRANTY, NEGLIGENCE, OR STRICT LIABILITY.
In no event shall the responsibility of OMRON for any act exceed the individual price of the product on which liability is asserted. IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY, REPAIR, OR OTHER CLAIMS REGARDING THE PRODUCTS UNLESS
OMRON'S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED, STORED, INSTALLED, AND MAINTAINED AND NOT SUBJECT TO CONTAMINATION, ABUSE, MISUSE, OR INAPPROPRIATE MODIFICATION OR REPAIR.
Application Considerations
SUITABILITY FOR USE
OMRON shall not be responsible for conformity with any standards, codes, or regulations that apply to the combination of products in the customer's application or use of the products.
At the customer's request, OMRON will provide applicable third party certification documents identifying ratings and limitations of use that apply to the products. This information by itself is not sufficient for a complete determination of the suitability of the products in combination with the end product, machine, system, or other application or use.
The following are some examples of applications for which particular attention must be given. This is not intended to be an exhaustive list of all possible uses of the products, nor is it intended to imply that the uses listed may be suitable for the products:
Outdoor use, uses involving potential chemical contamination or electrical interference, or conditions or uses not described in this catalog.
Nuclear energy control systems, combustion systems, railroad systems, aviation systems, medical equipment, amusement machines, vehicles,
safety equipment, and installations subject to separate industry or government regulations.
Systems, machines, and equipment that could present a risk to life or property. Please know and observe all prohibitions of use applicable to the products. NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE
SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON PRODUCTS ARE PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM.
PROGRAMMABLE PRODUCTS
OMRON shall not be responsible for the user's programming of a programmable product, or any consequence thereof.
Disclaimers
CHANGE IN SPECIFICATIONS
Product specifications and accessories may be changed at any time based on improvements and other reasons. It is our practice to change model numbers when published ratings or features are changed, or when significant construction changes are made.
However, some specifications of the products may be changed without any notice. When in doubt, special model numbers may be assigned to fix or establish key specifications for your application on your request. Please consult with your OMRON representative at any time to confirm actual specifications of purchased products.
DIMENSIONS AND WEIGHTS
Dimensions and weights are nominal and are not to be used for manufacturing purposes, even when tolerances are shown.
PERFORMANCE DATA
Performance data given in this catalog is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the result of OMRON’s test conditions, and the users must correlate it to actual application requirements. Actual performance is subject to the OMRON Warranty and Limitations of Liability.
ERRORS AND OMISSIONS
The information in this document has been carefully checked and is believed to be accurate; however, no responsibility is assumed for clerical, typographical, or proofreading errors, or omissions.
In the interest of product improvement, specifications are subject to change without notice.
OMRON Corporation
Industrial Automation Company
http://www.ia.omron.com/
(c)Copyright OMRON Corporation 2010 All Right Reserved.
2010.10
Loading...